Professional Documents
Culture Documents
Operational Manual
Lester Chastain
Expert Baker and Consultant
www.donutedvd.com
Copyright 2019
Table of Contents
Introduction………………………………………………………………………………………….….. 1
General Information……………………………………………………………………………….…. 1
About Donut Making and Safety in the Shop…………………………………………….… 2
The Recommended Donut Line…………………………………………………………………… 3
Donut Premixes vs Scratch Donut Making……………………………………………..…… 11
Ingredient Preparation…………………………………………………………………………..... 13
Basic Preparation Layout………………………………………………………………………….. 14
Blending Ingredients for Cake and Yeast Donut Bases…………………………………. 14
Cake Donut Line Production……………………………………………………………………… 16
How It Works – Making Multiple Cake Donut Varieties…………………………..…… 16
Cake Donut Make Up Procedure………………………………………………………………… 17
French Donut Make Up Procedure…………………………………………………………….. 19
Large Poundages of Yeast Doughnut Dough……………………………………………….. 20
Yeast Donut Make Up Procedure………………………………………………………………. 20
Proofing Yeast Donuts……………………………………………………………………………… 22
Order in Which to Make Yeast Donut Varieties…………………………………………… 23
Donut Making Protocol to Implement the Recommended Donut Line…………… 24
Appendix I – Donut Business Start Up Package Details……..…..……………………. 33
Appendix II – Lobby/Storefront Opening and Closing Tasks………………………… 35
Appendix III - Further Reading: Yeast Donut Technical Article……………………. 37
General Information
The Manual is based on donut production:
Listed Below = Yeast Yeast Donut Listed Below = Cake Donuts Cake Donut
Donuts Description Description
Classic Raised Plain 3 Milk
Glazed Yeast Vanilla
Donut Cake Donut
Vanilla Glaze
Vanilla Cake
Donut with
White
Chocolate &
Belgium
Chocolate
Icing
Banana Chocolate
Bavarian Cake Donut
Cream, with Mint
Strawberry Frosting &
Icing, with a topped with
Vanilla Cream Andes
Center, Candies
Chocolate
Drizzle, & Nuts
Apple Fritter Monster
Donut (feel
Apple Pie Filling free to be
with Cinnamon creative
& Sugar with this
one –
different
colors, eyes,
teeth, etc.)
Blue Icing
Flavored with
Cream Soda
& Blue
Coconut
Apple Toffee
Turnover Bomb
Pullaparts Chocolate
Cake Donut
with
Chocolate
Icing Donut
Crumb &
Toffee/Peanu
t
Caramel Cotton
Raised Glazed Candy Cake
Donut
Caramel Glaze
& Caramel Vanilla Cake
Drizzle Finished Donut with
with Sea Salt & Cotton Candy
Sugar Crystals Flavored
Icing, Cotton
Candy, Party
Toppings, &
Drizzle
Vanilla Cake
Donut with
Bubble Gum
Flavored
Icing &
Chewing Gum
Maple and
Chocolate
Bars
Bavarian
Cream Filled
2. Sometimes you simple cannot obtain your products. If there are adverse road
conditions, say back East where most of the ingredient facilities are located,
transportation may be delayed. Backlogs at the facilities may also affect the availability
of specialized premixes. Being dependent on premixes, if you run out of a product
between deliveries you must tell your upset customers that you are out. With scratch
3. And lastly, donut premixes and fillings taste artificial. Whether it is the vinegar often
used as a preservative, the artificial fruit flavoring, or an unpleasant consistency, by
their very nature premixes cannot compete with a freshly made product. There is
nothing more disappointing than Bavarian cream that has the taste and consistency of
plastic with a hint of vinegar (my personal pet peeve).
2. Only Master Donut Recipes that have been tested/perfected are used.
3. The ability to utilize donut filling recipes i.e. raspberry, blueberry, lemon, etc. into
multiple products for a diverse and beautiful end product.
4. The ability to convert Master yeast, cake, and French donut recipes to a donut premix of
equal or better quality as the Master recipe. This is needed for efficiency in the shop,
protection of the Master recipes from potential competition, and private labeling
purposes.
The donut making system is based on scratch donut making. However, with scratch donut
making we will be blending ingredient/inclusions in bulk and/or volumes of approximately 40
lbs. - the dry ingredients each of the Master recipes calls for. We will essentially be blending
our very own donut premix. The only difference is that we will be incorporating raw egg.
However, should you omit the raw egg for whole dehydrated egg – you would have a complete
donut premix for private labeling purposes.
It is critical on my end that my Master donut recipes are highly adaptable to meet the ever-
changing needs of my clients. Blending of dry ingredients would be achieved utilizing an
Autosifter capable of blending 400 lbs. an hour. Scratch donut making is made efficient by
utilizing pre-blending, semi-automatic equipment, and Master donut recipes that have been
perfected and proven resulting in a very high quality and consistent end product.
An efficient donut making system is needed to implement the recommended donut line
whether it be by scratch or premixes.
A typical set up to fry, transfer, glaze or ice donuts, then decorate, pan, and store
finished product. The workflow is set up left to right to accommodate a righthanded
baker.
Fryer
Workflow Direction
Donut Tree
Racks Donut Glazer
4. Utilizing a rigid metal whisk, lightly blend flour base and bakers’ flour together.
5. Scale remaining dry ingredient inclusions adding each ingredient to large mixing bowl.
6. Lightly blend all ingredient inclusions together utilizing a large wire whisk.
Important Note: Individually blending dry ingredients allows the auto-sifter to blend
the donut premix in only two passes.
7. Utilizing 60 oz flour scope transfer flour mixture to auto sifter to top of maximum
capacity fill line. Turn on auto sifter and blend flour mixer twice and store donut
premix in storage container.
4. Turn on the Autosifter and transfer dry ingredient blend utilizing 64 oz. flour scoop
until mixing bowl is empty. Bag as needed.
Important Note: I typically will blend all of the ingredients with the Autosifter and then scale
what is needed according to individual cake donut batches i.e. 20 lbs. plain cake, 10 lbs.
blueberry, red velvet, etc. I will then place the scaled poundage into plastic bags or containers.
Donut bases/custom premixes may easily be made in advance for additional efficiency in the
shop and to protect your recipes/formulas from theft by unscrupulous employees.
• In house fruit fillings/concentrated flavors made in bulk with the Copper Kettle.
• Showcases a decadent 3 Milk Buttermilk Vanilla Cake Donut with assorted donut
variations.
Following the make-up procedure and utilizing Master cake donut recipes the baker can easily
prepare an array of cake donut varieties as noted above. The following donut making procedure
for the plain cake donut aka 3 Milk Buttermilk Vanilla Cake Donut will highlight the efficiency
and highly adaptable nature of this donut.
Important Note: The cake donut recipe has many variations. However, the Master yeast donut
recipe is used consistently throughout the Recommended Donut Line. Variations such as
raised glazed rings, bars, and apple fritters are all created from the same Master recipe. Please
refer to “Further Reading - Yeast Donut Technical Article” for further understanding of the
intricacies of working with yeast dough.
4. Warm or cool milk mixture to desired end batter temperature based on step 2.
6. To begin mixing the batter - add 75% vanilla milk mixture to mixing bowl.
7. Using the paddle attachment on low speed incorporate 50% dry ingredients (base) to the
milk mixture.
1. Scale flour, sugar, egg, and salt according to Master French Donut Recipe.
3. Utilizing a Copper Kettle or a large braising pan bring H2O to a rolling boil. Place
shortening in water, reduce to medium-low heat.
6. Place hot flour mixture “paste” into large mixing bowl. Utilizing paddle attachment,
place mixer in 1st gear (low speed) for 45 seconds. Stop mixer.
7. Turn mixer on low speed. Slowly add 2 cups egg mixture to temper hot paste (as not to
cook the egg).
9. Turn mixer on low speed. Slowly add 1/2 remaining eggs and mix for an additional 30
seconds.
11. Incorporate the remaining eggs, holding back 1 cup (for use in micro adjustments to
consistency). Mix on low speed for an additional 1 minute.
12. Stop mixer and scrape the bowl. Mix on low speed for an additional 30 seconds.
13. Stop mixer. Add baking powder and mix on low speed an additional 30 seconds.
3. Scale H2O and egg mixture according to Master Yeast Donut recipe.
4. Warm or cool H2O/egg mixture to desired end to desired end dough temperature based
on step 2.
5. Weigh out 2.5 lbs. per 60 lbs. of starter dough that has been removed from the
refrigerator and allowed to reactivate. Cut into 4 x 4 inch cubes. Please see the Yeast
Donut Dough Technical Article for in depth explanation of the uses and importance of
“scrap/starter dough”.
7. Incorporate wet and dry ingredients. Use hook attachment at low speed.
2. When you loaf the dough (stage 2), cover the dough in plastic and note the time. When
the loaf of dough doubles in size – note how long it takes. For example, if it takes 15
minutes – write it down.
3. When the donuts have been cut and placed in the proof box (stage 3) take the sum of
both previous rise times and divide by 2 to obtain a general idea of how long it will take
for the final proof. With experience, a baker will be able to tell be sight when the donuts
are ready to be fried after this final stage. Calculate total bench time of step 1 and step 2
and deduct 50% of total bench time. This will be approximately 17 minutes of proof time
in the proof box for the final stage.
5. Make a visual inspection of all refrigerators, freezers, and ice machine for leaks. Check
to make sure propane is working properly. Check that hot water is hot.
7. Return to fryer. Fill fryer with fresh shortening to 1 inch below the max fill line.
8. Season plungers. Place all donut plunger heads into the fryer well with 3 inches of the
cutter head submerged in the shortening. Leave submerged for a minimum of 20
minutes.
11. Return to donut fryer and remove the now seasoned donut plungers.
12. Assemble Belshaw cake donut depositor utilizing the star donut plunger.
13. Adjust weight on Belshaw unit to deposit 2 oz. for cake donuts (unfried).
16. To prepare the donut glazer while Vanilla Donut Glaze is mixing:
a. Open donut glazer lid and remove excess water from glazer (the remaining water
is from cleaning the glazer the previous night).
b. Take Pam cooking spray and spray the inside of the donut glazer.
Important Note: This will make clean up a breeze at the end of the night! My
donut glaze recipe is formulated to set up like acrylic. That is what gives the
donut glaze a nice shell and a prolonged shelf life. However, it can be very
difficult to clean off of the donut glazer once dried.
17. Return to mixer and stop the mixer, remembering to place it in 1st gear (safety first!).
Transfer donut glaze into donut glazer.
18. Place mixing bowl next to sink and add 3 quarts hot water. Utilizing a plastic scraper
simply scrape bowl clean with warm water. Return bowl to mixer.
19. Return to the donut glazer and place glazing screens and clamshell attachment on the
glazer so it is ready for use.
Important Note: 10 lbs. of cake donut batter will produce approximately 80 donuts at 2
oz. each (unfried weight). I batch at least 20 lbs. of cake donut batter resulting in 160
cake donuts. Following my Recommended Donut Line:
25. Finish remaining cake donut line i.e. Chocolate, Lemon, and Apple Spice using Master
donut recipes and based on the above steps.
Important Note: Please refer to section “French Donut Make-Up Procedure” for
batching and mixing instructions. Supplemental visual instruction can be obtained from
my French Donut Training Video. If not already purchased, the French Donut Training
Video may be
=>FOUND HERE<=
27. Prepare preparation table to finish yeast donuts according to the night’s bake and
specialty gourmet donuts to be offered i.e. icings, fruit toppings, candies, etc.
31. Scale 2.5 lbs. scrap yeast dough (brew) from previous night’s bake.
32. Prepare yeast donut dough based on Master yeast donut recipe. The following
instructions are based on 60 lbs. of yeast dough. Please refer to section “Yeast Donut
Make-Up Procedure”.
34. Remember to set aside and immediately refrigerate 5 lbs. of yeast donut dough to be
used for “brew” for the next night’s bake.
35. Take note of the time. Please refer to section “Proofing Yeast Donuts”.
38. Take note of the time. Please refer to section “Proofing Yeast Donuts”. In addition, the
Advanced Donut Training Course on DVDs contains many tips and instructions for
working with yeast donut dough.
39. Take the very first loaf of dough and place it upside right (you will see the seam from
loafing) in the center of the table.
40. Proceed to make the donuts specifically as noted below (as based on the Recommended
Donut Line).
41. As donuts are finished, place directly on the frying screens and place into proof box set
on medium heat and high humidity,
42. Loaves #1 -#3 will be made into rings for raised glazed donuts.
43. Place all the scrap dough left over from cutting rings to the side to form another ball or
loaf of dough.
47. Reserve scrap dough and place on small 1/4 sheet pan.
48. Take loaf of reformed dough out of proof box, reconstitute into a ball, and place it back
into proof box.
49. Fry the first 3 screens of raised glazed donuts. Fry time is 30 seconds, flip and fry for
additional 25 seconds.
50. Glaze the first 3 screens of raised glazed donuts with Vanilla glaze. Place on donut tree
rack or directly into showcase.
51. Fry remaining 3 screens of raised donuts for 1 screen Orange glazed rings, 1 screen
Caramel glazed rings, and 1 screen Chocolate iced rings.
52. Loaf #5 – Prepare for “Long John” bars. Place all 3 screens of bars in proof box.
53. Add scrap dough to sheet pan with other scrap dough.
54. Remove loaf of reformed dough from the proof box, cover with plastic.
55. Loaf #6 – Prepare 21/2 screens of Cinnamon Rolls and place into proof box.
56. Check Banana Split yeast donuts and Bismarks for stage of proof.
57. Scrape baker’s table clean and lightly dust with fresh flour.
59. Reserve scrap dough. Place on sheet pan with other scrap dough.
60. Fry Banana Split donuts. Place on donut tree rack to cool.
61. Fry Bismarks. Glaze 1 screen and place remaining screen on donut tree rack to cool.
62. Ice Banana Split donuts with Strawberry icing and finish accordingly.
63. Fry Cinnamon Rolls, glaze, and transfer to donut tree rack.
66. Loaf #8 – Prepare for Bearclaws and Honey Buns. Place 2 screens in proof box.
67. At this point, use your best judgement on when to fry. Work paces may vary slightly and
with experience, each baker will find a pattern that works for that individual.
68. Utilizing baker’s brush, sweep flour on baker’s table into a pile. Sift the flour, throwing
away debris. Recycle the remaining flour for dusting to make Apple Fritters.
69. Place all remaining scrap dough on the baker’s table. This will be used for Apple Fritters.
70. Prepare Apple Fritters and place all 5 screens in the proof box.
71. Fry, glaze, and transfer Turnovers, Bearclaws, and Honey Buns to the showcase.
73. Fill donut jelly pumps and/or fillers with Bavarian Cream, Lemon Curd, and Jellies.
75. Transfer Apple Fritters to donut glazer, glaze, then transfer to donut tree rack.
77. Scrape the fryer down with a baker’s blade, removing all small debris. Use a hand filter
to remove floating particles from shortening oil.
79. Utilizing donut jelly pumps fill donuts with 3 1/2 oz. filling per donut.
80.Transfer all remaining cake, yeast, and French donuts to the showcase.
81. Crumb any remaining (or damaged) cake donuts for donut crumb.
82. Take a count of all donuts made during the night’s bake.
83. Fill the kettle with 4 gallons of hot water and bring to a rolling boil for cleaning
purposes.
88.Sweep floor.
89. Transfer boiling water to the mop bucket and use to mop the floor.
91. At this point you can filter the shortening in the fryer, fill donut wholesale orders for
pick up, fill sugar, flour, and other ingredient bins and/or make fillings and toppings
needed for the next night’s bake.
Appendix I
Donut Business Start Up Package Details
For a limited time, we will be offering a complete “Donut Business Start Up Package with
Master Recipes” designed to help you to successfully enter the donut business! The Donut
Business Start Up Package is built on my 3 decades of experience as a baker and business
consultant in the donut industry. I have designed this special Donut Business Start Up Package
to mirror the services I provide to my onsite donut training clients.
How special is this? This is the only opportunity I have ever provided to obtain my personal
Master Recipes without onsite training. These “Master Recipes” are the recipes/formulas I
reserve to bring with me for my onsite trainings and they have been implemented in a
multitude of successful donut shops. These are not simply recipes, but formulas that have been
perfected and proven over time. They have been developed in 50 lbs. batches and micro
The recommended donut line is derived from development, testing and perfecting a
donut line designed to take the donut business by storm in any region.
The donut line represents an ever-evolving industry from gourmet donuts to traditional
donuts complemented with specialty donuts utilizing the copper kettle to deliver a donut
line second to none.
2. Provide all “Master Recipes” Over 60 recipes. This includes yeast, cake, and
French donuts and all icings, glazes, fillings, etc. needed to create the recommended
donut line. Formulas, calculations and directions will be sent to the “Customer” to
implement scratch made yeast, cake and French donuts to then be converted into donut
premixes for private labeling purposes. Master donut recipes are formulas that can be
converted to donut premixes needed for private labeling and to maintain trade secrets
from bakers.
Master recipes are recipes that have been perfected over 3 decades.
The recipes are needed to implement the recommended donut line - consisting of yeast,
cake and French donuts - doughs and batters. To include all recipes for icings, specialty
icings and glazes and donut fillings to complete the donut line.
3. Provide primary doughnut equipment list needed for medium production shop,
based on the Recommended Donut Line and Master Recipes. This will ensure that you
only purchase equipment that you need, saving money and time and ensuring efficiency
for donut production in the shop. Complete equipment list comprising of primary list of
equipment needed to implement donut line based on medium production of 250 to 350
dozen donuts. With an eye on expansion, I have included optional equipment which
may be purchased at a later date and an article explaining the best way to plan for
kitchen expansion and increased donut production. Delivered via pdf with links to buy
and or compare equipment.
4. Provide donut shop secondary small ware list of equipment to acquire and/or
compare equipment’s. The small ware list will consist of the small ware items needed to
finish the donuts and/or complement your kitchen with attention to production of
5. Provide the ingredient list needed to implement the Recommended Donut Line
with the Master Recipes. This includes a Primary ingredient list that can be ordered
through Dawn’s or Bakemark and a Specialty ingredient list that is obtainable through
Amazon and online ordering.
6. The Donut Business Library to include the Advanced Donut Making Course.
All of the instructional videos I have ever created including the Advanced Donut Making
Course 4 hour, 2 disk DVD instructional and companion bounded book the Donut
Business Formula, French Donut Training Video, my entire collection of ebooks, and
several other bonuses.
7. Unlimited email and phone support. We will answer any and all questions you
have.
If interested in this limited time offer, please contact us (Lester and Calena Chastain) at
donutcourse@gmail.com. We would be happy to talk with you and to provide you with a
complete list of the 60+ Master Recipes and scope of services included in this special offer.
Appendix II
Lobby/Storefront Opening Tasks
1. Unlock the front door and turn off alarm.
2. Relock the front door until opening time.
3. Turn on remaining lights.
4. Pre-warm airpots with hot water.
5. Brew house coffees for airpots (and for yourself).
6. Scale back-up coffee for brewing – drip house coffee should be portioned and placed in
filters to be ready to brew throughout the day.
7. Prepare/stock milk, creamers, and syrups needed to create expresso drinks.
8. Fill all related condiment to finish expresso drinks such as cinnamon, nutmeg, mexi-
spice, sprinkles, coffee beans, etc.
9. Set up smallware needed for expresso production.
10. Stock self service area.
11. Turn on expresso machine.
12. Draw or pull an expresso shot to season seals and rings and to ensure the machine is in
working order.
13. Fill airpots with Morning Blend, Robust, and House Specialty Blend coffees.
14. Fill the back sink half full to clean donut trays.
Appendix III
Further Reading – Yeast Donut Technical Article
Introduction. Remember, Yeast Raised Donuts are not cakes, but are living systems due to
the yeast fermenting the dough. The fermentation is vital to the end product. Always trust
fermentation in making yeast donuts. It is extremely rare for any production problems to
originate from excess fermentation of the yeast donut. It is better to think of a yeast donut as a
fried bread product. There is usually more than one way to solve any one problem in yeast
donuts. However, there is usually only one way that will solve the problem without creating
new problems. NEVER underestimate the importance of fermentation in yeast donuts. The
fermentation process is a complex series of reactions that produces carbon dioxide, alcohol,
and other chemicals. The pH level of the donut dough drops as the fermentation continues.
These chemicals and the yeast activity mellow the wheat gluten. The result is a far superior
dough that has better volume, shelf life and taste. When yeast is first added to the donut dough,
it is still in a relatively dormant state induced by the final stages of its manufacturing process.
This is especially true if dried yeast is being used. Proof times are very short when compared to
bread and it is vital to take advantage of every opportunity to gain fermentation during this
short process. If no pre-fermented dough (Scrap) or brew is added to the dough, the yeast
activity is relatively low.
The semi dormant yeast will still produce carbon dioxide to leaven the dough, but the other by-
products will not be produced that give the donut dough its strength. High sugar levels and salt
will retard fermentation, high water levels speed up fermentation. Since these factors cannot be
changed, the only good way to get adequate fermentation is by controlling temperature, time
and yeast levels. Low levels of sugar act as food for yeast and sugar will speed up the
fermentation. However, at the higher sugar levels, the osmotic pressure exerted by the sugar
will slow down the yeast. In a lean yeast donut sugar will speed up fermentation, but in a rich
dough, the sugar will slow it down. It is vital to be aware of this difference. The goal of
fermentation is matching the time when the yeast is producing the maximum amount of
carbon dioxide and when the gluten is the strongest. This will produce yeast raised donuts with
the best volume.
Age and development of yeast donuts’ fermentation is one of the most import aspects of yeast
donut production. Lack of fermentation of yeast donuts is also the number one issue in
bakeries that are having problems. Age or fermentation can come from three sources,