Omega Acb User Manual

USERS’ Manual
System of
Air Circuit Breakers
UW2-40H
4 Pole 100%N
4000 A 12 kV
Ue Ics = Icu
:
400 / 440 V 80 kA
:
500 / 550 V 70 kA
660 / 690 V 55 kA
Icw 80 kA 1.0 s
80 kA
50 kA 3.0 s
UW1-25H
4 Pole 100%N
2500 A 12 kV
Ue Ics = Icu
:
400 / 440 V 80 kA
500 / 550 V 65 kA
660 / 690 V 55 kA
I =
Icw 80 kA 1.0 s
44 kA 3.0 s
UW1-16N
3 Pole 100%N
1600 A 12 kV
Ue Ics = Icu
400 / 440 V 50 kA
500 / 550 V 42 kA
660 / 690 V 36 kA
Icw 50 kA 1.0 s
26 kA 3.0 s
Sr.No.:
Copyright © 03/2019 Larsen & Toubro. All Rights Reserved.

1.1 Visual Inspection
SYSTEM OF
AIR CIRCUIT BREAKER
Version : Fr1 3P EDO
Rating : 1600A
Cat. No. :
Serial No. :
Before Unpacking,
A) Inspect the carton for any damage. In case of visible damage to the carton, contact nearest L&T
branch office before unpacking.
B) Verify the breaker version and rating written on the carton with your order.
Weights:
Before proceeding with unpacking, it is important to know the gross weight of the breaker for proper
selection of handling equipment.
Approx. Gross Weight of breaker with packing , adaptors & accessories (kg)
Rating Specification Parameters
Frame I II III
Version N S H NN08*/D10*/S H S H N/S N08/N10/H N S N08/N10/H S H N08*/H V H V
Rated Uninterrupted current at 50deg.C In (A) 400-1600 2000 2500 400 - 2500 3200 4000 400-5000 6300#
Fixed 3P 60 62 69 64 64 69 69 69 76 83 83 83 83 83 83 130 130 138
138
Weight ACB 4P (100%N) 73 76 85 79 79 85 85 85 120 132 132 132 132 132 143 143
132 170 170
kg 3P 87 91 103 94 98 103 103 103 113 125 125 125 125 136 136 198 198 227 227
Drawout
ACB 4P (100%N) 104 109 127 112 115 127 127 127 168 181 181 181 181 195 195 248 248 285 285
50% N
Frame I II III
Version N S H S H N S H S H H V
Rated Uninterrupted current at 50deg.C In (A) 400-2000 2500 400 - 3200 4000 3200 - 5000
Weight Fixed 4P (50% N) 79 79 85 85 132 132 132 132 132 137 137
kg D/O 4P (50% N) 112 115 127 127 181 181 181 195 195 223 223
200% N
Frame I II III
Version N S S H S H S H
Rated Uninterrupted current at 50deg.C In (A) 400 -1250 1600 2000 2000 - 2500
Weight Fixed 4P (200% N) 85 85 132 132 132 132 123 123
kg D/O 4P (200% N) 127 127 181 181 195 195 185 185
# 40 deg C
* N08 : In Frame-1 available from 400-2000A, In Frame-3, available upto 4000A
Note: All weights are with Vertical configuration of Cradle adaptors
Step 1: Cut & remove the straps Step 2: Lift the carton and remove any accessories taped to the
breaker or kept loose on the palette.
Step 3: Remove Breaker mounting nuts (8 Nos.) as indicated by arrows from both left and right sides
Step 1: Cut & remove the straps Step 2: Lift the carton and remove any accessories taped to the
breaker or kept loose on the palette.
Step 3: Remove Transportation Cushion Step 4: Rack-out the breaker & remove breaker from cradle (Details in Section 2.3)
Step 5: Remove Cradle fixing bracket and nuts 1 and 2 (8 Nos.) as shown below
from both left and right sides
Ensure that no loose hardwares are left out in the cradle
2
1
Packing - Cradle fixing bracket

o
Temperature Range : -40 to 85 C.
Do not stack more than 4 breakers one above the other.

Ensure that higher frame ACBs are not stacked above lower frame ACBs.
UV Release Closing Release Shunt Release
415~,400V 415~,400V 415~,400V
12 O UW2-25N 29a
29k 4 Pole 100%N
I 29b
Ue
2500 A 12 kV
Ics = Icu
29c
400 / 440 V 50 kA
UW2 -25N 29h 500 / 550 V 42 kA 29g
DISCHARGED 4 Pole 100%N 660 / 690 V 36 kA
2500 A 12 kV
50 kA 1.0 s
13 Icw
I = Icu
Ue cs
400 / 440 V
500 / 550 V
660 / 690 V
50 kA
42 kA
36 kA
26 kA 3.0 s 29j
CHARGED
Icw 50 kA 1.0 s
26 kA 3.0 s
29d
29e
29m 29f
29l
Charging Device
240V~,240V
2a - Type designation for Electrical

Charging device (ECD)
2b - Operating voltage for ECD
29a -
UW2-25N 29b - Rated Uninterrupted Current
29c - Rated impulse withstand voltage
29d - Utilization Category
4a - Type designation for Under- Rated 29e - Suitability for isolation
voltage release (UVR) Version for
Frame Uninterrupted Breaking 29f - Standards compliance
4b - Operating voltage for UVR Current (In) 29g - Rated Service breaking capacity
5a - Type designation for Closing Size Capacity
04 400A 29h - Rated operational voltage
release (CR) 1 Frame-1 06 630A N 50 kA 29j - Rated short-time withstand current
5b - Operating voltage for CR 2 Frame-2 08 800A S 65 kA 29k - No. of Poles & Pole details
6a - Type designation for Shunt 3 Frame-3 10 1000A H 80 kA 29l - Serial number of ACB
release (SR/SRW) 12 1250A
16 1600A
V 100 kA 29m - QR Code
6b - Operating voltage for SR/SRW
12 - ON-OFF indication 20 2000A
25 2500A N08 50 kA @ 800V
13 - Spring status indication 32 3200A N10 50 kA @ 1000V
40 4000A
50 5000A N08 50 kA @ 800V
63 6300A D10 36kA @ 1000V
N10 50 kA @ 1000V
Label on side of Breaker/Cradle:
30 30 - Bar coded Information about the Product

(Microswitch)
CONNECTED
TEST
DISCONNECTED
15
ocations
25 Withdrawal Rails
ation 26 Door Racking Interlock
15 Racking Handle 27 Breaker Pull-out Handle
16 Smart Racking Shutter 34 Guide for
16
For D/O Breakers remove the Transportation
Cushion (2 Nos.) & it’s instruction label,before
doing racking operation of the breaker. Remove
Remove Transportation Cushion
Caution Flap
Keeping OFF button (11a) pressed, open the Racking Shutter (16). In case
Breaker is out of the panel or the panel door is open, gently press Racking
Interlock (26) to defeat it.
Insert the racking handle &
Note: Once racking shutter is opened, the breaker can not be closed, even by
rotate anti-clockwise
an electrical closing command.
Rack-out the breaker to Disconnected position.
Note: After removing the racking handle (15), the racking shutter
Take out the handle automatically recloses only in distinct ‘Connected’ / ‘Test’ and
‘Disconnected’ positions (17). Hence, Breaker cannot be closed in
CONNECTED
any Intermediate positions to ensure User safety.
Excessive, forceful Racking-out beyond
DISCONNECTED
CAUTION Disconnected position may lead to Product damage.
Pull the breaker out using pull-out handles (27).
In Maintenance position, Breaker can be

removed from the cradle by two persons
(Fr.1) or by using a crane (Fr.2 & 3).
Please refer 1.3 Handling.

Common Parameters Unit Symbol
Rated Operational Voltage at 50/60 Hz V Ue Upto 800/1000
Rated Insulation Voltage at 50/60 Hz V Ui 1250
Rated Impulse Withstand Voltage - Main Circuit kV Uimp 12
Rated Impulse Withstand Voltage - Auxiliary Circuit kV Uimp 4
Number of Poles 3 & 4 (50, 100, 200% N)
Suitability for Isolation Yes
Intrinsic Degree of Protection (Breaker Front) IP 53 / IP 54*
Pollution Degree Suitability 4
Utilization Category B
Operating Temperature (IEC 60068-2-1, IEC 60947-1 (Annex Q)) -250C to 700C
Degree of Impact Protection (Breaker Front) IK 08 / IK 10*
2 Hz to 13.2 Hz, +/-1mm displacement
Vibration Withstand Level (IEC 60068-2-6, IEC 60947-1 (Annex Q))
13.2 Hz to 100 Hz, 0.7g acceleration
Shock Withstand Level (IEC 60068-2-27, IEC 60947-1 (Annex Q)) 15g for 11 ms (Half-sine wave pulse)
Compliance IS/IEC 60947-2, EN 60947-2, IEC 60947-2
Up to 690V AC
FRAME I II III
Rating specific parameters Neutral Unit Symbol
Rated uninterrupted Current at 50 deg. C A In 400-1600 2000 2500 400-2500 3200 4000 400-5000 6300**
Version N S H N S H S H N S H N S H S H H V H V
Rated Ultimate 415/440V ~ 50/60 Hz kA 50 65 80 50 65 80 65 80 50 65 80 50 65 80 65 80 80 100 80 100
S.C. Breaking 500/550V ~ 50/60 Hz kA Icu 42 55 65 42 55 65 55 65 42 55 70 42 55 70 55 70 70 85 70 85
Capacity 660/690V ~ 50/60 Hz kA 36 50 55 36 50 55 50 55 36 50 55 36 50 55 50 55 65 75 65 75
Rated Service 415/440V ~ 50/60 Hz
S.C. Breaking 500/550V ~ 50/60 Hz kA Ics 100% Icu
Capacity 660/690V ~ 50/60 Hz
Rated Short 0.5 sec kA 50 65 80 50 65 80 65 80 50 65 80 50 65 80 65 80 80 100 80 100
Time Withstand 1.0 sec kA Icw 50 65 80 50 65 80 65 80 50 65 80 50 65 80 65 80 80 100 80 100
Capacity 3.0 sec kA 26 36 44 26 36 44 36 44 26 44 50 26 44 50 44 50 65 75 65 75
415/440V ~ 50/60 Hz kA 105 143 176 105 143 176 143 176 105 143 176 105 143 176 143 176 176 220 176 220
Rated S.C
500/550V ~ 50/60 Hz kA Icm 88 121 143 88 121 143 121 143 88 121 154 88 121 154 121 154 154 187 154 187
Making Capacity
660/690V ~ 50/60 Hz kA 76 105 121 76 105 121 105 121 76 110 121 76 110 121 110 121 143 165 143 165
Break Time 25
ms
Closing time 60
Width - 3P mm W 347 447 647
Fixed Width - 4P 100% mm W 447 581 847
ACB Depth mm D 324 324 334
Height mm H 430
Dimensions
Width - 3P mm W 347 447 647
Drawout Width - 4P 100% mm W 447 581 847
Height mm H 433
Mechanical Life - With Maintenance no. of cycles 20000 15000 10000
Frequency of Operations - Mechanical cycles/hour 60
Electrical Life - Without Maintenance# no. of cycles 10000 5000 5000 5000 2000
Frequency of Operations - Electrical cycles/hour 40 20
Pitch I/C - O/G mm 105
Ph-Ph mm 100 133 200
Pitch
Ph-N 100% mm 100 133 200
Fixed 3P kg 60 62 69 67 64 69 69 69 76 76 83 83 83 83 83 83 130 130 138 138
Gross Weight ACB 4P 100% kg 73 76 85 79 79 85 85 85 120 120 132 132 132 132 132 132 143 143 170 170
(Max.) Drawout 3P kg 87 91 103 94 98 103 103 103 113 113 125 125 125 125 136 136 198 198 227 227
ACB 4P 100% kg 104 109 127 112 115 127 127 127 168 168 181 181 181 181 195 195 248 248 285 285
* With Special Cover

**40 deg C
# With Maintenance Electrical Life = Mechanical Life
800V/1000V AC
FRAME I II III
Rating specific parameters Neutral Unit Symbol
Rated uninterrupted Current at 50 deg. C A In 400-2000 400-3200 400-4000
Version N08 D10 N08 N10 N08
Rated Ultimate 800V ~ 50/60 Hz kA 50 _ 50 50 50
S.C. Breaking Icu _ _
Capacity 1000V ~ 50/60 Hz kA 36 50 50
Rated Service 800V ~ 50/60 Hz 100% Icu

S.C. Breaking kA Ics _ _
Capacity 1000V ~ 50/60 Hz 100% Icu
Rated Short 1 sec kA 50 36 50 50 50

Time Withstand Icw
Capacity 3 sec kA 36 36 50 50 50
Rated S.C 800V ~ 50/60 Hz kA 105 _ 105 105

Icm
Making Capacity 1000V ~ 50/60 Hz kA _ 75.6 _ 105 _
Break Time 25
ms
Closing time 60
Width - 3P mm W 347 447 647
Fixed Width - 4P 100% mm W 447 581 847

Height mm H 430
Dimensions
Width - 3P mm W 347 447 647
Drawout Width - 4P 100% mm W 447 581 847

Height mm H 433
Mechanical Life - With Maintenance no. of cycles 20000 15000 10000
Frequency of Operations - Mechanical cycles/hour 60
Electrical Life - Without Maintenance# no. of cycles 1000 1000 500 1000
Frequency of Operations - Electrical cycles/hour 30 30 20 20
Pitch I/C - O/G mm 105
Ph-Ph mm 100 133 200
Pitch
Ph-N 100% mm 100 133 200
Fixed 3P kg 64 83 130
Gross Weight ACB 4P 100% kg 79 132 143
(Max.) Drawout 3P kg 98 125 198
ACB 4P 100% kg 115 181 248
50%N
R a t ing S pe c if ic a t io n P a ra m e t e rs S ym bo l
Frame I II III
Versio n N S H S/H N/S/H S/H H/V
Rated Uninterrupted Current at 50deg. C In (A ) 400-2000 2500 400-3200 4000 3200-5000
Fixed Width 4P 50% W (mm) 447 447 581 581 747
Dimensio ns
D/O Width 4P 50% W (mm) 447 447 581 581 747
P itch P h-N 50% N mm 100 100 133.3 133.3 150
Fixed 4P 50% N kg 79 79 85 85 132 132 137
Weight
D/O 4P 50% N kg 112 115 127 127 181 195 223
200%N
Frame I II III
Versio n N&S S&H S&H H
Rated Uninterrupted Current at 50deg. C In (A ) 400-1250 1600 2000 2000-2500
Fixed A CB 200% W (mm) 447 581 581 647
Dimensio ns
Drawo ut A CB 200% W (mm) 447 581 581 647
P itch P h-N 200% N mm 100 133.3 133.3 200
Fixed 4P 200% N kg 85 132 132 123
Weight
D/O 4P 200% N kg 127 181 195 185
# With Maintenance Electrical Life = Mechanical Life

400A-2000A N/N08/D10 & 400A-2500A S/H Fr.1 3P
Fixed Circuit Breaker
300 min
300 min
VERSION DIM. B
400-2000A N, N08, D10 &S 326
400-2000A H 324
2500A S & H 324
142
Drawout Circuit Breaker

C
VERSION DIM. C (min.) DIM. C* (min.)
C
N, S, H 45 70
N08/D10 300 300
DISCONNECTED
25.5
421
(250) (47.5)
(62.4)
These 2 supports are must

(250)
(280)
All Dimensions in mm Mounting holes suitable for

M10 / Equivalent BS bolt
* In case of Temperature Module mounted on cradle
400A-2000A N/N08/D10 & 400A-2500A S/H Fr.1 4P (100% N)
300 min
300 min
VERSION DIM. B
400-2000A N, N08, D10 & S 326

400-2000A H 324
2500A S & H 324

C
C
N, S, H 45 70
N08/D10 300 300
DISCONNECTED
25.5
421
(100) (250) (47.5)

(62.4)
(250)
(280)
Mounting holes suitable for

A M10 / Equivalent BS bolt
All Dimensions in mm
400A-2000A N/N08 & 400A-2500A S/H Fr.1 4P (100% N)
300 min
300 min
VERSION DIM. B
400-2000A N, N08 & S 326

400-2000A H 324
2500A S & H 324

C
N, S, H 45 70
C
N08 300 300
DISCONNECTED
25.5
421
(100) (250) (47.5)

(62.4)
(250)
(280)

All Dimensions in mm A M10 / Equivalent BS bolt
400A-4000A N*/N08*/N10*/ S/ H Fr.2 4P (100% N)
300 min
300 min
VERSION DIM. B
400-2500A N/S 326

3200-4000A N*/S 324
400-4000A N08*/N10*/H 324
* Available till 3200A B

C
N, S, H 45 70
C
N08, N10 300 300
DISCONNECTED
(49.5) (100) (250) (47.5)

(62.4)
(250)
(280)
These 3 supports
are must
All Dimensions in mm Mounting holes suitable for

A
M10 / Equivalent BS bolt
400A-6300A N08*/H/V Fr.3 3P
300 min
300 min
* Available till 4000A 334
C
C
DIM. C DIM. C*
VERSION (min.)
(min.)
H, V 45 70
N08 300 300
DISCONNECTED
35.5
431
(100) (250) (47.5)
(49.5)
(62.4)
These 3 supports
(250)
(280)
are must

A
All Dimensions in mm M10 / Equivalent BS bolt
* In case of T
400A-6300A N08*/H/V Fr.3 4P (100% N)
300 min
300 min
* Available till 4000A 334

C
C
DIM. C DIM. C*
VERSION (min.) (min.)
H, V 45 70
N08 300 300
DISCON-
NECTED
35.5
431
(49.5) (200) (100) (250) (47.5)
(62.4)
These 4 supports
are must
(250)
(280)

All Dimensions in mm A M10 / Equivalent BS bolt
For Fr-1,Terminal Adapter installation.
In Fr-3 use equalizer for vertical & a single Installation of Terminal Adapter
Adaptor for horizontal between two poles. for frame 2 400-4000A
Details of Terminal adaptors for Fixed and Draw - out ACBs
Draw Out Version
Fr Frame 1 Frame 2 Frame 3
A 400A-2000A 2500A 400A-3200A 4000A 400A-4000A 5000A 6300A
Vertical termination
Horizontal
recommended
Vertical
termination
recommended
Width : 65mm Width : 98mm Width : 100mm Width : 165mm Width : 165mm
CL60963OOOO CL60964OOOO CL60316OOOO CL60073OOOO CL60966OOOO
Vertical
Height : 65mm Height : 98mm Height : 150mm Height : 125mm Height : 125mm Height : 150mm
CL60963OOOO CL60964OOOO CL60965OOOO CL60128OOOO(1EA) CL60067OOOO(1EA) CL60965OOOO(1EA)
Fixed Version
Fr Frame 1 Frame 2 Frame 3
#
Ver N/N08/D10/S H S/H N/S N*/N08*/N10*/S/H N08 /H/V
A 400A-2000A 400A-2000A 2500A 400A-2500A 400A-4000A 400A-4000**A 5000**A 6300A
Horizontal
Vertical
Vertical termination termination
recommended recommended
Width : 65 mm Width : 65 mm Width : 100 mm Width : 100 mm Width : 65 mm Width : 75 mm

CL60967OOOO CL60968OOOO CL60122OOOO CL60977OOOO CL60968OOOO (1EA) CL60982OOOO (1EA)
Vertical
Height : 65 mm Height : 65 mm Height : 100 mm Height : 100 mm Height : 100 mm Height : 65 mm Height : 75 mm Height : 100 mm
CL60976OOOO (1EA)
3-11
CL60967OOOO CL60968OOOO CL60976OOOO CL60122OOOO CL60977OOOO CL60968OOOO (1EA) CL60982OOOO (1EA)
* Upto 3200A # Upto 4000A

**Frame-3, 4000A and 5000A, horizontal for bus-coupler ACBs only
X = 100 -150 mm
X
15 max
X
X
X = 100 -150 mm
3-12
Termination - Fixed Breakers
Flat Termination C
400A-1600A N/N08/D10/S/H Fr.1-3P 32
A
B
M10
105
A
B
32
122
C
41
Bolt length
FRAME 1 A B C D 100 100
400-1600A N 24 50 50 11 347
15
400-1600A N08/D10/S 24 50 65 11
Bolt length for mounting 400-1600A H 30 55 65 9
link(s) on Flat Terminals M10 bolts to be used for link termination
to be cumulative link(s) Holes (on both sides) for Earthing Tightening torque: 3.0 kgfm
thickness + 15 mm. connections by M10/Equivalent BS bolt
Horizontal Termination BREAKER ADAPTOR

RATING CAT. No.
400A-1600A N/N08/D10/S/H Fr.1-3P 400-2000A N/N08/D10/S CL60967OOOO A
2000A N/N08/D10/S/H Fr.1-3P 400-2000A H CL60968OOOO
63
15
BREAKER DIMENSION
69
RATING A
400 - 2000A N/N08/D10/S 74
400 - 2000A H 72
40
69
108.8
19
Ø12.9 27
M12 / Equivalent BS bolts to be used for link termination
Tightening torque: 3.2 kgfm 100 100
3-13
Vertical Terminals
A
400A-1600A N/N08/D10/S/H Fr.1-3P BREAKER ADAPTOR 19
2000A N/N08/D10/S/H Fr.1-3P RATING CAT NO.
400 - 2000A N/N08/D10/S CL60967OOOO
65
27
400 - 2000A H CL60968OOOO
40
BREAKER DIMENSION
RATING A
400 - 2000A N/N08/D10/S 74
65
400 - 2000A H 72
Ø12.9
117.5
100 100
63
15
100 100

Tightening torque: 3.2 kgfm
Vertical Terminals 72
2500A S/H Fr.1-3P 19
63
(Adaptor-CL60976OOOO)
27 27
100
45
100
Ø12.9
80.8
100 100
20
100 100
3-14
Termination - Fixed Breakers Bolt length Bolt length for
mounting link(s) on
FRAME 1 A B C D
400 -1600A N 24 50 50 11
Flat Terminals
400 -1600A N08/D10/S 24 50 65 11
to be cumulative
Flat Termination link(s) thickness + 400 -1600A H 30 55 65 9
400A-1600A N/N08/D10/S/H Fr.1-4P 15 mm.
C
32
A
B
M10
105
B
122
C
41
15 100 100 100 73.5
Holes (on both sides) for Earthing 447

connections by M10/Equivalent BS bolt.
M10 bolts to be used for link termination

Horizontal Termination
400A-1600A N/N08/D10/S/H Fr.1-4P BREAKER ADAPTOR A
RATING CAT NO. 63
2000A N/N08/D10/S/H Fr.1-4P 15
400-2000A N/N08/D10/S CL60967OOOO
69
400-2000A H CL60968OOOO
BREAKER DIMENSION
40
RATING A
400 - 2000A N/N08/D10/S 74
400 - 2000A H 72
69
108.8
19
27
Ø12.9 100 100 100

3-15
Vertical Terminals A
19
400A-1600A N/N08/D10/S/H Fr.1-4P &
2000A N/N08/D10/S/H Fr.1-4P
65
27
400 - 2000A N/D10/N08/S CL60967OOOO
CL60968OOOO
40
BREAKER DIMENSION
RATING A
400 - 2000A N/D10/N08/S 74
65
400 - 2000A H 72 Ø12.9
100 100 100
15
M12 / Equivalent BS bolts to be used for link termination 100 100 100
72
63
19
23 27 27
100
45
100
Ø12.9
80.8
100 100 100
20
Tightening torque: 3.2 kgfm 100 100 100
3-16
Flat Termination Bolt length
Bolt length for mounting
400A-1600A N/N08/N10/S/H Fr.2-3P link(s) on Flat Terminals
to be cumulative link(s)
thickness + 15 mm.
VERSION A B C
400-1600A N/S 24 24 81.2 C

400-1600A N08/N10/H 30 30 98.4 32
M10
9
55
105
55
122
41
15 133.3 133.3 90
Holes (on both sides) for Earthing
connections by M10 / Equivalent BS bolt 447

Horizontal Termination VERSION ADAPTOR

400A-3200A N/N08/N10/S/H Fr.2-3P A
400-2500A N/S CL60122OOOO
63
20
3200A N/S CL60977OOOO
400-3200A N08/N10/H CL60977OOOO
74
BREAKER DIMENSION
48
RATING A
400 - 2500A N/S 74
3200A N/S 72
74
400-3200A N08/N10/H 72
103.8
19
27
20 54
133.3 133.3
M12 / Equivalent BS bolts to be used for links termination

3-17
Vertical Termination
400A-4000A N*/N08*/N10*/S/H Fr.2-3P
VERSION ADAPTOR
400-2500A N/S CL60122OOOO

3200-4000A N*/S CL60977OOOO
400-4000A N08*/N10*/H CL60977OOOO
BREAKER DIMENSION
RATING A
400 - 2500A N/S 74
3200-4000A N*/S 72
400-4000A N08*/N10*/H 72
A
63
19
100
133.3 133.3
54
27
53
100
133.3 133.3 20
77.2
* Available till 3200A

M12 / Equivalent BS bolts to be used for links termination Details of 4P(200% N) on request
Tightening torque: 3.2 kgfm All Dimensions in mm
3-18
Top: Horizontal
Bottom: Vertical
Termination
4000A S/H Fr-2-3P
VERSION ADAPTOR
4000A S/H CL60977OOOO
72
63
20
100
53
27 27 Ø12.9
19
19
63
27
100
27
133.3 133.3
77.2
3-19
VERSION A B C
Flat Termination 400-1600A N/S 24 24 81.2
400A-1600A N/N08/N10/S/H Fr.2-4P
400-16000A N08/N10/H 30 30 98.4
c
32
9
M10
55
105
55
122
41
133.3 133.3 133.3

15 581
connections by M10 / Equivalent BS bolts

Horizontal Termination VERSION ADAPTOR

400A-3200A N/N08/N10/S/H Fr.2-4P (100% N) 400-2500A N/S CL60122OOOO
A
63
3200A N/S CL60977OOOO 20
400-3200A N08/N10/H CL60977OOOO
74
BREAKER DIM. A
RATING
48
400 - 2500A N/S 74

3200A N/S 72
74
400-3200A N08/N10/H 72
103.8
27 27 20
19
Ø12.9 100
133.3 133.3 133.3

3-20
400A-4000A N*/N08*/N10*/S /H Fr.2-4P (100% N)
VERSION ADAPTOR
400-2500A N/S CL60122OOOO

3200-4000A N*/S CL60977OOOO
400-4000A N08*/N10*/H CL60977OOOO
BREAKER DIMENSION
RATING A
400-2500A N/S 74
3200-4000A N*/S 72
400-4000A N08*/N10*/H 72
A
63
19
100
54
27
133.3 133.3 133.3

53
100
20
133.3 133.3 133.3
77.2

3-21
Top: Horizontal
Bottom: Vertical
Termination
4000A S/H Fr-2-4P
VERSION ADAPTOR
4000A S/H CL60977OOOO
72
63
20
100
Ø12.9
27 27
19
53
63
19
27
100
133.3 133.3 133.3

27
77.2
3-22
Bolt length Bolt length for mounting
Flat Termination link(s) on Flat Terminals
400A-1600A N08/H/V Fr.3-3P to be cumulative link(s)
165 thickness + 15 mm.
65
32
M10
30
56
10
105
56
30
122
41
15 100 100 100 100 100 73.5

647
Holes (on both sides) for Earthing connections by
M10 / Equivalent BS bolt M10 to be used for links termination
Horizontal Termination (Bus Coupler Application Only)

400A-4000A N08/H/V Fr.3-3P
(Adaptor-CL60968OOOO) 82
63
19
15
69
30
69
108.8
19
27
Ø12.9
100 100 100 100 100
3-23
Adaptor
Breaker Rating Dim. A
Cat. No.
400-4000A CL60968OOOO 15
5000A CL60982OOOO 20
82
63
19
27
65
19
40
65
117.5
SEE
100 DETAIL
100 A 100 100 100
M12 / Equivalent BS bolts to

be used for links termination
A
100 100 100 100 100
A AA C
B
82
A
63
19
27 27
100
23
45
100
Ø12.9
80.8
100 100 100 100 100
20
100 100 100 100 100
M12 / Equivalent BS bolts to
be used for links termination
3-24
Flat Termination Bolt length

Bolt length for mounting
link(s) on Flat Terminals
400A-1600A N08/H/V Fr.3-4P (100% N) to be cumulative link(s)
thickness + 15 mm.
65
32
M 10
9
56
30
10
105
56
30
122
41
15 100 100 100 100 100 100 100 73.5

847
connections by M10 / Equivalent BS bolt
M10 bolts to be used for links termination


400A-4000A N08/H/V Fr.3-4P(100% N)
82
63
19
15
69
30
69
108.8
Ø12.9
19
27 65
100 100
100 100
100 100
100 100
100 100
100 100
100

3-25
400A-4000A N08/H/V Fr.3-4P (100% N)
& 5000A H/V Fr.3-4P (100% N)
82
63
19
65
27
19
40
65
117.5
100 100 100 100 100 100 100
Breaker Rating
Adaptor Dim. A
Cat. No.
400-4000A CL60968OOOO 15
5000A CL60982OOOO 20
A
100 100 100 100 100 100 100

6300A H/V Fr.3-4P (100% N)
Adaptor-CL60976OOOO
82
19 Ø12.9
27 27
100
23
45
100
80.8
100 100 100 100 100 100 100
100 100 100 100 100 100 100 20

3-26
Termination - Draw-out Breakers
THIS PAGE IS INTENTIONALLY LEFT BLANK
3-27
THIS PAGE IS INTENTIONALLY LEFT BLANK
3-28
400A-2000A, N/N08/D10/S/H, Fr.1-3P
Flat Terminals
SEE DETAIL A
400A-1600A, N/N08/D10/S/H
DETAIL A
56.8
14.5
10.4
105
36
Ø12.5
150
36
25.5
Bolt length
100 100 73.5

15
16 347
Bolt length for mounting link(s) on M12 bolts to be used for link termination
Flat Terminals to be cumulative link(s) Tightening torque: 3.2 kgfm
Thickness + 20 min to 25 max
36 65
Horizontal Terminals
400A-2000A N/N08/D10/S/H
M12
Adaptor - CL60963OOOO 22.5
15
105 36
2 HOLES Ø12.9
27 PITCH
45
150
15
100 100
88.5 16 73.5
347
Vertical Terminals 36 65
400A - 2000A N/N08/D10/S/H
15
Adaptor - CL60963OOOO
M12
FOR 2500A REFER PAGE 3-30
22.5
27
36
65
105
Ø12.9
45
150
15
100 100
73.5
88.5 16 347
M12 / Equivalent BS bolts to be used

for links termination Tightening torque: 3.2 kgfm
3-29
2500A, S/H, 3P & 4P (Fr.1)
Vertical Terminals
FOR 2500A - 3P S/H
Adapter - CL60964OOOO 65 20 36
95.5
70
20 Ø12.9
27 27
36
98
105
Ø12.9
150
15
100 100
16 73.5
347
FOR 2500A - 4P S/H 65 36
Adapter - CL60964OOOO
95.5
70 Ø 12.9
20
27 27
36
98
105
Ø12.9
150
100 100 100

15
73.5
16 447
3-30
400A-2000A, N/N08/D10/S/H, Fr.1-4P (100%N)

65
Flat Terminals
400A-1600A, N/N08/D10/S/H
SEE DETAIL A
DETAIL A
65
56.8
14.5 36
Ø 12.5
105
56.8
36
150
10.4
25.5
Bolt length
15
16 100 100 100 73.5

447
Bolt length for mounting link(s) on Flat M12 bolts to be used for link termination
Terminals to be cumulative link(s) Tightening torque: 3.2 kgfm
thickness +20 min to 25 max.
Horizontal Terminals 36 65
400A - 2000A N/N08/D10/S/H
M12
2 HOLES Ø12.9
27 PITCH
105 36
15
22.5
45
150
88.5
100 100 100
15
16 73.5
447
15
65
400A - 2000A N/N08/D10/S/H
For 2500A REFER PAGE 3-30 M12
22.5
36
27
65
105
Ø12.9
45
150
88.5
100 100 100
M12 / Equivalent BS bolts
15
to be used for links termination 16 73.5

Tightening torque: 3.2 kgfm 447
3-31
400A-3200A, N/N08/N10/S/H Fr.2-3P
65
36
Flat Terminals
400A-1600A, N/N08/N10/S/H
M12
77.2
36
105
77.2
36
140
Bolt length
25.5
15
16 133.3 133.3 90
447
Flat Terminals to be cumulative link(s) Tightening torque: 3.2 kgfm
thickness+20 min to 25 max
Horizontal Terminals 98
400A-3200A, N/N08/N10/S/H
Adaptor - CL60964OOOO 95.5
M12
20
20
65
105
45
3 HOLES Ø12.9
27 PITCH
140
133.3 133.3 90
15
16 447
Vertical Terminals
36 20 20
400A-3200A, N/N08/N10/S/H
95.5
20 M12
Ø12.9
27 27
98
36
105
98
36
140
45 36
133.3 133.3 90
447
15
16

3-32
4000A, S/H, Fr.2-3P (100% N)
Vertical Terminals
4000A, S/H
Adaptor - CL60965OOOO 20 65
95.5
12.9
45
21 27 27 27 27
165
150
36 36
20
29
58
36
21 27 27 27 27
178.5
150
15
70
16 90.5 133.3 133.3
25.5
447
Top Horizontal & Bottom Vertical Terminal

4000A, S/H
Adaptor - Horizontal: CL60316OOOO
Vertical: CL60965OOOO
100
36
95.5
3 HOLES 12.9
100
72
32
20
83.8
35
45
36
21 27 27 27 27
179
150
90.5 133.3 133.3

12.9 447
Horizontal Adaptor: CL60316OOOO

12.9
20
M12 / Equivalent BS bolts to be used for links termination.
3-33
400A-3200A, N/N08/N10/S/H, Fr.2-4P (100% N)
Flat Terminals 65
400A-1600A, N/N08/N10/S/H 36
M12
77.2
36
105
77.2
36
140
25.5
Bolt length
90 133.3
15
16 133.3 133.3
581
Bolt length for mounting link(s) on

Flat Terminals to be cumulative link(s) M12 bolts to be used for link termination
thickness+20 min to 25 max Tightening torque: 3.2 kgfm
400A-3200A, N/N08/N10/S/H
95.5 N M12
20
20
65
36
105
45
3 HOLES Ø12.9
140
27 PITCH
15
16 133.3 133.3 133.3 90

581
Vertical Terminals
400A-3200A N/N08/N10/S/H 20 36 65
95.5
M12
Ø 12.9 20
27 27
98
36
105
98
140
45
16
15
133.3 133.3 133.3 90.5

581
3-34
4000A, S/H, Fr.2-4P (100% N)
Vertical Terminals
4000A, S/H
95.5
12.9
45
21 27 27 27 27
165
36 36
150
28
20
58
36
21 27 27 27 27
178.5
150
90.5 133.3 133.3 133.3

15
70
16 581
25.5
Top Horizontal & Bottom Vertical Terminal

4000A, S/H
Adaptor - Horizontal: CL60316OOOO
Vertical: CL60965OOOO
100
36
95.5
3 HOLES 12.9
100
72
32
20
35
83.8
45
36
178.5
21 27 27 27 27
150
90.5 133.3 133.3 133.3
581
12.9
Horizontal Adaptor: CL60316OOOO

12.9
20

3-35
400A-4000A N08/H/V Fr.3-3P, 5000A H/V Fr.3-3P
& 6300A, H/V Fr.3-3P
Flat Terminals
400A-1600A N08/H/V
165
36
56
36
105
ø12.9
36
56
179
25.5
15
100 100 100 100 100 73.5

16 Hole (on both sides)
for Earthing connections 647
Bolt length
by M10 / Equivalent BS bolt
Flat Terminalsto be cumulative link(s) Tightening torque: 3.2 kgfm
Horizontal Terminals (Bus Coupler Application Only)

400A-4000A N08/H/V
165
M12
36
6 HOLES - Ø12.9
PITCH 27 mm.
36
65
40
22.5
15
183
45
63 35.5
15
16
73.5 100 100 100 100 100
647
6 HOLES - Ø12.9

TOP VIEW OF
All Dimensions in mm CL60073OOOO
3-36
400A-4000A N08/H/V Fr.3-3P, 5000A H/V Fr.3-3P
& 6300A H/V Fr.3-3P
Vertical Terminals
400A-4000A N08/H/V 165 15
Adaptor - 36 M12
CL60128OOOO
45
Ø12.9
22 27 27 27
125
134
36
40
22.5
58
36
22 27 27 27
183
Bolt length 35.5
70
15
16
73.5 100 100 100 100 100
Hole (on both sides)
Bolt length for mounting link(s) on for Earthing connections
647
Flat Terminalsto be cumulative link(s) by M10 / Equivalent BS bolt

5000A H/V 36 M12
Adaptor -
CL60067OOOO 45
Ø12.9
22 27 27 27
125
134
36
40
20
58
36
22 27 27 27
183
35.5
70
15
16
73.5 100 100 100 100 100
647
Vertical Terminals
6300A H/V
Adaptor - 165 20
36 M12
CL60965OOOO
45
Ø12.9
21 27 27 27 27
150
36 36
165
20
28
58
36
21 27 27 27 27
183
35.5
70
15
16
73.5 100 100 100 100 100
M12 / Equivalent BS bolts to be used for links termination. 647
3-37
400A-4000A N08/H/V Fr.3-4P (100% N),5000A H/V Fr.3-4P (100% N) Bolt length
& 6300A H/V Fr.3-4P (100% N)

Flat Terminals Flat Terminals to be cumulative link(s)
400A-1600A N08/H/V 165
36
56
36
105
ø12.9 36
56
179
25.5
15
Hole (on both sides) 100 100 100 100 100 100 100 73.5
16 for Earthing connections 847
Horizontal Terminals (Bus Coupler Application Only) 165

400A-4000A M12
36
6 HOLES - Ø12.9
PITCH 27 mm.
36
65
22.5
40
15
8
183
63
45
22.5
63 35.5
27 27 27 27 27
15
TOP VIEW OF 16 73.5 100 100 100 100 100 100 100
CL60073OOOO 847
Horizontal Terminals (Bus Coupler Application Only)

165
5000A M12
Adaptor - CL60966OOOO 36
6 HOLES - Ø12.9
PITCH 27 mm.
36
65
20
40
20
183
45
15
70
70 35.5
20
27 27 27 27 27
15
16 73.5 100 100 100 100 100 100 100

TOP VIEW OF 847
CL60966OOOO M12 bolts to be used for link termination
3-38 All Dimensions in mm

400A-4000A N08/H/V Fr.3-4P (100% N), 5000A H/V Fr.3-4P (100% N)
& 6300A H/V Fr.3-4P (100% N)
400A-4000A N08/H/V 36
Adaptor - M12
CL60128OOOO
Ø12.9 45
22 27 27 27
134
125
36
22.5
58
40
36
22 27 27 27
183
Bolt length
35.5
70
15
16
Hole (on both sides) 73.5 100 100 100 100 100 100 100
Bolt length for mounting link(s) on for Earthing connections
Flat Terminals to be cumulative link(s) 847
165 20
M12
5000A H/V
Adaptor -
CL60067OOOO
Ø12.9 45
134
22 27 27 27
125
36
40
20
58
36
22 27 27 27
183
35.5
70
73.5 100 100 100 100 100 100 100
15
16
847
Vertical Terminals
6300A H/V 165 20
Adaptor - 36 M12
CL60965OOOO
Ø12.9 45
21 27 27 27 27
150
36 36
165
28
20
58
36
21 27 27 27 27
183
35.5
70
15
16 73.5 100 100 100 100 100 100 100

847

3-39
400A-4000A H/V Fr.3-4P (50% N) & 5000A H/V Fr.3-4P (50% N) 165
36
Flat Terminals
400A-1600A H/V 10*
Bolt length
56
36
105
ø12.9
36
56
179
*For Phase poles R, Y, B only
Not applicable for Neutral pole 25.5
15
Flat Terminals to be cumulative link(s) 16 Hole (on both sides) 100 100 100 100 100 100 73.5
thickness+20 min to 25 max for Earthing connections
by M10 / Equivalent BS bolt 747
Horizontal Terminals (For Bus Coupler application only) 165

400A-4000A H/V 36
M12
- CL60963OOOO
45
6 HOLES - Ø12.9
PITCH 27 mm.
36
40 65
22.5
15
POLES A
183
63
Phase: R, Y, B 35.5
A
Neutral: N 25.5
15
16 73.5 100 100 100 100 100 100

747
Vertical Terminals
165 15
400A-4000A H/V 36 M12
Ø12.9 45
22 27 27 27
125
134
36
22.5
58
40
36
22 27 27 27
183
POLES A A
Phase: R, Y, B 35.5
70
Neutral: N 25.5
15
16
73.5 100 100 100 100 100 100
747

5000A H/V 36 M12
Adaptor -
CL60067OOOO 45
Ø12.9
22 27 27 27
125
134
36
20
40
58
36
22 27 27 27
183
POLES A
Phase: R, Y, B 35.5 A
Neutral: N 25.5 70
15
16 73.5 100 100 100 100 100 100

M12/Equivalent BS bolts to be used for link termination 747
3-40
FRAME 1 A B C D
50 11
Flat Termination 400 - 800A N
400 - 800A S
24
24
50
50 65 11
400A-800A N/S/H Fr.1-4P (200% N) 400 - 800A H 30 55 65 9
C
32
A
B
M10
105
B
A C
122
41
15 100 100 100 73.5

Bolt length
Holes (on both sides) for Earthing 447
connections by M10/Equivalent BS bolt.
Flat Terminals to be cumulative link(s)
thickness + 15 mm. Tightening torque: 3.0 kgfm
Horizontal Termination BREAKER

RATING
ADAPTOR
CAT. No.
400A-1000A N/S Fr.1-4P (200% N) 400-1000A N/S CL60967OOOO
A
63
400A-1000A H Fr.1-4P (200% N)
15
400-1000A H CL60968OOOO
69
BREAKER DIMENSION
RATING A
400 - 1000A N/S 74
40
400 - 1000A H 72
69
108.8
19
27
Ø12.9 100 100 100

3-41
Vertical Terminals BREAKER ADAPTOR
400A-1000A N/S/H Fr.1-4P (200% N) RATING CAT. No. A
400-1000A N/S CL60967OOOO 19
400-1000A H CL60968OOOO
65
27
BREAKER DIMENSION
RATING A
40
400 - 1000A N/S 74
400 - 1000A H 72
65
Ø12.9
117.5
100 100 100
15
100 100 100
72
1250A N/S/H Fr.1-4P (200% N) 19
23 27 27
100
45
100
Ø12.9
80.8
100 100 100
20
100 100 100
3-42
Termination - Fixed Breakers VERSION A B C D E
400 -1250A N/S 24 24 81.2 11 50
Flat Termination 1600A N/S 30 30 98.4 9 55

400A-1600A N/S/H Fr.2-4P (200% N) 400-1600A H 30 30 98.4 9 55
c
32
D
M10
A
E
105
B
E
122
41
133.3 133.3 133.3

15
581
connections by M10 / Equivalent BS
bolts

Horizontal Termination
400A-2000A N*/S/H Fr.2-4P (200% N) VERSION ADAPTOR A
20 63
400 -1250A N/S CL60122OOOO
1600 - 2000A N*/S CL60977OOOO
74
400 - 2000A H CL60977OOOO

48
VERSION DIMENSION
A
400 - 1250A N/S 74
74
1600 - 2000A N*/S 72
400-2000A H 72
103.8
27 27
19
20
Ø12.9
100
133.3 133.3 133.3

3-43
400A-2000A N*/S/H Fr.2-4P (200% N)
VERSION ADAPTOR
400-1250A N/S CL60122OOOO

1600-2000A N*/S CL60977OOOO
400-2000A H CL60977OOOO
63
Ø 12.9 19
27
100
54
23
133.3 133.3 133.3

53
100
20
133.3 133.3 133.3
77.2
* Available till 1600A M12 / Equivalent BS bolts to be used for links termination
3-44
Bolt length
Flat Termination Bolt length for mounting link(s) on

400A-1600A H/V Fr.3-4P(200% N) Flat Terminals To be cumulative link(s)
165
Thickness + 15 mm.
65
32
M10
30
56
105
56
30
122
41
15 73.5
100 100 100 100 100
647
Holes (on both sides) for Earthing connections by
M10 / Equivalent BS bolt M10 to be used for links termination

400A-2000A H/V Fr.3-4P (200% N)
63
19
15
69
30
69
108.8
19
27 N
Ø12.9
100 100 100 100 100

3-45
Vertical Termination Breaker Rating
Adaptor
Dim. A
Cat. No.
400A-2000A H/V Fr.3-4P
400-2000A CL60968OOOO 15
& 2500A H/V Fr.3-4P (200% N)
2500A CL60982OOOO 20
72
63
SEE
100 DETAIL
100 A 100 100 100
19
27
65
Ø12.9
19
40
A N
100 100 100 100 100
A AA C
65
117.5

3-46
400A-1000A, N/S/H, Fr.1-4P (200%N)
Flat Terminals
400A-1000A, N/S/H
SEE DETAIL A
DETAIL A
65
14.5 36
M12
105
(Ø 12.5)
56.8
36
150
10.4
25.5
Bolt length
100 100 100
15
16 73.5
447
Bolt length for mounting link(s) on Flat M12 bolts to be used for link termination
Terminals to be cumulative link(s) Tightening torque: 3.2 kgfm
thickness +20 min to 25 max.
Horizontal Terminals 65 36
400A - 1000A N/S/H
M12
2 HOLES Ø12.9
27 PITCH
36
15
105
22.5
45
150
88.5
100 100 100
15
16 447 73.5
Vertical Terminals
15 65 36
400A - 1000A N/S/H
M12
22.5
27
65
36
105
Ø12.9
150
45
88.5
100 100 100
M12 / Equivalent BS bolts
15
16 73.5
to be used for links termination 447
3-47
Flat Terminals
400A-1600A, N/S/H, Fr.2-4P (200% N) 65
36
Ø12.9
77.2
36
105
77.2
36
140
25.5
Bolt length
15
16
90.5 133.3 133.3 133.3
581
Flat Terminals to be cumulative link(s) M12 bolts to be used for link termination
thickness+20 min to 25 max Tightening torque: 3.2 kgfm
400A-1600A N/S/H (200% N) 98 36
95.5 N M12
20
20
65
36
45
105
3 HOLES-Ø12.9
140
PITCH-27mm
15
133.3 133.3 133.3 90.5

16 581
Vertical Terminals 20 36 65
400A-1600A N/S/H (200% N)

Adaptor - CL60964OOOO N M12
95.5
Ø 12.9 20
36
27 27
98
105
140
98
45
133.3 133.3 133.3 90.5
581
16
15

3-48
400A-2000A H/V,Fr.3-4P (200%N) *10 mm Terminal height difference
165 due to equalizer for Neutral.
36
Flat Terminals
400A-1600A H/V
10*
56
36
105
ø12.9
36
56
179
Bolt length 25.5
N
15
Hole (on both sides) 100 100 100 100 100 73.5
16
for Earthing connections 647
Bolt length for mounting link(s) on by M10 / Equivalent BS bolt
Flat Terminals to be cumulative link(s)
Horizontal Terminals (Bus Coupler Application Only) 165
400A-2000A H/V M12
65
10*
HOLES - Ø12.9
PITCH 27 mm.
36
65
45
40
22.5
15
183
63
35.5
N
15
74.4 100 100 100 100 100

16
647
Vertical Terminals
*10 mm Terminal height difference
400A-2000A H/V 165 due to equalizer for Neutral.
36 M12 A
45
Ø12.9 10*
65
19 27
40
22.5
36
183
63
35.5
N
74.4 100 100 100 100 100
15
16
647
3-49
Vertical Terminals *10 mm Terminal height difference
FOR 2500A H/V,Fr.3-4P(200%N) due to equalizer for Neutral.
165 20
36 M12
10*
Ø12.9 45
22 27 27 27
125
134
36
20 40
58
36
22 27 27 27
183
35.5
N
70
15
16 73.5 100 100 200 100

647
Vertical Terminals
FOR 1250A S/H,Fr.1-4P (200%N)
Adapter - CL60964OOOO 20 65 36
90.5
65
15 Ø 12.9
27 27
98
36
Ø12.9
150105
15
100 100 100
16 73.5
447
3-50
External Neutral CT:
For Earth fault protection and protection of Neutral against overloads, Neutral
CT is required. For 4-Pole breakers, the CT is provided inside the breaker, to be
used on 4 wire system whereas for 3-pole breakers, external CT is available
separately.
It is important that with system of breaker, special neutral CTs

supplied by L&T are used.
65
Frame Size Rating 40
40 13
13
1, 2 & 3 400/630/800
19
19
1, 2 & 3 1000/1250/1600
42
42
(ref. Page 2-6 for Frame size details)
72 19
72
TERMINAL THICKNESS 15 mm.
42
19
19
90
Frame Size Rating
12.5
12.5 40 13
1 2000/2500
19
19
(ref. Page 2-6 for Frame size
45.5
45.5
details)
72
72
45.5
19
65
Frame Size Rating 22.15

22.15 27
27 27
27 13
2&3 2000/2500/
3200/4000
19
19
45.5
45.5
(ref. Page 2-6 for Frame size details) 72

72

45.5
45.5
19
98.3
65
Frame Size Rating
12.5 40 40
40 40
40 13
13
3 5000/6300
19
19
(ref. Page 2-6 for Frame size details)

45.5
45.5
45.5

72
72
45.5
45.5
19
M12 / Equivalent bolts to be used for links termination.

Tightening torque: 3.2 kgfm 145
145
3-51
Installation of Phase Barriers:
For Draw-out Breakers 10

150 4
15 6.2
#0.13
28.8
128.4
350
13.8
R2
6.2
130
90
R1
5
R5
SEE DETAIL Z DETAIL Z

SCALE 1:1
3-52
3-53
3.4 Control Circuit Connections:
SICs & SIC Bridge
system of ACB’s Secondary Isolating
Contacts (8b) facilitate Control circuit wiring with
following features,
— Cradle SIC block slot & each breaker SIC slot is

pre-defined and marked for specific connections
(Ref. page 3-37).
— Breaker is supplied with SIC as per the order

configuration. Quick and Easy Control wiring
— Every accessory comes pre-wired with breaker

SICs .SIC location is printed on the wire for easy
identification.
— Breaker SIC are click-fitted and hence, require no

tools for fixing. Cradle SIC block is mounted with a
screw driver. Tip width 3 mm
Ensure lug orientation
— SICs offer screwless wire connections, by simply Strip Conductors with serrations on top
using a connector as shown in the diagram.
— SICs can independently accept 2 wires for ease of

8mm
terminating multiple wires. Wire specifications:
Min 0.75 mm2 & Max 2.5 mm2.
— After termination, control wires can be routed

through guides provided in the cradle side plates.
Lugs to be used with wires getting inserted into
SIC. Do not use wires without lugs.
CAUTION Wire bunch to be routed properly to avoid
interference with Door Interlock (40), if installed. Routing Control wires
Electrical Position Indication (EPI):
1
2
3
4
5
6
7
8
Disconnected Test Connected
1 All position SIC 5 Test position SIC

2 Connected & Test position SIC 6 Additional Test position indication
3 Connected position SIC 7 Disconnected position SIC
4 Additional Connected position indication 8 Additional Disconnected position indication
3-54
Control Termination:
For UW-MTX1.0/1G/1Gi/1.5G/1.5Gi/2.5/2.5G/3.5/3.5EC/3.5H
For URM / SRM

only one
can be used
Closing X=111/121
Release X1= 112/122
# X2 = 114/124
5 6m
*
Electrical Aux. Aux. Aux. Aux. Under Common Ready Protection &
ZSI
Charging Contact Contact Contact Contact Voltage Fault to Remote Control
Terminals
Device # “NC” “NC” “NC” “NC” Release # Indication Close Reset Unit
2 3 3 3 3 4 1m 1m 1
Aux. Aux. Aux. Aux. Shunt Electrical

Charging Contact Contact Contact Contact Rel. # Position
Indication “NO” “NO” “NO” “NO” & “NO” Indication
2m 3 3 3 3 6 8e
}}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
CMN
DCN
GO1
CH1
SO1
EC1
TCS
CH2
RR+
SO2
AS+
AS+
EC2
TST
AL+
M-G
GO2
C-G
131
101
RR-
Z-H
AS-
GI1
AS-
SI1
132
134
102
104
GI2
C-L
AL-
C-H
Z-L
CN
SI2
A1
C1
X1
D1
N1
V1
41
A2
C2
X2
V2
21
V3
31
D2
N2
D+
V0
42
43
44
22
23
24
32
11
33
34
12
13
14
D-
X
Legend
Control
circuit
equipment
Ref. No.
The above diagram gives a generic configuration for control termination on the breaker. For specific details, refer Connection diagram
(pages 79 to 84) specific to the P&C unit installed in the breaker.
# For using electrical accessories with DC Control Supply, it is recommended to connect D1/A1/C1 to +ve and D2/A2/C2 to -ve.
3-55
# m indicates micro switch

* These ZSI Terminals should only be used for MTX 1Gi/1.5Gi Releases.
3-56
(UW-MTX 1.0)
Connection Details
RR+
DCN
D1
TST
41
CH1
A1
TCS
EC1
21
31
33
43
CN
13
C1
134
23
11
132
122
124
104
102
112
114
N R Y B
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI
UW-MTX 1.0
.4
.4
.4
.4
.2
.2
.2
.2
CMN
CH2
EC2
RR-
121
131
111
101
D2
C2
A2
LOAD
34
44
22
12
14
24
32
42
Electric Spring U/V Closing Shunt Ready
Charging Charge Release Release Release to
Device Indication Close
1 2 2m 3 4 5 6 1m 7 4m/6m 8e
(UW-MTX 1G)
Connection Details
RR+
DCN
CH1
D1
TST
41
A1
TCS
EC1
21
31
33
43
CN
13
C1
134
23
11
132
122
124
104
102
112
114
N R Y B
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
CFM PI
UW-MTX 1G
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
CMN
EC2
CH2
RR-
121
131
111
101
LOAD
D2
C2
A2
34
44
22
12
14
24
32
42
1 2 2m 3 4 5 6 1m 7 4m/6m 8e
3-57
3-58
(UW-MTX 1.5G)
Connection Details
RR+
DCN
CH1
D1
TST
41
A1
TCS
EC1
21
31
33
43
CN
13
C1
134
23
11
132
122
104
124
102
112
114
N R Y B
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
CFM PI
UW-MTX 1.5G
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
CMN
EC2
CH2
RR-
121
131
111
101
LOAD
D2
C2
A2
34
44
22
12
14
24
32
42
1 2 2m 3 4 5 6 1m 7 4m/6m 8e
3-59
(UW-MTX 1Gi / 1.5Gi)

Connection Details
DCN
CH1
RR+
134
104
114
124
TCS
132
102
112
122
EC1
TST
N R Y B
CN
13
23
33
43
D1
A1
C1
11
21
31
41
GO1
GI1
SO1
SI1
AS+
ACB STATUS
.1 .2
.3
.3
.3
.3
.1
.1
.1
.1
CFM
RR
UR
CR
EC
AX .2
AX .2
AX .2
AX .2
SR
PI
UW-MTX 1.0Gi/1.5Gi
.4
.4
.4
.4
N1
N2
ACB STATUS
CMN
CH2
GO2
GI2
SO2
SI2
AS-
EC2
LOAD
131
101
111
121
RR-
D2
C2
14
24
34
44
A2
12
22
32
42
U/V Fault Signal
Electric Spring Common Ready
/Shunt Trip Signal Electrical Remote
Auxiliary Contacts U/V Closing Shunt
Main Circuit Protection & Control Unit Charging Charge Fault to Position
4NO + 4 NC Release Release Release Indication (only one can Reset
Device Indication Close be used)
Indication
Ref. No 2 2m 3 4 5 6 1m 7 4m/6m 8e
AS+ : Auxiliary 24V DC

AS- : Ground
SOUT : ZSI S/C Output
SIN : ZSI S/C Input
GOUT : ZSI E/F Output
GIN : ZSI E/F Input
N1 : External Neutral CT
N2 : External Neutral CT
3-60
N R Y B
LOAD
UW-MTX 2.5
1
ACB STATUS ACB STATUS

AL- AL+
AS- AS+
Charging Charge
Electric Spring
EC2 EC1
Device Indication
EC
2
CH2 CH1
2m
12 .4 .3 11
AX
14 .2 .1 13
22 .4 .3 21
AX
24 .2 .1 23
.3 31
3
32 .4
AX
34 .2 .1 33
42 .4 .3 41
AX
44 .2 .1 43
Release Release Release
U/V Closing Shunt
D2 D1
4
UR
A2 A1
CR
5
SR/SRW
C2
6
.2 .1 C1
TCS
134
CFM
131
1m
132
104
Ready
Close
101
to
102
7
114
111
112
4m/6m
124
121
122
CN
CMN TST
PI
8e
DCN
RR- RR+
RR
(UW-MTX 2.5)
Connection Details
3-61
N R Y B
LOAD
N1
UW-MTX 2.5G
N2
1
ACB STATUS ACB STATUS

AL- AL+
AS- AS+
Charging Charge
Electric Spring
EC2 EC1
Device Indication
EC
2
CH2 CH1
2m
12 .4 .3 11
AX
14 .2 .1 13
22 .4 .3 21
AX
24 .2 .1 23
.3 31
3
32 .4
AX
34 .2 .1 33
42 .4 .3 41
AX
44 .2 .1 43
U/V Closing Shunt
D2 D1
4
UR
A2 A1
CR
5
SR/SRW
C2
6
.2 .1 C1
TCS
134
CFM
131
1m
132
104
Ready
Close
101
to
102
7
114
111
112
4m/6m
124
121
122
CN
CMN TST
PI
8e
DCN
RR- RR+
RR
(UW-MTX 2.5G)
Connection Details
3-62
N R Y B
LOAD
N1 ACB STATUS
N2
D+
ACB STATUS
UW-MTX 3.5
M-G
D-
C-G AL+
AL- C-H
C-L
1
Z-H
Z-L
AS+
AS-
V0 V1
V2 V3
Charging Charge
Electric Spring
EC2 EC1
Device Indication
EC
2
CH2 CH1
2m
12 .4 .3 11
AX
14 .2 .1 13
22 .4 .3 21
AX
24 .2 .1 23
.3 31
3
32 .4
AX
34 .2 .1 33
42 .4 .3 41
AX
44 .2 .1 43
U/V Closing Shunt
D2 D1
4
UR
A2 A1
CR
5
SR/SRW
C2
6
.2 .1 C1
TCS
134
CFM
131
1m
132
104
Ready
Close
101
to
102
7
114
111
112
4m/6m
124
121
122
CN
CMN TST
PI
8e
DCN
RR- RR+
RR
(UW-MTX 3.5)
Connection Details
3-63
N R Y B
LOAD
N1 ACB STATUS
UW-MTX 3.5EC/3.5H
N2
D+
ACB STATUS
M-G
D-
C-G AL+
AL- C-H
C-L
1
Z-H
Z-L
AS+
AS-
V0 V1
V2 V3
Charging Charge
Electric Spring
EC2 EC1
Device Indication
EC
2
CH2 CH1
2m
12 .4 .3 11
AX
14 .2 .1 13
22 .4 .3 21
AX
24 .2 .1 23
.3 31
3
32 .4
AX
34 .2 .1 33
42 .4 .3 41
AX
44 .2 .1 43
U/V Closing Shunt
D2 D1
4
UR
A2 A1
CR
5
SR/SRW
C2
6
.2 .1 C1
TCS
134
CFM
131
1m
132
104
Ready
Close
101
to
102
7
114
111
112
4m/6m
124
121
122
CN
CMN TST
PI
8e
DCN
RR- RR+
RR
(UW-MTX 3.5EC/3.5H)
Connection Details
Section 4
System of ACB’s
Accessories: Features & Mounting
4.1 Cradle Mounted Accessories
4.2 Breaker Mounted Accessories
4.1 Cradle Mounted Accessories
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4.2 Breaker Mounted Accessories
4-8
Auxiliary Contact Undervoltage Closing Shunt
Block (3a) Release (4) Release (5) Release (6)
Common Fault
12 34 5 Indication
6
Several Breaker-mounted accessories are located on the
front top side of the breaker and have specific positions.
Undervoltage
release
controller (4c)
Operation
Undervoltage
Shunt Trip Counter (10)
Trip Indication
Indication
a. Auxiliary contact block - AUX :
Function: To reflect breaker ON/OFF state in the control circuit.
Features: Auxiliary contact block is a combination of 4 units of

1NO+1NC each.
Rated insulation voltage Ui: 400 V AC/DC
Rated operational voltage Ue: 400 V AC/DC
Switching capacity:
AC Ue upto 24V 110V 220/230V 400V
50/60 Hz. In (AC-12) 10A 10A 10A 10A
In (AC-15) 6A 6A 6A 4A
DC Ue 24V 48V 110V 220V
In (DC-12) 10A 8A 3.5A 1A
In (DC-13) 10A 4A 1.2A 0.4A
Refer section 7.2 for Ordering information of Auxiliary Contacts
Tools required: None
Installation: Auxiliary Contact block is located on the top plate. Slots 1-

3 and 5 are to be used for mounting 4 auxiliary contact blocks. 4th slot
is designated for routing control wires and 6th slot carried additional
auxiliary contact for shunt release circuit.
Click-fit the Auxiliary contact assembly in the specific slots on Top plate
as shown.
While making connections, refer wiring diagrams on pages 3-38 to 3-
44 in this manual. Use NO/NC contact numbers as specified in the
wiring diagram and NOT on the auxiliary contact units.
b. Shunt Release - SR :
Function: To trip the breaker from a remote location
Features: Available with the following control voltages,
Type Normal Voltage Short-time Power Operating
Consumption Limit
C2
110, 220, 240, 415 Vac 50/60Hz
200 VA
SR 24, 30, 48, 60, 110, 70-110% C1 TCS
0.5s
125/127, 220, 250 Vdc
Refer section 7.2 for ordering information of Shunt release.
U-POWER Omega’s Shunt Release (SR) has the widest band of

operation from 10% to 130%. This allows tripping of breaker, even in
case of a substantial dip in control supply voltage.
Installation: Drop fit the Shunt release in the assigned slot and slide
backwards to lock. Also, fix the pre-wired Auxiliary Contact Block.
4-9
4-10
4-11
4-12
4-13
j. Locking ‘OFF’ Button (18):
Function: To prevent undesirable Closing of breaker. Features: It can accept Kirk/Castell/Profalux/Ronis

locks for interlocking with other electrical devices in the
Tools required: Screw Driver (Tip width 3 mm) control scheme.
Installation:
Lock Type Lock Components for ‘Locking Arrangement’ Assembly on the Lock
Actuator Lock plate Adaptors & Plugs
Castell
Assemble hardware on the Lock and tighten screw
Ronis
Assemble Adaptor and hardware
Kirk
Profalux
Remove click-fit cap and drill 2 holes Ensure that lock is in ‘Locked’ position.
(dia 7mm), at depressed locations Mount the lock using LOPB rivets
With lock in ‘Unlocked’ position,

Assemble nut and washer sets onto
the rivets to affix the same click-fit the actuator on the OFF button.
Refer section 6-7 for operation
4-14
Section 5
Protection & Control units

5.1 Identification
5.2 Protection Characteristics
5.1 Identification
UW-MTX1.0 UW-MTX 1G
UW - MTX1.0
Identification Label UW - MTX1G
Power ON LED
Fault Indication LEDs

}
BCD Switches
Self Test key Query key

TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP
Breaker Rating Plug Test Kit Connector

1 2 3 4 5 1 2 3 4 5
UW-MTX 1.5G UW-MTX 1Gi UW-MTX 1.5Gi
UW-MTX 1.5G UW-MTX 1.5G

UW - MTX1Gi
UW - MTX1.5G UW - MTX1.5Gi
OLED OLED
Display Display
TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP TO ACCESS TEST KIT SOCKET & BREAKER RATING, REMOVE THIS FLAP
1 2 3 4 5
1 2 3 4 5 1 2 3 4 5
5-1
5.1 Identification
UW-MTX 2.5 UW-MTX 2.5G
Identification Label
Power ON LED
OLED Display }
Fault Indication LEDs
Navigation Keys Escape key

Self Test key Query key
UW-MTX 3.5 UW-MTX 3.5EC UW-MTX 3.5H
Test Kit Connector
Communication Module
Configurator*
Metering Module
* Available as accessory
5-2
2.Feature List
Feature FEATURES/MODULE UW-MTX VERSIONS

no. SUPPORTED 1.0 1G 1Gi 1.5G 1.5Gi 2.5 2.5G 3.5 3.5EC 3.5H
1 Protections LSI LSIGN LSIGN LSI LSIGN LSIGN LSIGN LSIGN
2 Current Metering
3 Voltage Metering *
4 THD & I-harmonics Metering
5 Trip records
6 Event records
7 Additional protections
8 Power Metering *
9 Maximum Demand *
10 Reverse Power *
11 Trip Circuit Supervision * * *
12 Earth Leakage * * *
13 Restricted Earth Fault * * *
14 Digital Input Output * * *
15 Analog Output * * *
16 Relay * * *
17 Zone Selective Interlock * * *
18 Configurator (Smart Card) * * *
19 Temperature Module * * *
20 Modbus * *
21 Profibus * * *
22 Zig-bee * * *
Metering display of UW-MTX1.5G/1.5Gi/2.5/2.5G/3.5/3.5EC/3.5H P&C Unit

Parameter Screen abbreviation Details
I1,I2,I3, Phase
IN,Ig Neutral and Earth
IΔ, IREF Earth Leakage,Restricted EF Current
Current
~ Imax Maximum running current per phase
% Load Percentage Loading per phase
Avg.I Average phase current
**THD current % R, Y, B -Phase THD metering
**I1, I2, I3 harmonics Upto 13th harmonic
V1,V2,V3 Phase-Neutral voltage
Max V Maximum voltage per phase
# V12,V23,V31 Ph-Ph Voltage
Voltage
Max V12,V23,V31 Maximum Ph-Ph Voltage
Avg. Vp-p Average Ph-Ph Voltage
Avg Vp-n Average Ph-N Voltage
**THD voltage % R, Y, B -Phase THD metering
**V1, V2, V3 harmonics Upto 13th harmonic
#
Frequency F System Frequency
Power Factor # P.F. System Power Factor
W Active Power per phase and total (kW)
#
Power VAr Reactive Power per phase and total (kVAr)
VA Apparent Power per phase and total (kVA)
Wh Active Energy per phase and total (kWh)
Energy # VArh Reactive Energy per phase and total (kVArh) ~ UW-MTX1.5G,1.5Gi gives only I1, I2, I3,
VAh Apparent Energy per phase and total (kVAh) In, Ig current metering.
Wh Active Energy (kWh) * Features/Modules available as optional
# # Requires Metering module
Max Demand VArh Reactive Energy (kVArh)
Apparent Energy (kVAh) ^ Requires TM Module.
VAh
^
** only in UW-MTX3.5H
Temperature ø Temperature per phase (°C)
5-3
5.3 Detailed Overview
Protection Settings for UW-MTX1.0/1G/1Gi/1.5G/1.5Gi
Parameter MTX1.0 MTX1.0G MTX1.5G MTX1Gi MTX1.5Gi Factory Settings

Protection: Enable/Disable Enable
Pick-Up (Ir)=In x …for I2T OFF- 0.4-0.5-0.6-0.7-0.8-0.85-0.9-0.95-1 1
Overload (Phase) Delay (tr) in s 10 0.5-1-2-4-6-12-18-24-30 12
Pre-alarm 0.9Ir (fixed) -
Thermal Memory ON/OFF OFF
Protection: Enable/Disable - Disable
Pick-Up IN= Ir x … - 50%-100%-150%-200% 50%
Overload (Neutral)
Pre-alarm - 0.8IN (fixed) -
Delay (tr) in s - Same as Overload Phase -
Protection: Enable/Disable x x x x x Enable
I2T ON/OFF OFF
Short Circuit Pick - Up, Is = In x … 0.6-1-1.5-2-3-4-6-8-10-12 6In
Delay (ts) 20-100-200-300-400 ms 400ms
Pre-alarm 0.5Is (fixed) -
Protection: Enable/Disable Disable
Instantaneous
Pick -up (Ip)=In x… OFF-1.5-2-3-4-6-8-10-12-15 10 In
Protection: Enable/Disable - Enable
Earth Fault I2T: ON/OFF - OFF
Pick- Up(Ig)= In x… - OFF-0.2-0.3-0.4-0.5-0.6 0.6In
I2T OFF (tg) - 0.1-0.2-0.3-0.4-1 1
I2T ON (tg) - 0.1-0.2-0.3-0.4
Pre-alarm - 0.8Ig (fixed)
Short Circuit Enable/Disable - - - Disable
Inbuilt-ZSI - - -
Earth Fault Enable/Disable Disable
Breaker Rating Plug Settings for UW-MTX1.0/1G/1Gi/1.5G/1.5Gi
Note: This symbol indicates that DIP Switch is ON and indicates that DIP Switch is OFF.
Mismatch between actual breaker rating and setting on
the P&C unit will result in error in Protection
CAUTION Parameters & current measurement displayed .
5-4
Protection Settings for UW-MTX2.5/2.5G/3.5/3.5EC/3.5H
Parameter UW-MTX2.5 UW-MTX2.5G UW-MTX3.5 UW-MTX3.5EC UW-MTX3.5H Factory Settings

Protection: Enable/Disable ü ü ü ü ü Enable
4
Pick-Up (Ir)=In x …for I 2 T, I T, SI, LI / VI Curves 0.4 to 1 In in steps of 0.05 1 (I2T)
Overload (Phase) Delay (tr) in s 0.5-1-2-4-6-12-18-24-30 12
Pre-alarm 0.5 to 0.95 in steps of 0.05xIr 0.5Ir
Thermal Memory ON/OFF ü ü ü ü ü ON
Protection: Enable/Disable x ü ü ü ü Disable
Overload (Neutral) Pick-Up IN= Ir x … - .5 to 2 in steps of .5 Disable
Pre-alarm - .5 to .95 in steps of .05xIr -
Delay (tr) in s - Same as Overload Phase -
Double S/C ON/OFF ü ü ü ü ü OFF
2
I T ON/OFF ü ü ü ü ü OFF
Pick-Up Lo, Is= In x … 0.6 to 12 In in steps of 0.05 6 In
Short Circuit Pick-Up Hi, Is= In x… 0.6 to 12 In in steps of 0.05 6 In
Delay Hi (ts) 20-100-200-300-400 ms 400 ms
Delay Lo (ts) 20-100-200-300-400 ms 400 ms
Pre-alarm 0.5 to 0.95 in steps of 0.05xIs 0.5Is
Cold Pick-Up: ON/OFF ü ü ü ü ü OFF
Cold Delay 100 ms to 10s in steps of 100ms 1s
Protection: Enable/Disable x x ü ü ü Disable
Direction:Top / Bottom - - ü ü ü -
2
I T: ON/OFF - - ü ü ü -
Directional SC Pick - up (Is) : In x… - - 0.6 to 12 In in steps of 0.05 -
Delay (ts) - - 20-100-200-300-400 ms -
Pre-alarm - - 0.5 to 0.95 in steps of 0.05xIs -
Cold Pick - Up: ON/OFF - - ü ü ü -
Cold Delay - - 100 ms to 10s in steps of 0.05xIs -
Instantaneous
Pick - up (Ip)=In x… 1.5 to 10 in steps of 0.1 ; 10 to 15 in steps of 1 10 In
Protection: Enable/Disable x ü ü ü ü Disable
I2T: ON/OFF - ü ü ü ü -
Pick-Up (Ig) = In x… - 0.2-0.3-0.4-0.5-0.6 -
I2T OFF (tg) - 100ms to 1 s in steps of 100 ms -
Earth Fault I2T ON (tg) - 100-200-300-400 ms -
Pre-alarm - 0.5 to 0.95 in steps of 0.05xIg -
Cold Pick-Up: ON/OFF - ü ü ü ü -
Cold Delay - 100ms to 5 s in steps of 0.1s -
Mode: Trip/Alarm/Both - ü ü ü ü -
2
I T:OFF/ON - - ü ü ü -
Pick-Up (Ig) = In x… , - - 0.1 to 0.6 in steps of 0.1 -
Restricted EF I2T OFF (tg) - - 100 ms to 5 s in steps of 0.1s -
2
I T ON (tg) - - 100-200-300-400 ms -
Pre-alarm - - 0.5 to 0.95 in steps of 0.05xIg -
Cold pick-Up:ON/OFF - - 60 ms to 10 s in steps of 20ms -
Mode: trip/Alarm/Both - - ü ü ü -
Pick-Up (IΔ) - - 0.3 to 30A in steps of 0.1 A -
Earth Leakage
Delay - - 100-200-300-400-500 ms -
Mode: Trip/Alarm/Both - - ü ü ü -
Pick-Up = Ir x… - - 0.2 to 0.8 in steps of 0.05 -
Under Current
Delay - - 1 to 255 s in steps of 1 s -
Pick- Up = In x… - - 10 to 97%in steps of 5% -
Current Unbalance
Delay - - 500 ms to 60s in steps of 0.5s -
Pick up (Vs) =Vn x … - - 0.7 to 0.95 in steps of 0.01 -
Under Voltage Delay - - 100 ms to 5s in steps of 100 ms -
Vs reset - - 1.01 to 1.04 xVs -
5-5
Parameter UW-MTX2.5 UW-MTX2.5G UW-MTX3.5 UW-MTX3.5EC UW-MTX3.5H Factory Settings

Over Voltage Pick-Up (Vs)= Vn x… - - 1.05 to 1.5 Vn in steps of 0.01 -
Delay - - 100ms to 5s in steps of 100ms -
Vs reset - - 0.95 to 0.99 Vs in steps of 0.01 -
Pick- Up (Vs) = Vn x… - - 5 to 20% in step of 1% -
Voltage Unbalance Delay - - 500ms to 60 s in steps of 0.5s -
Pick-Up(Vs)=Vn x… - - 0.15/0.2/0.25/0.3/0.4 -
Residual Voltage Delay - - 100ms to 5s in steps of 0.1s -
Pick-Up (Fn) - - 45-50 Hz in steps of 0.1Hz -
Under Frequency Delay - - 1-30 s in steps of 0.1s -
Reset Freq - - 1.01 to 1.05 Fn in steps of 0.01 -
Pick-Up (Fn) - - 50-55 Hz in steps of 0.1 Hz -
Over Frequency Delay - - 1-30 s in steps of 0.1s -
Reset Freq - - 0.95 to 0.99 Fn in step of 0.01 -
Pick- Up = Pn x… - - 0.05 to 0.4 in steps of 0.01 -
Rev Power
Delay - - 100ms-20s in steps of 0.1s -
Pick- Up = Pf x… - - 0.5 to 0.99 in steps of 0.01 -
Leading PF
Delay - - 1/2/3/4/5 s -
Pick - Up = Pf x… - - 0.5 to 0.99 in a steps of 0.01 -
Lagging PF
Delay - - 1/2/3/4/5 s -
Type - - Deliver/Receive -
MD Active
Pick-Up = En x… - - 0.4 to 1 in steps of 0.01 -
MD Reactive
Pick - Up= En x… - - 0.4 to 1 in steps of 0.01 -
MD Apparent
Pick-Up=En x… - - 0.4 to 1 in steps of 0.01 -
Phase Sequence Delay - - 100ms to 5s in steps of 100ms -
Bkr Failure Protection: Enable/Disable x x ü ü ü Disable

Delay - - 50 ms to 2 s in steps of 0.05 s -
Trip Records Last 5 Records ü ü ü ü ü -
Display OLED display -
Communication Module Modbus/Profi bus/Zig-bee Modules - - * ü * -
Query ü ü ü ü ü -
Supplimentary Module Relay,DIO,Analog,ZSI,EL,REF,TM,TCS - - * * * -

Time based set group ü ü ü ü ü -
Test kit connectivity ü ü ü ü ü -
AUX supply(24V DC) ü ü ü ü ü -
5-6
Protection Characteristics
2
Overload I T (for UW-MTX1.0)
10000
1000
100
10
10s
0.1
5-7
2
Overload I T (for UW-MTX1.0,1G,1Gi,1.5G,1.5Gi,2.5,2.5G,3.5,3.5EC,3.5H)
10000
1000
100
Trip Time (s)
30 s
10 24 s
18 s Tolerance
Trip Time: ±20%
12 s
6s
4s
1
2s
1s
0.5 s
0.1
1 1.2 2 3 4 5 6 7 8 9 10
Current Multiples (x Ir)
5-8
4
Overload I T for (UW-MTX2.5/2.5G/3.5/3.5EC/3.5H)
100000
10000
1000
100
10
0.1
0.01
1 2 3 4 5 6 7 8 9 10
5-9
Overload SI (for UW-MTX2.5/2.5G/3.5/3.5EC/3.5H)
10000
1000
100
10
0.1
1 2 3 4 5 6 7 8 9 10
5-10
Overload LI/VI(for UW-MTX2.5/2.5G/3.5/3.5EC/3.5H)
10000
1000
100
10
0.1
1 2 3 4 5 6 7 8 9 10
5-11
2
Short Circuit I T ON(for UW-MTX1G/1.5G/1Gi/1.5Gi/2.5/2.5G/3.5/3.5EC/3.5H)
10000
1000
0.6 12
100
10
Trip Time (s)
0.4
0.3
0.2
0.1
0.1
0.02
0.01
0.01 0.1 1 10 50
Current Multiples (x In)
5-12
2
Short Circuit I T OFF(for UW-MTX1.0,1G,1Gi,1.5G,1.5Gi,2.5,2.5G,3.5,3.5EC,3.5H)
10000
1000
0.6
100 0.6 12
10
Trip Time (s)
0.4
0.3
0.2
0.1 0.1
0.02
0.01
0.1 1 10 50
5-13
Instantaneous (for UW-MTX1.0,1G,1Gi,1.5G,1.5Gi,2.5,2.5G,3.5,3.5EC,3.5H)
100
10
1.5 15
Trip Time (s)
0.1
0.01
0.01 0.1 1 10
5-14
Earth Fault I2T ON (for UW-MTX1G/1Gi/1.5G/1.5Gi)
10000
1000
0.2
0.3
100
0.4
0.5
0.6
0.8 2.4
10
Trip Time (s)
0.4 s
0.1 0.1 s
0.01
0.8 2.4
0.01 0.1 1 10 50
5-15
2
Earth Fault I T OFF(UW-MTX1G/1Gi/1.5G/1.5Gi)
100
0.2 0.6
10
Trip Time (s)
1
1 0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.1
0.01
0.1 1 10 50
5-16
2
Earth Fault I T ON (for UW-MTX 2.5G/3.5/3.5EC/3.5H)
0.1
0.4 2.4
5-17
2
Earth Fault I T OFF(UW-MTX2.5G/3.5/3.5EC/3.5H)
100
0.2 0.6
10
Trip Time (s)
1 1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1 0.1
0.01
0.1 1 10 50
5-18
Section 6
Putting System Of
Breakers in Operation
6.1 Re-loading in panel
6.2 Checking ON-OFF operation
6.3 Testing
6.4 Setting P&C unit
6.5 Trip simulation of P&C unit
6.6 ACB’s in Connected Position
6.7 Securing
6.1 Re-loading in panel:
Pull-out the Withdrawal Rails(25) & ensure that
Ensure that Breaker rests correctly in

2 slots on either side of cradle rail (38).
If equipped with Rating Error Preventor (23), Cradle
will not accept breaker of different rating & breaking
capacity.
Keeping the OFF button (11a) pressed,open the Racking

Shutter (16).In case panel door is open, also gently depress
the Door Racking Interlock(26).
6-1
6.2. Checking ON-OFF Operation:
O DISCHARGED
CHARGED
O
I
DISCHARGED
DISCHARGED
Now, the Breaker is O and Spring is
6-2
6.3 Testing (Control circuit & Interlocks):
(if breaker is equipped with accessories)
6-3
6.4 Configuring P&C Unit
Configuring UW-MTX1.0/1G/1Gi/1.5G/1.5Gi
UW-MTX1.0/1G/1Gi/1.5G/1.5Gi
ZSI ZSI
E/F S/C
Protection To activate ZSI E/F and ZSI S/C , set the ZSI E/F and ZSI S/C
DIP Switch to ON position.
NOTE: UW-MTX1.0 has fixed delay of 10s for Overload protection.
6-4
6.4 Configuring UW-MTX2.5/2.5G/3.5/3.5EC
1. System Settings
Current Menu Settings Password

I1 : 0A Settings Config Mode
I2 : 0A View Records View Mode ****
I3 : 0A Metering
Press “SEL” key in the Select “Settings” by Select “Config” Mode” Enter the password “0000”
overlay SEL key (Factory set: default)
Password Config Mode MTX Unit System Settings

0 1 2 3 MTX Unit Protection Frequency : 50Hz
4 5 6 7 Configurator System Settings I - Frame : 1600A
8 9 Modbus Unit Settings In : 1600A
Select “MTX Unit” in Config Select “System Settings”

Mode
I-frame and In values shall be programmed as per following look-up table.
Breaker Breaker I-Frame In in A

Frame rating(A) in A
Size
1,2,3 400 800 400
630 630
800 800
1,2,3 1000 1600 1000

1250 1250
1600 1600
1 2000 2500 2000
2500 2500
2,3 2000 3200 2000

2500 2500
3200 3200
3 4000 6300 4000

5000 5000
6300 6300
Save Settings ?
É
Yes No
Note: To apply any parameter change in System settings in P&C unit , reset the power supply
once settings are saved.
6-5
2. Unit Settings
I1
I2
I3
Current
: 0A
: 0A
: 0A
Menu
Settings
View Records
Metering
Settings
Config Mode
View Mode
Password
**** É
Select “Settings” by Select “Config” Mode” Enter the password “0000”
Press “SEL” key SEL key (Factory set: default)
Password Config Mode MTX Unit

0 1 2 3 MTX Unit Protection
4 5 6 7 Configurater System Settings
8 9 Modbus Unit Settings
Select “MTX Unit” in Config Select “System Settings”
Mode
6-6
3. Protection
Current Menu Settings Password

I1 : 0A Settings Config Mode
I2 : 0A View Records View Mode ****
I3 : 0A Metering
Press “SEL” key in the Select “Settings” by Select “Config” Mode” Enter the password “0000”
overlay SEL key (Factory Set: default)
Password Config Mode MTX Unit Protection

0 1 2 3 MTX Unit Protection Set Group 1
4 5 6 7 Configurater System Settings Set Group 2
8 9 Modbus Unit Settings
Select “MTX Unit” in Config Select “Protection” Select desired set group
Mode as active.*
Set Group 1
I Protection
V Protection
Freq Protection
Protections under I- protection:
Overload :It’s a protection against over current. The characteristics provided are I2t, I4t
LI, SI, VI with Thermal memory. Thermal memory help to reduce the trip time of the
unit in case of recursions of overload.
Short Circuit :Excessive currents though the conductors can cause circuit damage ,fire ,explosion .
This protection prevents such conditions.
Directional SC :The protection is a short circuit protection with the ability to recognize the direction of the
phases current during the fault period. The current direction makes it possible to determine
whether the fault is on the supply or load side of the circuit-breaker. Particularly in ring
distribution systems, this makes it possible to identify and disconnect the distribution
feeder where the fault has occurred, whilst keeping the rest of the system running.
Instantaneous :This protection works as short circuit protection with no intentional time delay
which means release operates in 20milliseconds as soon as the fault current
exceeds the set pick-up.
Note: Refer UW-MTX Release manual for the programming of further protections in detail.
6-7
3. Protection....continued
Earth Fault :When fault current flows from phase to earth due to rupturing of insulation,
this can lead to arc flash events and electric shock. This causes more damage to
the distribution system. This feature provides protection against earth fault current.
Neutral Overload :This provides protection against neutral overload at 50%, 100% & 200% of rated
current. It follows overload characteristics.
Restricted EF :It works in the restricted zone of source side. It functions similar to normal earth
fault protection
Earth Leakage :Earth leakage current is harmful to human body. Sensing of fault current & communicating
occurrence of fault signal to the main release is being done by an earth leakage module.
Under current :Decrease in any phase current below threshold leads to under current.
Current Unbalance :It provides protection against any unbalance in phase currents .
Settings: Overload configuration:
Overload Overload Overload

Protection : Enable Protection : Enable Delay (tr) : 2s
2
O/L Char :IT O/L Char : I2T Pre-alarm : 0.80Ir
Pick-up (Ir) : 1In Pick-up (Ir) : 1In Thm-mem : On
Enable O/L protection Select O/L char. from the Select delay from drop down list
drop down list.
Similarly set all protection parameters .
Save Settings ? After programming the settings, press É key to escape from menu and
confirm the changes in Save Settings. After doing all the settings Save the
Yes No Set Group by pressing the escape key . “Save in Progress” message
confirms the Set Group has saved.
6-8
Protections under V- protection:
Under voltage :When the voltage in one of the phases reduces than threshold, this
protection gets activated.
Over voltage :When the voltage in one of the phases increases above threshold, this
protection gets activated.
Voltage unbalance :Voltage unbalance creates damage to the distribution system. This protection
checks voltage unbalance in all three phases.
Residual voltage :Gives protection against the residual voltage present in the system.
Protections under Freq- protection:
Under frequency
Over frequency
} applicable for both control frequencies 50Hz & 60Hz.
Protections under Power- protection:
Reverse power : When the direction of the total active power reverses to that of
the set direction, this protection gets activated. The direction of power depends on
that of the current flowing.
Leading PF : It checks whether the power factor is increasing beyond the set value when load is
capacitive.
Lagging PF : When the power factor for inductive load goes below the set value, this protection
gets activated. It’s important for any plant to maintain the power factor to unity.
Protections under other- protection:
MD active
MD reactive
MD apparent
} When max. demand of active, reactive & apparent power exceeds the set
value, then this protection gets activated.
Phase sequence :Mostly used for motor applications where phase reversal can be seen.
Breaker failure : In case if the breaker fails to open under fault condition (mechanism jam,
FSD malfunctions etc.) release issues one more trip command to FSD to operate
the breaker as per the set delay through this protection.
6-9
6.5 Trip Simulation of P & C Unit :
The Salient Features:
* Generation of 3 phase current & voltage test signal

(configurable Amplitude, frequency and Phase angles)
* Simulation Kit Active Mode (Powering of Release):
2 hours & stand by mode : 2 days
* Smart GUI with multi functional key operation
* Graphical display (OLED)
* Continuous battery monitoring feature
* CT Continuity test feature
* Memory card for data storage of test scripts
and records (extendable up to 32GB)
* Real Time Clock & Temperature sensing feature
* Dual Power ON - Battery or external supply
* Auto sensing of Release connectivity
Note: Refer UW-MTX Release manual for the programming of further

protections and Trip Simulation Kit for testing details.
6-10
6.6 U-POWER Omega ACBs in Connected Position:
5 6
b
a
2. Check tightness of Termination on U-POWER Omega and other link/busbars.
3. Complete other Commissioning activities.
4. Check LED indication on P&C unit:
UN-RS2GT
POWER
50% 60 70 80 90 100% ON
x Ir
PICK-UP (Ir) DELAY (Tr)(s) OVER
0.4 0.5 LOAD
1.0 0.5 30 1
Metering display: 0.6 24 2
0.7 18 3
0.85 0.75 12 4
0.8 x In
POWER ON
LED
6-11
6.7 Securing your Breaker:
U-POWER Omega offers several security features to prevent unauthorized access and inadvertent operation.
Padlocking
both buttons
Locking any
one button
Sealing
Either/Both buttons
6-12
Section 7
Maintenance & Operations

7.1 Maintenance schedule & Operations
7.2 Accessories and Spares
7.1 Maintenance Schedule & Operations:
CAUTION
Nature of
Schedule/Frequency Actions Reference
Maintenance
Routine Monthly Check LED indication on P&C unit 7.1a

Quarterly Self-diagnostic test of P&C unit 7.1b
Temperature check at termination 7.1c
Yearly Open & Re-close the breaker 7.1d
Rack-out & Rack-in the breaker 7.1e
Inspect Arc Chutes for erosion 7.1f
Inspect Contacts for erosion 7.1g
Trip simulation of P&C unit 6.5
1 Year or 500 operations (whichever
Greasing of Operating Mechanism 7.1h
is earlier)
Specific When P&C unit trips the breaker Identify the fault & Reset P&C unit 7.1i
When any Electrical accessory
Replace the specific accessory 7.1j
needs replacement
Inspect Arc Chutes for erosion & replace,
When breaker clears a major fault 7.1g
if required
Inspect contacts for erosion & replace 7.1g & 7.1k
Main Contacts, if required
In case of an abnormal external Inspect Jaw Contacts & replace, if required 7.1l
event, such as flashover in panel Inspect Cradle Terminals and replace, if
7.1m
required
On completion of Electrical life Replace all Arc Chutes 7.1f
Replace all Main Contacts 7.1k
7.1a Checking LED indication on P&C unit:
POWER ON
LED
7.1b Earth fault test of P&C unit(UW-MTX2.5/2.5G/3.5/3.5EC):
7-1
Door Racking Interlock defeat (26):
Door Racking interlock prevents opening of smart racking
shutter (16) and thus, racking in/out of the breaker when
panel door is open.
If it is necessary to rack-out the breaker with panel door open,
racking interlock must be defeated. For opening racking shutter
Up to 690V AC
800/1000V AC Tool required: Box type spanner for M6
Rear Side of
Arc Chute
Remove arc chute Lift the arc chute then disengage

fixing screw using box spanner. from rear side and remove.
Once Arc chutes are opened, contacts are visible and can be inspected for erosion.
Tool required : None
U-Power Omega ACB poes are equipped with an

indicator for contact condition.
The adjoining detailed sketch shows the rear edge of

the moving contact with breaker in ‘Closed’ condition.
As contact get eroded, the rear edge moves in the
direction indicated by an arrow in the shaded area.
Condition of contact is indicated by alignment of the

rear edge with one of 3 markings on the indicator.
This feature is only for indication purposes and contacts should be replaced
after cleaning major fault/on completion of electrical life indicated.
Isometric View of
moving contact
7.1h Greasing of Mechanism:
Greasing schedule Mechanism : 1 Year or 500 operations, whichever is Non-adherence to greasing schedule
earlier. Grease to be used in Mechanism - Parts 1 to 6: Red or using other-than-specified grease
Grease(MobilithSHC-100 of Mobill); Parts 10 & 11 (plastic parts) on right may lead to malfunction.
hand side of Mechanism: White Grease (MOLYKOTE 33 MEDIUM)
Greasing schedule Cradle : 1 Year or 50 operations, whichever is earlier
CAUTION Ensure that ACB is OFF and Spring is
Grease to be used on parts 1 to 9 of Cradle: Red Grease (MobilithSHC-100 Discharged, before commencing
of Mobill) greasing operation.
The following components can be greased, without dismantling any
accessory or component, using a brush. 1 : Racking Screw
2 : Racking Cam & Drop Pin joint
1 : Pole shaft bearing (all) 3 : Base Plate
2 : Bearings (both sides of mechanism) 4 : Rail Sliding surface on Side plate
3 : Cam Profile 5 : Racking Cam & Service Latch follower
4 : Top surface of links (2) 6 : Gear Teeth & Rack Slots
5 : Top surface of link 7 : Bottom & side Sliding Surfaces of Rails on Side Plate
6 : Rubbing surface of link 8 : Service Latch on Side Plates
9 : Guiding surface of cradle SIC Bridge
10
A
C
5
11 4
8
2
1
7
3
6
Apply grease to the specified components at Simplified diagram for identification of Simplified diagram for identification of
rubbing surfaces components to be greased. components to be greased.
The following components are not to be greased:

A : All releases & all connectors C : Earthing terminal F : All type of locks
B : Main contacts in pole & top terminal, breaker adaptors, jaw D. Secondary isolating contacts
clusters, breaker & cradle terminals E. Dynamic latch
7.1i Fault identification and resetting:

Tools required: Screw Driver (Tip width 6 mm max)
Fault identification:
1) When P&C unit trips the breaker, a mechanical indication is

provided through popping-out of the red pointer at the upper end 1
of the unit.
With Auto reset feature, the pointer will reset automatically.

Normal Tripped
2) To identify the type of fault, open the P&C unit cover and press
‘Query’ button. The LED corresponding to the fault seen by the
breaker will glow. This local fault indication is independent of
auxiliary supply or batteries and is available to USERS for repeat
usage* after the fault.
3) Select versions of UW-MTX 2.5 & 2.5G (Ref. page 5-2) provide separate
remote indication of fault type, when auxiliary supply is available..
4
Reclosing the breaker:
4) After taking the necessary corrective action. Press ‘Clear’ button

to reset the fault indication.
Tripped Normal
5) For breakers with ‘Manual resetting mode’, push-in the red

pointer and fix the release cover back.
Now, breaker can be reclosed as per procedure given on page 6-2.

* Availability of indication depends on time elapsed after the
Fault and duration for which ‘Query’ button is pressed.
7-4
Moving part of the pole can now
be removed
To take out fixed part of the pole, remove 1 screw from rear side
and 2 screws from top as shown.
7-7
7.2 Accessories & Spares
Sr. Component Cat No. Units per Units per

No. Cat No. ACB*
1 Electrical AC 110 V CL90360OOOO
Charging 50/60Hz 220 V CL90364OOOO
Device 240 V CL90359OOOO
(ECD) 415 V CL90361OOOO
DC 24/30 V CL90362OOOO 1 1
48/60 V CL90363OOOO
Electrical Charging
240V~, 220-250V __
110/125 V CL90360OOOO
---
200 V CL90364OOOO
250 V CL90359OOOO
400 V CL90361OOOO
2 Shunt Release AC 110 V CL90816OAOO
(SR) 50/60 Hz 220 V CL90816OBOO
Shunt Release
240V~, 220V.
240 V CL90816OBOO
415 V CL90816ODOO
DC 24 V CL90816O4OO
30 V CL90816O4OO 1 1
Shunt Release
48 V CL90816O5OO
240V~, 220V.
60 V CL90816O5OO
110 V CL90816OAOO
125/127 V CL90816O1OO
220 V CL90816OBOO
250 V CL90816OBOO
SRW AC 240 V CL90823OBOO
(Wide band 10-130%) 50 Hz 415 V CL90823ODOO
3 Undervoltage Release AC 110 V CL90818AOOO
(With/Without Delay -UVR) 50/60Hz 240 V CL90818BOOO
415 V CL90818DOOO
24/30 V CL908184OOO 1 1
UV Release
415V-, 415V~.
DC 48 V CL908185OOO
110 V CL90818AOOO
220 V CL90818BOOO
4 Closing Release AC 110 V CL90817AOOO
(CR) 50/60Hz 220 V CL90817BOOO
240 V CL90817BOOO
415 V CL90817DOOO
DC 24 V CL908174OOO 1 1
30 V CL908174OOO
48 V CL908175OOO
Closing Release
240V~, 220V.
60 V CL908175OOO
110 V CL90817AOOO
125/127 V CL908171OOO
220 V CL90817BOOO
250 V CL90817BOOO
7-8
No. Cat No. ACB#
5 Protection&Control Units UW-MTX1.0 CL91966OOOO
UW-MTX1.0G CL91971OOOO
UW-MTX1.0Gi CL90562OOOO
UW-MTX1.5G CL91965OOOO
UW-MTX1.5Gi CL90552OOOO
UW-MTX 2.5 CL90112OOOO
UW-MTX 2.5G CL90610OOOO 1 1
UW-MTX 3.5EC CL90700OOOO
UW-MTX 3.5H CL91975OOOO
Power Supply Module UN-PS CL90722OOOO 1 1
6 External Simulation kit Matrix CL90724OOOO 1 1
7 Terminal Adaptor for one side Frame-1
3 for 3 Pole
(Incoming or Outgoing) 400-2000A Horiz./Vert. CL60963OOOO
4 for 4 Pole
Drawout ACBs 2500A Vertical CL60964OOOO
Frame-2
400-3200A Horiz./Vert. CL60964OOOO 3 for 3 Pole
Vertical CL60965OOOO 1 4 for 4 Pole
4000A
Horizontal CL60316OOOO
Frame-3 Vertical
Vertical CL60128OOOO 6 for 3 Pole
400-4000A
Horizontal## CL60073OOOO 8 for 4 Pole
Vertical CL60067OOOO Horizontal
5000A ##
Horizontal CL60966OOOO 3 for 3 Pole
6300A Vertical CL60965OOOO 4 for 4 Pole
Fixed ACBs Frame-1
400-2000A N/N08/D10/S Horiz./Vert. CL60967OOOO 3 for 3 Pole
400-2000A H Horiz./Vert. CL60968OOOO 4 for 4 Pole
2500A S/H Vertical CL60976OOOO
Frame-2
400-2500A N/S Horiz./Vert. CL60122OOOO
1 3 for 3 Pole
3200-4000A N*/S Horiz./Vert. CL60977OOOO
4 for 4 Pole
400-4000A N08*/N10*/H Horiz./Vert. CL60977OOOO
Frame-3
400-4000A Horiz./Vert. CL90668OOOO 6 for 3 Pole
5000A Vertical CL60982OOOO 8 for 4 Pole
6300A Vertical CL90669OOOO
Auxiliary contacts
8 (4NO+4NC) CL90745OOOO 1 1
9 Rating Error Preventor CL90667OOOO 1 1
Fr-1-3P, Fr-1-4P, Fr-2-3P CL90010OOOO

10 Racking handle 1 1
Fr-2-4P, Fr-3-3P, Fr-3-4P CL90290OOOO
# Quantities for all 4-pole ACBs pertain to 100% N rating
## Horizontal for bus-coupler application of ACBs only
* Available upto 3200A
7-9
No. Cat No. ACB*
11 Safety Cover For Drawout

ACB CL90840OOOO 1 1
12 Door Racking Interlock CL90979OOOO 1 1
13 Door Interlock CL90978OOOO 1 1
14 Shroud for CL90974OOOO 1 1

ON/OFF Buttons
15 Operation Counter CL90983OOOO 1 1
16 Set of Lifting hooks CL60406OOOO 1 1
Secondary Isolating Contacts

17 (Connected & Test position) CL95825OOOO 1 block As
for Breaker & Cradle (10 each) required
Electrical
18 position CL95826OOOO 1 1
indication
19 Panel Door Fixed ACB CL90695OOOO 1 1

Ingress Seal Draw-out ACB CL90696OOOO
Safety Shutter Without Padlock 3-pole Frame 1 / 2 3

20 Frame 3 CL90016OOOO 1 6
Frame 1 / 2 4
4-pole Frame 3 CL90016OOOO 1 8
Safety Shutter Padlock
21
3/4 pole Frame 1 CL90997OOOO 1 6 or 8
Frame 3 12 or 16
Safety Shutter Padlock

22 3/4 pole Frame 2 CL90056OOOO 1 6 or 8
* Quantities for all 4-pole ACBs pertain to 100% N rating
7-10
Sr. No. Component CAT No. Units per CAT No. Units per ACB*
23 Mechanical Interlock 2 Incomers (2m) CL90810OOOO
(2 metre, 3 metre and 5 metre) 3 Incomers (2m) CL90811OOOO
1 set 1 set per scheme
2 Incomers & 1 Standby (2m) CL90812OOOO
2 Incomers & 1 Buscoupler (2m) CL90813OOOO
2 Incomers (3m) CL90659OOOO
24 Arc Chute Frame 1 N/S/H CL91153OOOO
Frame 1 N08 CL90591OOOO 3 for 3 pole
Frame 2 N/S/H CL92153OOOO 4 for 4 pole
1
Frame 2 N08/N10 CL90534OOOO
Frame 3 N/S/H/V CL91153OOOO 6 for 3 pole
Frame 3 N08 CL90591OOOO 8 for 4 pole
25 Main Contacts Assembly Fr. 1 : 400-1600A N Version CL91181OOOO
Fr. 1 : 2000A N Version CL90192OOOO
Fr. 1 : 400-2000A N08 Version CL90596OOOO
Fr. 1 : 400-1600A S Version CL91182OOOO
Fr. 1 : 2000A S Version CL90296OOOO
3 for 3 pole
Fr. 1 : 400-2500A H Version CL91183OOOO
4 for 4 pole
Fr. 2 : 400-2500A N/S Version CL90331OOOO
1
Fr. 2 : 3200A N Version CL90642OOOO
Fr. 2 : 400-3200A N08/N10 Version CL90539OOOO
Fr. 2 : 4000A S/H Version CL90643OOOO
6 for 3 pole
Fr. 3 : 400-6300A V Version CL93182OOOO
8 for 4 pole
Fr. 3 : 400-4000A N08 Version CL90639OOOO
26 Jaw Contacts Fr. 1 : 400-1600A N Version Per Pole - 4
Fr. 1 : 2000A N Version Per Pole - 6
Fr. 1 : 400-1600A S Version Per Pole - 6
Fr. 1 : 2000A N08/S Version Per Pole - 8
Fr. 1 : 2500A S Version Per Pole - 12
Fr. 1 : 400-2500A H Version Per Pole - 12
Fr. 2 : 400-2500A N/S Version CL91184OOOO 12 Per Pole - 12
Fr. 2 : 3200A N/S Version Per Pole - 16
Fr. 2 : 400-3200A N08/N10/H Version Per Pole - 16
Fr. 2 : 4000A S/H Version Per Pole - 20
Fr. 3 : 400-4000A N08/H/V Version Per Pole - 12
Fr. 3 : 5000A H/V Version Per Pole - 12
Fr. 3 : 6300A H/V Version Per Pole - 20
27 Locking Arrangement for OFF Button for Castell Lock CL90814OOOO
for Ronis Lock CL90815OOOO
1 1
for Kirk Lock CL90863OOOO
for Profalux Lock CL90864OOOO
28 Locking Arrangement for Disconnected for Castell Lock CL90982OOOO
Position for Ronis Lock CL90865OOOO
1 1 or 2 as required
for Kirk Lock CL90866OOOO
7-11
Sr. No. Component CAT No. Units per CAT No. Units per ACB*
29 Locking Arrangement for all Position for Castell Lock CL90981OOOO
for Ronis Lock CL90927OOOO 1 or 2 as
1
for Kirk Lock CL90868OOOO required
30 C.T. Wire Harness for Matrix Frame 1-3P CL00687OOOO
Frame 1-4P CL00688OOOO
Frame 2-4P CL00690OOOO 1 1
Frame 3-4P, 50% N CL00693OOOO
31 Current Transformer 400/630/800A CL00700OOOO
(Internal) Frame 1 1000/1250/1600A CL00701OOOO
2000/2500A CL00702OOOO
3 for 3 pole
400/630/800A CL00725OOOO
4 for 4 pole
1000/1250/1600A CL00703OOOO
Frame 2
2000A/2500A/
CL00704OOOO 1
3200/4000A
400/630/800A CL00726OOOO
1000/1250/1600A CL00727OOOO
6 for 3 pole
Frame 3 2000A/2500A/
CL00705OOOO 8 for 4 pole
3200A/4000A
5000A/6300A CL00706OOOO
32 Current Transformer for 400/630/800A CL00717OOOO
Frame 1,2,3
External Neutral 1000/1250/1600A CL00718OOOO
Frame 1 2000/2500A CL00719OOOO
1 1
2000A/2500A/
Frame 2,3 CL00720OOOO
3200A/4000A
Frame 3 5000A/6300A CL00721OOOO
33 Trip Indication for Undervoltage release CL90947OOOO 1 1
Shunt release CL90951OOOO 1 1
Common fault indication CL90949OOOO 1 1
Ready-to-Close indication CL90953OOOO 1 1
7-12
Section 8
Useful Hints
Useful Hints
g out to reset position
Smart Racking Shutter is open Close the Smart Racking Shutter (Insert
Racking Handle once & pull back)
“OFF” button is locke
close
the breaker
Smart Racking Shutter does not Breaker is in-between Rack-in or out the
re-close automatically after Connected/Test/Disconnected breaker to any of the
racking handle is pulled out position. Position Indicator distinct positions
is not aligned with any of
the positions
ACB cannot be pushed into eaker

Disconnected position donot match
Smart Racking Shutter does not open “OFF” button not k
Door open/missing: hence Clear/provide door;

Door Racking Interlock(26) is else press Door Racking Interlock
active lever (on extreme lower lef
8-1
Useful Hints

Direct Aluminium termination
Frame-1 : 400 - 1600A N/N08/D10/S/H & 2000A N/N08/D10/S/H
Popular Aluminium Termination
Frame Rating Aluminium cross

Flat Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A) section as per
IS/IEC (in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm 6 mm 10 mm 12 mm
75 - 2 runs 75 - 2 runs
800 800 75 - 2 runs - - - - - -
50 - 3 runs 50 - 3 runs
1000 1000 60 - 3 runs - - 60 - 3 runs 50 - 2 runs - 60 - 3 runs 50 - 2 runs -

1
1250 1512 - - 63 - 2 runs 63 - 4 runs - 63 - 2 runs 63 - 4 runs - 63 - 2 runs
1600 1600 - 60 - 3 runs 75 - 2 runs - 60 - 3 runs 75 - 2 runs - 60 - 3 runs 75 - 2 runs
2000 3000 - - 75 - 4 runs - - 75 - 4 runs -
Note: Above table is based on extensive study of popular bus-bar sizes used to terminate Air Circuit Breakers. However other
bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-bar cross section recommended by IS & IEC.
De-rating of switchgear depends upon various factors such as cross section area, orientation and material of bus bar,
healthiness of bus-bar joints, panel construction, and ventilation, etc.
Frame-2 : 400 - 3200A N/N08/N10/S/H & 4000A S/H

Aluminium cross
Frame Rating
section as per Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A)
IS/IEC (in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm
2500 4000 - 100 - 4 runs - - 100 - 4 runs -
2 3200 6000* - - - - 150 - 4 runs -
#
4000 7200* - - 100 - 6 runs - - 150 - 4 runs
# For Fr-2 4000A, for Aluminum termination, first link COPPER of 300mm length (minimum) to be used.
8-2
Useful Hints
Frame-3 : 400 - 4000A N08/H/V & 5000-6300A H/V

Aluminium cross
Frame Rating
section as per Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A)
IS/IEC (in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm
4000 7200* - 150 - 5 runs 150 - 4 runs - 125 - 6 runs 125 - 5 runs
3 5000 8000* Copper termination recommended
6300 10000* Copper termination recommended
*Not as per standard but generally followed

Direct Copper termination or

Aluminium terminations with Copper jumpers
Frame-1 : 400 - 1600A N/N08/D10/S/H & 2000A N/N08/D10/S/H
Popular Copper Termination
Copper cross
Frame Rating
section as per IEC Flat Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A)
(in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm 6 mm 10 mm 12 mm
50 -1 run 50 -1 run
800 500 - 60 - 1 run - - - - -
60 - 1 run 60 - 1 run
1000 600 - 60 - 1 run - - 60 - 1 run - - 60 - 1 run -

1
1250 800 75 - 2 runs - - 75 - 2 runs - - 75 - 2 runs - -
1600 1000 60 - 3 runs - - 60 - 3 runs - - 60 - 3 runs - -
2000 1500 - - 75 - 2 runs - - 75 - 2 runs -
bus- bar sizes (in terms of thickness & width) can also be used to achieve bus-bar cross section recommended by IS & IEC.
8-3
Useful Hints

Frame-2 : 400 - 3200A N/N08/N10/S/H & 4000A S/H

Copper cross
Frame Rating
section as per IEC Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A)
(in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm
2500 2000 - 100 - 2 runs - - 100 - 2 runs -
3200 3200* - 80 - 4 runs - - 80 - 4 runs -

2
4000 - 100 - 4 runs - - 100 - 4 runs -

4000* 150 - 3 runs
Note: Above table is based on extensive study of popular bus-bar sizes used to terminate Air Circuit Breakers.
However other bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-
Bar cross section recommended by IS & IEC. De-rating of switchgear depends upon various factors
Such as cross section area, orientation and material of bus bar, healthiness of bus-bar joints,
panel construction, and ventilation, etc.
Frame-3 : 400 - 4000A N08/H/V & 5000-6300A H/V

Copper cross section
Frame Rating
as per IEC Horizontal (with Terminal adaptor) Vertical (with Terminal adaptor)
Size (A)
(in sq. mm)
6 mm 10 mm 12 mm 6 mm 10 mm 12 mm
4000 4000* - 100 - 4 runs - - 100 - 4 runs -
3 5000 6000* Vertical termination recommended - 100 - 6 runs 125 - 4 runs
6300 7200* Vertical termination recommended - - 150 - 4 runs
*Not as per standard but generally followed
Note: Above table is based on extensive study of popular bus-bar sizes used to terminate Air Circuit Breakers.
However other bus-bar sizes (in terms of thickness & width) can also be used to achieve bus-bar
Cross section recommended by IS & IEC. De-rating of switchgear depends upon various factors
Such as cross section area, orientation and material of bus bar, healthiness of bus-bar joints,
panel construction, and ventilation, etc.
8-4
Useful Hints

Temperature Derating of OMEGA ACBs
Current carrying capacity at different temperatures U-POWER Omega Air Circuit Breaker
O
Can operate at higher temperatures than the reference Temperature of 40 C as prescribed
In IS & IEC standards, under certain installation conditions. However in some cases current-carrying
Capacity needs to be reduced in order to follow temperature Rise limits and safe working conditions.
The table below shows the current carrying capacity Of U-POWER Omega ACB's, where T = temperatures
measured around the rear connections of the Air Circuit Breaker.
Current carrying capacity with copper bus-bars with orientation: Top - Vertical & Bottom - Vertical with adaptors
Current carrying capacity at different temperature (T)

Frame size & current rating Versions
O O O O O
40 C 50 C 55 C 60 C 70 C
N 800 800 800 800 800
UW1-08 N08/D10/S 800 800 800 800 800
H 800 800 800 800 800
N 1000 1000 1000 1000 1000
UW1-10 N08/D10/S 1000 1000 1000 1000 1000
H 1000 1000 1000 1000 1000
N 1250 1250 1250 1250 1250
UW1-12 N08/D10/S 1250 1250 1250 1250 1250
H 1250 1250 1250 1250 1250
N 1600 1600 1530 1450 1360
UW1-16 N08/D10/S 1600 1600 1600 1550 1460
N08/H 1600 1600 1600 1600 1600
N 2000 2000 2000 2000 1800
UW1-20 N08/D10/S 2000 2000 2000 2000 1890
H 2000 2000 2000 2000 2000
N 2500 2500 2500 2500 2250
UW2-25 S 2500 2500 2500 2500 2500
N08/N10/H 2500 2500 2500 2500 2500
UW2-32 N/N08/N10/S/H 3200 3200 3200 3200 3050
UW2-40 S/H 4000 4000 3800 3600 3300
UW3-40 N08/H 4000 4000 4000 4000 3850
UW3-50 H 5000 5000 5000 5000 4770
UW3-63 V 6300 6130 5840 5540 5230
Please refer to Pages 113-115 to get the corresponding bus-bar cross section area required with different current rating of Air Circuit Breaker.
Note: The values indicated in the above tables are for general guideline for product selection. These values have been extrapolated from test
data and theoretical calculations. They cannot replace practical industrial application or a temperature rise test. However de-rating of
switchgear depends on others factors such as cross section area, orientation and material of bus-bar, healthiness of bus-bar joints, panel
construction, and ventilation, etc.
8-5
Useful Hints
Watt-loss Data of OMEGA ACBs

Watt loss value
Watt loss plays an important role in the electrical performance of Air Circuit Breaker. Factors like
Overall dimension, rated current carrying capacity of Bus-bar and watt loss of apparatus attach
To the Air Circuit Breaker also plays an important role in calculation of watt loss data. Total watt loss
Value is measured at rated current (In) of a 3 pole Air Circuit Breaker at 50/60 Hz. ( W = 3 x In^ 2 x R) ,
where R is the resistance measured across the upper & lower terminals of ACB at cold state.
Frame Size & Current For draw-out ACB ( Watt)

Rating N S H V
UW1-08 100 50 35
UW1-10 160 65 50
UW1-12 210 100 65
UW1-16 325 160 100
UW1-20 440 390 220
UW2-25 560 560 465
UW2-32 600 600 600
UW2-40 770 770
UW3-40 500 500
UW3-50 750 750
UW3-63 1000 1000
8-6
Bar code
Product improvement is a continuous process at L&T. Electrical Standard Products

For the latest information please contact us. Electrical & Electronics Division
Powai Campus,
Mumbai - 400 072, India
Tel: 91 - 22 - 67050505 ,
Fax: 91 - 22 - 67051125
Switchgear(ACB) / SP50374 / 0114

Omega Acb User Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Omega Acb User Manual

Uploaded by

Copyright:

Available Formats

USERS’ Manual

Copyright © 03/2019 Larsen & Toubro. All Rights Reserved.

Packing - Cradle fixing bracket

Do not stack more than 4 breakers one above the other.

2a - Type designation for Electrical

Label on side of Breaker/Cradle:

30 30 - Bar coded Information about the Product

an electrical closing command.

Rack-out the breaker to Disconnected position.

Pull the breaker out using pull-out handles (27).

In Maintenance position, Breaker can be

Please refer 1.3 Handling.

* With Special Cover

Rated Service 800V ~ 50/60 Hz 100% Icu

Rated Short 1 sec kA 50 36 50 50 50

Rated S.C 800V ~ 50/60 Hz kA 105 _ 105 105

Fixed Width - 4P 100% mm W 447 581 847

Drawout Width - 4P 100% mm W 447 581 847

# With Maintenance Electrical Life = Mechanical Life

Fixed Circuit Breaker

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

These 2 supports are must

All Dimensions in mm Mounting holes suitable for

400-2000A N, N08, D10 & S 326

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

(100) (250) (47.5)

These 2 supports are must

Mounting holes suitable for

400-2000A N, N08 & S 326

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

(100) (250) (47.5)

These 2 supports are must

Mounting holes suitable for

400-2500A N/S 326

* Available till 3200A B

Drawout Circuit Breaker

VERSION DIM. C (min.) DIM. C* (min.)

(49.5) (100) (250) (47.5)

All Dimensions in mm Mounting holes suitable for

* Available till 4000A 334

Drawout Circuit Breaker

Mounting holes suitable for

* Available till 4000A 334

Drawout Circuit Breaker

Mounting holes suitable for

Width : 65 mm Width : 65 mm Width : 100 mm Width : 100 mm Width : 65 mm Width : 75 mm

CL60967OOOO CL60968OOOO CL60976OOOO CL60122OOOO CL60977OOOO CL60968OOOO (1EA) CL60982OOOO (1EA)

* Upto 3200A # Upto 4000A

Horizontal Termination BREAKER ADAPTOR

M12 / Equivalent BS bolts to be used for link termination

15 100 100 100 73.5

Holes (on both sides) for Earthing 447

M10 bolts to be used for link termination

M12 / Equivalent BS bolts to be used for link termination

100 100 100

100 100 100

400-1600A N/S 24 24 81.2 C

M10 bolts to be used for link termination

Horizontal Termination VERSION ADAPTOR

M12 / Equivalent BS bolts to be used for links termination

400-2500A N/S CL60122OOOO