Premium

High-
Performance
Punches
If optimum performance
is a MUST,
this may be
the only
punch
you’ll ever
need.

Global leader in
quality metal fabrication
and stamping tools

a MISUMI Group Company

www.daytonlamina.com
2

VersaPlus Premium Products

®

Product Ordering Information

Applications Each catalog page contains detailed
instructions on how to order specific
VersaPlus® Jektole®,
Dayton VersaPlus® products. Individual
Regular, and Straight
drawings show product shape,
Punches are a premium line
dimensions, tolerances, and concentricity.
of precision, high-performance
When ordering, you are asked to specify
products that offer a full range of
quantity, type, shank and length codes (for
features and benefits to users in
example), and other applicable data.
industries where higher-than-normal
production runs occur—and where In the example below, the type specified
optimum performance is a MUST. is “VPRP.” “V” stands for Versatile, “P”
stands for punch, “R” stands for rectangle, and “P” stands
Standard features on all Dayton
for Plus. 37 is the press-fit diameter, which is coded by
VersaPlus® punch products include precision
the first two digits of the decimal equivalent (.375). The
concentricity between the point and the shank,
point length (L1) is 050, which is ½" or .50". The overall
resulting in better punch and die alignment.
length (L) is 375, which is 3¾" or 3.750". Finally, P.1875
VersaPlus® products give you more standard
and W.1325 represent the point or hole size dimension.
features, increased wear resistance, less sharpening
HOW TO ORDER
time, longer die runs, less downtime, lower
maintenance costs, and exceptional value for your
D P P
stamping dollar.

Dayton’s VersaPlus® premium product line includes: L1

Qty. Type L W W
Jektole® Punches (slug ejection punches);
Regular Punches; Straight Punches; and 5 VPRP 37 050 275 P.1875 W.1325
Locking Devices. Standard sizes and standard
alterations are shown in this catalog within individual
product sections. Standard Alterations
Features/Benefits Punches and die buttons are available in sizes other than
those listed in the catalog.
All VersaPlus® punch
When ordering, you are asked to specify different
products utilize a unique
designations for various non-standard dimensions.
combination of surface
For example, if the P & W dimensions are smaller than
treatments to create
standard, an “X” is placed in front of the P or W dimen-
a longer-lasting,
sions, e.g., “XP” and “XW.” If the point length is longer
lower maintenance,
than standard, designate “XBR” for the point length. See
premium product.
the foldout tabs in the individual product sections for
Regular VersaPlus® punches provide three times these and other special order designations.
better alignment than other major brands; offer
XP
longer tool life; and can significantly improve finished
part quality. P

XW

©2003 Dayton Progress Corporation. All rights reserved.

® VersaPlus and Jektole are registered trademarks of Dayton Progress Corporation

Dayton Progress Corporation www.daytonlamina.com

 3

Contents

Punches Product Designation

Each page contains detailed instructions on how
Standard Shapes X O R K H to order specific Dayton VersaPlus® products.
In addition, use the following chart to define the
J N V Y Z product as a part number.

Example:
VJ_P Jektole 4, 5
®
VPRP Line V for Versatile
Product P for Punch (Regular)
Shape R for Rectangle
Round/Shape P for Plus

37 Press-Fit Dia. D (shank diameter)

Coded by the first 2 digits of decimal equivalent (.375)

050 Point Length L1

VP_P Regular 6, 7 Coded by three-digit decimal
equivalent (050 = .50")
Round/Shape 375 Overall Length L
Coded by three-digit decimal equivalent
(375 = 3.75")
Product Series Length Point or Hole Size
VPRP 37 - 050-375 P.1875, W.1325
VPTP/VPAP Pilots 8–11 Type    Catalog Number   Dimensions As Specified

Diameter (D) is shown on the order as a two- or

three-digit code. To convert the shank diameter to
the appropriate code, use the following chart.

VYXP/VUXP Straight 12, 13 Code D Code D Code D

12 .1250 37 .3750 75 .7500
Jektole®/Regular 18 .1875 43 .4375 87 .8750
25 .2500 50 .5000 100 1.0000
31 .3125 62 .6250

Miscellaneous/Other Classified Shapes

Classified Shapes 14, 15
Classified shapes (83 common shapes, no detailing
required) are available on all punches, die buttons, and
guide bushings as indicated in this catalog. See pp.
14, 15 for more information and special instructions.
Also, see individual product pages and pp. 16, 17
for additional information on orientation and views.

Clearance
Normal grinding methods produce:
∆
Locking Devices 16, 17 1 .007 max fillet on the punch—
matching corner shape Punch
Key Flats/Dowel Slots
on the die button. 1

2
2 .007 max fillet on the die Die Button
button—matching corner shape
on the punch.
Jektole Data 18
®
Sharp corners will be broken to minimize wear.

Shear Angles 19

www.daytonlamina.com Dayton Progress Corporation

4

Jektole Punches
®

Fillet .01 Press-In Lead

.02 +.0002
D +.0004 .5R
Type +.00

VJ_P –.01
D+.125 P +–.0002
.0000

+.005
Material +.010
All heads are drawn to RC 40-55. *.188 See alteration L1 +–.06
XTK .00
Proprietary high-performance material and treatment
L ++.01
.02
P&W Tolerance +.0002
–.0000 P to D .0003 *.125 when D=.1875

HOW TO ORDER
Point Overall
P (or P&W)
Specify: Qty. Type D Code Length Length Dimension
L1 L
Example: 2 VJXP 37 075 275 P.250

Shank Code Point Round Shape L

Lgth.
Min. Range Min. Min. Max.
D L1 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50
XP P XW W P/G
.1875 18 .050 .062-.1874 .062 .062 - .1875
.2500 25 .080 .093-.2499 .080 .093 - .2500
.3125 31 .115 .125-.3124 .115 .125 - .3125
.3750 37 .158 .187-.3749 .158 .187 - .3750
.4375 43 .158 .187-.4374 .158 .187 - .4375
.50 050175 050200 050225 050250 050275 050300 050325 050350 050375 050400
.5000 50 .158 .225-.4999 .158 .250 - .5000
050425 050450
.6250 62 .235 .310-.6249 .235 .282 - .6250
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
.1875 18 .058 .062-.1874 .093 .093 - .1875
.2500 25 .080 .093-.2499 .093 .093 - .2500
.3125 31 .115 .125-.3124 .115 .125 - .3125
.3750 37 .158 .187-.3749 .158 .187 - .3750
.4375 43 .158 .187-.4374 .158 .187 - .4375
.75 075200 075225 075250 075275 075300 075325 075350 075375 075400
.5000 50 .158 .225-.4999 .158 .250 - .5000
075425 075450
.6250 62 .235 .310-.6249 .235 .282 - .6250
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
.2500 25 .080 .093-.2499 .093 .093 - .2500
.3125 31 .115 .125-.3124 .115 .125 - .3125
.3750 37 .158 .187-.3749 .158 .187 - .3750
.4375 43 .158 .187-.4374 .158 .187 - .4375
.5000 50 1.00 .158 .225-.4999 .158 .250 - .5000 100225 100250 100275 100300 100325 100350 100375 100400
.6250 62 .235 .310-.6249 .235 .282 - .6250 100425 100450
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
.3125 31 .115 .125-.3124 .115 .125 - .3125
.3750 37 .158 .187-.3749 .158 .187 - .3750
.4375 43 .158 .187-.4374 .158 .187 - .4375
.5000 50 .158 .225-.4999 .158 .250 - .5000
.6250 62
1.25
.235 .310-.6249 .235 .282 - .6250
125250 125275 125300 125325 125350 125375 125400 125425 125450
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
*See p.18 for additional information.

Dayton Progress Corporation www.daytonlamina.com

 5

Jektole Punches
®

VJXP VJOP VJRP VJKP VJHP VJJP VJNP Standard Alterations

.75 XBR
XP Min.
L1

1 Check your P&W dimensions to be certain the VJVP VJYP VJZP XW

P
XP, XW
P & W Dimensions
P
Smaller than Standard
diagonal G does not exceed the maximum shown. .75 XBR
XP Min.
L1
2 Centerline to flat minimum = .025 for J2,
.040 for J3, .058 for J4, .079 for J6, .118 for J9 R=G
2
P P XBR Point Length
XW Longer than Standard
Note: Sharp corners will be broken to minimize wear. * ®
Point .000 .501- .751- 1.001- 1.251- .000 .501- .751- 1.001 1.251- Jektole
Length .500 .750 1.000 1.250 1.500 .500 .750 1.000 1.250 1.500 Group
Note: The standard location of a 90° Reflected
View
Code Min. P (Rounds) Min. W (Shapes)
key flat is at 0°. See p.17 for more
information on flats and dowel slots. 18 .050 .058 .062 .093 J2
P 0° (X2)
25 .080 .080 .080 .080 .093 .093 J3
31 .115 .115 .115 .115 .115 .115 .115 .115 .115 .115 J4
D
2 37 .158 .158 .158 .158 .158 .158 .158 .158 .158 .158 J6
43 .158 .158 .158 .158 .158 .158 .158 .158 .158 .158 J6
50 .158 .158 .158 .158 .158 .158 .158 .158 .158 .158 J6
Code L
* ® 62 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 J9
Jektole
Group 75 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235 J9
4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50
87 .350 .350 .350 .350 .350 .235 .235 .235 .235 .235 J9
18 J2 100 .400 .400 .400 .400 .400 .235 .235 .235 .235 .235 J9
25 J3 *See p. 14 for additional information.
31 J4
37 J6 XD Reduced Shank Diameter XD
43 J6 Head diameter does not change with body diameter.
50 J6 Shank Dia. 18 25 31 37 43 50 62 75 87 100
050475 050500 050525 050550 050575 050600 Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813 .938
62 J9
050625 050650
75 J9
Overall Length Shortened (1.00 min.)
87 J9 XH XL Stock removal from point end.
100 J9 L1 length is maintained.
18 J2 Precision Overall Length
25 J3
XT
TT
LL Same as XL except overall length is held to ±.001.
XTK XL
31 J4 LL
XT Thinner Head than Standard
37 J6 L Stock removal from head end which shortens
overall length.
43 J6
50
075475 075500 075525 075550 075575 075600 075625 075650
J6 TT Precision Head Thickness
Same as XT except head thick­ness tolerance is
62 J9 L1
held to ±.0005.
75 J9
87 J9 XH Reduced Head Diameter
Minimum head equals D +.000 – .001.
100 J9
25 J3 XTK Kommercial Head Thickness
31 J4
Shank Dia.D 18 25 31 37 43 50 62 75 87 100
37 J6
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
43 J6
50 J6
62
100475 100500 100525 100550 100575 100600 100625 100650
J9
XK No Side Hole
For air ejection. No cost.
XJ Smaller Jektole Components
See p. 18.
75 J9
87 J9
100 J9 SBR Straight Before Radius
31 J4 To determine Length of Radius Blend (LRB)
37 J6 1. Calculate (D-P)/2.
43 J6 2. Find (D-P)/2 value on left side of chart.
50 J6 3. Follow line over to intersection point on radius blend line.
125475 125500 125525 125550 125575 125600 125625 125650 4. Read LRB value
62 J9 .300

75 J9 on bottom of chart.
.200 B
87 J9 LRB SBR
100 J9 .100

Example: D
.500 .400 .300 .200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.

www.daytonlamina.com Dayton Progress Corporation

6

Regular Punches

Fillet .01 +.0002 Press-In Lead

.02 D +.0004 .5R
Type
+.00
VP_P –.01
D+.125 P +.0002
–.0000

Material +.005
+ See alteration L +.06
–
All heads are drawn to RC 40-55. *.188
XTK
Proprietary high-performance material and treatment L ++.01
.02
P&W Tolerance +.0002
–.0000 P to D .0003 *.125 when D=.1250 or .1875

HOW TO ORDER
Point Overall
P (or P&W)
Specify: Qty. Type D Code Length Length Dimension
L 1 L
Example: 2 VPXP 37 100 275 P.250
1 VPJP 12 075 200 P.103, W.065

Shank Code Point Round Shape L

Lgth.
Min. Range Min. Min. Max.
D L1 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25
XP P XW W P/G
.1250 12 .042 .062-.1249 .062 .062 - .1250
.1875 18 .042 .062-.1874 .062 .062 - .1875
.2500 25 .062 .062-.2499 .062 .062 - .2500 050150
.3125 31 .062 .093-.3124 .062 .093 - .3125
.3750 37 .062 .125-.3749 .080 .125 - .3750
.4375 43 .50 .093 .187-.4374 .109 .187 - .4375 050175 050200 050225 050250 050275 050300 050325 050350 050375 050400
050425
.5000 50 .125 .225-.4999 .125 .187 - .5000
.6250 62 .235 .310-.6249 .235 .250 - .6250
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
.1250 12 .058 .062-.1249 .062 .062 - .1250
.1875 18 .058 .062-.1874 .062 .062 - .1875
.2500 25 .062 .062-.2499 .062 .062 - .2500
.3125 31 .062 .093-.3124 .093 .093 - .3125
.3750 37 .062 .125-.3749 .109 .125 - .3750
.4375 43 .75 .093 .187-.4374 .109 .187 - .4375 075200 075225 075250 075275 075300 075325 075350 075375 075400
075425
.5000 50 .125 .225-.4999 .125 .187 - .5000
.6250 62 .235 .310-.6249 .235 .250 - .6250
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
.1250 12 .075 .093-.1249 .093 .093 - .1250
.1875 18 .075 .093-.1874 .093 .093 - .1875
.2500 25 .080 .093-.2499 .093 .093 - .2500
.3125 31 .093 .093-.3124 .093 .093 - .3125
.3750 37 .093 .125-.3749 .125 .125 - .3750
.4375 43 1.00 .093 .187-.4374 .141 .187 - .4375 100225 100250 100275 100300 100325 100350 100375 100400
100425
.5000 50 .125 .225-.4999 .141 .187 - .5000
.6250 62 .235 .310-.6249 .235 .250 - .6250
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000
.1875 18 .093 .125-.1874 .125 .125 - .1875
.2500 25 .093 .125-.2499 .125 .125 - .2500
.3125 31 .093 .125-.3124 .125 .125 - .3125
.3750 37 .125 .125-.3749 .125 .125 - .3750
.4375 43 .125 .187-.4374 .172 .187 - .4375
.5000 50 1.25 .125 .225-.4999 .172 .187 - .5000
125250 125275 125300 125325 125350 125375 125400 125425
.6250 62 .235 .310-.6249 .235 .250 - .6250
.7500 75 .300 .390-.7499 .235 .312 - .7500
.8750 87 .350 .440-.8749 .235 .343 - .8750
1.0000 100 .400 .485-.9999 .235 .375 -1.0000

Dayton Progress Corporation www.daytonlamina.com

 7

Regular Punches

VPXP VPOP VPRP VPKP VPHP VPJP VPNP Standard Alterations

.75 XBR
XP Min.
L1

1 Check your P&W dimensions to be VPVP VPYP VPZP XW

P
XP, XW PSmaller
& W Dimensions
than Standard
P

certain the diagonal G does not exceed .75

Min.
XBR
XP
the maximum shown. L1

Note: Sharp corners will be broken to R=G

2
P P
XBR Point Length
Longer than Standard
XW
minimize wear.
Point .000 .501- .751- 1.001- 1.251- .000 .501- .751- 1.001 1.251-
Length .500 .750 1.000 1.250 1.500 .500 .750 1.000 1.250 1.500
Note: The standard location of a 90° Reflected Code Min. P (Rounds) Min. W (Shapes)
key flat is at 0°. See p.17 for more View
information on flats and dowel slots. 12 .042 .058 .075 .062 .062 .093
P 0° (X2)
18 .042 .058 .075 .093 .062 .062 .093 .125
25 .062 .062 .080 .093 .062 .062 .093 .125
D
2 31 .062 .062 .093 .093 .125 .062 .093 .093 .125 .125
37 .062 .062 .093 .125 .125 .080 .109 .125 .125 .195
Code L 43 .093 .093 .093 .125 .125 .109 .109 .141 .172 .195
50 .125 .125 .125 .125 .125 .125 .125 .141 .172 .195
4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 62 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235
75 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235
12 87 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235
18
100 .400 .400 .400 .400 .400 .235 .235 .235 .235 .235

25
31
37 XD

43 XD Reduced Shank Diameter

050450 050475 050500 Head diameter does not change with body diameter.
50 050525 050550 050575 050600
62 Shank Dia. 12 18 25 31 37 43 50 62 75 87 100
75 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
87
100 Overall Length Shortened (1.00 min.)
XH
XL Stock removal from point end.
12 L1 length is maintained.
18 Precision Overall Length
LL
XT
TT
25 XTK XL Same as XL except overall length is held to ±.001.
LL
31 Thinner Head than Standard
37 L XT Stock removal from head end which shortens
overall length.
43
075450 075475 075500 Precision Head Thickness
50 075525 075550 075575 075600
L1
TT Same as XT except head thick­ness tolerance
62 is held to ±.0005.
075625 075650 075675 075700
75 Reduced Head Diameter
87 XH Minimum head diameter equals D +.000 – .001.
100
12 XTK Kommercial Head Thickness
18 Shank Dia. D 12 18 25 31 37 43 50 62 75 87 100
25 Thickness T .125 .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
31
37
43
100450 100475 100500 SBR Straight Before Radius
50 100525 100550 100575 100600 To determine Length of Radius Blend (LRB)
62 1. Calculate (D-P)/2.
100625 100650 100675 100700
75 2. Find (D-P)/2 value on left side of chart.
87 3. Follow line over to intersection point on radius blend line.
100 4. Read LRB value .300
on bottom of chart.
18 .200 B
LRB SBR
25 .100
31
37 Example: D
43 D=.375 .500 .400 .300 .200 .100

50 125450 125475 125500 P=.175

125525 125550 125575 125600 (D-P)/2=(.375–.175)/2=.100
62
75 125625 125650 125675 125700 Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.
87
100

www.daytonlamina.com Dayton Progress Corporation

8

Regular Pilots
Press-In .09
Point
Fillet .01
.02
Lead Full Dia. Diameters U
+.0002

▲
D +.0004 .5R Lead
Type End of
+.00
VPTP – .01
D+.125 P
Cut Punch

Less
.25 Than
.25
+.005
Material +.010
**.188 L1 +– .06 *.25
All heads are drawn to RC 40-55. .00
Proprietary high-performance material and treatment Paraboli
L +–.02
.00
*Length
P&W Tolerance +.0002
–.0000 P to D .0003 slightly less Shape for S
Punch Length (Ref.) Pick-up
When P=D, shank tolerance applies. for Dias.
**.125 when D = .1250 or .1875 under .238.
HOW TO ORDER
Specify: Qty. Type D Code L P Dimension
Example: 3 VPTP 37 100200 P.251
2 VPTP 43 075250 P.300

Shank Point Round L

Lgth. Min. Range
D Code L1 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50
XP P
.1250 12 .050 .061 - .1250
.1875 18 .050 .061 - .1875
.2500 25 .061 .061 - .2500
.3125 31 .061 .092 - .3125
.3750 37 .061 .124 - .3750
.4375 43 .50 .092 .186 - .4375 050150 050175 050200 050225 050250 050275 050300 050325 050350 050375 050400
.5000 50 .124 .224 - .5000 050425 050450
.6250 62 .234 .309 - .6250
.7500 75 .299 .389 - .7500
.8750 87 .349 .439 - .8750
1.0000 100 .399 .484 -1.0000
.1250 12 .057 .061 - .1250
.1875 18 .057 .061 - .1875
.2500 25 .061 .061 - .2500
.3125 31 .061 .092 - .3125
.3750 37 .061 .124 - .3750
.4375 43 .75 .092 .186 - .4375 075175 075200 075225 075250 075275 075300 075325 075350 075375 075400
.5000 50 .124 .224 - .5000 075425 075450
.6250 62 .234 .309 - .6250
.7500 75 .299 .389 - .7500
.8750 87 .349 .439 - .8750
1.0000 100 .399 .484 -1.0000
.1250 12 .074 .092 - .1250
.1875 18 .074 .092 - .1875
.2500 25 .079 .092 - .2500
.3125 31 .092 .092 - .3125
.3750 37 .092 .124 - .3750
.4375 43 1.00 .092 .186 - .4375 100200 100225 100250 100275 100300 100325 100350 100375 100400 100425 100450
.5000 50 .124 .224 - .5000
.6250 62 .234 .309 - .6250
.7500 75 .299 .389 - .7500
.8750 87 .349 .439 - .8750
1.0000 100 .399 .484 -1.0000
.1875 18 .092 .124 - .1875
.2500 25 .092 .124 - .2500
.3125 31 .092 .124 - .3125
.3750 37 .124 .124 - .3750
.4375 43 .124 .186 - .4375
.5000 50 1.25 .124 .224 - .5000
125250 125275 125300 125325 125350 125375 125400 125425 125450
.6250 62 .234 .309 - .6250
.7500 75 .299 .389 - .7500
.8750 87 .349 .439 - .8750
1.0000 100 .399 .484 -1.0000

Dayton Progress Corporation www.daytonlamina.com

 9

Regular Pilots
.09
Point
Full Dia. Diameters Under Over
Standard Alterations
▲

Lead .238 .238 .238

.75 XB
End of XP Min.

B
Cut Punch
P P XP P Dimension P
Smaller than Standard
Less
.25 Than .75 XBR
.25 .09 XP Min.
L1

5 P P
XBR Point Length
Longer than Standard
.119
ength Parabolic Point Full Diameter Lead
lightly less Shape for Smooth XBR XBB X3B
or Dias. Pick-up Action Point .500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501-
nder .238. Length .750 1.000 1.250 1.500 1.625 2.000 2.500 3.000
Code Type Min. P (Rounds)
12 VPTP .050 .057 .074
18 VPTP .050 .057 .074 .092
25 VPTP .061 .061 .079 .092
31 VPTP .061 .061 .092 .092 .124 .186
37 VPTP .061 .061 .092 .124 .124 .186 .249 .311
43 VPTP .092 .092 .092 .124 .124 .186 .249 .311
50 VPTP .124 .124 .124 .124 .124 .186 .249 .311
L 62 VPTP .234 .234 .234 .234 .234 .234 .311 .374
Code 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 75 VPTP .299 .299 .299 .299 .299 .299 .342 .405
87 VPTP .349 .349 .349 .349 .349 .349 .374 .420
12 100 VPTP .399 .399 .399 .399 .399 .399 .399 .436
18
25
XD
31
37 XD Reduced Shank Diameter
43 Head diameter does not change with body diameter.
50 050475 050500 050525 050550 050575 050600 Shank Dia. 12 18 25 31 37 43 50 62 75 87 100
62 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
75
87
XH
100
Overall Length Shortened (1.00 min.)
12 XL Stock removal from point end. L1 is maintained.
18 XT

25
TT
XL XT Thinner Head than Standard
Stock removal from head end which shortens
31 L overall length.
37 TT Precision Head Thickness
Same as XT except head thick­ness tolerance
43 L1
is held to ±.0005.
50 075475 075500 075525 075550 075575 075600
62 075625 075650 075675 075700 XH Reduced Head Diameter
Minimum head diameter equals D +.000 – .001.
75
87
100
12
XTK Kommercial Head Thickness
Shank Dia. D 12 18 25 31 37 43 50 62 75 87 100
18
Thickness T .125 .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
25
31
37 SBR Straight Before Radius (L ) 1
43 To determine Length of Radius Blend (LRB)
100475 100500 100525 100550 100575 100600
50 1. Calculate (D-P)/2.
62 100625 100650 100675 100700 2. Find (D-P)/2 value on left side of chart.
75 3. Follow line over to intersection point on radius blend line.
87 4. Read LRB value .300

100 on bottom of chart.

.200
18 LRB L1
.100
100
25
31 D

37 Example: .500 .400 .300 .200 .100

D=.375
43
125475 125500 125525 125550 125575 125600 P=.175
50 (D-P)/2=(.375–.175)/2=.100
62 125625 125650 125675 125700 Following the .100 line on chart over the radius blend line shows
75 the LRB to be approximately .300.
87
100

www.daytonlamina.com Dayton Progress Corporation

10

Positive Pick-Up Pilots

Press-In Lead
.01
Fillet .02 +.0002
D +.0004 .5R P
Type
+.00
VPAP
P
–.01
D+.125
40°
+.005 Included
Material +.010
All heads are drawn to RC 40-55. *.188 +.06
Proprietary high-performance material and treatment L1 –.00
P Tolerance +.0002
–.0000 P to D
.0003 L +–.02 N
.00
+.0002
When

P=D, Tolerance is +.0004
When P=D, shank tolerance applies. *.125 when D = .1875 N =.132+ [(P-.057)/.728]

HOW TO ORDER
Specify: Qty. Type D Code L P Dimension
Example: 6 VPAP 100 100400 P.749

Round Point Round L

Lgth. Max.
Min. Range N
D Code L1 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50
XP P
.1875 18 .050 .061 - .1875 .18
.2500 25 .061 .061 - .2500 .25
.3125 31 .061 .092 - .3125 .31
.3750 37 .061 .12 4 - .3750 .37
.4375 43 .092 .18 6 - .4375 .43
.5000 50 .50 .124 .224 - .5000 .50
050200 050225 050250 050275 050300 050325 050350 050375 050400 050425 050450
.6250 62 .234 .309 - .6250 .62
.7500 75 .299 .389 - .7500 .75
.8750 87 .349 .439 - .8750 .87
1.0000 100 .399 .484 -1.0000 1.00
.1875 18 .057 .061 - .1875 .18
.2500 25 .061 .061 - .2500 .25
.3125 31 .061 .092 - .3125 .31
.3750 37 .061 .12 4 - .3750 .37
.4375 43 .092 .18 6 - .4375 .43
.5000 50 .75 .124 .224 - .5000 .50
075200 075225 075250 075275 075300 075325 075350 075375 075400 075425 075450
.6250 62 .234 .309 - .6250 .62
.7500 75 .299 .389 - .7500 .75
.8750 87 .349 .439 - .8750 .87
1.0000 100 .399 .484 -1.0000 1.00
.1875 18 .074 .092 - .1875 .18
.2500 25 .079 .092 - .2500 .25
.3125 31 .092 .092 - .3125 .31
.3750 37 .092 .124 - .3750 .37
.4375 43 .092 .186 - .4375 .43
.5000 50 1.00 .124 .224 - .5000 .50
100225 100250 100275 100300 100325 100350 100375 100400 100425 100450
.6250 62 .234 .309 - .6250 .62
.7500 75 .299 .389 - .7500 .75
.8750 87 .349 .439 - .8750 .87
1.0000 100 .399 .484 -1.0000 1.00
.1875 18 .074 .092 - .1875 .18
.2500 25 .079 .092 - .2500 .25
.3125 31 .092 .092 - .3125 .31
.3750 37 .092 .124 - .3750 .37
.4375 43 .092 .186 - .4375 .43
.5000 50 1.25 .124 .224 - .5000 .50
125250 125275 125300 125325 125350 125375 125400 125425 125450
.6250 62 .234 .309 - .6250 .62
.7500 75 .299 .389 - .7500 .75
.8750 87 .349 .439 - .8750 .87
1.0000 100 .399 .484 -1.0000 1.00

Dayton Progress Corporation www.daytonlamina.com

 11

Positive Pick-Up Pilots

Geometry
.01
Fillet .02
Geometry
provides
provides
+.0002
Press-In Lead
Standard Alterations
D +.0004 .5R P
smoother
without risk of .75
XB
Min.
+.00 pick-up without
distortion of hole. XP

B
–.01 risk of
P D+.125 distortion P XP P Dimension
Smaller than Standard
P

of hole. 40°
+.005 Included
XBR
+.010 .75
*.188 +.06
XP Min.
L1
XBR Specify
Point Length Longer than Standard
XBR, XBB, or X3B and length
L1 –.00
P P (see chart below).
Greater positioning—
L +–.02
.00 N farther than
moves stock XBB and X3B add to delivery time.
conventional pilots.
*.125 when D = .1875
Greater positioning— XBR XBB X3B
moves stock farther than Point .500- .626- .751- .876- 1.001- 1.126- 1.251- 1.376- 1.501- 1.626- 2.001- 2.501-
conventional pilots. Length .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 2.000 2.500 3.000
Code Type Min. P (Rounds)
18 VPAP .050 .050 .057 .057 .074 .074 .092 .092
25 VPAP .061 .061 .061 .061 .079 .079 .092 .092
31 VPAP .061 .061 .061 .061 .092 .092 .092 .092 .124 .186
37 VPAP .061 .061 .061 .061 .092 .092 .124 .124 .124 .186 .249 .311
43 VPAP .092 .092 .092 .092 .092 .092 .124 .124 .124 .186 .249 .311
L 50 VPAP .124 .124 .124 .124 .124 .124 .124 .124 .124 .186 .249 .311
Code 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 62 VPAP .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .311 .374
75 VPAP .299 .299 .299 .299 .299 .299 .299 .299 .299 .299 .342 .405
18 87 VPAP .349 .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .420
25 100 VPAP .399 .399 .399 .399 .399 .399 .399 .399 .399 .399 .399 .436
31
37 XD
43
50
050475 050500 050525 050550 050575 050600 XD Reduced Shank Diameter
Head Diameter does not change with body diameter.
62
75 Shank Dia. 18 25 31 37 43 50 62 75 87 100
87 Min. XD .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
100
18 XH

Overall Length Shortened (2.00 min.)

25 XL Stock removal from point end. L1 is maintained.
31
Thinner Head than Standard
37
XT
TT
XL XT Stock removal from head end which shortens
43 overall length.
075475 075500 075525 075550 075575 075600 L
50 Precision Head Thickness
62 TT Same as XT except head thick­ness tolerance
075625 075650 075675 075700 L1 is held to ±.0005.
75
Reduced Head Diameter
87 XH Minimum head diameter equals D +.000 – .001.
100
18
25
31 XTK Kommercial Head Thickness
37
Shank Dia.D 18 25 31 37 43 50 62 75 87 100
43
100475 100500 100525 100550 100575 100600 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
50
62
100625 100650 100675 100700
75 SBR Straight Before Radius (L ) 1
87 To determine Length of Radius Blend (LRB)
100 1. Calculate (D-P)/2.
18 2. Find (D-P)/2 value on left side of chart.
25 3. Follow line over to intersection point on radius blend line.
31 4. Read LRB value .300

37 on bottom of chart.
.200
43 LRB L1
125475 125500 125525 125550 125575 125600
50 .100
100

62
125625 125650 125675 125700 D
75 Example: .500 .400 .300 .200 .100

87 D=.375
100 P=.175
(D-P)/2=(.375–.175)/2=.100
Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.

www.daytonlamina.com Dayton Progress Corporation

12

Straight Punches
Jektole and Regular
®

CL
Vent
VYXP
Type Hole
+.00
VYXP H –.01 P +–.0002
.0000

+.005 .01
+.010 .02 Fillet

Type .188
L ++.01
VUXP .02
VUXP
+.00
H –.01 P +–.0002
.0000
Material
All heads are drawn to RC 40-55. +.005 .01
+.010 .02 Fillet
Proprietary high-performance material and treatment
T
P
Tolerance +.0002
–.0000 L ++.01
.02

HOW TO ORDER

Specify: Qty. Type Overall P

Length L Dimension
Example: 5 VYXP 250 P.324
2 VUXP 325 P.492

Head Head CL L
Range Dia. Thk. Vent
P 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50
H T Hole
.1870 -.2500 .375 .55 150 175 200 225 250 275 300
.55 150 175
.2501-.3130 .438
.80 200 225 250 275 300 325 350 375 400
.60 150 175
.3131-.3750 .500
See .85 200 225 250 275 300 325 350 375 400
VYXP .85 150 175 200 225
.3751-.4380 .562 DWG.
1.10 250 275 300 325 350 375 400
.85 150 175 200 225
.4381-.5000 .625
1.10 250 275 300 325 350 375 400
.85 150 175 200 225
.5001-.6250 .750
1.10 250 275 300 325 350 375 400
.0620 -.1250 .250 .125
.1251-.1880 .312 .125
.1881-.2500 .375 .188
.2501-.3130 .438 .188
VUXP .3131-.3750 .500 .188
N/A 150 175 200 225 250 275 300 325 350 375 400
425 450
.3751-.4380 .562 .188
.4381-.5000 .625 .188
.5001-.6250 .750 .188
*See p. 18 for additional information.

Dayton Progress Corporation www.daytonlamina.com

 13

Straight Punches
Jektole and Regular
®

VYXP Standard Alterations

XL Overall Length Shortened
(1.00 min.)
P +–.0002
.0000 XL Stock removal from point end.
LL
L LL Precision Overall Length
Same as XL except overall
length is held to ±.001.

VUXP
XT/TT XT Thinner Head than
Standard
P +–.0002
.0000 Stock removal from
head end which shortens
overall length.

TT Precision Head
Thickness
Same as XT except head
thick­ness tolerance is
held to ±.0005.

Reduced Head Diameter

XH XH Minimum head diameter
equals D+.000 - .001.
D

L * ®
Jektole
4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 Group
J2

J3
The Dayton Difference
J4
Since 1946, Dayton Progress has grown to an
J6 organization 1100+ people strong. We operate seven
manufacturing/engineering facilities occupying a total
J6
of over 200,000 square feet (18,000 square meters)
J9 in North America, Europe, and the Pacific Rim.
Further, we have alliances with selected manufacturers
of leading-edge die component products that give us
the ability to sell these proprietary products worldwide.
N/A Our real strength, however, lies with our employees
475 500
525 550 575 600 625 and business partners who bring years of experience
650 and a wealth of talent. All of us in the Dayton “family”
are dedicated to creating value
for our customers because
we care about quality,
reliability, product
performance,
on-time delivery,
technical
support, and
exceptional
customer service.

www.daytonlamina.com Dayton Progress Corporation

 14

Classified Shapes

Classified shapes are available on all Reflected View— Clearance

punches, die buttons, and guide bushings
in this catalog.
Punches and Guides Normal grinding ∆
Plan View Reflected Views Plan View methods produce 1 Punch
.007 max fillet on the
Ordering Information
1
0º 0º 0º
punch and 2 .007 max
0º
2

fillet on the die button Die Button

*Corner Dimensions Punch Punch Guide Die Button
Head Down
with matching corner
Dimension should be the theoretical sharp
shape on the die button and punch,
corners for shapes C22, C24, C34, C61, The reflected view is used for punches
respectively. When ordering die buttons,
and C88. However, some reduction of and guides. It is the view as seen in a
please specify punch dimensions and
these dimensions will result from fitting mirror held below a punch or guide in its
clearance per side (∆). (If the clearance is
the punch and die button under condi- operating position. It is the same as a
.0025 ∆, Dayton will break sharp corners
tions C40
where the clearance
C41 is .0025 or less
W plan view from the head end, inC40
which the C41
W
when the punches and die buttons are
per side. R
R 1
point shapes is shown dotted. A reflectedR R 1

P
1
P P
1
ordered together.)
P
Shape CenterR 2
R2 view is shown with solid lines. R2
R2
C13
A
C13
A A A
C53 C53
R1 = .683W – .183P
Sharp Acorners A2 will be
R = .683W – .183P 2 broken
A Ato mini-
C13 2 2 C53
Shapes are centered on the punch shanks 1
R R A A

as shown.
C42* Shapes in C43
guide bushings and
R2 = 1.183P – .683W
Orientation
C40 C40
and
C41
Locking
C41 C42*
mize wear.
R = 1.183P – .683W

C43
2 A
P
2
P P P R
A 2

W W AW W W W P P
die buttons are also center
A
as shown with 90° R1 R1 22 2 2 2
2
R1 The
R locking device ori-
1 W W W W W W
the exception of Pshapes C22 and PC34. P P X5 P P 2 2
R2 entation
R
R is standard at P
R 2 2
P W W
Due to clearance, the P dimension on 180° C13 0°
2
C53
C54 C54 A C55
A C55 A A
0°.
A R For
= .683Wtypes .683Wof
R –=.183P locking
– .183P
A
A A2 2 A
C54
A2 2
C55
theseA shapes will
W not be
A centered. A A – .683W
1 1
W A 2 R = 1.183PR –= .683W
1.183P 2 W A W R R A A
methodsRand custom
2 2
A 2 A 2
C42* 270°
C42* P P P P R
C43 C43
C93 C40 C64 C41
W Reflected View locations,
PA A see C93p. 16. P C64
P P
W R1 2 2W W
W W W W
A ** Now ASee product pages.
W
R1 2
W W 22 standard.
2 2 2
2 2 2 2 W W W W W W
P P P WP P WP
R2 2 2
Flatted
P
Rounds
R
R 2 P
C54 C55
P
R Mono
C14
Lobes
C14
P
C56 C56
W W
C13 C13 C53
AC53
R1 = .683W – .183P A A A A
A W
AA WA A A W W A A R R
B R2 = 1.183P
A A2
– .683W A AA 2 2 B A
C13 A C53 C14 A C56
W 2 2 2 W A
W R R W
R C40 A 2 C41 A A2 A R
C42* C43 C93 C93 C64 C64 R WP
P P P P P
C65 A P P P P C65 R1
C27 W W A A C27
2 W W 2 W W RP1 W W P P P
W A W R W W W W 2 2 W2 W A
P2 R 2 2 P
2 2 2 2
P 2 2
WP W
2 2
W W 2 W W
R W RW2
W W W W
P W P P W P 2
2
2 2 W 2
P S P R R P S WP W W
R1 = .683W – .183P
C53 A W AC54 C54 W
A AC55 C55 A C14 A C56 C57 C57 C582 = 1.183P
R C58– .683W
A A A2 A2 W W B B
B A B B A 2 A
A2 AWB WR B C54 BA AA C55 A A AR R
2 2 2
W W R R W2 C42* A W C43 A C57 2 C58
R 2
C93 C64
C40 C41 AR C40 A C41A R
P C65 C65
P P W P P P P W
P P P C27 C27 P 2
C28** W A P R1 C28** R1
W C29 W W A RA R R
C29 P C22+*
C22+*P
R
2 1
R RP1 P
W 2 W W W W2 2
W W W W P W WP P
2 P P P
2 2 2 2 R22 W R2
W P W WP W 2 W W P R2 S
W S WP 2 2 W W2W 2 W WR2
R P P 2 2 W W
P P P WP W P P
R1 = .683W – .183P A W A 2 W W 2R = .683W – .183P
W
1

A C55W A W B
C14 C14 C56 C56 R = 1.183PW– .683W W R2 = 1.183P – .683W
W B C57
B B B B C582 B
2A
2
Miscellaneous
R
W
2 2
A
W AW A A R
C42* A
WR2 W2
C43 A
W 2 W
R
W C14
C93
2 W C56
C64
A C42* R
W W C43
C40 C40 C41 C41 A A W A
C65 C27 A
P C16 P C34+ PR1 C28** W C28**
P
W
P C29
P C29
2 C16 P C34+ W C40
2 C41
2
W A R P R1 2
C23C23 C24*
C24* W
R R R R C22+*
C22+*
2 R1 R1 W W P R R P R1
W W W P P P P R RRP P
P2 P2 PW2 P W R 1
W 2 S R2 R2 WP W W
WP P P WRP2 W
R2 2 W 2 P
W 2 P
W
P P P 2 P R2
P
2 P P R2 P
A .183P W A W W P P W B A W P
W W R1 = .683WR1–W=.183P
.683W –
W W W W W W A W
B 2 B WC57 W
C562 B W C57 W R2 = 1.183P
C58 R2–2=.683W
C58 1.183P 2
– .683W
W W 2 2 W 2 W W 2 W R1 = .683W – .183P
A W2 S S R2 = 1.183P – .683W
R A A A A R R C57 WC58
W
C42* C42* C43 C43 C93 C64 W W C65 C27 A C93 W W C64
C41 A C42* RR C43
C28** W C16 C16 W
W C34+ C34+
C29 A A A W A W A
2 W
P R1 P P P2 2 R P R P 2 A2
R1 R 2
C23C23 C24*
C24* C25*
C25* C26C26 2 2
C22+* R R P P
W P P C22+*
P P P P P R R A AP S PA P A P
R22 W W W P PR P P R R
R2 P P W RP P
W W 2 2 2
W W2 W W W W
W PW
B2 P
W W
WB P PB
R1 = .683WW– .183P A W 2B 2
R2 = 1.183P2– .683W
A W WA A 2 P WP 2 W W W
W 2 W W
W
P P
W2
W
W WP P B
W 2 W A W A W
W
C58
S S
C43 A R W W S S
C93 C93 C64 C64 W C65 C27 W W C28** WC29
W C65 W W C27
Triangles/Trapezoids
A
2
C16
R
C34+
W W
W W
W
AW
2
A A R R C93
W A
C64
W
R
P P 2 2
2 2 2 W A
C23 C24* C25*
C25* C26C26 C36C36 C87C87 2
P C22+* P C23 C24* 2
P P R
R P
P R P P A PA S AP A R R WP W W PW R RP S P
W R R R
W W P P
W 2 W R
W W 2
W A W P B B 2 W W B B
2 P W 2 PW
W W B B P B W2 P P W P P B W
PW W W2 B
W
W
C64 S C16 C34+
SC65 W S S
W W C65W C27 C27 W C28** C29
W W W W R A = 3A = 3of(No.
(No. sides)
of sides) C28**
A = 3A = 3of(No.
(No. sides)
of sides) C29
W A W W
W R C65 C27R
2 A A R R
2 2 2 W A R
23 C24* C25* C26 C36C36 C87C87 P 2 P
P C25* C26S P P P P
RR R A
A P P A S
R
P P W W W W R R W W
A R P S P
W W 2 2 W W W
B Dayton Progress Corporation 2 W 2 W
W www.daytonlamina.com
2 2 W
W P B B B B B B W
W P P
P
PW 2 W2 PW W
B B B
W
W2
 C17 C18 C17 C18
A A A A
W W
C12** 2 C12** C85** C85** 2
R R
P
W
P
W PW W P 15

Classified Shapes
W W
A A A A
2 2
C35 C35 C86 C86
C19 C59 C19 C59 R R
C17
C12** C12** C18
C85** C85**A C17 A C18 A AA A A A
A A A
W R2 RA2 W2 2 2
R W W 2 W WR
W W W W
P P P P
P P P P
A = Even No.Aof=Sides A = Even No.Aof=Sides
Even No. of Sides Even No. of Sides
W W
Multi Lobes C35 C35 2
A A
C86 C86 R WR A
2
A
C36 W C12**
C12** C36 W
C87
C85** C87R
C85**
W
R
C12**
C17
C12**
C17
C85**
C18
C85**
C18 R C19 C59 C20 C19 W
C59 W
C20 W W R
C60
R
RA C60 W W A W WA
W A W A W A W AA A
WA WA WW W 2 2
W A
2 2
A
2
A A A
2
R R R R
P P P P A = Even No.Aof=Sides
P A = Even No.Aof=Sides
Even No. of Sides Even No. of Sides
P P P A = Odd No. A
Pof = P A = Odd No. A
P No. of Sides
Sides
Odd of =
Sides
Odd No. of Sides P
W W C35 C35 C86 C86 R R
C36 C36 C87 C87 C88* C88* C89 C89R(4)
C35 C35 A AC86
A C86
A R R R R(4)
C12** C12**W C85** C85**RW W W W W W W
2 2 W W W WR R W W W W
W
C19 W
C19 W
C59 W
C59 W W W W P P P P
C20 C60 C20 C60
Polygons A AA
2
A
2
R
A
R
AA
2
A
2 A A A A
A = Even No. Even No. of SidesA = Even No.
Aof= Sides Aof= Sides
Even No. of Sides
Even No. of SidesA = Even No.Aof=Sides
A = Even No.Aof=Sides Even No. of Sides A = Odd No. A = Odd No. of SidesAR= Odd No. A
of Sides = Odd No. of Sides
of Sides R W W W W
C12** C12** P C85**
P C85** P P C46
C36C46 C36 C77 C77 C87
C87
C35 C35 P C86 C86 RP P P C38 A C38 A RA AR
C36 C36 C87 C87RR R
R
C88* C88* C89 C89R(4) R
R(4) C37 A AC37
W W W W W W W W 2 2
W W W WW W W W W W W W
P W WP P W W
P P P P P
C20 C20 C60 C60
A A AW
= Odd No.Aof=
W Odd No. of SidesW
Sides A = Odd No.AW
of=Sides
Odd No. of Sides
C86 A A A = Even No.Aof=Sides A = Even No.Aof=Sides
Even No. of Sides Even No. of Sides
C35
A = Odd C35
No.A
of=Sides
Odd No. of SidesA = Odd C86
No.A R No. of Sides
of=Sides
Odd R W W W W B B B BB B R R
R R W W W W
C88* 2 2 C89 R(4)
C36
C37 C36
C37 C87
C38 C87R
C38 C39 B C88*
C39 B C89
C90 C90 R(4)
C88*
W C88*
W P C89
P
W C89
W R(4)P R(4)P R R1 R1
WC46 W W C77 W C78 C78 C79 C79
C46 C77 A A A A
A A A A A A P PR2 A AR2 P2 2 P
P No. of C30 P P C30 C30 P P
W
A = Even No.Aof=Sides
Even WP AC30
Sides = Even No.Aof=Sides
W No. of W
Even Sides 2 2 P P
A W W W W
A A A WOdd No. of SidesW W WP P W WP P W
AW= Odd No.A of =Sides
C36 C36
W WC87 C87 R
W W
R P PA = Odd No.Aof =Sides
Odd No.Pof Sides P
A = No. of teeth
A =(3,No. A = No. of teeth
4, of teeth (3, 4, A =(3,No.
P P 4, of teeth (3, 4,
W P P C37 6 or C37 6 or 8 only) C38 6 or C38
8 only) 8 only) 6 or 8 only)
W W W C39 B C88* C39 B C90 C90 B B PP PP B R PP R PP
C37 C37 C38 C38 C88* C89 C89R(4) R(4) BB B
B B B B B BR1 R R1R WW WW 2 2 WW WW
Keys W W W W WDuo Tees
P
W R 2
PP
2
R22 W
P
W
PP
Ts W W W W

A = Odd No.Aof=Sides P C79 C79 P C48 C48 C80 C80

Odd No. of SidesA = Odd No.A
of=Sides
Odd No. of Sides C78 C78
C30 C77 C31C77 C32 C32 WA C21 A W A C91 A A W C44 A W A WA A A AW
C31C46 C31 C46 C32C31 C32 W A A
W
2A C66 C45 A
W A W A W A W A A A 2
C46 C46 A C772 C77 2 A A
AC88* C88* C89 C89R(4)A 2 AR(4) 2 A WNo. of teethW
= WNo. of teethW 2
A AA = (3, 4, A =
A = No. of teeth (3, 4, (3, 4, A A A A A
C39 AB C39 B
No. of teeth (3, 4,
A A A A 6 or 8 only) 6 or 8 only) 6 or 8 only) 6 or 8 only) C90 C90 2 2
C39 B C39 PBP P C90 C90 P P P P PC37P C37 P P
C38 C38 P P P P P P R1 R1 P
C50B P B
C68 P B P B B
P P P P R1 P PR1 P P
R R
W W A PP A P P 2 2
P P B
W W W R2 R2 W BW B PP B B B B R RPP R PP PB B P R R PB B B P B
W WP WW WW 2 W 2 WW WW W W W WW 2
B B WP P
W B B B BW R WPR W W
W W W WW 2 2W
W W
W W W W W2 W2 W W
P W BW P B
B B B B B B R R
C61* C61* C62 C62 W W C92 C15 C66 W (3,A 4,
C31 C32 AW No.4,ofWteeth (3, 4,C82 C82 A =W
C44 A C81 6C81
C61*
C37C61* C37 C62
C38C62 C38 A = No.C45 = (3,
of teeth A
2 = No. C67
2 teeth
of (3,
No.4,of teeth
C79 C48 C48 AC80A C80 A A A A 8 only)A
C78 A = No.C78 A =(3,
of teeth No.4,of teeth (3, 4,A = No. ofC79 A =(3,
teeth No.
4,of teeth (3, 4, 2 or 8 only)
A 6 orA8 only) A 6 or A 6 or A
8 only)
A8 only) A A
C39A B C39 A A C90 A A AA 2
A 6 or
A A 6 or 8 only) 6 or A A 8 only)
8 only) 6 or
A A 2 R2 R
A B 2 C90 2 C78 C78 C79 2 C792
R
R R C46 C46 W C77 C77
R1 RW A A A A A A
P P P P P P P A A P A 1
A P 2 2 P
P B° B° P P A A B B S P B P B P B
B° B° R2 R2 R2 2 P P P P
P C50
PC50 P P C68C68 P P P P
W W W W W PC69 P P C70 P B B
WW W AA W W W AA W W RA P P C50 P P 2 C68
W WP W W W W PP2 PP
R PP R PP
W W P AP P W B W B PP RPP R AB B B BW A
B
C39 B C39 WW B PP
C90
PPB B B
C90 WW B B B R R B B B B WW WW WW WW
B WW 2 2
C61* C62 2 R21 W BR
WW Wof teeth
A = No. A =W(3,
No. 4, of teeth (3, 4,A = No.W A =(3,
of teeth W4, of teeth
No. 2 (3, 4, 2 B W W
B PP PPB B W B BW R PPR PP
W W PP BW
1
PP BB6Bor 8 only)
B 6 or P 8 only) B6 or 8 only)
BB P
6 or 8 only) B WW WW WW WW
B B R R 2 2
Ls
R C48 C48A P
R2
P C80
R2
C80 P P
C81 C81 W W C82
A
2 C82
A A
2 W W
C47 C47
W W
C83 C83
P W W B P
A A A B A A
P C46 C46 A P A
W
A
C77 W
A
W WC77A A WW C78 C78 W 2
C79
B
C79 2 W 2 C48 C48 C80 C80 AA
B° W AW A 2 A 2 A A A 2 AA AA
A A A A A A A A
W W
C50 2 2 2 2 R R R2 R 2
C68 A = No. of teeth
A =(3,
No.4,of teeth (3, 4,A = No. of teeth
A =(3,
No.
4,of teeth (3, 4,
W C69
C69 C70
C70 P P P P C72 P P P P
A PW 6 or 8 only)
AP 6 or 8 only) P6 or 8 only)
P 6 or 8 only) C71 C50
C50 C68
C68
AA
P P P P AA P
A P B PA AA P B P PAA P P C69 C70
PP PP B B R2 PP R B B B B
PP 2 A PP PP A
B B R B B B B B B
P B P B W B WB R B B WW WW WW WW 2 2 W WB WW WW
PBP BW B B W R 2BB R2 PP B BB W B W P PP PPB W B B B B W R PPPR PP B B R R W B WB B B
2 WW P WW
P BB
W W 2 2 W W WW WW 2 WPP W BB W PW 2 2 B P
W W W W
C81 C81 C82 C82 BB BB
C47 C47 C83 C83 C49 C49 C84 C84
W W
C78 C78 A A C79 AW WC79 A A 22 A WW 22 A A R W A A R W C81 C81 A A C82 C82 A A
A A 2 A2 A A A C48 C48 C80 C80 WW W W
A A A A AW A B
2 2 A A AA AA 2 W
R R R 2 R 2 2 2 R R
C69 C70 C72
C72 C51 R R
C71
C71 C50
C50 C68C68 C73
A A P P P P P P A C69
PC69 P P C70
PC70 P P
P P AA BBP P AA BB A C72
AA 22 P AA AA P P
AA P PC71
22 P P P A B A
PP PP B PP B PP R PP R R PP PP R B B PP PP B B
B B R B PP B B B B B 2
P B P B WWB WW B PP
PBP B B WW
WW B R2 BPP B P P BB P WW P WW WW
R PP WW R
2 W W PP W PP W B B
PP B B B B
W WWW WW W2 2WWW WW PP BB PP B B R BB RW P BP WB B B BB WWPP WW BB WW W WW W
W W W W W W W W P 2 2 B P
B B 2 2 W W W W
W 2 W 2 RR RR C49 C49 W C84 B
C84 B BB
C47
C48 C47 C48 C83 C80 C83 C80 WW W W W BB
Us A AA A AA A AA WW C81 C81 A WWA
A A
C82 C82A
A A A
AW
A
W 22 C47 C47
A
WW
A
22
C83 C83 R W R
C71 C72 C51 2
C51 2
C73
C73 2 2 C75
A A
C74 R R R R
B
C50R
C50
A
R B C68R
C68 R AA C69
C69 C70C70 C71
C71 A C72
C72 C51
A AA P P PA P R R R R C73
2 A
AP P 2 P P A AP P P P AA BB AA BB A
P P AA P P AA
RR RR R 2R
2 P 22 P P P
P B PB B PP PP PPPP PB BPP PP PB B R
B B B B
PP B
B W PPB R RWWB BB B WW B BPP PPWBB PPW PP B PP
B WWB RB PPWWR B PPB B B BB B PP BBB B P PP PP
W WW W W
W 2 W 2 WW WW W
WW W
WW 2
B
WW WW
P
B S 2 B B W W
R W R W WW BB
WW BB W W W
BB2
WB W W W W
BB 2
C49 C81 C49 C81 C84 WWC82 C84 C82 WW WW 22
RR W W RR W W W B
WW A A AA 22 W
C51 AA AA A C47 C47 C83 C83 C49 C49 C84 C84
C73 C74
C74 2 2 C75
C75 A A C76 A A
A A A C51
C51 A A
C69
C69 A C70
C70 C71
C71 AA C72
C72 C73
C73
R R AA R R A AA A
C74 90° C75
R
A
PAP PP AAPP P
P AA BB
R R AA BRB R RA R R AR
R RR R2R
2 22R
P PP P P P P RR P P P P
180° 0° R
P PP P RR
PPB R PP PP R B B PP PP
PP PP WW PP WWB BB B B PP PP WW WW BBB B B B PP BB PP BB P P
W B W
W
WB
W
WW
WWWW
WW
WBB BB
2 2
SS
WW
BB
B BB B S BB B
B WW
PP
WW
PP B B PP
WW WW
PP
270° B B
W 22 2 2 W W W 2 BB W W
BB BB
RR RR W W
WW W BB W W B B S
WW WW 22 WW WW W W 2 W
22
C47 C47 C83 C83
C74 C75 A A C76
C76 A A C49 C49 C84 C84
A A AA C51
C51 C73 A
C73 A A C74
C74A C75
C75
C71
C71 C72
C72 C76
AA AA AA
AR
A R BB
R AAR R BB AA A
R
www.daytonlamina.com
P 22 P P R
22 R P P R R R R DaytonRR
Progress Corporation
P RR
PP PRR P RPR P
PP PP
R
PP PP P
PP B
B PP BB PP PP
B SB B B B B B BB
16

Locking Devices—Ordering Information

Orientation Views
The standard location for all locking devices is 0°, and is A Plan View is used for the die button, and a Reflected View is used
always on the long side (P) of the shape. Custom locations are for the punch or guide. The Reflected View, a mirror image, simp-
measured counterclockwise from 0°. (See drawing below.) lifies orientation—locking devices are all in the same position.

Standard Location Custom Location Plan View Reflected View

90ϒ 90ϒ
135ϒ
0° 0° 0°
180ϒ 0ϒ 180ϒ 0ϒ
Die Button Punch Guide
Head Down
270ϒ 270ϒ

Standard Custom
Location Location

Reflected
0° View
(Punch)

Reflected
0° 0° View
.25 (Guide)
F
F

Plan
0° 0° View
(Die Button)
F
F

How To Specify
The most common locking devices—flat, double flat, and
dowel—are available. Simply select the type, then add the code
to the component description shown on p. 17.

HOW TO ORDER

Type D L1 L P (or P&W)

Specify: Qty.
Dimension
Example: 1 VJJP 37 075 250 P.321, W.189

Location Tolerance
Flat Dowel
F Radial F Radial
+ .0002 .0005/ + .0002
0°2'
– .0000 inch – .0000

Dayton Progress Corporation www.daytonlamina.com

 17

Locking Devices—Flats vs. Dowel Slots

Flats Standard and Custom Locations

X2
Alternate Locations Definitions:
X8
Definitions: Custom Location is any angle other
D Standard Location is at 0°. than: 0°, 90°, 180°, or 270°.
X2 X2 F Alternate Location is 90°, 180°, or 270°.
Alternate Locations are available at no
.25 TYP. additional charge.

D Single Flats Single Flats

F Dimension
(.5D on Headed Products) TYP.
F Locking Devices Punches Die Buttons Locking Devices Punches Die Buttons
Headless Die Buttons and Guides X5 Top Bottom
X2 Top Bottom
Body Dia. 18 25 31 37 43 50 X9 N/A Top
X8 N/A Top
F .080 .110 .135 .165 .190 .220
Order Example: Order Example:
Body Dia. 62 75 87 100 125 150
X2 — 90° X5 — 135°
F .270 .325 .380 .435 .540 .650
Body Dia. 175 200 225 250 275
Double Flats Double Flats
F .775 .900 1.025 1.150 1.275
Locking Devices Punches Die Buttons Locking Devices Punches Die Buttons
180° 90° X3 Top Bottom X6 Top Bottom
Length
270° 0° (from
Order Example: X3 — 90° Order Example: X6 — 135°
top of
die button) Second Flat is always parallel to the first flat.

Depth
Additional Flats Additional Flats
The depth of the flat is taken from Code Depth Length Code Depth Length
the shank, not the head, on punches.
X81* .060 .500 X91* .060 .500
Key Flats vs. Dowel Slots
X82* .060 .625 X92* .060 .625
Maximum hole dimensions in die buttons
X83* .060 .750 X93* .060 .750
were designed with key flats in mind.
There are instances where, if using a X84 .060 Full Length X94 .060 Full Length
dowel slot, the dowel hole could break X85* .093 .500 X95* .093 .500
into the relief. For this reason, there are X86* .093 .625 X96* .093 .625
two ways to specify the location of the
X87* .093 .750 X97* .093 .750
dowel. X0 (standard/alternate location)
X88 .093 Full Length X98 .093 Full Length
and X1 (custom location) are located
.5D from centerline. However, when hole X89 Specify Dimensions X99 Specify Dimensions
dimensions are approaching the high limit
of “P,” X4 (standard/alternate location) or
X7 (custom location) may be specified. Dowel Slots Dowel Slots
This relocates the dowel outward Locking Devices Dowel Diameter Locking Devices Dowel Diameter
to assure no interference between the X0** .1250 X1** .1250
dowel and the relief hole. Note: When
the die button diameter is over .5000, the X4 .1250 X7 .1250
centerline dimension is .5D on all dowels. X41 .1875 X71 .1875
X43 .2500 X73 .2500
Dowel Slots
Order Example: X0 — 180° Order Example: X71 — 135°

F
F Dimension for Headed Punches and Die Buttons F = .5D + .5 Dowel Dia.

F = .5D + 1/2 Dowel Dia. F Dimension for Headless Die Buttons Only
on Headed Punches
and Die Buttons Body Diameter 25 31 37 43 50 62 75 87 100 125-400
X0, X1 .1250 .1562 .1875 .2188 .2500 .5D .5D .5D .5D .5D
X4, X7 .1625 .1875 .2125 .2375 .2625 .5D .5D .5D .5D .5D
F
X41, X71 .1938 .2188 .2438 .2688 .2938 .5D .5D .5D .5D .5D
* not available on headed die buttons X43, X73 .2250 .2500 .2750 .3000 .3250 .3438 .4063 .4688 .5313 .5D
** available on headless die buttons only

www.daytonlamina.com Dayton Progress Corporation

18

Jektole Data
®

The Engineered Clearance

Perforating punch-to-button clearances
Jektole® In Production
• Requires less press tonnage
in metal stamping dies has been
• Reduces the pressure required to strip the
universally expressed as a percentage
punch, which, in turn reduces punch wear
of stock thickness, and for clarity
• Produces minimal burr
should be articulated as percent per
• Doubles—often triples—piece output per grind
side (∆=clearance per side).
• Reduces total punch costs
Standard practice has called for
∆ 5%, and is commonly known
as “regular clearance.” Regular Jektole® In Maintenance
clearance has been applied almost • Keeper Key holds pin in retracted position (see
photo at left)
universally to all applications
• Eliminates the need for disassembly before
Jektole ® involving the perforation of ferrous
grinding
Cutaway materials.
• Helps maintain proper pin extension
Jektole®, the Engineered Clearance, • Reduces downtime for regrinding
is approximately twice regular
clearance, i.e., ∆ 10-12%. This Standard Jektole Data ®

means greater productivity, improved

DIMENSION J2 J3 J4 J6 J9
maintenance, and a better return on
Std. Shank .3750 .6250
your tooling investment. D .1875 .2500 .3125 .4375 .7500
Diameter
.5000 1.000
In addition, clearances of up to ∆ Point Hole
Diameter C .020 .032 .046 .063 .094
50% are not uncommon with some
hard materials. Clearance tests Shank Hole
Diameter E .086 .109 .141 .172 .221
have been performed by Dayton Pin
Extension .03 .03 .06 .06 .06
Progress to prove that increasing
the clearance does not lessen hole Keeper Key
Number 920045 920053
quality—a common thought by some
designers and engineers. Dayton
clearance tests do, in fact, prove that Jektole Design Limits
®

the Jektole® Engineered Clearance DIMENSION J2 J3 J4 J6 J9

provides many advantages and Min. Shank Dia. D .172 .218 .282 .344 .442
benefits. Min. Point Dia. P .050 .080 .115 .158 .235
Max. Point Lgth. L1 1.00 1.25 1.50 1.50 1.50
Jektole Components
®

Universal Jektole Components ®

Punch Set Screw Spring Jektole Pin

.09 EJECTOR PINS J2 J3 J4 J6 J9
.06 RC 44-48
(.05 for Overall Length L 1.11 1.38 1.94 1.94 2.22
(.03 for Pin
J2 & J3)
J2 & J3) Extension Pin Diameter D .017 .027 .041 .058 .089
End Ground
.01 Head Diameter H .048 .073 .094 .120 .156
Square
Fillet Hd. Thickness T .031 .047 .062 .062 .094
D D H
SPRINGS J2 J3 J4 J6 J9
C L .75 T D Outside Dia. D .081 .104 .136 .167 .216
E D P
Free Length L 2.38 2.38 3.19 3.00 3.03
L L
Pressure
(.12" Pre-load)
Lbs. .5 .75 1 1.5 2
S = .75 L1
Min.
SCREWS J2 J3 J4 J6 J9
Screw Size D #3-48 #5-40 #8-32 #10-32 1/4-28
Screw Length L .19 .19 .19 .19 .25

Dayton Progress Corporation www.daytonlamina.com

 L +.020
+.005
L +.020
+.005
19

Shear Angles
A°
A°

VersaPlus® products are available in common shear angle Standard head flat and dowel locations are at 0°.
configurations for all standard shapes. L +.020
+.005
L +.020
+.005
90°
90°
Simply add the alteration code shown next to the drawings, and the
Shear Angles can be applied to all punch points. These angles are angle desired, to your punch catalog number. Tolerance on all angles
0°
0°
used primarily to reduce slug pulling. Single and Double Shears can is ±15 minutes. A°
be used to reduce the punching force as well as minimize slug pulling. A°
These alterations are prepriced and do not add to the standard LL not available on XS19, XS21, XS22, and XS23.
delivery of the product.
L +.020
+.005 Example: VJXP 37 075275 P.250
+.010 XS20 A5°.
L +.020
L +.020
+.005
LL+.020
+.020
+.010 .04
Shear Angles are also available on Classified Shapes, but are +.005
.04
available as special order only.
A°
A° A°
A°
A°
For Round Punches Only For Round and Shape Punches Views are reflected view.

L +.020 L+.020
+.005
+.005
L +.020
+.005
90° L+.020
+.005
90°
L+.020
+.005 90°

0° XS22
XS19 0°
Double A°
A° 0°
Nail Point A° Shear A°
A°
A°

L +.020 L +.020
+.005
+.010
LL+.020
+.020
+.010 .04 L +.020
+.005 90°
+.005 .04 90° L +.020
+.010
90°
.04
XS20 XS23 0°
Single 0°
Chamfer A° 0°
Shear A°
A° A
A° A°°

L +.020
+.005 L+.020
+.010
L +.020
+.005 LL+.020
+.020
+.010 90°
L +.020
+.010 +.005 width 90°

XS21
.04 XS24 width
Single 0°
Conical 0°
Shear Angle
A° A°
A° A
A°°
with Flat
A°

L +.020
+.005
LL+.020
+.020
+.005 90°
+.005 90° L +.020
+.005
90°

0°
0°
A° 0°
A°
A° A°

L+.020
+.010
LL+.020
+.020
+.010 90°
+.005
width 90°
90°
L+.020
+.010
width 90°
width
0°
0°
0°
A° 0°
A°
A° A°

L+.020
+.010
90°
width

0°

A°

www.daytonlamina.com Dayton Progress Corporation

Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.

Our goal is to give our customers the most innovative and value-
added products and services.

*Dayton Lamina’s line of Danly products is available only to North America.

www.daytonlamina.com

© 2016 Dayton Lamina Corporation. All rights reserved. Form 905 12/21