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Precision Punches,

Pilots,
Die Buttons, Better
& Retainers performance,
longer runs,
less downtime

a MISUMI Group Company

www.daytonlamina.com
2

Versatile Precision Products

Product Ordering Information


Applications Each page contains detailed instruc-
tions on how to order specific Dayton
Versatile Punches, Pilots,
Versatile products. Individual drawings
Die Buttons, and Retainers are
show product shape, dimensions,
built to exact tolerances and con-
tolerances, and concentricity. When
centricity to provide superior align-
ordering, you are asked to specify
ment, better performance, longer
quantity, type, shank and length codes
runs, and less downtime. Dayton
(for example), and other applicable data.
Versatile products are considered
“top-of-the-line” by regular users, and In the example below, the type specified is “VPR.”
are mainstays in heavy industries “V” stands for Versatile, “P” stands for punch, and “R”
with high-demand applications, such stands for rectangle. 37 is the press-fit diameter, which
as automotive and major appliance manufacturing. is coded by the first two digits of the decimal equivalent
(.375"). 12 is the shank length, which is coded by
Versatile punches and die buttons provide three times
inches and quarter-inches (one inch and two quarters).
better alignment than other major brands, thus assur-
23 is the overall length, coded by inches and quarter-
ing longer runs and better part performance. Versatile die
inches. Finally, P.1875 and W.1325 represent the point
buttons with tapered relief have no overhand and no step
or hole size dimensions.
(unlike conventional counter-bored relief); provide positive
slug control; and never fail due to lack of support of the HOW TO ORDER
cutting edge.

Dayton’s Versatile precision product line includes: D P P


Jektole ® Punches (slug ejection punches); Regular Punches;
Regular Pilots; Positive Pick-Up Pilots; Compact Positive Pick-
Qty. Type L W W
Up Pilots; Straight and Blank Punches; Clospace Punches;
Die Buttons; Retainers; Guide Bushings; and others, including 5 VPR 37 1223 P.1875 W.1325
Quill Bushings, Micro Guides, Misfeed Detectors, and Locking
Devices. Standard sizes and standard alterations are
shown in this catalog within individual product sections.
Standard Alterations
Punches, pilots, and die buttons are available in sizes
Dayton Slug Control is a guaranteed method for reducing
other than those listed in the catalog.
the risk of pulling slugs to the die surface during
withdrawal of the punch. A series of When ordering, you are asked to specify different
grooves is designed inside the die designations for various non-standard dimensions.
buttons (see drawing). There, For example, if the P and W dimensions are outside the
the slugs are trapped until they standard range, an “X” is placed in front of the P or W
fall freely through the relief. dimension, e.g., “XP” and/or “XW.” If the point length is
The use of Dayton Slug Control other than standard, designate “XB” for the point length.
has no effect on hole size, and See the foldout tabs in the individual product sections for
will not require any changes in these and other special order designations.
current regrind practices. XP

® Jektole is a registered trademark of Dayton Progress Corporation. XW


TM
All Triliteral Designators are trademarks of Dayton Progress Corporation.
©2007 Dayton Progress Corporation. All Rights Reserved.

Dayton Progress Corporation www.daytonlamina.com


L +.020
+.005

33

Contents

Punches Die Buttons Bushings/Guides (cont'd) Product Designation


L +.020
+.005 90° Each page contains detailed instructions on how to
Standard Shapes VN_ / VR_ Die Buttons 18 MEX / MFX / MGX 25 order specific Dayton Versatile products. In addition,
X O R K H Round/Shape Micro Guides 0°
use the following chart to define the product as a part
number.

J N V Y Z
Example:
MDX / MHX 25 VPR Line V for Versatile
Micro Buttons Product P for Punch (Regular)
VJ_ Jektole ®
4, 5 KD_ / KH_ EDM 19
Shape R for Rectangle

L +.020 37 Press-Fit Dia. D (shank diameter)


Round/Shape Button Blanks +.010
.04 Coded by the first 2 digits of dec. equiv. (.375).
Headless/Headed 12 Shank Length
VQX / VFQ 26 Coded by inches and quarter-inches

Quill Bushings/Guides (1 inch and 2 quarters).

VP_ Regular 6, 7 A° 23 Overall Length L


Coded by inches and quarter-inches
Round/Shape (2 inches and 3 quarters).
Product Series Length Point or Hole Size

Retainers VPR
Type
37 1223
Catalog Number
P.1875, W.1325
Dimensions As Specified

L +.020
VPT Pilots 8, 9 VRP Retainers 20
+.005

Regular Multi-head/Multi-LocationTM Miscellaneous/Other Diameter (D) is shown on the order as a two- or three-
digit code. To convert the shank diameter to the
appropriate code, use the following chart.
Classified Shapes 22,A°23 Code D Code D Code D
12 .1250 50 .5000 150 1.5000
VPA Pilots 10, 11 18 .1875 62 .6250 175 1.7500
Positive Pick-Up 25 .2500 75 .7500 200 2.0000
31 .3125 87 .8750 225 2.2500
VRT/VRTS Retainers 21 L +.020
+.005
37 .3750 100 1.0000 250 2.5000
43 .4375 125 1.2500
Single-head/True-LocationTM 90°

VUAC/VPAC Pilots 12, 13 Shear Angles 29


Compact Positive Pick-Up 0°
Classified Shapes
A° Classified shapes (83 common shapes, no detailing
required) are available on all punches, solid die but-
VJB/VPB Blanks 14, 15 Locking Devices 30, 31 tons, and guide bushings as indicated in this catalog.
Jektole®/Regular See pp. 22, 23 for more information and special
Key Flats/Dowel
+.020 Slots
L+.010 instructions. Also, see individual product pages and
Bushings/Guides width
90°
pp. 30, 31 for additional information on orientation and
views.
VYX/VUX Straight 16 VG/VF/VE 24

Jektole®/Regular
Guide Bushings Form Shapes 32,A°33 Clearance
Punch
Normal grinding methods produce:

1 .007 max fillet on the punch — ➋
matching corner shape on the die
Clospace 17 Matrix
Straight/Regular/Blanks Jektole® Data 34 button.
2 .007 max fillet on the die button
— matching corner shape on the punch.

VJ_ /VP_ Extended Range 28


Round/Shape

www.daytonlamina.com Dayton Progress Corporation


4 5 55
6

Jektole Punches Jektole Punches Standard Alterations


® ®

Jektole Punches ®

.75 XB
XP Min.
B

Fillet .01
.02 +.0002
D +.0004
Press-In Lead
VJX VJO VJR VJK VJH VJJ VJN Features/Benefits Surface Coatings & Treatments P
XP, XW P and W Dimensions
P
Smaller than Standard
.5R R (Specify) XW
Type Jektole® punches permit doubling punch to die button Some catalog products can be coated to increase hardness,
+.00
VJ_
.75
–.01 reduce galling, and improve wear and/or corrosion resistance. XB

P
clearance; produce up to three times the number of XP Min.
B
XB Point Length
D+.125 2
Other than Standard
hits between sharpenings; and reduce burr heights. DayTride® (XN)—a low-cost surface application that treats all P P

VJV VJY VJZ exposed surfaces. Ideal for punches and die buttons. ProvidesXW For XBB, add three days to delivery.
+.005 high dimensional stability. Approx. hardness: RC65-73.
Material +.010
1 Check your P&W dimensions XB XBB XB XBB
Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) *.188 B+–.06
.00 DayTiN® (XNT)—applied via PVD (physical vapor deposition). Point .500- .751- 1.001- 1.251- 1.501- 1.626- .500- .751- 1.001- 1.251- 1.501- 1.626-
to be certain the diagonal G does R=G Length .750 1.000 1.250 1.500 1.625 2.000 .750 1.000 1.250 1.500 1.625 2.000
All heads are drawn to RC 40-55. L ++.010 not exceed the maximum shown.
2 Provides extreme hardness (hard as carbide) and excellent
+.0002 .020 lubricity when used with a lubricant. Not recommended for Code Type Min. P (Rounds) Min. W (Shapes)
P&W Tolerance –.0000 P to D .0003 *.125 when D = .1875 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard HOW TO ORDER
stainless steel, copper, or nickel. Approx. hardness: *Vickers 18 VJ_ .050 .058 .062 .093
broken corners to eliminate interference with die button fillet when total clearance is .005 or less. Specify: Qty. Type D Code L P (or P&W) Steel 2300. 25 VJ_ .080 .080 .080 .080 .093 .093
Example: 2 VJX 50 1020 P.375 PS 31 VJ_ .115 .115 .115 .115 .115 .187 .115 .115 .115 .115 .115 .187
Code DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
int Shank
Round
Code Point Shape
Round Shape L L L L 37 VJ_ .158 .158 .158 .158 .158 .187 .158 .158 .158 .158 .158 .187
** ® ** ®
Jektole1 VJR 37 0312 P.321, W.189 A2, X2 Absorbs shear stress and provides high temperature resistance.
th. Lgth. Jektole 43 VJ_ .158 .158 .158 .158 .158 .187 .158 .158 .158 .158 .158 .187
Min. Range Min.Min.Min. Range
Max. Min. Min. Max. Group Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
B D B 1.25 1.50 1.75 2.00
1.25 2.25
1.50 2.50
1.75 2.75
2.00 3.00
2.25 3.25
2.50 3.50
2.75 3.75
3.00 4.00
3.25 4.25
3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25
4.50 5.50
4.75 5.75
5.00 6.00
5.25 6.25
5.50 6.50
5.75 6.00 6.25 6.50 Group 50 VJ_ .158 .158 .158 .158 .158 .187 .158 .158 .158 .158 .158 .187
XP P XW XPW P/G
P XW W P/G *Vickers 3400.
62 VJ_ .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235
.062-.1874
.050.1875 18 .062 -.062-.1874
.062.050 .1875 .062 .062 - .1875 18 18 J2 J2 90° Reflected
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 75 VJ_ .300 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235 .250
.093-.2499
.080.2500 25 .080.080
.093 .093-.2499
- .2500 .080 .093 - .2500 25 25 J3 J3 View
(harder than carbide) and superior abrasive wear resistance. 87 VJ_ .350 .350 .350 .350 .350 .350 .235 .235 .235 .235 .235 .350
50 .50 0311 1012 1113 1220
0311 1321
1012 2022
1113 2123
1220 2230
1321 2331
2022 3032
2123 3133
2230 3240
2331 3032 3133 3240 Note: The standard location of a P 0° (X2)

.125-.3124
.115.3125 31 .115.115
.125 -.125-.3124
.3125 .115 .125 - .3125 31 31 J4 J4 Approx. hardness: *Vickers 3000. 100 VJ_ .400 .400 .400 .400 .400 .400 .235 .235 .235 .235 .235 .400
3341 3341 4042 4143 4250 4351
4042 5052
4143 5153
4250 5260
4351 5052 5153 5260 key flat is at 0°. See p. 31 for more D

.187-.3749
.158.3750 37 .158.158
.187 -.187-.3749
.3750 .158 .187 - .3750 37 37 J6 J6 2

information on flats and dowel slots. XNM—PVD, solid film. Produces lower coefficient of friction
XD
.062-.1874
.050.1875 18 .062 -.062-.1874
.062.050 .1875 .062 .062 - .1875 18 18 J2 J2 than other coatings. Provides excellent lubricity. Approx. hard-
.093-.2499
.080.2500 25 .080.080
.093 -.093-.2499
.2500 .080 .093 - .2500 25 25 J3 J3 ness: *Vickers 2000. XD Reduced Shank Diameter
.125-.3124
.115.3125 31 .115.115
.125 -.125-.3124
.3125 .115 .125 - .3125 31 31 J4 J4 Head diameter does not change with body diameter.
.187-.3749
.158.3750 37 .158.158
.187 -.187-.3749
.3750 .158 .187 - .3750 37 37 J6 J6 XNP—the ultimate coating for extrusion and forming applica-
Shank Dia. 18 25 31 37 43 50 62 75 87 100
.187-.4374
.158.4375 43 .158.158
.187 -.187-.4374
.4375 .158 .187 - .4375 43 43 J6 J6 tions. Also works well in shaving operations. Tolerance is ± Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813 .938
75 .75 0312 1013 1120 1221
0312 1322
1013 2023
1120 2130
1221 2231
1322 2332
2023 3033
2130 3140
2231 2332 3033 3140 .0002. Approx. hardness: *Vickers 3100.
.225-.4999
.158.5000 50 .158.158
.250 -.225-.4999
.5000 .158 .250 - .5000 50 50 J6 J6
3241 3241 3342 4043 4150 4251
3342 4352
4043 5053
4150 5160
4251 5261
4352 5362
5053 5160 5261 5362
.310-.6249
.235.6250 62 .235.235
.282 -.310-.6249
.6250 .235 .282 - .6250 62 62 J9 J9 DayKool™ (XCR)—cryogenic steel conditioning process, used
XT
TT XH XL Overall Length Shortened
Stock removal from point end which shortens B
.390-.7499
.300.7500 75 .235.300
.312 -.390-.7499
.7500 .235 .312 - .7500 75 75 J9 J9 primarily with hard, thick materials. Improves strength, tough- length. To maintain “B,” specify “XLB.”
.440-.8749
.350.8750 87 .235.350
.343 -.440-.8749
.8750 .235 .343 - .8750 87 87 J9 J9 ness, and dimensional stability.
.400 .485-.9999
1.0000 100 .235.400 .485-.9999
.375 -1.0000 .235 .375 -1.0000 100 100 J9 1 Day J9 LL Precision Overall Length
Same as XL except overall length is held to ±.001.
CrN (CRN)—excellent adhesion, high toughness, and good .75 min. XL
.062-.1874
.058.1875 18 .093 -.062-.1874
.093.058 .1875 .093 .093 - .1875 18 18 J2 J2 LL
XLB Overall Length Shortened
corrosion resistance. Primary applications are metal forming (Ref.)
B length maintained. (min. shank length .75)
.080 .093-.2499
.2500 25 .093 -.093-.2499
.093.080 .2500 .093 .093 - .2500 25 25 J3 J3 L
(copper, brass, bronze), metal die casting, and plastic injection
.125-.3124
.115.3125 31 .125 -.125-.3124
.115.115 .3125 .115 .125 - .3125 31 31 J4 J4 molding. Approx. hardness: *Vickers 1800-2100. XT Thinner Head than Standard
Stock removal from head end which shortens
.187-.3749
.158.3750 37 .187 .187-.3749
.158.158 - .3750 .158 .187 - .3750 37 37 J6 J6 overall length.
.187-.4374
.158.4375 43 .187 -.187-.4374
.158.158 .4375 .158 .187 - .4375 43 43 J6 J6 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock B
00 1.00 0313 1020 1121 1222
0313 1323
1020 2030
1121 2131
1222 2232
1323 2333
2030 3040
2131 2232 2333 3040 TT Precision Head Thickness

.235
.225-.4999
.158.5000 50
.310-.6249
.6250 62
.250 -.225-.4999
.158.158 .5000
.282 -.310-.6249
.235.235 .6250
.158
.235
.250 - .5000
.282 - .6250
3141 3141
50
62
3242 3343
50
4050
62
4151
3242 4252
3343 4353
4050 5060
4151 5161
4252 5262
4353
J6
5060
J9
5161 5262Standard Alterations
J6
J9
stability and hot hardness. Approx. hardness *Vickers 3200. Same as XT except head thickness tolerance is
held to ±.0005.
.390-.7499 .312 -.390-.7499
.235.300 .7500 .235 .312 - .7500 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
.300.7500 75 75 75 J9 Jektole
J9 ® punches are available in sizes other than XH Reduced Head Diameter
.440-.8749
.350.8750 87 .343 -.440-.8749
.235.350 .8750 .235 .343 - .8750 87 87 J9 J9 shown in the chart to the left. shear stress; provides excellent high-temperature resistance. Minimum head diameter equals D +.000 – .001.
those Ideal for stamping where tools are exposed to extreme stress
.400 .485-.9999
1.0000 100 .375 -1.0000
.235.400 .485-.9999 .235 .375 -1.0000 100 100 J9 J9
When ordering, you are asked to specify different profiles. A good alternative to TD coating without the dimen- XTK Kommercial Head Thickness
.080 .093-.2499
.2500 25 .093.080
.093 .093-.2499
- .2500 .093 .093 - .2500 25 25 J3 J3 sional changes associated with that process. Approx hardness: Shank Dia.D 18 25 31 37 43 50 62 75 87 100
.125-.3124
.115.3125 31 .115.115
.125 -.125-.3124
.3125 .115 .125 - .3125 31 31 J4 designations
J4 for various non-standard dimensions. *Vickers 3200. Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
.187-.3749
.158.3750 37 .158.158
.187 .187-.3749
- .3750 .158 .187 - .3750 37 37 J6 For J6
example, if the P and W dimensions are outside
.187-.4374
.158.4375 43 .158.158
.187 -.187-.4374
.4375 .158 .187 - .4375 43 43 J6 J6 Diamond Like Carbon Coating (XCD)—combines high hard-
the standard range, an “X” is placed in front of the P XK No Side Hole XJ Smaller Jektole Components
.225-.4999
25 .158.5000 .158.158
50 1.25 .250 -.225-.4999
.5000 .158 .250 - .5000 0320 1021 1122 1223
0320 1330
1021 2031
1122 2132
1223 2233
1330 2340
2031 2132 2233 2340 50 50 J6 J6 ness with an extremely low coefficient of friction. Good pro- For air ejection. No cost. + 3 days See p. 34.
or W dimension, e.g., “XP” and/or “XW.” If the point tection against abrasive & adhesive wear. Approx. hardness
.235 .310-.6249
.6250 62 .235.235
.282 -.310-.6249
.6250 .235 .282 - .6250 3041 3041 62 3142 3243 62
3350 4051
3142 4152
3243 4253
3350 4360
4051 5061
4152 5162
4253 J9
4360 5061 5162 J9
.390-.7499
.300.7500 75 .235.300
.312 -.390-.7499
.7500 .235 .312 - .7500 75 75 J9 length
J9 is other than standard, designate “XB” as the *Vickers 5000.
SBR Straight Before Radius
.440-.8749
.350.8750 87 .235.350
.343 -.440-.8749
.8750 .235 .343 - .8750 87 87 J9 pointJ9length. Also see “Standard Alterations” on Code / Delivery Material To determine Length of Radius Blend (LRB)
.400 .485-.9999
1.0000 100 .235.400 .485-.9999
.375 -1.0000 .235 .375 -1.0000 100 100 J9 J9 of the pullout tab in this section for other
the front + 4 days
XN —DayTride® M2, PS4 & PS 1. Calculate (D-P)/2.
.125-.3124
.115.3125 31 .125 -.125-.3124
.115.115 .3125 .115 .125 - .3125 31 31 J4 special
J4 order designators. XNT —DayTiN® + 3 days M2, PS4 & PS 2. Find (D-P)/2 value on left side of chart.
.187-.3749
.158.3750 37 .187 .187-.3749
.158.158 - .3750 .158 .187 - .3750 37 37 J6 J6 3. Follow line over to intersection point on radius blend line.
XAN —DayTAN™ + 4 days M2, PS4 & PS
.187-.4374
.158.4375 43 .187 -.187-.4374
.158.158 .4375 .158 .187 - .4375 43 43 J6 J6 4. Read LRB value .300
XCN —TiCN + 3 days M2, PS4 & PS on bottom of chart.
.225-.4999
.158.5000 50 .250 -.225-.4999
.158.158 .5000 .158 .250 - .5000 50 50 J6 J6 B
50
.310-.6249
1.50
.282 -.310-.6249
.235.235 .6250 .235 .282 - .6250
0321 1022 1123 1230
0321 1331
1022 2032
1123 2133
1230 2240
1331 2341
2032 2133 2240 2341 3042 3143 3250 3351
3042 4052
3143 4153
3250 4260
3351 4361
4052 5062
4153 4260 4361 5062 XNM +12 days M2, PS4 & PS .200

.235.6250 62 62 62 J9 J9 LRB SBR

.390-.7499
.300.7500 75 .312 -.390-.7499
.235.300 .7500 .235 .312 - .7500 75 75 J9 J9 XNP + 8 days M2, PS4 & PS .100

.440-.8749
.350.8750 87 .343 -.440-.8749
.235.350 .8750 .235 .343 - .8750 87 87 J9 J9 XCR —DayKool™ + 1 days M2, PS4 & PS D
Example:
1.0000
.400 .485-.9999
100 .375 -1.0000
.235.400 .485-.9999 .235 .375 -1.0000 100 100 J9 J9 CRN + 7 days M2, PS4 & PS D=.375
.500 .400 .300 .200 .100
P

**See p.34 for additional information. XNA —ZertonPlus™ + 7 days M2, PS4 & PS P=.175
XNAP—XNAProgress +12 days M2, PS4 & PS (D-P)/2=(.375–.175)/2=.100
Following the .100 line on chart over the radius blend line shows
XCD +8 days M2, PS4 & PS the LRB to be approximately .300.

* Vickers used when RC exceeds 80.


® DayTride and DayTiN are registered trademarks of Dayton Progress. See page 35 for Shear Angles.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
6 7 8
7

Regular Punches Regular Punches Standard Alterations


Regular Punches

.75 XB
XP Min.
B

Fillet .01
.02
+.0002
D +.0004
Press-In Lead VPX VPO VPR VPK VPH VPJ VPN Features/Benefits Surface Coatings & Treatments P
XP, XW PSmaller
and W Dimensions P

.5R R (Specify) than Standard


Type Regular Versatile punches provide three times better Some catalog products can be coated to increase hardness, XW

+.00
VP_
reduce galling, and improve wear and/or corrosion resistance. .75 XB
–.01 alignment than other major brands; offer longer tool life; XP Min.
B
D+.125 P 2
XB Point Length
and can significantly improve finished part quality. DayTride® (XN)—a low-cost surface application that treats all P P Other than Standard
VPV VPY VPZ exposed surfaces. Ideal for punches and die buttons. ProvidesXW For XBB and X3B, add three days to delivery.
+.005 high dimensional stability. Approx. hardness: RC65-73.
Material +.010 B+.06
–.00 1 Check your P&W dimensions to be
Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) *.188 DayTiN® (XNT)—applied via PVD (physical vapor deposition). XB XBB X3B XB XBB
L +.01 certain the diagonal G does not exceed R=G Point .500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501- .500- .751- 1.001- 1.251- 1.501- 1.626-
All heads are drawn to RC 40-55. +.02 2 Provides extreme hardness (hard as carbide) and excellent
the maximum shown. HOW TO ORDER Length .750 1.000 1.250 1.500 1.625 2.000 2.500 3.000 .750 1.000 1.250 1.500 1.625 2.000
*.125 when D = .1250 or .1875 lubricity when used with a lubricant. Not recommended for
+.0002 P to D .0003
P&W Tolerance –.0000 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard Code Type Min. P (Rounds) Min.W (Shapes)
Specify: Qty. Type D Code L P (or P&W) Steel stainless steel, copper, or nickel. Approx. hardness: *Vickers
broken corners to eliminate interference with die button fillet when total clearance is .005 or less. 2300. 12 VP_ .042*.058 .075 .062 .062 .093
Example: 2 VPX 37 1020 P.250 A2 18 VP_ .042 .058 .075 .093 .062 .062 .093 .125
int Shank
RoundCode Point ShapeRound Shape L L Code L L 1 VPJ 12 0312 P.103, W.065 M2, XN DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 25 VP_ .062 .062 .080 .093 .062 .062 .093 .125
th. Min. Absorbs shear stress and provides high temperature resistance.
Range Lgth.
Min. Min.
Min. Max.
Range Min. Min. Max. 31 VP_ .062 .062 .093 .093 .125 .187 .062 .093 .093 .125 .195 .187
B D B 1.25 1.50 1.75 2.001.25 2.25
1.50 2.50
1.75 2.75
2.00 3.00
2.25 3.25
2.50 3.50
2.75 3.75
3.00 4.00
3.25 4.25
3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25
4.50 5.50
4.75 5.75
5.00 6.00
5.25 6.25
5.50 6.50
5.75 6.75
6.00 7.00
6.25 6.50 6.75 7.00 Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
XP P XW XPW P/G P XW W P/G 37 VP_ .062 .062 .093 .125 .125 .187 .250 .312 .080 .109 .125 .125 .195 .187
*Vickers 3400.
12 .062 .031
.031-.1249
.031.1250 .062 - .031-.1249
.1250 .062 .062 - .1250 12 12 43 VP_ .093 .093 .093 .125 .125 .187 .250 .312 .109 .109 .141 .172 .195 .187
18 .062 .042
.046-.1874
.042.1875 .062 - .046-.1874
.1875 .062 .062 - .1875 18 18
90° Reflected
View TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 50 VP_ .125 .125 .125 .125 .125 .187 .250 .312 .125 .125 .141 .172 .195 .187
0 25 .50
.062-.2499
.062.2500 .062 .062 .2500 0311.062
.062 - .062-.2499 .062 -1113
1012 .2500 1220
0311 1321
1012 2022
1113 2123
1220 2230
1321 2331
2022 3032
2123 3133
2230 3240
2331 3032 3133 3240 25 25 Note: The standard location of a P 0° (X2)
(harder than carbide) and superior abrasive wear resistance. 62 VP_ .235 .235 .235 .235 .235 .235 .312 .375 .235 .235 .235 .235 .235 .235
3341 3341 4042 4143 4250 4042 4143 4250 key flat is at 0°. See p. 31 for more Approx. hardness: *Vickers 3000.
.062.3125 31 .062 .062
.093-.3124 .093 - .093-.3124
.3125 .062 .093 - .3125 31 31 4351 5052 5153 5260
4351 5052 5153 5260 D
2 75 VP_ .300 .300 .300 .300 .300 .300 .343 .406 .235 .235 .235 .235 .235 .250
.062.3750 37 .080 .062
.125-.3749 .125 - .125-.3749
.3750 .080 .125 - .3750 37 37 information on flats and dowel slots.
87 VP_ .350 .350 .350 .350 .350 .350 .375 .437 .235 .235 .235 .235 .235 .350
XNM—PVD, solid film. Produces lower coefficient of friction
100 VP_ .400 .400 .400 .400 .400 .400 .400 .437 .235 .235 .235 .235 .235 .400
.042.1250
.062-.1249
12 .062 .042
.062 - .062-.1249
.1250 .062 .062 - .1250 12 12 than other coatings. Provides excellent lubricity. Approx. hard-
.042.1875
.062-.1874
18 .062 .042
.062 - .062-.1874
.1875 .062 .062 - .1875 18 18 ness: *Vickers 2000. *.031 for .500 B
.062-.2499
.062.2500 25 .062 .062
.062 - .062-.2499
.2500 .062 .062 - .2500 25 25 XD
XNP—the ultimate coating for extrusion and forming applica-
.093-.3124
.062.3125 31 .062 .062
.093 - .093-.3124
.3125 .062 .093 - .3125 31 31
tions. Also works well in shaving operations. Tolerance is ± XD Reduced Shank Diameter
.062.3750
.125-.3749
37 .080 .062 .125-.3749
.125 - .3750 .080 .125 - .3750 37 37 Head diameter does not change with body diameter.
.0002. Approx. hardness: *Vickers 3100.
5 .187-.4374
.093.4375 43 .75
.109 .093
.187 - .187-.4374
.4375 .109 .187 -1013
0312 .4375 1120 1221
0312 1322
1013 2023
1120 2130
1221 2231
1322 2332
2023 3033
2130 3140
2231 2332
3241
3033 3140
3241
43
3342 4043 4150
43
3342 4043 4150 Shank Dia. 12 18 25 31 37 43 50 62 75 87 100
.125.5000
.225-.4999
50 .125 .125
.187 - .225-.4999
.5000 .125 .187 - .5000 50 50 4251 4352 5053 5160
4251 4352 5053 5160 DayKool™ (XCR)—cryogenic steel conditioning process, used Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
.235.6250
.310-.6249
62 .235 .235
.250 - .310-.6249
.6250 .235 .250 - .6250 62 62 primarily with hard, thick materials. Improves strength, tough-
.390-.7499
.300.7500 75 .235 .300
.312 - .390-.7499
.7500 .235 .312 - .7500 75 75
5261 5362 6063 6170 1 Day 6063
5261 5362 6170 XT

.350.8750 87 .235 .350


.440-.8749 .343 - .8750
.440-.8749 .235 .343 - .8750 87 87
ness, and dimensional stability. TT XH
XL Overall Length Shortened
Stock removal from point end which shortens B
CrN (CRN)—excellent adhesion, high toughness, and good length. To maintain “B,” specify “XLB.”
.400
1.0000 100 .235 .400
.485-.9999 .375 -1.0000
.485-.9999 .235 .375 -1.0000 100 100
corrosion resistance. Primary applications are metal forming Precision Overall Length
.058.1250
.062-.1249
12 .062 .058
.062 - .062-.1249
.1250 .062 .062 - .1250 12 12 (copper, brass, bronze), metal die casting, and plastic injection XL
LL Same as XL except overall length is held to ±.001.
.75 min.
LL
.058.1875
.062-.1874
18 .062 .058
.062 - .062-.1874
.1875 .062 .062 - .1875 18 18
.062-.2499
.062.2500 25 .062 .062
.062 - .062-.2499
.2500 .062 .062 - .2500 25 25
molding. Approx. hardness: *Vickers 1800-2100. (Ref.)
L
XLB Overall Length Shortened
B length maintained. (min. shank length .75)
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
.062.3125
.093-.3124
.062.3750
31 .093 .062
.125-.3749
.093 - .093-.3124
37 .109 .062
.3125
.125 - .125-.3749
.3750
.093
.109
.093 - .3125
.125 - .3750
31
37
31
37 Standard Alterations stability and hot hardness. Approx. hardness *Vickers 3200.
XT Thinner Head than Standard
Stock removal from head end which shortens
overall length.
00 .187-.4374
.093.4375 43 1.00
.109 .093
.187 - .187-.4374
.4375 .109 .187 -0313
.4375 1020 1121 1222
0313 1323
1020 2030
1121 2131
1222 2232
1323 2333
2030 3040
2131 2232
3141
2333 3040
3141
43 43
3242 3343 4050 3242 3343 4050 Regular Versatile punches are available in sizes XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
B

.125.5000
.225-.4999
50 .125 .125
.187 - .225-.4999
.5000 .125 .187 - .5000 50 50 4151 4252 4353 5060
4151 4252 4353 5060
other than those shown in the chart to the left. shear stress; provides excellent high-temperature resistance.
TT Precision Head Thickness
Same as XT except head thickness tolerance is
.310-.6249
.235.6250 62 .235 .235
.250 - .310-.6249
.6250 .235 .250 - .6250 62 62 held to ±.0005.
5161 5262 5363 6070
5161 5262 5363 6070 Ideal for stamping where tools are exposed to extreme stress
.390-.7499
.300.7500 75 .235 .300
.312 - .390-.7499
.7500 .235 .312 - .7500 75 75 When ordering, you are asked to specify different
.350.8750 87 .235 .350
.440-.8749 .343 - .440-.8749
.8750 .235 .343 - .8750 87 87
profiles. A good alternative to TD coating without the dimen- XH Reduced Head Diameter
Minimum head diameter equals D +.000 – .001.
designations for various non-standard dimensions. sional changes associated with that process. Approx hardness:
.400
1.0000 100 .235 .400
.485-.9999 .375 -1.0000
.485-.9999 .235 .375 -1.0000 100 100
For example, if the P and W dimensions are out- *Vickers 3200.
.093-.1249
.075.1250 12 .093 .075
.093 - .093-.1249
.1250 .093 .093 - .1250 12 12 XTK Kommercial Head Thickness
side the standard range, an “X” is placed in front Diamond Like Carbon Coating (XCD)—combines high hard- Shank Dia.D 18 25 31 37 43 50 62 75 87 100
.075.1875
.093-.1874
18 .093 .075
.093 - .093-.1874
.1875 .093 .093 - .1875 18 18
.080.2500
.093-.2499
25 .093 .080
.093 - .093-.2499
.2500 .093 .093 - .2500 25 25 of the P or W dimension, e.g., “XP” and/or “XW.” ness with an extremely low coefficient of friction. Good pro- Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
If the point length is longer than standard, desig- tection against abrasive & adhesive wear. Approx. hardness
.093.3125
.093-.3124
31 .093 .093
.093 - .093-.3124
.3125 .093 .093 - .3125 31 31
*Vickers 5000.
.125-.3749
.093.3750 37 .125 .093
.125 - .125-.3749
.3750 .125 .125 - .3750 37 37 nate “XB” as the point length. Also see “Standard SBR Straight Before Radius
25 .187-.4374
.093.4375 43 1.25
.141 .093
.187 - .187-.4374
.4375 .141 .187 - .4375 0320 1021 1122 1223
0320 1330
1021 2031
1122 2132
1223 2233
1330 2340
2031 2132
3041
2233 2340
3041
43 43
3142 3243 3350 3142 3243 3350 Alterations” on the front of the pullout tab in this Code / Delivery Material To determine Length of Radius Blend (LRB)
.125.5000
.225-.4999
50 .141 .125
.187 - .225-.4999
.5000 .141 .187 - .5000 50 50 4051 4152 4253 4360
4051 4152 4253 4360 XN —DayTride® + 4 days M2, PS4 & PS 1. Calculate (D-P)/2.
.235.6250
.310-.6249
62 .235 .235
.250 - .310-.6249
.6250 .235 .250 - .6250 62 62 section for other special order designators. 2. Find (D-P)/2 value on left side of chart.
5061 5162 5263 5370
5061 5162 5263 5370 XNT —DayTiN® + 3 days M2, PS4 & PS
.300.7500
.390-.7499
75 .235 .300
.312 - .390-.7499
.7500 .235 .312 - .7500 75 75 3. Follow line over to intersection point on radius blend line.
.350.8750 87 .235 .350
.440-.8749 .343 - .440-.8749
.8750 .235 .343 - .8750 87 87 XAN —DayTAN™ + 4 days M2, PS4 & PS 4. Read LRB value .300

.400
1.0000 100 .235 .400
.485-.9999 .375 -1.0000
.485-.9999 .235 .375 -1.0000 100 100 XCN —TiCN + 3 days M2, PS4 & PS on bottom of chart.
B
XNM +12 days M2, PS4 & PS
.200
LRB SBR
.125-.1874
.093.1875 18 .125 .093 .125-.1874
.125 - .1875 .125 .125 - .1875 18 18
.125-.2499
.093.2500 25 .125 .093
.125 - .125-.2499
.2500 .125 .125 - .2500 25 25 XNP + 8 days M2, PS4 & PS .100

.125-.3124
.093.3125 31 .125 .093
.125 - .125-.3124
.3125 .125 .125 - .3125 31 31 XCR —DayKool™ + 1 days M2, PS4 & PS D
Example:
.125-.3749
.125.3750 37 .125 .125
.125 - .125-.3749
.3750 .125 .125 - .3750 37 37 CRN + 7 days M2, PS4 & PS D=.375
.500 .400 .300 .200 .100
P
.187-.4374
.125.4375 43 .172 .125
.187 - .187-.4374
.4375 .172 .187 - .4375 43 43 XNA —ZertonPlus™ + 7 days M2, PS4 & PS P=.175
50 .225-.4999
.125.5000 1.50
50 .172 .125
.187 - .225-.4999
.5000 .172 .187 - .5000
0321 1022 1123 1230
0321 1331
1022 2032
1123 2133
1230 2240
1331 2341
2032 2133 2240 2341
50
3042 3143 3250 3042 3143 3250
50 3351 4052 4153 4260
3351 4052 4153 4260 (D-P)/2=(.375–.175)/2=.100
XNAP—XNAProgress +12 days M2, PS4 & PS
.310-.6249
.235.6250 62 .235 .235
.250 - .310-.6249
.6250 .235 .250 - .6250 62 62 Following the .100 line on chart over the radius blend line shows
4361 5062 5163 5270
4361 5062 5163 5270 XCD +8 days M2, PS4 & PS the LRB to be approximately .300.
.390-.7499
.300.7500 75 .235 .300
.312 - .390-.7499
.7500 .235 .312 - .7500 75 75
.350.8750 87 .235 .350
.440-.8749 .343 - .8750
.440-.8749 .235 .343 - .8750 87 87 * Vickers used when RC exceeds 80.
.400
1.0000 100 .235 .400
.485-.9999 .375 -1.0000
.485-.9999 .235 .375 -1.0000 100 100 ® DayTride and DayTiN are registered trademarks of Dayton Progress. See page 35 for Shear Angles.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
+.005
+.010
**.188 B+–.06 .25*
8 .00 9 9
10
*Length slightly
Regular Pilots Regular PilotsL +.01
+.02
Punch Length (Ref.)
less for Dias.
under .238
Standard Alterations
Regular Pilots
**.125 when D = .1250 or .1875
.75 XB
XP Min.
Press-In Lead
Features/Benefits Surface Coatings & Treatments
B

Fillet .01
.02 .09 Full Dia. Lead Point Diameters Under Over P
XP P Dimension P


+.0002 .238 .238 .238 Smaller than Standard
Type D +.0004 .5R Regular Versatile pilots are built to exact tolerances; the Some catalog products can be coated to increase hardness,

VPT +.00 End of reduce galling, and improve wear and/or corrosion resistance. .75 XB

–.01 Cut Punch parabolic point shape allows for smooth pick-up action; XP Min.
B

P and pilots offer a wide range of unique punching and DayTride® (XN)—a low-cost surface application that treats all
D+.125 P P
XB Point Length
Other than Standard
Less fabrication applications. exposed surfaces. Ideal for punches and die buttons. Provides
.25 Than high dimensional stability. Approx. hardness: RC65-73.
Material +.005 .25 .09 For XBB and X3B, add three days to delivery.
+.010 P
Steel: A2, M2, PS (RC 63-65) **.188 B+–.06 .25* DayTiN® (XNT)—applied via PVD (physical vapor deposition).
.00
All heads are drawn to RC 40-55. Provides extreme hardness (hard as carbide) and excellent XB XBB X3B
*Length slightly Parabolic Point Shape .119 lubricity when used with a lubricant. Not recommended for Point .500- .751- 1.001- 1.251- 1.501- 1.6261- 2.0001- 2.5001-
P Tolerance +.0002
–.0000 P to D .0003 L ++.01
.02
less for Dias. for Smooth Pick-up Action Full Diameter Lead HOW TO ORDER stainless steel, copper, or nickel. Approx. hardness: *Vickers Length .750 1.000 1.250 1.500 1.625 2.0000 2.5000 3.0000
under .238
When P=D, shank tolerance applies. Punch Length (Ref.) Specify: Qty. Type D Code L P Steel 2300. Code Type Min. P (Rounds)
**.125 when D = .1250 or .1875 12 VPT .050 .057 .074
Example: 3 VPT 37 1020 P.251 M2 DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 18 VPT .050 .057 .074 .092
2 VPT 43 1322 P.300 M2, XNT Absorbs shear stress and provides high temperature resistance. 25 VPT .061 .061 .079 .092
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: 31 VPT .061 .061 .092 .092 .124 .186
Point ShankRound Point Round L Point Diameters L Under Over Code L L *Vickers 3400. 37 VPT .061 .061 .092 .124 .124 .186 .249 .311


.238 .238 .238
Lgth. Min. Range Lgth. Min. Range 43 VPT .092 .092 .092 .124 .124 .186 .249 .311
XP D Code B 1.25XP 1.50 P 1.75 1.25
B 2.00 1.50
2.25 1.75
2.50 2.00
2.75 2.25
3.00 2.50
3.25
End of 2.75
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00 4.25 4.50 4.75 5.00 5.25 4.75
5.50 5.00
5.75 5.25
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 6.75 7.00 TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
P Cut Punch 50 VPT .124 .124 .124 .124 .124 .186 .249 .311
.050 .061 -12
.1250 .1250 .050 .061 - .1250 12 12 (harder than carbide) and superior abrasive wear resistance. 62 VPT .234 .234 .234 .234 .234 .234 .311 .374
.050 .061 -18
.1875 .1875 .050 .061 - .1875 Less 18 18 Approx. hardness: *Vickers 3000. 75 VPT .299 .299 .299 .299 .299 .299 .342 .405
Than
.50 .061 .061 -25
.2500 .50 0311
.2500 1012 - .2500
.061 .061 1113 0311
1220 1012
1321 1113
2022 1220 2230.252022
2123 1321 2331
.25 2123
3032 2230
3133 2331
3240 3032 3133 3240 25 25 XNM—PVD, solid film. Produces lower coefficient of friction
87 VPT .349 .349 .349 .349 .349 .349 .374 .436
P .09 3341 4042 3341 4042 4143 4250 4143 4250 100 VPT .399 .399 .399 .399 .399 .399 .399 .499
.061 .092 -31
.3125 .3125 .061 .092 - .3125 31 31
4351 5052 5153 4351
5260 5052 5153 5260 than other coatings. Provides excellent lubricity. Approx. hard-
.061 .124 -37
.3750 .3750 .061 .124 - .3750 37 37 ness: *Vickers 2000. XD
.050 .061 -12
.1250 .1250 .050 .061 - .1250 Parabolic Point Shape .119 12 12
for Smooth Pick-up Action Full Diameter Lead
.050 .061 -18
.1875 .1875 .050 .061 - .1875 18 18
1 Day
XNP—the ultimate coating for extrusion and forming applica- XD Reduced Shank Diameter
.061 .061 -25
.2500 .2500 .061 .061 - .2500 25 25 tions. Also works well in shaving operations. Tolerance is ± Head diameter does not change with body diameter.
.061 .092 -31
.3125 .3125 .061 .092 - .3125 31 31 .0002. Approx. hardness: *Vickers 3100. Shank Dia. 12 18 25 31 37 43 50 62 75 87 100
.061 .124 -37
.3750 .3750 .061 .124 - .3750 37 37 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
DayKool™ (XCR)—cryogenic steel conditioning process, used
.75 .092 .186 -43
.4375 .75 .092 0312
.4375 1013
.186 - .4375 1120 0312
1221 1013
1322 1120
2023 1221
2130 1322
2231 2023
2332 2130
3033 2231
3140 2332 3033 3140 43 43
.124 .224 -50
.5000 .5000 .124 .224 - .5000 3241 3342 3241 3342 50 4043 4150 50 4043 4150
primarily with hard, thick materials. Improves strength, tough- XT
TT XH XL Overall Length Shortened
Stock removal from point end which shortens B
4251 4352 5053 4251
5160 4352 5053 5160 ness, and dimensional stability.
.234 .309 -62
.6250 .6250 .234 .309 - .6250 62 62 length. To maintain “B,” specify “XLB.”
5261 5362 6063 5261
6170 5362 6063 6170
.299 .389 -75
.7500 .7500 .299 .389 - .7500 75 75 CrN (CRN)—excellent adhesion, high toughness, and good
.349 .439 -87
.8750 .8750 .349 .439 - .8750 87 87 Standard Alterations .75 min. XLB Overall Length Shortened
B length maintained. (min. shank length .75)
corrosion resistance. Primary applications are metal forming (Ref.) XL

.399 .484100
1.0000 -1.0000 .399 .484 -1.0000 100 100
Regular Versatile pilots are available in sizes other (copper, brass, bronze), metal die casting, and plastic injection L
XT Thinner Head than Standard
Stock removal from head end which shortens
.057 .061 -12
.1250 .1250 .057 .061 - .1250 12 12 molding. Approx. hardness: *Vickers 1800-2100.
than those shown in the chart to the left. overall length.
.057 .061 -18
.1875 .1875 .057 .061 - .1875 18 18 B

.061 .061 -25


.2500 .2500 .061 .061 - .2500 25 25 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock TT Precision Head Thickness
When ordering, you are asked to specify different stability and hot hardness. Approx. hardness *Vickers 3200. Same as XT except head thickness tolerance is
.061 .092 -31
.3125 .3125 .061 .092 - .3125 31 31 held to ±.0005.
.061 .124 -37
.3750 .3750 .061 .124 - .3750 37 37 designations for various non-standard dimensions.
1.00 .092 .186 -43
.4375 .4375
1.00 .092 .186 - .43750313 1020 1121 0313
1222 1020
1323 1121
2030 1222
2131 1323
2232 2030
2333 2131
3040 2232 2333 3040 43 43 For example, if the P dimension is outside the
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs XH Reduced Head Diameter
Minimum head diameter equals D +.000 – .001.
shear stress; provides excellent high-temperature resistance.
.124 .224 -50
.5000 .5000 .124 .224 - .5000 3141 3242 3141 3242 50 3343 4050 50 3343 4050 standard range, an “X” is placed in front of the P Ideal for stamping where tools are exposed to extreme stress
4151 4252 4353 4151
5060 4252 4353 5060
.234 .309 -62
.6250 .6250 .234 .309 - .6250 62 62 profiles. A good alternative to TD coating without the dimen-
5161 5262 5363 5161
6070 5262 dimension,
5363 6070 e.g., “XP.” If the point length is longer
.299 .389 -75
.7500 .7500 .299 .389 - .7500 75 75 sional changes associated with that process. Approx hardness:
than standard, designate “XB” as the point length.
.349 .439 -87
.8750 .8750 .349 .439 - .8750 87 87 *Vickers 3200. XTK Kommercial Head Thickness
.399 .484100
1.0000 -1.0000 .399 .484 -1.0000 100 100 Also see “Standard Alterations” on the front of the Shank Dia.D 18 25 31 37 43 50 62 75 87 100
.074 .092 -12
.1250 .1250 .074 .092 - .1250 12 12 pullout tab in this section for other special order Diamond Like Carbon Coating (XCD)—combines high hard- Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
.074 .092 -18
.1875 .1875 .074 .092 - .1875 18 18 ness with an extremely low coefficient of friction. Good pro-
designators. tection against abrasive & adhesive wear. Approx. hardness
.079 .092 -25
.2500 .2500 .079 .092 - .2500 25 25
.092 .092 -31
.3125 .3125 .092 .092 - .3125 31 31 *Vickers 5000.
.092 .124 -37
.3750 .3750 .092 .124 - .3750 37 37 Code / Delivery Material SBR Straight Before Radius
1.25 .092 .186 -43
.4375 .4375
1.25 .092 .186 - .4375 0320 1021 1122 0320
1223 1021
1330 1122
2031 1223
2132 1330
2233 2031
2340 2132 2233 2340 43 43 To determine Length of Radius Blend (LRB)
3041 3142 3041 3142 3243 3350 3243 3350 XN —DayTride® + 4 days M2 & PS
.124 .224 -50
.5000 .5000 .124 .224 - .5000 50 50
4051 4152 4253 4051
4360 4152 4253 4360 1. Calculate (D-P)/2.
.234 .309 -62
.6250 .6250 .234 .309 - .6250 62 62 XNT —DayTiN® + 3 days M2 & PS 2. Find (D-P)/2 value on left side of chart.
5061 5162 5263 5061
5370 5162 5263 5370 XAN —DayTAN™ + 4 days M2 & PS
.299 .389 -75
.7500 .7500 .299 .389 - .7500 75 75 3. Follow line over to intersection point on radius blend line.
.349 .439 -87
.8750 .8750 .349 .439 - .8750 87 87 XCN —TiCN + 3 days M2 & PS 4. Read LRB value .300

+12 days on bottom of chart.


.399 .484100
1.0000 -1.0000 .399 .484 -1.0000 100 100 XNM M2 & PS .200 B
.092 .124 -18
.1875 .1875 .092 .124 - .1875 18 18 XNP + 8 days M2 & PS LRB SBR
.092 .124 -25
.2500 .2500 .092 .124 - .2500 25 25 XCR —DayKool™ + 1 days M2 & PS
.100

.092 .124 -31


.3125 .3125 .092 .124 - .3125 31 31
CRN + 7 days M2 & PS Example: D
.124 .124 -37
.3750 .3750 .124 .124 - .3750 37 37 .500 .400 .300 .200 .100

.124 .186 -43


.4375 .4375 .124 .186 - .4375 43 43 XNA —ZertonPlus™ + 7 days M2 & PS D=.375 P

1.50 1.50 0321 1022 1123 0321


1230 1022
1331 1123
2032 1230
2133 1331
2240 2032
2341 2133
3042 2240 2341 3042 3143 3250 3143 3250 P=.175
.124 .224 -50
.5000 .5000 .124 .224 - .5000 50 50
3351 4052 4153 3351
4260 4052 4153 4260 XNAP—XNAProgress +12 days M2 & PS (D-P)/2=(.375–.175)/2=.100
.234 .309 -62
.6250 .6250 .234 .309 - .6250 62 62 XCD +8 days M2 & PS Following the .100 line on chart over the radius blend line shows
4361 5062 5163 4361
5270 5062 5163 5270
.299 .389 -75
.7500 .7500 .299 .389 - .7500 75 75 the LRB to be approximately .300.
.349 .439 -87
.8750 .8750 .349 .439 - .8750 87 87 * Vickers used when RC exceeds 80.
® DayTride and DayTiN are registered trademarks of Dayton Progress.
.399 .484100
1.0000 -1.0000 .399 .484 -1.0000 100 100
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
10 11
11 11
12

Positive Pick-Up Pilots Positive Pick-Up Pilots Standard Alterations


Positive Pick-up Pilots

Press-In Lead XP
.75
Min. XB

Press-In Lead
Fillet .01
Features/Benefits Surface Coatings & Treatments P Dimension
B

Fillet .01 +.0002


.02 +.0002
D +.0004 .5R P +–.0002 Some catalog products can be coated to increase hardness,
P
XP Smaller than Standard
P
Type .02 D +.0004 Dayton Versatile positive pick-up pilots provide
.0000
.5R P +–.0002
VPA +.00
.0000
VPA +.00
–.01
D+.125
smoother pick-up without the risk of distorting the hole;
in addition, the unique design moves the stock farther
reduce galling, and improve wear and/or corrosion resistance.
XP
DayTride® (XN)—a low-cost surface application that treats all
.75
Min. XB
B XB Point Length Other than Standard
Specify XB, XBB, or X3B and length
–.01
D+.125 P exposed surfaces. Ideal for punches and die buttons. Provides
P P (see chart below).
P
than conventional
40ϒ pilots.
high dimensional stability. Approx. hardness: RC65-73. For XBB and X3B, add three days to delivery.
Material 40ϒ +.005 Included
Included Geometry provides +.010
Steel: A2, M2 (RC 60-63) +.005 DayTiN® (XNT)—applied via PVD (physical vapor deposition).
+.010 smoother pick-up .188 XB XBB X3B
Provides extreme hardness (hard as carbide) and excellent
All heads are drawn to RC 40-55. *.188 without risk of B+–.06
.00
Point .500- .626- .751- .876- 1.001- 1.126- 1.251- 1.376- 1.501- 1.626- 2.001- 2.501-
B+–.06 distortion of hole. lubricity when used with a lubricant. Not recommended for Length .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 2.000 2.500 3.000
P Tolerance +.0002
–.0000 P to D
.0003 .00 HOW TO ORDER stainless steel, copper, or nickel. Approx. hardness: *Vickers Code Type Min. P (Rounds)
When P=D, Tolerance is +.0002 L +–.02
.00
N 2300.
+.0004 L +–.02 N Specify: Qty. Type D Code L P XL Steel 18 VPA .050 .050 .057 .057 .074 .074 .092 .092
.00
When P=D, shank tolerance applies. Example: 6 VPA 100 2333 P.749 3.600 M2 DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. 25 VPA .061 .061 .061 .061 .079 .079 .092 .092
*.125 when D = .1875 Greater positioning—
Absorbs shear stress and provides high temperature resistance. 31 VPA .061 .061 .061 .061 .092 .092 .092 .092 .124 .186
moves stock farther than 37 VPA .061 .061 .061 .061 .092 .092 .124 .124 .124 .186 .249 .311
If you require a length other than shown, designate “XL” (original B length will be maintained). conventional pilots. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
*Vickers 3400. 43 VPA .092 .092 .092 .092 .092 .092 .124 .124 .124 .186 .249 .311
Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order” 50 VPA .124 .124 .124 .124 .124 .124 .124 .124 .124 .186 .249 .311
example on the next page. XL is available down to 1.375. Note shank length limitation of .75. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness 62 VPA .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .311 .374
(B length may be shorter than shown when XL is under the shortest length shown.) (harder than carbide) and superior abrasive wear resistance. 75 VPA .299 .299 .299 .299 .299 .299 .299 .299 .299 .299 .342 .405
There is no additional charge for XL. Approx. hardness: *Vickers 3000. 87 VPA .349 .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .436
100 VPA .399 .399 .399 .399 .399 .399 .399 .399 .399 .399 .399 .436
XNM—PVD, solid film. Produces lower coefficient of friction
Point Shank RoundPoint Round L L A2/M2 A2/M2 M2 only M2 only Code L LM2 only M2 only than other coatings. Provides excellent lubricity. Approx. hard- XD

Lgth. Min. Range


Lgth. *N
Min. Pn
Range *N Pn ness: *Vickers 2000.
e B D
XP
Code B
P XP P
2.25 2.50 2.75
2.25 3.00
2.50 3.25
2.75 3.50
3.00 3.75
3.25 4.00
3.50 4.25
3.75 4.50
4.00 4.75
4.25 5.00
4.50 4.75 5.00 5.25 5.50 5.75
5.25 6.00
5.50 6.25
5.75 6.50
6.00 6.75
6.25 7.00
6.50 6.75 7.00 XD Reduced Shank Diameter
XNP—the ultimate coating for extrusion and forming applica- Head Diameter does not change with body diameter.
.050 .061
.1875 18 - .1875 .18
.050 .0977
.061 1221 .18 .0977 1221
- .1875 18 18
.061 .061
.2500 25 - .2500 .25
.061 .1432
.061 - .2500 .25 .1432 25 25 1 Day tions. Also works well in shaving operations. Tolerance is ± Shank Dia. 18 25 31 37 43 50 62 75 87 100
.0002. Approx. hardness: *Vickers 3100. Min. XD .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
.061 .092
.3125 31 - .3125 .31
.061 .1883
.092 - .3125 .31 .1883 31 31
.061 .1237
.3750 4 - .3750 .37
.061 .2342
.12 4 - .3750 .37 .2342 37 37 DayKool™ (XCR)—cryogenic steel conditioning process, used XT
1322 2023 1322 2023 TT XH
.092 .1843
.4375 6 - .4375 .43
.092 .2793
.18 6 - .4375 .43 .2793 2130 2231 2332 2130 3033
2231 3140
2332 3241
303333423140 4043
3241 4150
3342 4043 4150 43 43 primarily with hard, thick materials. Improves strength, tough-
.75
.124 .224
.5000
.75
50 - .5000 .50
.124 .3252
.224 - .5000 .50 .3252 50 4251 4352 505053
4251 5160
4352 5053 5160
XL Overall Length Shortened
See note p.10.
ness, and dimensional stability.
.234 .309
.6250 62 - .6250 .62
.234 .4162
.309 - .6250 .62 .4162 62 62
5261 5362 6063 5261 6170
5362 6063 6170 CrN (CRN)—excellent adhesion, high toughness, and good .75 min.
.299 .389
.7500 75 - .7500 .75
.299 .5072
.389 - .7500 .75 .5072 75 75 (Ref.) XL
XT Thinner Head than Standard
.349 .439
.8750 87 - .8750 .87
.349 .5982
.439 - .8750 .87 .5982 87 87 Standard Alterations corrosion resistance. Primary applications are metal forming
(copper, brass, bronze), metal die casting, and plastic injection
L
Stock removal from head end which shortens
overall length.
.399 .484
1.0000 100 -1.0000 1.00
.399 .6892
.484 -1.0000 1.00 .6892 100 100
.0977
Versatile positive pick-up pilots are available in molding. Approx. hardness: *Vickers 1800-2100. TT Precision Head Thickness
.057 .061
18 - .1875 .18 .061 1121 .18 .0977 1121
- .1875 B
.1875 .057 18 18 Same as XT except head thickness tolerance
.061 .061
.2500 25 - .2500 .25
.061 .1432
.061 - .2500 .25 .1432 25 25 sizes other than those shown in the chart to the left. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock is held to ±.0005.
.061 .092
.3125 31 - .3125 .31
.061 .1883
.092 - .3125 .31 .1883 31 31 stability and hot hardness. Approx. hardness *Vickers 3200. XH Reduced Head Diameter
.061 .1237
.3750 4 - .3750 .37
.061 .2342
.12 4 - .3750 .37 .2342 37 37 When ordering, you are asked to specify different Minimum head diameter equals D +.000 – .001.
1222 1323 1222 1323 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
.092 .1843
.4375 6 - .4375 .43
.092 .2793
.18 6 - .4375 .43 .2793 2030 2131 2232 203023332131 3040
2232 3141
23333242304033433141 4050
3242 3343 4050 43 43 designations for various non-standard dimensions.
1.00 1.00 shear stress; provides excellent high-temperature resistance.
.124 .224
.5000 50 - .5000 .50
.124 .3252
.224 - .5000 .50 .3252 50 4151 4252 504353
4151 5060
4252 4353 5060 For example, if the P dimension is outside the
.234 .309
.6250 62 - .6250 .62
.234 .4162
.309 - .6250 .62 .4162 62 62 Ideal for stamping where tools are exposed to extreme stress XTK Kommercial Head Thickness
5161 5262 53635161 6070
5262 5363 6070 standard range, an “X” is placed in front of the P profiles. A good alternative to TD coating without the dimen-
.299 .389
.7500 75 - .7500 .75
.299 .5072
.389 - .7500 .75 .5072 75 75 Shank Dia.D 18 25 31 37 43 50 62 75 87 100
.349 .439
.8750 87 - .8750 .87
.349 .5982
.439 - .8750 .87 .5982 87 87 dimension, e.g., “XP.” If the point length is other sional changes associated with that process. Approx hardness:
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
.399 .484
1.0000 100 -1.0000 1.00
.399 .6892
.484 -1.0000 1.00 .6892 100 100 than standard, designate “XB” as the point length. *Vickers 3200.
.074 .092
.1875 18- .1875 .18
.074 .0977
.092 - .1875 .18 .0977 18 18 Also see “Standard Alterations” on the front of the Diamond Like Carbon Coating (XCD)—combines high hard-
.079 .092
.2500 25- .2500 .25
.079 .1432
.092 - .2500 .25 .1432 25 25
.092 .092
.3125 31- .3125 .31
.092 .1883
.092 - .3125 .31 .1883 31 31
pullout tab in this section for other special order ness with an extremely low coefficient of friction. Good pro- SBR Straight Before Radius
designators. tection against abrasive & adhesive wear. Approx. hardness To determine Length of Radius Blend (LRB)
.092 .124
.3750 37- .3750 .37
.092 .2342
.124 - .3750 .37 .2342 37 37 *Vickers 5000.
1122 1223 1122 1223 1. Calculate (D-P)/2.
.092 .186
.4375 43- .4375 .43
.092 .2793
.186 - .4375 .43 .2793 1330 2031 2132 13302233203123402132 3041
2233 3142
234032433041 3350
3142 3243 3350 43 43
1.25 1.25 2. Find (D-P)/2 value on left side of chart.
.124 .224
.5000 50 - .5000 .50
.124 .3252
.224 - .5000 .50 .3252 50 4051 4152 504253
4051 4360
4152 4253 4360 Code / Delivery Material
3. Follow line over to intersection point on radius blend line.
.234 .309
.6250 62 - .6250 .62
.234 .4162
.309 - .6250 .62 .4162 62 62
5061 5162 5263
5061 5370
5162 5263 5370 XN —DayTride® + 4 days M2 4. Read LRB value .300
.299 .389
.7500 75 - .7500 .75
.299 .5072
.389 - .7500 .75 .5072 75 75 XNT —DayTiN® + 3 days M2 on bottom of chart.
.349 .439
.8750 87 - .8750 .87
.349 .5982
.439 - .8750 .87 .5982 87 87 XAN —DayTAN™ + 4 days M2
.200 B
LRB SBR
.399 .484
1.0000 100 -1.0000 1.00
.399 .6892
.484 -1.0000 1.00 .6892 100 100
XCN —TiCN + 3 days M2 .100
*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.
XNM +12 days M2 D
Example:
XNP + 8 days M2 D=.375
.500 .400 .300 .200 .100
P

XCR —DayKool™ + 1 days M2 P=.175


(D-P)/2=(.375–.175)/2=.100
CRN + 7 days M2 Following the .100 line on chart over the radius blend line shows
XNA —ZertonPlus™ + 7 days M2 the LRB to be approximately .300.
XNAP—XNAProgress +12 days M2
XCD +8 days M2

* Vickers used when RC exceeds 80.


® DayTride and DayTiN are registered trademarks of Dayton Progress.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
12

Compact Positive Pick-Up Pilots

.01
.02 P +.0002
-.0000

H +.00
Type -.01

VUAC .188 +.005


Straight +.010
+.02
-.00

Material
Steel: A2, M2 (RC 60-63), PS (RC 63-65)

*L
Type Head Range P N
H .625 .750 .875 1.00 1.125 1.250 1.375
.375 .1865 - .2500 .25
.438 .2501 - .3130 .31
.500 .3131 - .3750 .37 62
VUAC .562 .3751 - .4380 .43
Straight .625 .4381 - .5000 .50 75 87 100 112 125 137
.750 .5001 - .6250 .62
.875 .6251 - .7500 .75
1.000 .7501 - .8750 .87
1.125 .8751 -1.0000 1.00
*Any length is available within catalog
range. Specify “XL” and length.

XP

HOW TO ORDER

Specify: Qty. Type D Code L P Alt. Steel Standard Alterations 14


13 14
Example: 25
11
VUAC
VPAC

62
75
100
.4380
.6200
XL.695

A2
A2
Standard
Versatile
Compact
sizes
Alterations
compact
otherPilots
positive pick-up pilots are available in
than those shown in the charts on pp. 12, 13.
Pu
When ordering, you are asked to specify different
Jek
designations for various non-standard dimensions.
XP
For example, if the P dimension is outside the standard
P
range, an “X” is placed P frontP of
inXP Dimension
the P dimension, e.g, “XP.”
Smaller than Standard
14
13 14L1 (VPAC only) is other than standard, designate “XBR”
If the
as the .12R
variable length. Also see “Standard Alterations” on
Punch Blanks
.12R is maintained.

Standard Alterations the front of the pullout tabXBR L1 Longer than Standard
in this section for other special
2 DaysCompact Pilots
order designators.
Jektole & Regular
L1 ®

XP
XH
P XP P Dimension
Smaller than Standard
XL “L” Shortened
Stock removal from point end. L1 length is
maintained.
Type

VJB
XT
TT Type
XT Thinner Head than Standard
.12R
.12R is maintained.
.12R
Stock removal from head end which shortensJektole®
XBR L1 Longer than Standard (L1)
overall length.
L1
TT Precision Head Thickness
Same as XT except head Lthick
1 ness tolerance Type
is held to ±.0005.

XH Reduced Head Diameter


Minimum head diameter equals H +.000 – .001.
Regular
VPB
XH
XL “L” Shortened
Stock removal from point end. L1 length is Point
Shank XD
XT
maintained. Lgth.
Type
TT
XT Thinner Head than Standard
.12R
XD Reduced D Code B
Shank Diameter (VPAC only)
1.25 1.50 1.75 2.00 2.25 2.50 2.75
Stock removal from head end which shortens Head Diameter does not change www.daytonlamina.com
Dayton (LProgress
1) Corporation
overall length. .1875 18 with body diameter.
31 3725 43 50
Shank Dia. 25 .2500 62 75 87 100
TT Precision Head Thickness .50 0311 1012 1113 1220 1321 2022 2123
Same as XT except head Lthick
1 ness tolerance Min. XD .251 .31331.376 .438 .562 .688 .813 .938
.188 .3125
Compact Positive Pick-Up Pilots

.01 +.0002 P+.0002


.02 +.0004 -.0000
.12R

H +.00
Type -.01

VPAC .188 +.005


+.03
Pointed +.010 -.00
.12
(L1)
+.02
-.00
Material
Steel: A2, M2 (RC 60-63), PS (RC 63-65)
P to D .0003

**L
Type Shank Code Head Min. Range P *N Pn
D H XP .625 .750 .875 1.00 1.125 1.250 1.375
.2500 25 .375 .092 .1500 - .2499 .25 .1432
.3125 31 .438 .092 .1870 - .3124 .31 .1883
.3750 37 .500 .092 .2250 - .3749 .37 .2342 62
VPAC .4375 43 .562 .092 .2650 - .4374 .43 .2793
Pointed .5000 50 .625 .124 .3000 - .4999 .50 .3252 75 87 100 112 125 137
XP
.6250 62 .750 .234 .3750 - .6249 .62 .4162
.7500 75 .875 .299 .4500 - .7499 .75 .5072
P
.8750 87 1.000 .349 .5250 - .8749 .87 .5982
1.0000 100 1.125 .399 .6000 - .9999 1.00 .6892
*N =[(P-.057)/.728]+.132 when “P” dimension **Any length is available within catalog range.
14
13
Standard Alterations
is less than “Pn” shown in chart. Specify “XL” and length. The L1 .12 is maintained.
Because L1 .12 is standard, use alteration code
Compact Pilots
“XBR” for different length (0.060 min.).

Features/Benefits XP

Dayton Versatile Compact Positive Pick-Up Pilots—mounted in a P Dimension


P XP Smaller than Standard
guided stripper—provide exceptional resistance to lateral deflec-
tion. A typical longer pilot may have several inches of exposed, .12R
.12R is maintained.

unsupported surface. As bending or forming takes place, this lateral XBR L1 Longer than Standard
deflection can create excessive force on the pilot. Sometimes, the L1
strength of the pilot—as well as the function of the other die set
components—can be compromised.
Dayton Compact Pilots provide virtually no unsupported surface that XH
is susceptible to sideways movement, stress, or wear. Pilots always XL “L” Shortened
Stock removal from point end. L1 length is
maintain the proper extension, and there is no need to move or XT
maintained.
adjust the pilot during regrinding. TT
XT Thinner Head than Standard
.12R
Stock removal from head end which shortens
(L1)
Dayton Compact Pilots are rigid during use; last longer; and are overall length.

ideally suited for high-demand applications. TT Precision Head Thickness


Same as XT except head Lthick
1 ness tolerance
is held to ±.0005.

XH Reduced Head Diameter


Minimum head diameter equals H +.000 – .001.

XD

XD Reduced Shank Diameter (VPAC only)


Head Diameter does not change with body diameter.
Shank Dia. 25 31 37 43 50 62 75 87 100
Min. XD .188 .251 .313 .376 .438 .562 .688 .813 .938

www.daytonlamina.com
Fillet .02 +.0004
B
VJB
(Ref.)
14 +.00
–.01 15 15
16
D+.125

Punch Blanks Punch Blanks


+.005
+.010
Standard Alterations
Punch Blanks
Standard Alterations
Punch Blanks
Jektole & Regular Jektole & Regular
® ®
*.188
+.01
L +.02
*.125 when D = .125 or .1875 .75
+.0002
Surface Coatings & Treatments
XB
D +.0004 Min.
Fillet .01 VJB Fillet .01 VPB XB
XP
+.0002 Material Point Length
.02 .02 D +.0004 Other than Standard
B
Type (Ref.) Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) Some catalog products can be coated to increase hardness, P
XBB
VJB
Jektole ®
D+.125
+.00
–.01
D+.125
+.00
–.01
All heads are drawn to RC 40-55. reduce galling, and improve wear and/or corrosion resistance.XW
DayTride® (XN)—a low-cost surface application that treats all
VJB only
For XBB, add three days to delivery.
XB Up to 1.625
XBB 1.626-2.000
exposed surfaces. Ideal for punches and die buttons. Provides
+.005 +.005
+.010 +.010 high dimensional stability. Approx. hardness: RC65-73.
Type *.188 *.188 XD

VPB
Regular
L ++.01
.02 L ++.01
.02 Features/Benefits
DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Provides extreme hardness (hard as carbide) and excellent XD Reduced Shank Diameter
*.125 when D = .125 or .1875 *.125 when D = .125 or .1875 lubricity when used with a lubricant. Not recommended for Head diameter does not change with body diameter.
Dayton Punch Blanks are an ideal cost-effective stainless steel, copper, or nickel. Approx. hardness: *Vickers
k Point Shank Point L
Fillet
L
.01
.02 +.0002
D +.0004 VPB Code L L ** ** alternative in applications where Dayton standard shape 2300.
Shank Dia.
Min. XD VJB
18 25 31 37 43 50 62 75 87 100
.172 .218 .282 .344 .376 .438 .562 .688 .813 .938
Lgth. Lgth. Jektole®
Jektole®

Type Group 6.75 Group configurations or our classified shapes do not meet Min. XD VPB .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
Code B 1.25
D 1.50
Code 1.75
B 1.25
2.00 1.50
2.25 1.75
2.50 2.00
2.75 2.25
3.00 2.50
3.25 2.75
3.50 3.00
3.75 3.25
+4.00
.00 3.50
4.25 3.75
4.50 4.00
4.75 4.25
5.00 4.50
5.25 4.75 5.00 5.25 5.50 5.75 6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50 7.00 DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
5 18 .1875 18 –.01 18 18 J2 J2 customer requirements. Blanks—available in a full Absorbs shear stress and provides high temperature resistance.
D+.125
0 25 .2500 25 25 25 J3 J3 range of standard lengths from 1.25" to 7.00"— can Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
.50 0311 1012 .50 0311
1113 1220 1012
1321 1113
2022 1220
2123 1321
2230 2022
2331 2123
3032 2230
3133 2331
3240 3032 3133 3240 *Vickers 3400.
5 31 .3125 31 +.005 31 31 J4 J4 be custom-ground to meet virtually any customer
0 37 .3750 37 +.010 3341 4042 4143 3341
4250 4042
4351 4143 4250 4351
37
5052 5153 5260
37
5052
5361 5153
6062 5260 5361 6062
J6 J6
XT
TT XH XL Overall Length Shortened
Stock removal from point end which shortens B
*.188 requirement. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness length. To maintain “B,” specify “XB.”
5 18 .1875 18 18 18 J2 J2 (harder than carbide) and superior abrasive wear resistance.
0 25 .2500 25 L ++.01 25 25 J3 J3 Precision Overall Length
.02 Approx. hardness: *Vickers 3000. LL Same as XL except overall length is held to ±.001.
5 31 .3125 31 *.125 when D = .125 or .1875 31 31 J4 J4 .75 min. XL
0 37 .3750 37 37 37 J6 J6 XNM—PVD, solid film. Produces lower coefficient of friction (Ref.)
LL
XT Thinner Head than Standard
Stock removal from head end which shortens
5 43 .4375 43 43 43 J6 J6 than other coatings. Provides excellent lubricity. Approx. hard- L
overall length.
.75 0312 .75
1013 1120 0312
1221 1013
1322 1120
2023 1221
2130 1322
2231 2023
2332 2130
3033 2231
3140 2332 3033 3140 HOW TO ORDER ness: *Vickers 2000.
0 50 .5000 50 50 50 J6 J6
3241 3342 4043 3241
4150 3342
4251 4043 4150 4251 4352 5053 5160 5261 5053
4352 5362 5160 5261 5362 TT Precision Head Thickness
0 62 .6250 62 62 62 J9 J9 Specify: Qty. Type D Code L Steel Same as XT except head thickness tolerance is
XNP—the ultimate coating for extrusion and forming applica- held to ±.0005.
0 75 .7500 75 75 75 J9 J9 B

0 87 .8750 87 87 87 J9 J9
Example: 4 VJB 50 1020 A2 tions. Also works well in shaving operations. Tolerance is ±
3 VPB 37 200 M2 .0002. Approx. hardness: *Vickers 3100. XH Reduced Head Diameter
Minimum head diameter equals D +.000 – .001.
0 100 1.0000 100 100 100 J9 J9
5 18 .1875 18 18 18 J2 J2 DayKool™ (XCR)—cryogenic steel conditioning process, used
0 25 .2500 25 25 25 J3 J3 primarily with hard, thick materials. Improves strength, tough-
5 31 .3125 31 31 31 J4 J4 ness, and dimensional stability. XTK Kommercial Head Thickness
0 37 .3750 37 37 37 J6 J6 Shank Dia.D 18 25 31 37 43 50 62 75 87 100
5 43 .4375 43 43 43 J6 J6 CrN (CRN)—excellent adhesion, high toughness, and good
1.00 1.00
0313 1020 1121 0313
1222 1020
1323 1121
2030 1222
2131 1323
2232 2030
2333 2131
3040 2232 2333 3040 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
50 50 corrosion resistance. Primary applications are metal forming
0 .5000 50 50 J6 J6
3141 3242 3343 3141
4050 3242
4151 3343 4050 4151 4252 4353 5060 4252
5162 4353
5262 5060 5162 5262 (copper, brass, bronze), metal die casting, and plastic injection
62
0
0 75
VJB .7500 62
.6250
75
62
75
62
75
J9
J9
J9
J9
molding. Approx. hardness: *Vickers 1800-2100. XK No Side Hole XJ Smaller Jektole Components
For air ejection. No cost. + 3 days See p. 34.
0 87 .8750 87 87 87 J9 J9 ZertonPlus™ (XNA)—excellent wear resistance, thermal shock VJB only VJB only
0 100 1.0000 100 100 100 J9 J9 stability and hot hardness. Approx. hardness *Vickers 3200.
1 Day
0 25 .2500 25 25 25 J3 J3
5 31 .3125 31 31 31 J4 J4 XNAProgress (XNAP)—ultra-hard PVD coating that absorbs See page 35 for Shear Angles.
0 37 .3750 37 37 37 J6 J6 shear stress; provides excellent high-temperature resistance.
5 43 .4375 43 43 43 J6 J6 Ideal for stamping where tools are exposed to extreme stress
0320 1021 1122 0320
1223 1021
1330 1122
2031 1223
2132 1330
2233 2031
2340 2132 2233 2340 profiles. A good alternative to TD coating without the dimen-
0 50 1.25 .5000 50 1.25 50 50 J6 J6
3041 3142 3243 3041
3350 3142
4051 3243 3350 4051 4152 4253 4360 4152
5061 4253
5162 4360 5061 5162 sional changes associated with that process. Approx hardness:
0 62 .6250 62 62 62 J9 J9
0 75 .7500 75 75 75 J9 J9 *Vickers 3200.
0 87 .8750 87 87 87 J9 J9 Diamond Like Carbon Coating (XCD)—combines high hard-
0 100 1.0000 100 100 100 J9 J9 ness with an extremely low coefficient of friction. Good pro-
5 31 .3125 31 31 31 J4 J4 tection against abrasive & adhesive wear. Approx. hardness
0 37 .3750 37 37 37 J6 J6 *Vickers 5000.
5 43 .4375 43 43 43 J6 J6
0 50 .5000 50 0321 1022 1123 0321
1230 1022
1331 1123
2032 1230
2133 1331
2240 2032
2341 2133
3042 2240
3143 2341
3250 3042
3351 3143 3250 3351 50 4052 4153 4260
50 4052
4361 4153
5062 4260 4361 J6
5062 J6 Code / Delivery Material
1.50 1.50 XN —DayTride® + 4 days M2 & PS
0 62 .6250 62 62 62 J9 J9
0 75 .7500 75 75 75 J9 J9 XNT —DayTiN® + 3 days M2 & PS
0 87 .8750 87 87 87 J9 J9 XAN —DayTAN™ + 4 days M2 & PS
0 100 1.0000 100 100 100 J9 J9 XCN —TiCN + 3 days M2 & PS
0 12 .1250 12 12 12 +12 days
XNM M2 & PS
5 18 .1875 18 18 18
XNP + 8 days M2 & PS
0 25 .2500 25 25 25
5 31 .3125 31 31 31 XCR —DayKool™ + 1 days M2 & PS
0 37 .3750 37 37 37 CRN + 7 days M2 & PS
5 43 VPB
N/A 125
.4375 150
43 N/A
175 125
200 150
225 175
250 200
275 225
300 250
325 275
350 300
375 325
400 350
425
375
450
400
475 425
500 450 475 500
43 43 N/A N/A XNA —ZertonPlus™ + 7 days M2 & PS
0 50 .5000 50 525 525 50 550 575 600
50 550 575 600 XNAP—XNAProgress +12 days M2 & PS
0 62 .6250 62 62 62 625 650 675 625
700 650 675 700 XCD +8 days M2 & PS
0 75 .7500 75 75 75
0 87 .8750 87 87 87 * Vickers used when RC exceeds 80.
0 100 1.0000 100 100 100 ® DayTride and DayTiN are registered trademarks of Dayton Progress.
**See p.32 for additional information. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
16 18
17

Straight Punches Standard Alterations


Straight and Clospace Punches
Jektole and Regular
®

CL Straight Punches
Vent
VYX
Type Hole
+.00 XL Overall Length Shortened
VYX H –.01 P +–.0002
.0000
Stock removal from point end.

XL LL Precision Overall Length


Same as XL except overall
+.005 .01 LL
+.010 .02 Fillet L length is held to ±.001.
.188
Type
L ++.01
VUX .02
VUX
+.00
H –.01 P +–.0002
.0000
Material XT/TT XT Thinner Head than
Standard
Steel: A2, M2 (RC 60-63) +.005 .01 Stock removal from
+.010 .02 Fillet
head end which shortens
All heads are drawn to RC 40-55. T overall length.
P Tolerance +.0002 L ++.01
–.0000 .02 TT Precision Head
Thickness
Same as XT except head
thickness tolerance is
Head Head CL L * ® held to ±.0005.
Range Jektole
Type Dia. Thk. Vent
P H T Hole 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 Group
.1870 -.2500 .375 .55 125 150 175 200 225 250 275 300 J2
Reduced Head Diameter
.55 125 150 175
XH XH Minimum head diameter
.2501-.3130 .438 200 225 250 275 300 325 350 375 400 J3
.80 equals D+.000 - .001.
.60 125 150 175 D
.3131-.3750 .500 200 225 250 275 300 325 350 375 400 J4
See .85
VYX .85 150 175 200 225
.3751-.4380 .562 DWG. 250 275 300 325 350 375 400 J6
1.10
.85 150 175 200 225
.4381-.5000 .625 250 275 300 325 350 375 400 J6 XK No Side Hole (VYX only) XJ Smaller Jektole Components
1.10 For air ejection. No cost. +3 days (VYX only) See p. 34.
.85 150 175 200 225
.5001-.6250 .750 250 275 300 325 350 375 400 J9
1.10
.0620 -.1250 .250 .125
.1251-.1880 .312 .125 See page 35 for Shear Angles.
.1881-.2500 .375 .188
.2501-.3130 .438 .188
VUX .3131-.3750 .500 .188
N/A 125 150 175 200 225 250 275 300 325 350 375 400 N/A
425 450 475 500
.3751-.4380 .562 .188
525 550 575 600 625 Clospace Punches
.4381-.5000 .625 .188 650
.5001-.6250 .750 .188
*See p. 32 for additional information. Alteration Product
Code VXX VWX VCX VVX VCB VVB
XB ● ●
XD ●
HOW TO ORDER
XH
Specify: Qty. Type P L Steel Standard Alterations ● ● ●
Example: 5 VYX P.324 250 A2 XL ● ● ● ● ● ●
Versatile straight and clospace punches are
2 VUX P.492 325 M2 LL ● ● ● ● ● ●
available in sizes other than those shown in the
chart above and on p.17. XP ● ●
When ordering, you are asked to specify different XT ● ● ●
designations for various non-standard dimensions. TT ● ● ●
For example, if the P dimension is outside the
standard range, an “X” is placed in front of the
P dimension, e.g., “XP.” Also see “Standard For an explanation of the alteration
Alterations” on the front of the pullout tab in this codes shown above, see the “Standard
section for other special order designators. Alterations, Regular Punches” on the p.7
1 Day
pullout tab.

Dayton Progress Corporation www.daytonlamina.com Dayton Progress Corporation


18
17

Clospace Punches Standard Alterations


Straight and Clospace Punches

Straight Punches
Surface Coatings & Treatments
Some catalog products can be coated to increase hardness,
Type Type XL Overall
reduce galling, and improve wear Length
and/orShortened
corrosion resistance.
VXX, VCB A2, M2 VCX A2, M2 DayTride® (XN)—a low-cost
Stock removal from point end.
surface application that treats all
exposed surfaces.
XL LLforPrecision
Ideal punches
Same
Overall Length
and die
as XL except buttons. Provides
overall
LL stability. Approx.
high dimensional hardness:
length is held to ±.001. RC65-73.
L
Type Type DayTiN® (XNT)—applied via PVD (physical vapor deposition).
VWX,VVB M2 VVX M2 Provides extreme hardness (hard as carbide) and excellent
lubricity when used with a lubricant. Not recommended for
stainless steel, copper, or nickel. Approx. hardness: *Vickers
2300.
Material
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
Absorbs shear stress XT
Steel: A2, M2 (RC 60-63) XT/TT Thinner Head than
and provides
Standard high temperature resistance.
VXX, VCX, and VCB heads Ideal for HSLA, dual phase,Stock
andremoval
TRIP steels.
from Approx. hardness:
are drawn to RC 40-55. *Vickers 3400. head end which shortens
overall length.
P Tolerance +.0002 TiCN (XCN)—very hard PVD, thin film.
Head Provides ultra hardness
–.0000 TT superior
(harder than carbide) and
Precision
P to D .0003 Thicknessabrasive wear resistance.
Approx. hardness: *VickersSame
3000.
as XT except head
thickness tolerance is
XNM—PVD, solid film. Produces lower coefficient of friction
held to ±.0005.
than other coatings. Provides excellent lubricity. Approx. hard-
ness: *Vickers 2000.
XNP—the ultimate coating Reduced
for extrusion and forming applica-
Head Diameter
XH XH Minimum
tions. Also works well in shaving head diameterTolerance is ±
operations.
equals D+.000
.0002. Approx. hardness: *Vickers - .001.
3100.
D
Punches, Blanks 1 Day DayKool™ (XCR)—cryogenic steel conditioning process, used
primarily with hard, thick materials. Improves strength, tough-
ness, and dimensional stability.
CrN (CRN)—excellent adhesion, high toughness, andComponents
good
HOW TO ORDER XK No
corrosion
Side Hole (VYX only)
resistance.
For air ejection. No cost.
XJ Smaller
Primary applications are
+3 days (VYX
Jektole
metal
only) forming
See p. 34.
Specify: Qty. Type D Code L P Steel (copper, brass, bronze), metal die casting, and plastic injection
Example: 5 VCX 12 200 P.098 M2 molding. Approx. hardness: *Vickers 1800-2100.
ZertonPlus™
See page 35 for(XNA)—excellent
Shear Angles. wear resistance, thermal shock
stability and hot hardness. Approx. hardness *Vickers 3200.
Shank Head Point L XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
Dia. Lgth. Range
P shear stress; provides excellent high-temperature resistance.
Type D Code 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00
H B Clospace
Ideal Punches
for stamping where tools are exposed to extreme stress
Straight .125 .0300-.0500 profiles. A good alternative to TD coating without the dimen-
Punches .125 .0501-.0630 sional changes associated with that process. Approx hardness:
Alteration Product
.160 .0631-.0940 *Vickers
Code 3200.
VXX VXX VWX VCX VVX VCB VVB
.190 .0941-.1250
VWX N/A
.220
N/A
.1251-.1570
150 175 200 225 250
275 300 325 350 375 400
Diamond
XB Like Carbon Coating●(XCD)—combines● high hard-
ness with an extremely low coefficient of friction. Good pro-
.250 .1571-.1880 XDagainst abrasive & adhesive
● wear. Approx. hardness
tection
.282 .1881-.2190
*Vickers 5000.
.313 .2191-.2500 XH ● ● ●
Regular .0625 06 .125 .19 .0310-.0624 Code / Delivery
XL ● ● ● ●
Material
● ●
Punches .0938 09 .160 .25 .0626- .0937 XN —DayTride® + 4 days M2
VCX .1250 12 .190 .31 .0939-.1249 XNT LL—DayTiN● ®
● + 3●days ● M2
● ●
.1562 15 .220 .31 .1251-.1561 150 175 200 225 250 275 300 325 350 375 400 XAN —DayTAN ™ + 4●days ● M2
VVX .1875 18 .250 .31 .1563 -.1874 XP
XCN —TiCN + 3 days M2
.2188 21 .282 .31 .1876 - .2187 XT ●
XNM +12●days ●
M2
.2500 25 .313 .31 .2189-.2499
XNP TT ● + 8●days M2

Punch .0625 06 .125
Blanks .0938 09 .160 XCR —DayKool™ + 1 days M2
.1250 12 .190 CRN + 7 days M2
VCB For
.1562 15 .220 N/A 150 175 200 225 250 275 300 325 350 375 400 XNAan—ZertonPlus
explanation™of the
+ alteration
7 days M2
VVB .1875 18 .250 codes shown above, see +12thedays
“Standard
XNAP—XNAProgress M2
.2188 21 .282 Alterations,
XCD Regular Punches” on the p.7
+8 days M2
.2500 25 .313 pullout tab.
* Vickers used when RC exceeds 80.
® DayTride and DayTiN are registered trademarks of Dayton Progress.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

www.daytonlamina.com Dayton Progress Corporation


18

Die Buttons

VNX/VN__ +.0002
D +.0004 VRX/VR __ +.0002
D +.0004
P P
.125 .125

+.005 +.01 .01


L +.015 L +.02 .02 Fillet

Type Type Type Type

VNX VN_ VRX VR_ .125


Press-In
Lead +.005 +.00
.188* +.010 D+.125 –.01
Shown here with optional key flat. See p. 31.
*.125 when D = .1875
HOW TO ORDER
Material
Steel: A2, M2 (RC 60-63), PS (RC 63-65) Specify: Qty. Type D Code L P (or P&W) Steel
P&W Tolerance +.0002 Example: 4 VNR 37 112 P.207, W.126 A2, X8
–.0000
P to D .0003 3 VRO 50 137 P.3125, W.1562 M2, X2

Body Round Shape L


Min. Max.
Type D Code Range P .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000
W P/G
.1875 18 .038 - .130 .050 - .130
.2500 25 .050 - .170 .050 - .170
50 62 75 87 100 112
.3125 31 .062 - .212 .050 - .212
125
.3750 37 .075 - .255 .050 - .255 137 150 162 175 187 200
.4375 43 .130 - .297 .075 - .297
50 62
.5000 50 .150 - .344 .075 - .344
VN__/VR__ .6250 62 .188 - .425 .075 - .425
75 87 100 112 125 137 150 162 175 187 200
.7500 75 .225 - .510 .075 - .510
.8750 87 .300 - .595 .075 - .595
1.0000 100 .400 - .680 .075 - .680
75 87 100 112 125 137 150 162 175 187 200
1.2500 125 .500 - .850 .075 - .850
1.5000 150 .600 - 1.050 .075 - 1.050
A2, M2 only 1.7500 175 .750 - 1.400 .130 - 1.400
P&W Tolerance +.0004 2.0000 200 .875 - 1.600 .130 - 1.600
–.0000
2.2500 225 1.000 - 1.800 .130 - 1.800 75 87 100 112 125 137 150 162 175 187 200
D Tolerance +.0002
+.0006 2.5000 250 1.125 - 2.000 .130 - 2.000
P to D .0005 2.7500 275 1.250 - 2.200 .130 - 2.000

V_X V_O V_R V_K V_H


R (Specify)
1 Check your P&W
dimensions to be
Matrix Construction
certain the diagonal G 18-100 Dia. 1 Day
does not exceed the .125 P
maximum shown. V_J V_N V_V
Straight V_Y V_Z 125-150 Dia. 2 Days
Land 175 and larger 4 Days
Tapered
R=G
Round Relief
2 .004
4P .006/inch/side
L to
5P*
Tapered
Matrix
Die Construction
Button Construction See page 25 (MDX andRound MHX) Relief Standard Alterations
for die button construction
.006 where
.010/inch/side
“P”
*3Pisf or
.062 and less.
holes
Versatile die buttons are available in sizes other
.125
.125 P
P under .100 than those shown in the chart above.
Straight
Straight Round Shape
Land
Land When ordering, you are asked to specify different
Tapered
Tapered
Round ReliefRelief designations for various non-standard dimensions.
.004
.004
4P /inch/side
/inch/side For example, if the L dimension is outside the
.006
.006 .125
L 4P
L
to
5P*
to Straight Tapered standard range, an “X” is placed in front of the
Tapered
Tapered Relief
5P* Round Relief Land Shape Relief L dimension, e.g., “XL.” Also see “Standard
.006 .004
.006/inch/side
.006/inch/side Alterations” on the front of the pullout tab in this
.010/inch/side
.010

*3P ffor
or holes
holes
*3P section for other special order designators.
under .100
under .100 When P< .062
2P
P Land

.012
max www.daytonlamina.com
Dayton Progress Corporation
.125
.125
Straight
Straight Tapered
Tapered
EDM Die Button Blanks

KDU P
Unless
KHU P
Unless
Type Specified Specified

KDU D + .0002
D + .0005
KDE + .015
L – .000
+ .0002
+ .0005
+ .02
L – .00
Headless
.01
Type .188 .02 R

KHU .125
Press-In
Lead
+ .01
– .00 + .00
KHE D+.125 – .01

Headed
KDE P KHE P
Unless Unless
Material Specified Specified
Steel: M2 (RC 60-63) B B
Round P +.005 .005 P to D
+ .015
+ .0002 + .0002
D + .0005
+ .0005 + .02
D ≥ 1.75 +.0002
+.0006 L– .000 D L– .00
.01 R
HOW TO ORDER Press-In .188 .02
Lead
+ .01
Specify: Qty. Type D Code L P Steel R
.125 R+ .010
–.000
– .00
Example: 6 KDE 37 100 XP.020 M2 D+.125 + .00
– .01
5 KDU 50 112 .031 M2

Body K_U K_E **L


Std. Std.
Type D Code Optional P Optional P B R .75 .87 .93* 1.00 1.125 1.25 1.375 1.50 1.625 1.75 1.875 2.00
P P
.2500 25 .031 .020 — .031 .020 — .15 .156
.3125 31 .031 .020 — .031 .020 — .25 .191
.3750 37 .031 .020 — .031 .020 — .25 .228
.4375 43 .031 .020 — .031 .020 — .25 .281
KD_ .5000 50 .062 .020 — .031 .020 — .25 .312
.6250 62 .062 .020 .031 .093 .020 .031 .25 .391 75 87 93 100 112 125 137
KH_ 150 162 175 187 200
.7500 75 .062 .020 .031 .093 .020 .031 .31 .468
.8750 87 .062 .020 .031 .093 .020 .031 .31 .578
1.0000 100 .062 .020 .031 .093 .020 .031 .31 .703
1.2500 125 .062 .020 .031 .125 .020 .031 .37 .828
1.5000 150 .062 .020 .031 .125 .031 .37 1.094
1.7500 175 .125 .020 .031 .125 .020 .031 .37 1.430
2.0000 200 .125 .020 .031 .125 .020 .031 .37 1.630
KD_ 2.2500 225 .125 .020 .031 .125 .020 .031 .37 1.830 75 87 93 100 112 125 137 150 162 175 187 200
2.5000 250 .125 .020 .031 .125 .020 .031 .37 2.030
2.7500 275 .125 .020 .031 .125 .020 .031 .37 2.230
**Maximum L for KDE & KHE is 150. Standard “P” will be provided, unless otherwise specified. *Headless Only

Features/Benefits
Select either round KD__ Headless or KH__ in conventional EDM applications, you can
Headed EDM Die Button Blanks. Relief hole (R) customize the size of the relief to the shape
D ≤ 1.00 1 Day provides sufficient clearance for slug removal you are cutting.
1.00 < D ≤ 1.50 2 Days during the stamping process in both versions KDE and KHE Blanks are used with
(with XP, add 2 Days)
of both types. conventional (vertical) EDM machines. The
D > 1.50 4 Days KDU and KHU Blanks are provided with a small hole (P) is used to introduce dielectric to the
(with or without XP) straight through hole. They are commonly spark gap to flush away eroded particles of
used for wire and vertical EDM operations. steel. For the fastest delivery, use the hole
There are two key advantages with this type (P) dimension given in the chart. If a larger
of blank: in wire cutting, a tapered relief hole is desired, simply specify “XP” and
can be cut instead of a round straight relief; indicate the dimension.

www.daytonlamina.com
19 19
20 2
Standard Alterations
Die Buttons

Dayton Slug Control XP, XW XL


P and W Dimensions Larger Overall Length
Dayton Slug Control is a than Standard Shortened
Min. overall
guaranteed method for reducing length
Body Max XP VN_: .25
the risk of pulling slugs to the die Code P/G or XL L
XW VR_: .25 + T
18 .130 LL
surface during withdrawal of the
punch. A series of grooves is
25 .190 LL
31 .240 Precision
designed inside the die button 37 .290 Overall Length
43 .340 Same as XL
(see drawing). There, the slugs except overall
50 .390 length is
are trapped until they fall freely 62 .500 D held to ± .001.
through the relief. The use of 75 .600

Dayton Slug Control has no


87 .700 XT
100 .800 Thinner Head
effect on hole size, and will not 125 1.000 than Standard
Stock removal
require any changes in current regrind practices. 150 1.200 from head end
which shortens
Our guarantee: Use Dayton Slug Control in a overall length. XT/TT
stamping die now pulling slugs. If, for any reason,
XB
Land Length TT
you are not completely satisfied, we will refund the Shorter (no charge) P Precision Head
or Longer than Thickness
full cost of the Slug Control alteration. (We cannot Standard Same as XT
guarantee the retention of slugs when clearance except head
XB thickness
Rounds 1
exceeds 10% per side.) Hole Range Max B
.015
min.
tolerance is
held to ±.0005. 7
.0310-.0620 .2P
Ordering .0621-.0930 .187
D
Dayton Slug Control is easy to specify and order. .0931-.1580 .250 XH D
.1581-.2350 .312 Reduced Head
Simply add the information that is unique to your .2351-.3000 .375
Diameter
Minimum head
application to the die button catalog number. .3001-.4000 .437 diameter equals
Please specify XSC for alteration and show .4001- Over .500 D +.000 - .001. XH
*No max XB on shaped dies
material thickness (inches) and clearance per side
(percentage).
XD XSC
Slug Control
HOW TO ORDER Reduced Body Diameter eliminates
Head diameter does not change slug pulling
Catalog Number Your Specs with body reduction. (When ordering
Inch VNX 62 100 P.250 XSC MT.0125 CS 5 Body Min Max
Dayton Slug
XD Control, please
Type D L P Alt. Mat’l Clear Code XD P/G
specify XSC in place
Code Thickness Per Side 18 .126 .076 of the standard die button
(inches) (%) 25 .188 .130 code, as well as your
31 .251 .190 specifications. See the
37 .313 .240 “How to Order” example
For additional information, contact your 43 .376 .290 on the front of this tab.)
Dayton distributor. 50 .438 .340
62 .562 .437 XAR Min. P or W
.050”
75 .688 .550 Increased
Taper Relief
87 .813 .650
(10° per side
100 .938 .750 max) Standard.
125 1.188 .950 B length unless
150 1.438 1.150 XB is specified.
Default angle 1°
is 1° when an
XBL angle is not
specified.
Straight Through Land
The land length (B)
equals the overall XN
length. Can be +4 days
used for bushings, DayTride® A unique wear-resistant
guides and a surface treatment for M2 & PS only.
variety of other
applications.
*Round die buttons only

Dayton Progress Corporation Dayton Progress Corporation


20 21
22

Multi-Location™ Retainers Standard Alterations


Multi-Location Retainers
TM

Multiple Head Type Punch Retainer

Datum Standard Jackscrew Hole 3/


B 8 -16

Jackscrews make it .62


easier to pull retainers
off the dowels.
.50
Special Size
A
Any amount of material
Type can be removed from the
VRP sides of the retainer for
a custom size. Edges
are saw cut ±.03.
View from the punch head side.
B
Clearance Holes
+.002
T - .000 Clearance holes or
H
tapped holes can
be detailed, as A
VRP100 = 1.00 shown in the order
VRP125 = 1.25
example.
Holes are drilled
1-6 Holes, 5 Days D
7+ Holes, 8 Days through the retainer
Specify screw and dowel size and location.
unless otherwise
specified.
L
Type A Location ±.010
2.50 2.75 3.00 3.25 3.50 3.75 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00
VRP 2.00 2025 2027 2030 2032 2035 2037 2040 2050 2060 2070 2080 2090 2010 2012 Diameter +.015
2.75 2727 2730 2732 2735 2737 2740 2750 2760 2770 2780 2790 2710 2712 –.000
3.00 3030 3032 3035 3037 3040 3050 3060 3070 3080 3090 3010 3012
4.00 4040 4050 4060 4070 4080 4090 4010 4012 The following alterations require
6.00 6060 6070 6080 6090 6010 6012
detailed drawings:
8.00 8080 8090 8010 8012
Notches
HOW TO ORDER
Space Requirements Notches to clear
Example:
D T H
other tooling can be
Catalog
Retainer Type Special Size added to any side of
No. .1250 .125 .281
VRP100 3070 A ________ B _________ .1875 .125 .344 the retainer. Notches
.2500 .188 .406 are saw cut ±.03.
.3125 .188 .469
Multi-LocationTM Retainers
.3750 .188 .531
Hole Component Location Locking Device Angles
.5000 .188 .656
No. Type Size X Axis Y Axis Location Type .6250 .188 .781 As with notches,
5/16 .7500 .188 .906
1 Dowel .375 – .375 — — angles can be added
S.F.* 1.0000 .188 1.156
to clear other tooling in
2 S.H.C.S 5/16 1.000 – .375 — —
the die. Angles are
3 VJR 62 2.090 –1.375 90° X2 Hole Reference
Re: Datum Point saw cut ±.03.
4 Clear 1.281 4.250 –1.062 — —
5 Jackscr. STD. 0.687 – .937 — — Dowel Holes ±.0003
*Slip Fit Screw Holes ±.005
Component
±.0003
See the back of the pullout tab for additional information on VRP Locking Devices. Holes

Multi-Location™ Retainers require special order forms, which are available on request.
Specify all dimensions from the datum: Use the drawing above for reference.

Multi-Location™ is a trademark of Dayton Progress Corporation.

Dayton Progress Corporation www.daytonlamina.com Dayton Progress Corporation


21

True Location™ Retainers


Single Head

Locking Mechanism
The locking mechanism for the Multi-Location™ VRP
Retainer and the True Location™ VRTS Retainer
(for shaped punches) is part of the retainer itself, and
is used to lock the shaped punches, thus providing
accurate radial location.

1 Day The flat for the VRTS Retainer is always located as


shown in the drawing on the left. The flats for the
Type Type
VRP Retainer can be located at any angle by specify-
VRT VRTS ing the angle from 0°.
For For
Round Punches Shaped Punches Standard Location Custom Location

90° 90°
Slip fit for .3125 dowel Slip fit for .3125 dowel 135°
VRT (.250 for VRT 37) 2 places VRTS (.250 for VRT 37) 2 places

A A 180° 0° 180° 0°
±.005 ±.005
K K
S S ±.0004
Y
±.0004
R Y R
270° 270°
Specify radial location on VRP Retainers
for shaped punches.
M (Rad.)
G ±.005 X ±.0004 G ±.005 X ±.0004 Flat Tolerances
FLAT
B H B
.5D F RADIAL
G ±.005 G ±.005
+.001 .001/inch
–.000
D D
29° 29°

±.0004
Shim/Backing Plate
± .0004
U U

+.002 +.002
.188 -.000 .188 -.000

1.00 1.00

Clearance
Holes (5)
Counter bored and tapped Counter bored and tapped
for top or bottom mounting. for top or bottom mounting.
.071 or .189 ±.005

Screw Tapped Shim Plates can be used as an effective way to accu-


Type Code D A B G K R S U X Y Size Hole rately time pilot entry, or used as a backing plate.
37 .3750 1.75 1.72 .438 .750 .38 .47 1.060 .354 .295 5
⁄16 -18 3
⁄8 -16
50 .5000 2.00 1.97 .562 .750 .50 .60 1.180 .472 .256 5
⁄16 -18 3
⁄8 -16 Shim Plates can also be used on any Dayton
62 .6250 2.12 2.09 .625 .750 .56 .66 1.250 .532 .236 5
⁄16 -18 3
⁄8 -16 Progress triangular-shaped retainers.
VRT/VRTS 75 .7500 2.38 2.34 .688 .750 .69 .79 1.320 .650 .197 5
⁄16 -18 3
⁄8 -16
100 1.0000 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1
⁄2 -13 5
⁄8 -11
Thickness T
125 1.2500 2.75 2.72 .781 .938 .88 .97 1.600 .866 .276 1
⁄2 -13 5
⁄8 -11
D .189 (Rc54-56) .071 (Soft)
25 URBP 0648 URSP 0618
37 URBP 1048 URSP 1018
Retainer sets include: ● 2 Dowels HOW TO ORDER 50 URBP 1348 URSP 1318
● 2 Screws Specify: Qty. Type D Code 62 URBP 1648 URSP 1618
75 URBP 2048 URSP 2018
Example: 3 VRT 37 85 URBP 2248 URSP 2218
4 VRTS 62 100 URBP 2548 URSP 2518
125 URBP 3248 URSP 3218
True Location™ is a trademark of Dayton Progress Corporation.

www.daytonlamina.com Dayton Progress Corporation


22 23 23
24

Classified Shapes Classified Shapes Classified Shapes


Ordering Information

Classified shapes (83 com- Keys C30 Mono Lobes Miscellaneous Us


90°
Polygons Reflected View—
mon shapes, no detailing A C13 C53 C50 C68 C12** C85** Punches and Guides
A
A
A C40 C41 A
180° 0° R
required) are available on all A 2 2 W A Plan View Reflected Views Plan View
P R W W
R1
punches, die buttons, and R1
guide bushings, as indicated P P 270° 0º 0º 0º 0º
P P P B P B
W R2
in this catalog. The 83 avail- W W R2
able common shapes are 2 2 Ls Punch Punch Guide Matrix
W W R1 = .683W – .183P W C35 C86 R
Head Down

C31 C32 R2 = 1.183P – .683W W C46 C77


shown here and on p. 23. A A A
Also, see the outside of the C54 C55 2 The reflected view is used for punches and guides.
A A A A C42* C43 C69 C70 W W
A 2 A 2 It is the view as seen in a mirror held below a punch
pullout tab for notes and P P A A A
R 2 P P or guide in its operating position. It is the same as
drawing references. A = Even No. of Sides A = Even No. of Sides
W P P a plan view from the head end, in which the point
W P P
P B P B B B B C36 shape is shown dotted. A reflected view is shown
W R C87 R
W W W
2 with solid lines.
Ordering Information C61* C62
2
W 2
W A W A W B B W W
W 2 W 2 C78 C79
* Corner Dimensions
R
A
C14 C56
A A A
2 Orientation and 90°
C93 C64
Dimensions should be the theo-

P P
A A R W A
C71
B
C72
B A = Odd No. of Sides A = Odd No. of Sides Locking X5
retical sharp corners for shapes W 2 A A P P The locking device orientation
2 2 2
C22, C24, C34, C61, and C88. W W 180° 0°
P P C88* C89 R(4) is standard at 0°. For types of
However, some reduction of P P P B P B B PP B B R PP
W W R WW
locking methods and custom
these dimensions will result from 2 WW
2 2 W W P P locations, see p. 30. 270°
fitting the punch and die button Triangles /Trapezoids W W B Reflected View
W R W R W
W
under conditions where the clear- C36 C22* C48 C80
ance is .0025 or less per side. C57 C58 C51
A AA W W Clearance
C65 C27 C73 2
A A R A C37 C38 Normal grinding methods
W A R A
Shape Center P 2 produce 1 .007 max fillet
P P
Shapes are centered on the P P R R on the punch and 2 .007 Punch
W P S P P P
punch shanks as shown. Shapes B
max fillet on the die button ➊
A = 3 sides (equilateral) W W W R B B
in guide bushings and die buttons 2 2 W W 2 W W with matching corner shape ➋
W W B B B W B B Matrix
are also centered as shown with W2 W W on the die button and punch,
C23 C24* C81 C82
the exception of shapes C22 and C39 B C90 respectively. When ordering
R R A A A R1
C34. Due to clearance, the P C28** C29 C74 C75 die buttons, please specify
Multi Lobes A
2
R2
dimension on these shapes will R A punch dimensions and clearance per side (i). (If the
P P C17 C18 P P
not be centered. A A R R P P clearance is .0025 i, Dayton will break sharp corners
W W W
2 P P P P when the punches and die buttons are ordered
S PP R A = No. of teeth (3, 4,
W W W W PP B B B A = No. of teeth (3, 4, together.)
P P 2 B B S B B WW WW 2 6 or 8 only) 6 or 8 only)
90° 2 W W W W W W
2 2
W
C25* C26 A A
180° 0° A A R 2 C16 C34 C76 C47 C83
R A
A A Duo Tees
C19 C59
A A A A C21 C91
P P R R A
270° 2 2 P P R A
R P P P
S W W
W P P 2 2
W W W B PP B P B P
S B B B
W 2 W WW
W
W W R
Flatted Rounds W W
C49 C84
C10**
C20 C60 Ts C44 A C66 A A C45 A C67 A
A A C92 C15
C11** C33** C52** A A A A A
2 2
R R R R
R P G R R
2 R= G P P P P
2 P P B B B P B P
P P P P B S P R P
P B B PP
B B
2 W W 2 W 2 WW R
W W W W W W W
W W W W
** Now standard. See product pages. *See “Corner Dimensions” note on p. 22.

Dayton Progress Corporation www.daytonlamina.com www.daytonlamina.com Dayton Progress Corporation Dayton Progress Corporation
24

Guide Bushings

VG__ +.0002
VF__ +.0002
+.0004 +.0004
D D
C C

+.005 +.01
+.015 +.02
L .01 L
Type Type Type .02 Fillet

VG_ VF_ VE_ V V

+.005
P .125 +.010
+.00
Material P −.01
Steel: A2 (RC 60-63) D + .125

VGTolerance
P&W __
+.0002
+.0002
–.0000 VF __
1 Day +.0002
VE __ +.00
–.01
P to D .0003
+.0004 +.0004
D + .125
D D
+.005 90° Reflected
C C C .125 +.010 View
V_X V_O V_R V_K V_H P 0° (X2)
R (Specify)
1 Check your P&W
D
dimensions to be +.005 +.01 2
+.015 +.02 .01
certain the diagonal G L .01 L .02 Fillet L +.01
+.02
does not exceed Fillet Note: The
the maximum shown.
V_J .02 V_N V_V V_Y V_Z
standard location
V V V of a key flat is at
0°. See p. 31 for
R=G
2 more information.
+.005
P .125 +.010 P
+.00 +.0002
P −.01 +.0004
D + .125 D

Applications
Body Round Shape C’Bore L
Guide bushings should be ordered a minimum of .0005
D Code Range P Min. Max. Dia. .3125 .3750 .5000 .6250
W P/G C larger than the punch point diameter with which they are to
Headless .1875 18 .062-.130 .050 - .130 .141 31 be used.
VG_ .2500 25 .062-.170 .050 - .170 .201
.3125 31 .093-.212 .050 - .212 .261 37 50 Alterations—Guide Bushings
.3750 37 .125-.255 .050 - .255 .323 Product Rounds Shapes
.4375 43 .187-.297 .075 - .297 .386 62
.5000 50 .212-.344 .075 - .344 .448 XH ● ●
.6250 62 .293-.425 .075 - .425 – XT ● ●
Head .1875 18 .062-.130 .050 - .130 .141 31 TT ● ●
Down VF_ .2500 25 .062-.170 .050 - .170 .201
.3125 31 .093-.212 .050 - .212 .261 37 50 For an explanation of the alteration codes
.3750 37 .125-.255 .050 - .255 .323 shown above, see the “Standard Alterations,
.4375 43 .187-.297 .075 - .297 .386 62 Regular Punches” on the p.7 pullout tab.
.5000 50 .212-.344 .075 - .344 .448
.6250 62 .293-.425 .075 - .425 – Guide Chart
Head Up .1875 18 .062-.130 .050 - .130 .141 31 Hole Range Land Length
P or G V
VE_ .2500 25 .062-.170 .050 - .170 .201
.3125 31 .093-.212 .050 - .212 .261 37 50 Up to .0650 2P
.3750 37 .125-.255 .050 - .255 .323 .0651-.0950 P + .065
.4375 43 .187-.297 .075 - .297 .386 62 .0951-.4250 .82P + .082
.5000 50 .212-.344 .075 - .344 .448
.6250 62 .293-.425 .075 - .425 – HOW TO ORDER
Specify: Qty. Type Code L P (or P&W)
Example: 4 VEX 37 62 P.146
2 VFO 50 50 P.250, W.075

Dayton Progress Corporation www.daytonlamina.com


V
25

Micro Guides/Die Buttons P


+.0002
+.0004
D

Guides MEX + .00


− .01
D + .063

X
C + .005
+ .010
.094
+ .01
.01 L + .02
Type Type Fillet .02
Type Type Type

MEX MDX MGX MFXP MHX V

+ .0002
P – .0000
D
Material + .0002
Steel: A2 (RC 60-63) + .0004

P&W Tolerance +.0002 VE __ +.00


P to D
–.0000

.0003
–.01 MGX MFX
D + .125 V
+ .0002
+ .0004
+ .0002
+ .0004
+.005 D D
C .125 +.010 C C
P
+ .005
L + .010 L +.01
+.02
Fillet .01
Guides, Die Buttons .02
.01 3 Days +.01 V
.02 Fillet
V
X L+.02
M_X + .0002 + .0002
Guide Chart P – .0000 P – .0000 + .005
.094 + .010
Hole Range Land Length V D + .063
P V + .00
P – .01
Up to .0650 2P
.0651-.0950 P + .065
.0951-.4250 .82P + .082 P
+.0002
Die Buttons
+.0004

Body Range C’Bore


D
L
>
MDX
+ .0002 + .0002
D Code P Dia. C .250 .3125 .375 .500 + .0004 + .0004
D
MGX Headless
Guide
MEX
.1250 12 .031 - .062+ .00.076 25 31 37
.1875 18 .046 - .130− .01.141 31 37 P +– .0002
.0000 P +– .0002
.0000
D

D + .063
MFX Head-Down .1250 12 .031 - .062 C .076 + .005 31 37 Tapered Relief
Guide .1875 18 .046 - .130 .141 + .010 31 37 .004 /inch/side
.006 .109 2×P
MEX Head-Up .1250 12 .031 - .062 .076.094 31 37
Guide .1875 18.01 .046 - .130 .141 + .01 31 37 3 L +.005 Tapered
L + .02 to +.015 Relief
MDX Headless .1250Fillet
12.02 .031 - .062 31 37 50 4P +.005
Die Button N/A .006 /inch/side .006 /inch/side L +.015
.1875 18 .046 - .130 V 31 37 50 .010 .010
MHX Headed .1250 12 .031 - .062 31 37 50
Die Button N/A
.1875 18+ .0002.046 - .130 31 37 50
P – .0000
D
+ .0002
+ .0004

HOW TO ORDER
+ .0002
+ .0004 MHX + .0002

MGX MFX
+ .0004
Specify: Qty. Type Code L P (or P&W) D D
+ .0002 + .0002 P +– .0002
.0000 P +– .0002
Example:
+ .0004 3 MEX 18 31 + .0004P.062 .0000
D D
C 3 MGX 12 31 C P.044 Tapered Relief
.004 /inch/side Tapered 2×P
2 MFX 12 31 P.057 .006 .109 Relief
3 MHX
+ .005 18 37 P.060 3 .006 /inch/side
.010
L +.01 to + .01
2L + MDX
.010
Fillet12
.01 31 P.045 +.02 .006 /inch/side 4 P L +.01 L + .02
.02 .010 +.02 .01
Fillet .02
V V .01
Fillet .02
+ .0002 + .0002 + .005
P – .0000 P – .0000 .094 + .010 + .005 + .005
+ .00 + .00 + .010
D + .063 + .010 – .01
– .01 .094
+ .00 .094
– .01 D+.063 D + .063

www.daytonlamina.com Dayton Progress Corporation


26

Quill Bushings/Guides

Ground
Type Type Bearing
Surface
VQX VFQ
D + .125
+.00
–.01
60° D
+.0002
+.0004

.188 +.005
+.010
.7P
.5R
.01 L +.01
.02 Fillet +.02
.01
+.005 .02 Fillet
+.010
L +.01
+.02 D +.0002
+.0004 .125
P +.004
+.006
+.0005
P +.0007
2P
(min.)
.125 Press-In D + .125+.00
–.01
+.0002 Lead
+.0004
P

Material Note: No alterations available on Matched Quill Sets


Steel: A2 (RC 60-63) VFQ. VFQ, as shown above, comes Matched Quill Sets are ideal for small
Bearing: Bronze (VFQ) complete with a halo washer that hole applications where the risk of punch
provides a head at both ends. breakage is extremely high and where
replacement costs must be considered.
Limitations Quill Bushing Alterations
XP XD
Perfect Alignment
Body XD Reduced Shank Diameter
Code Min. P Max. P Min. XD Max. P Ground bearings at both ends of the Quill
XH Reduced Head Diameter
18 .0625 .094 .126 .0625 Bushing assure precise punch-to-punch
XL Overall Length Shortened alignment. This eliminates the bending
25 .0625 .125 .188 .0938
31 .0625 .156 .251 .1250 XP P Dimensions Larger than influence of unrelieved bushing holes, which
Standard
37 .0625 .188 .313 .1562 are difficult to manufacture straight. Dayton
43 .0625 .219 .376 .1875 manufactures products with a .002 to .003
relief per side between bearing surfaces,
which eliminates this problem.
Body Punch L
Hole
D Code P .500 .625 .750 1.000 1.250 No Stock Distortion Risk
VQX Press Fit .1875 18 .0625 During stripping, the punch tends to pull the
Quill Bushings .2500 25 .0938 stock into the stripper void, which may cause
.3125 31 .1250 75 100 125 part distortion. Dayton eliminates the distor-
.3750 37 .1562 tion potential by manufacturing the product
.4375 43 .1875 with a controlled limit, i.e., .015 per side
VFQ Quill Guide .1875 18 .0625 50 maximum. Distortion cannot occur when the
Bushings .2500 25 .0938 62 space between the guides and the punch
.3125 31 .1250 (.5 D-P) is less than the stock thickness.
.3750 37 .1562 75
.4375 43 .1875

HOW TO ORDER

Specify: Qty. Type Code L Steel


Example: 3 VQX 31 75 A2
1 Day
4 VFQ 31 75 Bearing Bronze

Dayton Progress Corporation www.daytonlamina.com


27

VersaPlus Premium Products


®

Precision, High-Performance
Punches and Pilots
VersaPlus® Punches and Pilots are a
premium line of precision, high-per-
formance products that offer more
features and benefits to users in
industries where higher-than-normal
production runs occur—and where
optimum performance is a MUST.
VersaPlus® is “setting the new
standard in high performance,”
according to tool companies and
manufacturers who have field-tested
the products. For example, a fur-
niture hardware manufacturer real-
ized a production run improvement
from 250,000 to 375,000—a 150%
increase. In another test, a tool and
die company increased run-time-to-
sharpening from 100,000 pieces to
200,000.
VersaPlus® gives users the real
“plus” through improved production For additional information or
capabilities, increased uptime, and a copy of our latest VersaPlus®
lower costs. catalog, contact your Dayton
Progress Distributor.

® VersaPlus is a registered trademark of Dayton Progress.

www.daytonlamina.com Dayton Progress Corporation


28

Extended Range Punches

+.0002
D +.0006
.01 Press-in Lead
Fillet .02
.5R
+.00
–.01

Type D+.125 P ±.0002


Type

VJ_ VP_
+.010 45°
Shown here with optional key flat. See p. 31. +.005 B +.06
–.00
.188 +.01
L +.02

Material When D-P exceeds .406


Steel: A2, M2, PS4 (RC 60-63) a step will exist.
P&W Tolerance ±.0002
Round 2, Shape 4 Days
V_X V_ O V_R V_K V_ H V_J
P to D .0003 ➊G R (Specify)

P P P P P P
V_X V_O V_R V_K V_H V_J
P
V_N W
W W ➋
R (Specify) W —
2 W W 2
HOW TO ORDER

Specify: Qty. Type Shank L P (or P&W) Steel 2

Example: 3 VPR 200 1021 P1.206, W.582 M2 V_V V_Y V_Z


1 Check your P&W dimensions to be
certain the diagonal G does not exceed
R=G
the maximum shown. 2

2 Sharp corners are typical. To assure proper clearance, Dayton will provide
standard broken corners to eliminate interference with die button fillet when total
clearance is .005 or less.

Shank Point Round Shape L


* ®
Jektole
Lgth. Range Min. Max.
D 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 Group
B P W P/G
1.250 .625-1.2499 .282-1.2500 J12
1.500 .750-1.4999 .300-1.5000 J12
1.750 1.000-1.7499 .350-1.7500 J12
1.25 1021 1122 1223 1330 2031 2132 2233 2340 3041 3142 3243 3350 4051 4152 4253 4360 5061 5162 5263 5370
2.000 1.187-1.9999 .400-2.0000 J12
2.250 1.375-2.2499 .450-2.2500 J12
2.500 1.625-2.4999 .500-2.5000 J12
1.250 .625-1.2499 .282-1.2500 J12
1.500 .750-1.4999 .300-1.5000 J12
1.750 1.000-1.7499 .350-1.7500 J12
1.50 1022 1123 1230 1331 2032 2133 2240 2341 3042 3143 3250 3351 4052 4153 4260 4361 5062 5163 5270
2.000 1.187-1.9999 .400-2.0000 J12
2.250 1.375-2.2499 .450-2.2500 J12
2.500 1.625-2.4999 .500-2.5000 J12
*See p.30 for more details.
Surface Coatings
Code / Delivery Material For more information on Dayton Progress surface
XN —DayTride® + 4 days M2 & PS4 coatings, see the back of the pullout tab on p. 5.
XNT —DayTiN® + 3 days M2 & PS4
XAN —DayTAN™ + 4 days M2 & PS4 ® DayTride and DayTiN are registered trademarks of Dayton Progress.
XCN —TiCN + 3 days M2 & PS4 ™DayTAN and DayKool are trademarks of Dayton Progress.
XNM +12 days M2 & PS4
XNP + 8 days M2 & PS4
XCR —DayKool™ + 1 days M2 & PS4
CRN + 7 days M2 & PS4
XNA —ZertonPlus™ + 7 days M2 & PS4
XNAP—XNAProgress +12 days M2 & PS4
XCD +8 days M2 & PS4

Dayton Progress Corporation www.daytonlamina.com


29
L +.020

Shear Angles
+.005 90°

LL+.020
+.020
+.010
.04
Shear Angles can be applied to all punch +.005

For Round Punches Only For Round & Shape Punches


points. These angles are used primarily
Shown as reflAected
° view.
to reduce slug pulling. Single and Double L +.020
+.005
L +.020
+.005

Shears can be used to reduce the punch- XS19 Nail Point XS21 Conical
ing force as well as minimize slug pulling. L +.020
+.005 L +.020
+.005
A° L +.020
These alterations are prepriced and do not +.005
A° 90°

add to the standard delivery of the product. A°


L +.020 A° L +.020
+.005

+.005 90°
L +.020
+.005
Shear Angles are also available on Clas-
90°


sified Shapes, but are available as special L +.020
+.005 A° L +.020
+.005

90°
L +.020
A° A° 90°

order only. +.010


.04
XS20 Chamfer 0° XS22 Double Shear 0°

A° A°
Standard head flat and dowel locations are L +.020
+.010 L +.020
+.005 A° 90°
.04 L +.020

at 0°.
+.010
.04

L +.020 A° L+.020
+.010 A°
Simply add the alteration code shown next
+.010
.04 L +.020
+.005
width A° 90°

to the drawings, and the angle desired, to 0°

your punch catalog number. Tolerance on A° A°


L +.020
+.005 L +.020
+.010 A°
L +.020
+.005 .04
all angles is ±15 minutes.
XS23 Single Shear
L +.020 A° A°
LL not available on XS19, XS21, XS22, and
+.005
L +.020
+.005 A° 90°

XS23.


HOW TO ORDER L +.020
+.005 L +.020
+.005

90° L +.020
+.005
90°
Type Code L P (or P&W) Steel Alteration
VPO 50 2332 P.400, W.300 A2 XS23 A3°

L +.020
+.005
A° A°

90°
L+.020
+.010 A° 90°
width



XS24 Single Shear Angle with Flat 0°

L+.020
+.010 L +.020
+.005

90° L+.020
+.010
90°
width 90°
width
0° 0°

L +.020
+.010 A° A°

width
90°


L+.020
+.010
90°
width

www.daytonlamina.com Dayton Progress Corporation


30

Locking Devices—Ordering Information

Orientation Views
The standard location for all locking devices is at 0°, and is A Plan View is used for the die button, and a Reflected View is used
always on the long side (P) of the shape. Custom locations are for the punch or guide. The Reflected View, a mirror image, simp-
measured counterclockwise from 0°. (See drawing below.) lifies orientation—locking devices are all in the same position.

Plan View Reflected View

0° 0° 0°

Matrix Punch Guide


Head Down

Standard Custom
Location Location

Reflected
0° View
(Punch)

Reflected
0° 0° View
.25 (Guide)
F
F

Plan
0° 0° View
(Matrix)
F
F

How To Specify
The most common locking devices—flat, double flat, and
dowel—are available. Simply select the type, then add the code
to the component description shown on p. 31.

HOW TO ORDER

Specify: Qty. Type Code L P (or P&W) Steel


Example: 1 VJJ 37 312 P.321, W.189 A2, X2
3 VRO 50 137 P.3125, W.1562 A2, X2

Location Tolerance
Flat Dowel
F Radial F Radial
+ .0002 .0005/ + .0002
0°2'
– .0000 inch – .0000

Dayton Progress Corporation www.daytonlamina.com


31

Locking Devices—Flats vs. Dowel Slots

Flats Standard & Alternate Locations Custom Locations


Standard Location is at 0°. Custom Location is any angle other than:
Alternate Location is 90°, 180°, or 270°. 0°, 90°, 180°, or 270°.
Alternate Locations are available at no
additional charge.

Single Flats: X2 & X8 Single Flats: X5 & X9


Locking Devices Punches Die Buttons Locking Devices Punches Die Buttons
F Dimension X2 Top Bottom X5 Top Bottom
(.5D on Headed Products)
X8 N/A Top X9 N/A Top
Headless Die Buttons and Guides
Body Dia. 18 25 31 37 43 50 Order Example: Order Example:
F .080 .110 .135 .165 .190 .220
X2 — 90° X5 — 135°
Body Dia. 62 75 87 100 125 150 Double Flats: X3 Double Flats: X6
F .270 .325 .380 .435 .540 .650
Locking Devices Punches Die Buttons Locking Devices Punches Die Buttons
Body Dia. 175 200 225 250 275
X3 Top Bottom X6 Top Bottom
F .775 .900 1.025 1.150 1.275
Order Example: Order Example:
180° 90° X3 — 90° X6 — 135°
Length Second Flat is always parallel to the first flat.
270° 0° (from
top of
die button)
Additional Flats (From Top) Additional Flats (From Top)
Depth
Code Depth Length Code Depth Length
X81* .060 .500 X91* .060 .500
The depth of the flat is taken from
the shank, not the head, on punches. X82* .060 .625 X92* .060 .625
X83* .060 .750 X93* .060 .750
Key Flats vs. Dowel Slots
Maximum hole dimensions in die buttons X84 .060 Full Length X94 .060 Full Length
were designed with key flats in mind. There X85* .093 .500 X95* .093 .500
are instances where, if using a dowel slot in X86* .093 .625 X96* .093 .625
a headless die button, the dowel hole could X87* .093 .750 X97* .093 .750
break into the relief. For this reason, there
X88 .093 Full Length X98 .093 Full Length
are two ways to specify the location of the
dowel. X0 (standard/alternate location) X89* Specify Dimensions X99* Specify Dimensions
and X1 (custom location) are located .5D * not available on headed die buttons (X89 * not available on headed die buttons (X99
from centerline. However, when hole available only if flat is full length). available only if flat is full length).
dimensions are approaching the high limit
of “P,” X4 (standard/alternate location) or Dowel Slots: X0**, X4, X41 & X43 Dowel Slots: X1**, X7, X71 & X73
X7 (custom location) may be specified.
This relocates the dowel outward to assure Locking Devices Dowel Diameter Locking Devices Dowel Diameter
no interference between the dowel and X0** .1250 X1** .1250
the relief hole. Note: When the die button X4 .1250 X7 .1250
diameter is over .5000, the centerline
X41 .1875 X71 .1875
dimension is .5D on all dowels.
X43 .2500 X73 .2500
To determine if you have an inter-
ference problem, see pp. 18-19 for Order Example: X0 — 180° Order Example: X71 — 135°
information on Die Button construction. **available on headless die buttons only

Dowel Slots F Dimension for Headed Punches and Die Buttons F = .5D + .5 Dowel Dia.

F Dimension for Headless Die Buttons Only


Body Diameter 25 31 37 43 50 62 75 87 100 125-400
X0, X1 .1250 .1562 .1875 .2188 .2500 .5D .5D .5D .5D .5D
X4, X7 .1625 .1875 .2125 .2375 .2625 .5D .5D .5D .5D .5D
F
X41, X71 .1938 .2188 .2438 .2688 .2938 .5D .5D .5D .5D .5D
X43, X73 .2250 .2500 .2750 .3000 .3250 .3438 .4063 .4688 .5313 .5D

www.daytonlamina.com Dayton Progress Corporation


32

Form Punch Shapes


LA LA

201 PP 212 PP
Dayton Progress Form the example below. Specify Form Punches are also LA
RF=(PP/2)
Punches are available on alterations, if applicable. available on standard punchRL
233 RL
round punches (i.e., those The shapes shown below blanks. Form Punches other
designated as standard “X” are
LA standard,
LA but are not the than thoseLAare available
LA as RP
RL + RP must be ≤ (P - PP
shaped punches). only
LA
shapes Dayton provides. specials. LA
201 202 PP PP 212 213 PP PP
When ordering, change LA 201
Others are available with a LA
LA
LA
PP 212 PP
RF=(PP/2) RF=(PP/2)
the “X” designator to a “W.” LA detailed drawing attached
RL to LA RL RP
≤ (P - PP) /2
RP must beRF=(PP/2)
LA
233 RL PP
In addition, specify other
201 the order.
PP 212 PP RL 234
LA 233 RL
dimensions, as shown 201
in LA
PP
LA
212 PP
1-19, 5
LA RF=(PP/2) Days LA
RP PP RL
LA
RL RF=(PP/2) RL + RP must be ≤ (P RP
- PP) /2 RP
LA LA
RL
±.0005
233 RL PP
RL + RP must be ≤ (P - PP) /2
202 203 PP PP 213 221 PP PP 233 RL PP
HOW TO ORDER RP
LA
LA 202 LA
PP
RP 213 PP
RF=(PP/2) RS
Specify: Qty. Type Code L Steel
LA W Shape RL
P PP LA Alterations
LA RP RL + RP must be ≤ (P -RP
PP) /2 LA
RL
LA
RP must be ≤ (P - PP) /2 RP must be ≤ (P - PP) /2 RF=(PP/2) D P be ≤ (P - PP) /2
RL + RP must
Example: 2 VPW 37202
1322 PS W201 P.1875 PP.1250 LA2.235
PP
RL
213 XNT PP RP 234 PP
RP must be ≤ (P - PP) /2 244
202 PP 213 PP LA234
RL PP
“P” is the point dimension of the product.
LA
The “P” LA are not shown below.
RL dimensions LA RF=(PP/2)LA
RP LA LA ±.001 RP RP
When “P” = “D,” shank tolerance applies. LARL /2 RF=(PP/2)
RP must be ≤ (P - PP)RP RS L±.001 RL
LA
RP must be ≤ (P - PP) /2 234 PP RP
203 204 PP PP 221 223Qty. Type PP PP 234
Shape PP
LA 2 VPW RS 37 1322 W201 P.1875 RL
2.235 PP.125
LA
203 RP PP RP
LA 221 PP
RPLA
RL LA
LA RP RL
RP must be ≤ (P - PP)RP
/2 RP must be ≤RS
(P - PP) /2 RP BB
LA
RL
203 PP
RP must be ≤ (P - PP) /2 221 PP 244 PP
203 PP 221 PP 264 PK
LA LA
RP LA LA LA RS LA LA 244 PP
RP
RF=(PP/2)
RP RS RS RS LA RL
LA RP must be ≤ (P - PP)LA
/2 LA LA RB
RL RP RF=(PP/2) R
RP must be ≤ (P - PP) /2 RS
201 LA PP 204 211 PP
212 LA PP PP 223 224 PP PP 244 PPRK + RL must be ≤ (PK - P
LA 244 PP
201 LA LA
204 RP212 RF=(PP/2) 223
LA PP PP LA PP PP RPLA RF=(PP/2)
LA RF=(PP/2) LA RP RP
LA
RL RS RP RF=(PP/2)
201 PP 212 PP RP must be ≤ (P - PP) /2 BB
RF=(PP/2) RS RS
RP 233
RP RL
LA PP LA
RL
201 204PP PP
212 223
PP PP
RP must be ≤ (P - PP) /2 LA BB
204 PP RL
RF=(PP/2)
223 PP 233 RL
LA
RP
PP 264 PK RS
PP
LA LA LA LA AP
RP RF=(PP/2) LA
RL RP 233RS RL
RL + RP must be ≤ (P RP PP
- PP) /2 264 PK
RB RLPP
LA LA RP
LA LA LA RP must be ≤ (P - PP)LA/2
RP LA BB RS
RP must be ≤ (P - PP) /2 233RSRL + RP
RL
must be ≤ (P RP401
- PP) PP
/2 BB PP
RK
LA 202 LA PP 211 LA 213PP LA PP 224 PP RK + RL mustRB RS RL/2
be ≤ (PK - PP)
RL + RPLA must be ≤ (P RP
264 PK
- PP) /2
PP RK
LA 211 LA 224 264
201 LA 202 LA PP PP 212 LA 213PP
RF=(PP/2)
LA PP PP
RF=(PP/2) PP PK RK + RL mustPP
be ≤ (PK - PP) /2
RL LA RP LA RS RP
LA RL + RP must be ≤ (P - PP) /2
LA RB RL
201 202 PP PP 212 213 RP must beRF=(PP/2)
RF=(PP/2) PP PP
≤ (P - PP) /2 RF=(PP/2) RS RB RKRL
RL RP RP234
LA
201 202 PP 211PP PP
212
RL
≤ (P - PP) /2224
213RP must beRF=(PP/2)
PP PP PP LA PP
RK + RL must be ≤ (PK - PP)
RK /2
211 RF=(PP/2)
LA RL LA PP RL RP224 233
PP RL
LA 234 LA PP RK + RL must be ≤ (PK - PP) /2
PP
LA RF=(PP/2) RP must be ≤ (P - PP) /2 RL
LA LA LA RF=(PP/2) RF=(PP/2) RP
RL
RF=(PP/2)LA RL RP LA233 RL
234 RP PP
RP
PP
LA
LA RP RL
LA RP mustLAbe ≤ (P - PP) /2
PP 212 PP 233 RL + RP
AP
RL
234
must be ≤ (PRP- PP) PP
/2 RP PP
AP
LA 203 LA PP LA 221 LA
PP LA RL
PP 212 PP
LA RL + RP must be ≤ (P -
RPPP) /2 RP
202 213 RF=(PP/2) RL
LA 203 LA PP
RP PP
LA
RL 221 LA PP PP
RS 401 PP LA 402 601
PP
RF=(PP/2) RL + RPLA must be ≤ (P - PP) /2 RP RL
202 203RP mustRL be ≤PP
(P - PP)RP
/2 PP 213 RL 221 PP
RF=(PP/2) PP
RS 233 RL PP LA RL
RP RF=(P/2)
202 203RP must be ≤PP 213 RP must be 221 PP 233 RL LA PP RL
RP244
(P - PP)RP
/2 PP ≤ (P - PP) /2 RF=(PP/2) PP PP
RL LA RS LA
LA RP 234 LA PP RL
LA RP mustLAbe ≤ (P - PP)RP
RL
/2 LA RP must be ≤ (P - PP)LA
RP
/2 RF=(PP/2) RS RL + RP must be ≤ (P RP 244
- PP) /2 LA RP PP
RF=(PP/2)
LA LAbe ≤ (P - PP) /2 LAbe ≤ (P - PP)LA
RS 234be ≤ (P - PP) /2
RL + RP must RL PP RL
RP must RP must /2 244 RP PP
RF=(PP/2)
PP 213 LA PP
RS 234 RP PP
LA 204 PP LA PP
213 LA 223
LA PP LA PP
LALA 244 RL PP LA LA
AP RP RP RF=(PP/2)
RF=(PP/2)LA RS RL LA
203 LA RL204 LA PP
RP
PP 221 RP
LAAP223 PP PP LAAP
RPLA RP RF=(PP/2)
AP
RL RP must be ≤ (P - PP)RP/2 RF=(PP/2) RP RS RP
203 204 PP 221 223 PP PP BB
RP PP
RP 401RP must be ≤ (P - PP) /2 PPRP must be ≤ (P
RS - PP) /2 601
234 LA PP RS 611
401 PP RP 402 601 PP LARL 404 602 611
PP
203 RP must be 204
≤ (P - PP)RP/2 PP PP 221 223RP must be ≤RS PP
(P - PP) /2 PP 234 LA 264
PP BB
RS
RF
LA RP RP RL RF=(P/2)PKLA PP
LA LA RL RL RL
LA RP must be ≤ (P - PP)RP /2 LA
RP must be ≤RS (P - PP) /2 244 RP
RL
LA RF=(P/2)
BB
PP RS
RP 264
RP LA RP RS PKLA PP RP
RL RB RL
RP mustLAbe ≤ (P - PP)LA/2 LA RP mustLAbe ≤ (P - PP) /2 244 BB
PP RS
264 RP RF=(PP/2) RK PP
PP 221 PP RS RS PK
LA 211 LA 224
PP PP RB RL
PP
LA
221 PP LA 244 RK + RL must
264 PK RP
PPbe ≤ (PK - PP) /2
RF=(PP/2) RK PP
RS
204 LA211
RP
LA LA PP PP LA223 LA 224
RS LA RS
PP PP LA RK + RL must RB ≤ RL
LA RF=(PP/2) RP RS RL
LA RP RF=(PP/2) RK /2
be (PK - PP)
LA
must be ≤ (P - PP)RP
/2 LA RS RS LA LA RB RL
204 AP211 PP PP
RF=(PP/2)
AP
223 224 PP PP RL RK + RLLA must be ≤ (PK - PP) /2 BB
must be ≤ (P - PP) /2 RPAP RP LA RP RK
211 PP
AP
224
RP 244 AP PP AP
RS
204 PP
RF=(PP/2) 223 RP must be ≤ (P - PP) /2 PP PP
244
BB
PP
RK + RL mustRP be
RS ≤ (PK - PP) /2
LA 401 RP PP 402 LA 601 PP RP RP 602 611 LA
RP RF=(PP/2) 612 PP
LA 401 PP
RF=(PP/2) LA402 RP must be 601
≤RS(P - PP) /2 PP 404 602 611BB
PP RF 444 PK 603
612PP
RP
RL RP RF=(P/2) RP 264 PK LA RF=(PP/2)
RP RS
PP
RF RP
LA RP mustLAbe ≤RS(P - PP) /2 BB RL
RF=(P/2) RS RP
PP 223 PP RL RS 264 RP PKRL RLPP RB RK
LA RB
LA
PP 223 PP
RS 264 PK RKPP
211 LA
RP PP 224 LA
RP PP LA RK + RL mustRB RL /2
be ≤ (PK - PP)
RP RP must be ≤ (P - PP)RP/2 RS LA BB RK
RB
RS RL
211 PP
RF=(PP/2) 224 PP BBRK + RL must be ≤ (PK - RK PP) /2
LA be ≤ (P - PP) /2
RP mustLA RP RS
211 LA PP 224 LA LA PP 264 PK LA RK + RL mustPP be ≤ (PK - PP) /2
LA AP RF=(PP/2) LAAP RP
AP
AP RS RP 264 PK BB PP
LA RF=(PP/2) LA RP RP RB RS
RL
AP
402 602 611RS 621
601 PP 404 PP 603 612 RB RK
RL PP
402
PP PP 224 404 602
PP PP RF 444RK + PK 603be ≤ (PK - RK
RL must 612
PP) /2
PP PP
621 RF
PP RL RF=(P/2) 224 RL PP RK + RL must be ≤ (PK - PP) /2
RL
RP RP
RF=(PP/2) RL RPRP RL RP RP
RB RK
RF=(PP/2) RP RP

LA
Dayton
LA Progress Corporation
LA
BB
www.daytonlamina.com
AP LA
AP RP RS
BB
AP
RS
AP
PP
AP
701 702
AP
701
LA
LA
AP RP
33
AP 712

Form Punch Shapes


RP RF
712
RF
601 PP 602 611 612 PP RP
AP AP AP
RF RP
RL RF=(P/2) AP RP
702 LA
AP 701
AP
703 PP
702 AP AN
RP LA
701 701 RP
LA AP
AP 712
AP AN
AP 802
AN
LA RF
LA
AP
713AP PP
RP 712 RP 802
AP AP 712 AP
RF 713 802AP PP
RS
RF RL
602 611
PP 603 612 PP 621AP 701 RS
RL
RP
RF AP 702 703 RP PPRF LA 704 PP
RL701 AP RP
APRP 703 PP AN LA
AP RP
RP RP
AP 702 702 AP AN
712 LA 802 LA LA
RF
RP LA RL AP
701 AP RP AP 713
AN
AP
PP AP
AN 811
AN
LA AP RP AN APAP
AP AP AP
BB RS
712 802AP 702 714 PP
AP
RS 713 713 PP PP 811 811
712 RF
704 802 PP 714
711
PP
RS
702 AP 703 PP
RF RL RF RF
PK 603 612
PP
PP 621AP RP 704
RS
PP RS LARL RP RF
RS RP
AP RP RF
RL AP RP RP RP RP RP
RB RK
703 703 PP PP AP AN
RP LA

702 AP AP LA AN
713 PP LA 811
RP LA
AP LA AP LA LALA LA
AN
AP AN RF
RP AP RS
AP AP AN
AP AN APAP 714AP AN
PP
703 AN
AN 812
PP
AN
703 PP
713 AP 704AP PP PP 711
811 RS 801
712 802 714 PP RF RP 812 PP PP
AP 712 RF 713 802 PP 711 714 811 PP
RF 801 812 RF RF
RF RS RL RF
621
AP 704 704 PP PP
RP
RS
RL RS RS
RF RL RL
RP RP RF RP LA
PP RP
703 PP RP RP AP LA AN AP LA

AP AP AN AN
714 812 PP
LA
LA LA PP LA LALA 704
RF LA LA PP
LA
704AP AN
AP
PP AP 711
APAP AN ANRF RS AN 801
AN
AN RL AN 821AN
AP RP AN RP
AP
713 RP 714 811 812 PP PP
802
AP
713
PP 711
PP 711
PP
811 801 801 RF PP
821 821 PP
RL 714 RF RF
PP
RF 812 RF
PP RS RS RF RL
704 PP RS LA AP
RP LA RS RL
RP
RP AP AN AN
RP
711

Form Die Button Shapes


RF
711 LA LA 801 LA 821 PP
RF LA LA LA LA
AP AN AN AN
APAP AP AN
AN AN AN

811 801 PP 821 PP


714
711 714RF
PP PP 812
801 812 RF PP 821 PP
RF RF
RF
RS RS RL RL
Dayton Die Buttons are RP RP change the “X” designator to
available for all the Form a “W.” Die Buttons are avail-
Punches
LA
shown here, i.e., able asLA
headed or headless
LA LA LA
roundAN
punches AN
designated as with a counterbore
AN relief, or
AN AN
standard “X” shaped punch- as headed or headless with a
801 812 PP 821 PP
es. 801
When ordering, pleaseRF tapered relief.
821 PP
RL AN°

PP PP
LA LA
RF
*B *B *B
LA
(Land (Land (Land *B (Land Length) will be per catalog
Length) Length) Length)
AN standard, unless XB is ordered. O.A.L.
LL LL .010/.020” LL
Fillet will be held to LL tolerance, i.e., ±.001.
821 PP

910 920 930

PP PP PP
LA LA LA
RF RF
*B *B *B
(Land (Land (Land
Length) Length) Length)
RS LL .010/.020” LL RS LL
Fillet

931 933 935

HOW TO ORDER
Specify: Qty. Type Code LL Steel W Shape P PP LA RS RF AN° Alterations 1-19, 5 Days
Example: 4 VNW 100 100 M2 W935 .50 .625 .15 .05 .03 XNT

www.daytonlamina.com Dayton Progress Corporation


34

Jektole Data
®

The Engineered Clearance


Perforating punch-to-die button
Jektole® In Production
Jektole ®
with ● Requires less press tonnage
clearances in metal stamping dies
Keeper Key ● Reduces the pressure required to strip the
has been universally expressed as a punch, which, in turn, reduces punch wear
percentage of stock thickness, and ● Produces minimal burr
for clarity should be articulated as ● Doubles—often triples—piece output per grind
percent per side (i =clearance per
● Reduces total punch costs
side).

Standard practice has called for


Jektole® In Maintenance
i5%, and is commonly known
● Keeper Key holds pin in retracted position
as “regular clearance.” Regular (see photo at left)
clearance has been applied almost ● Eliminates the need for disassembly before
Jektole ® universally to all applications grinding
Cutaway involving the perforation of ferrous ● Helps maintain proper pin extension
materials. ● Reduces downtime for regrinding
Jektole®, the Engineered Clearance,
is approximately twice regular Standard Jektole Data ®

clearance, i.e., i 10-12%. This


DIMENSION J2 J3 J4 J6 J9 J12
means greater productivity, improved
Std. Shank .3750 .6250 1.250
maintenance, and a better return on D .1875 .2500 .3125 .4375 .7500 and
Diameter
your tooling investment. .5000 1.000 larger
Point Hole
Diameter C .020 .032 .046 .063 .094 .125
In addition, clearances of up to i
50% are not uncommon with some Shank Hole
Diameter E .086 .109 .141 .172 .221 .275
hard materials. Clearance tests Pin
Extension .03 .03 .06 .06 .06 .06
have been performed by Dayton
Progress to prove that increasing Keeper Key
Number 920045 920053 *
the clearance does not lessen hole * Keeper Key not available
quality—a common thought by some
designers and engineers. Dayton Jektole Design Limits
®

clearance tests do, in fact, prove that DIMENSION J2 J3 J4 J6 J9 J12


the Jektole® Engineered Clearance Min. Shank Dia. D .172 .218 .282 .344 .442 .552
provides many advantages and Min. Point Dia. P .040 .064 .092 .126 .188 .250
benefits. Max. Point Lgth. B 1.25 1.50 1.62 1.62 1.62 1.62
Jektole Components
®

Universal Jektole Components ®

Punch Set Screw Spring Jektole Pin


.09 EJECTOR PINS J2 J3 J4 J6 J9 J12
.06 RC 44-48
(.05 for
(.03 for Pin Overall Length L 1.11 1.38 1.94 1.94 2.22 2.22
J2 & J3)
J2 & J3) Extension Pin Diameter D .017 .027 .041 .058 .089 .120
End Ground
Square .01 Head Diameter H .048 .073 .094 .120 .156 .188
Fillet Hd. Thickness T .031 .047 .062 .062 .094 .094
D D H
SPRINGS J2 J3 J4 J6 J9 J12
C L .75 T D Outside Dia. D .081 .104 .136 .167 .216 .270
E D P
Free Length L 2.38 2.38 3.19 3.00 3.03 2.56
L L
Pressure
(.12" Pre-load)
lbs. .5 .75 1 1.5 2 2.5
.75 Min. B
SCREWS J2 J3 J4 J6 J9 J12
Screw Size D #3-48 #5-40 #8-32 #10-32 1/4-28 5/16 -24
Screw Length L .19 .19 .19 .19 .25 .25

Dayton Progress Corporation www.daytonlamina.com


Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.

Our goal is to give our customers the most innovative and value-
added products and services.

*Dayton Lamina’s line of Danly products is available only to North America.

www.daytonlamina.com

© 2021 Dayton Lamina Corporation. All rights reserved. Form 900 6/21

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