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Combustion Science and Technology
Combustion Science and Technology
To cite this article: N. M. LAURENDEAU & I. GLASSMAN (1971) Ignition Temperatures of Metals in Oxygen Atmospheres,
Combustion Science and Technology, 3:2, 77-82, DOI: 10.1080/00102207108952274
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Combustion Science and Technology, 1971, Vol. 3, pp. 77-82 © GoRDON AND BREACH, SCIENCE PUBLISHERS LTD.
Printed in Belfast, N. Ireland
. Abstract-The ignition temperature of ten common non-toxic metals has been determined experimentally in an
oxygen environment. In this investigation a induction furnace facility that emphasized the pre-ignition surface
oxidation effects upon the ignition temperature was used. The bulk ignition temperatures of barium, bismuth,
calcium, iron, lead. magnesium, molybdenum, strontium, tin, and zinc were found and compared to the previous
results of Grosse and Conway. The differences in the results are attributed '0 how the heating cycle is
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carried out and how the cycle affects the surface oxide coat.
lowest temperature above which the metal-oxidizer as the heating rate was varied over a reasonable
system is controlled by a time-independent oxida- range (10-200 °C/min).
tion rate that persists until metal ignition occurs. Most of the present results were obtained using
The transition temperature is usually assumed to a 4t turn, 2 in. diameter, copper, water-cooled
be a characteristic temperature of a particular work coil. The coil carried a high frequency cur-
metal-oxidizer complex and is usually attributed to rent (0.5-0.7 MHz) with a high impedance, low
stress or thermal cracking of the oxide film or voltage circuit powered by a radio frequency
perhaps melting of the oxide. Laurendeau (1968), generator, model 10 KW-2DFCT/LA, built by
following a suggestion by Kuehl (1965), has shown McDowell Electronics, Inc. The furnace was
experimentally, however, that Tt m " , (and, hence, designed to establish automatic control of the
T l o ,,) of both zinc and aluminum is pressure heating process at a specific preset value of the
dependent. The transition temperature is controlled sample heating rate.
by the vapor pressure of the metal, which acts to A schematic of the apparatus is depicted in
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break the oxide shell by ind ucing a sufficient pres- Figure I and the heating configuration is shown in
sure differential across its radial thickness (Glass- Figure 2. All crucibles were made of Alundum.
man et al. (1970) and Laurendeau (1968». A chromel-alumel thermocouple protected with
For any particular metal, the transition temper- double bore Alundum tubing was used in all
ature may be greater or less than the critical tem- experiments. The thermocouple was placed in the
perature. If Tt,m" > Tn'ib then T;o" >T tm", center of the sample and calibrated whenever pos-
and the ignition temperature of the metal is called sible by measuring the sample freezing point. The
transition temperature controlled; if Tn,!t > Tt m " " average experimental error in these investigations
>
then T l o " Tn'lt and the metal is called critical was on the order of 5°C.
temperature controlled. Most metals are critical All runs were made in atmospheres of pure oxy-
temperature controlled and a few, such as aluminum gen (99.5% purity) at pressures of 300 torr, I atm.,
and beryllium are thought to be transition temper- and 5 atm. Mellor (1967) previously showed that
ature controlled. the effect of heating rate on T;o" was nearly negli-
gible in the regime of 10 to 200°C/min for bulk
III. EXPERIMENTAL DESCRIPTION temperature measurements in oxygen atmospheres.
Hence, the present investigation used heating rates
Bulk ignition temperatures were obtained through of 75 and 150 DC/min, the faster rate was used for
the use of an induction furnace. In the context metals which ignited above 1000 DC.
used throughout this paper, bulk infers small All metals were obtained in rod form from
surface area to volume ratio. This heating method A. D. MacKay, Inc., and were cut to a surface to
strongly duplicates pre-ignition surface oxidation, volume ratio (S/ V) of 0.24-0.36 mm". This value
since the resistance of the metal surface to an in-
duced current determines the bulk temperature of
the sample. Moreover, induction heating allows
the use of a nearly room temperature environment,
in contrast to previous measurements in a resistance
furnace. Practically, this type of furnace system
allows uniform, rapid heating and attainment of
higher temperatures.
Induction heating has a disadvantage, however,
in that there are unknown consequences upon the
surface reaction rate of the so-called skin effect, i.e.,
the concentration of the heating process upon the
surface of the sample. Nevertheless, this effect
may be negligible, since Mellor (1967) studied ..-
M'~ING
C~A"'8EFI
temperature variations in metals with induction 4100 cu. IN.
heating, and found; (I) thermocouples placed at INDUCTION FURNACE FACILITY TEST APPARATUS SCHEMATIC
various positions in the sample simultaneously
indicated ignition at essentially the same tempera- FIG. 1. Induction furnace facility lest apparatus
ture; (2) bulk ignition temperatures did not change schematic.
IGNITION TEMPERATURES OF METALS IN OXYGEN ATMOSPHERES 79
Ba 99.99 2.14 1.83 0.239 was restricted experimentally to one order of mag-
Bi 99.999 1.23 2.57 0.365 nitude. An exception was zinc whose ignition
Ca 99.5 2.37 1.0 0.365 temperature varied with pressure due to the effect
Fe 99.9 2.52 1.0 0.264
Ph 99.999 1.27 2.60 0.357
of the boiling point (Glassman, et al. (1970),
Mg 99.96 2.38 1.0 0.285 Laurendeau (1968». Large variations in T j g n may
Mo 99.95 1.59 2.06 0.306 certainly occur over a large pressure range, however.
Sr 99.0 1.64 1.75 0.309 For example, titanium is reported to have a T j g n
Sn 99.999 1.24 2.58 0.366
Zn 99.9 1.90
of 1300-1600 DC in the 15-200 psia range, and a
1.71 0.277
r.; of 850-1300 DC in the 200-700 psiz range.
80 N. M. LAURENDEAU AND I. GLASSMAN
TABLE IV
Fundamental Temperatures of Interest for Metals."
Metal oxide
Metal Metal melting melting Metal boiling Metal boiling Transition
Metal oxide (TOC) point (TOe) point (TOC) point (TOe) point (TOe) temperature (TOe)
Ba BaO 710 t923 1527 2000 17
Hi Bi.O, 271 860 1470 1890
Ca CaO 848 2580 1240 2850 400
Fe FeO 1536 1420 2872 1200
Pb PbO 328 897 1753 1516 550
Mg MgO 650 2800 1105 3600 450
Mo MoO. 2620 795 4507 1155 700
Sr SrO 774 2430 1366 3000
Sn SnO, 232 1127 2260 1850 475
Zn ZnO 419 1975 907 700
• Taken and extrapolated from Mellor (1967), JANAF (1965), Kubaschewski and Hopkins (195]), Hodgman (1964), Kage
and Laby (1966), Kofstad (1966), and Hauffe (1965).
Boiling points are for 760 torr.
IGNITION TEMPERATURES OF METALS IN OXYGEN ATMOSPHERES 81
Consider first those metals for which the ignition tigation leads to higher ignition temperatures for the
temperatures from the two primary investigations five metals discussed above (see Table III). Tin
reported in Table III are, within experimental error, and strontium have thick oxides which hinder
the same. These include bismuth, lead, magnesium, ignition and cause large variations in the measured
molybdenum, and zinc. Zinc is easily explained ignition temperature. The oxide layer in the
through its dependence on total pressure via the strontium runs is so thick, that it supports molten
metal boiling point. The other materials have a strontium, as would a crucible. Barium and calcium
very thin oxide coat that is non-protective at lower undergo an extraordinary amount of self-heating.
temperatures due to a combination of low metal Hence, the Temple measurements must be very
melting point, low Tim"" and low oxide melting near the critical temperature for these metals.
points, which limit the protective qualities of the Barium is particularly susceptible to the instabilities
oxide shell (see Table IV). of the critical temperature, and thus gives rise to
Now, the fact that a particular metal has a thin large variations in the measured ignition tempera-
porous oxide coat explains why the ignition tem- ture.
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perature for such metals are in excellent agreement. The results for calcium are quite reproducible
This type of oxide layer does not prevent the natural because of the consistency of its oxide layer in
diffusion of oxygen to the surface of the parent different experimental runs. The present results
metal. Thus, no matter whether heating is accom- compare well with the data of Mellor (1967)
plished in an inert or oxidizing atmosphere, the who found an average ignition temperature at
oxide coat cannot have any influence on the results. I atm. of 805°C. Reynolds' results (1959) in a
This observation, along with the nearness of the flowing stream of air also give comparable ignition
melting point of the oxide to the measured ignition temperatures over 700°C. His data, although
temperature in some cases, accounts for the good lower due to the removal of the room temperature
agreement between the present work and Temple oxide scale, are significant, for they indicate a
work for bismuth, lead, magnesium, and molybde- higher ignition temperature for calcium when
num. Indeed, other results obtained by heating in heated in an oxidizing atmosphere in a completely
an oxygen atmosphere with a resistance furnace different type of ignition environment.
(Fassell, et al. (1951)) indicate that magnesium has The above results, especially for calcium, indicate
an ignition temperature that is very reproducible that a consistent bulk ignition temperature can be
under varying environmental conditions. defined for most metals, independent of the method
Consider now those metals for which the ignition of heating, but dependent on ambient pressure and
temperatures listed in Table 111 are different. the type of oxidizing environment.
These include the alkaline earth metals, barium,
calcium, strontium, and iron and tin. All of these C. The relation between ignition and combustion
metals, when heated in an oxidizing environment, Visual observations of the ignition and subse-
either develop a highly protective oxide coat (iron) quent combustion of the above metals generally
under the conditions of the experiment, or their substantiated Glassman's criterion (Glassman,
oxide layers are so thick that they hinder the igni- 1959, 1960). If the boiling point of the metal oxide
tion process by allowing only a small fraction of the is greater than that of the parent metal, then com-
needed oxygen to the metal substrate, and thus bustion occurs on the metal surface. Barium,
delay the actual ignition of the metal (tin, strontium, calcium, magnesium, strontium, and zine all
especially). In addition, the above metals, excluding burned in the vapor phase, while the rest burned on
iron, undergo a large amount of self-heating when the surface. Bismuth (see Table IV) proved the
suddenly exposed to an oxygen atmosphere. This only exception to the above combustion criterion,
characteristic alone could easily account for the but its initial burning appeared to be in the
disagreement in the two investigations, especially vapor phase with subsequent degradation to the
for barium and calcium. Based on these observa- surface.
tions, any differences in the ignition temperatures There appears to be little correlation between
between the two sets of data may perhaps be attrib- the type of combustion (surface or vapor-phase)
uted solely to whether an inert or oxidizing atmos- and whether a particular metal is critical or transi-
phere was used in the metal heating cycle of the tion temperature controlled. Other visual obser-
ignition process. vations are discussed in detail by Laurendeau
The oxidizing environment in the present inves- (1968).
H2 N. M. LAURENDEAU AND I. GLASSMAN
This work was supported by the National Aero- Hauffe, K. 1965. Oxidation of Metals, English Edition,
nautics and Space Administration under NAS Plenum Press, New York.
Hodgman, C. D. 1964. Editor, Handbook o.fCh~mistry and
Grant NGR 3\-001-129 and was monitored by the Physics. 46th Ed., Chemical Rubber Publlshrng Co.,
Propulsion Branch, Applied Materials and Physics . Cleveland, Ohio.
Division, Langley Research Center. JANAF Thermochemical Tables 1965. The Dow Chemical
Co., Midland, Michigan.
REFERENCES Kaye. G. W. C. and Laby, T. H. 1966. Table of Physical
and Chemical Constants, Wiley. New York.
Conway, J. B. and Kirshenbaum, M. S. 1954. Ninth Kofstad, P. 1966. High-Temperature Oxidation of Metals,
Progress Rept., Contract N9-onr-87301, Res. Inst. Wiley, New York.
Temple Univ., Ad-45, 649. .
Fassell, W. M., Jr., Gulbransen, L. B., Lewis, J. R. and
Kubaschewski, O. and Hopkins, B. E. 1967. Oxidation or
Metals and Alloys, Second Revised Edition, Butter-
Hamilton, J. H. 1951. Ignition Temperatures of Mag- worths, London.
nesium and Magnesium Alloys, Journat of Metals 3, Kuehl, D. K. 1965. Ignition and Combustion of Aluminum
522-28. and Beryllium, AIAA Journal 3, 2239-2247.
Glassman. I.. Mellor, A. M., Sullivan. H. F., Laurendeau,
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