Operating Instructions for CP30 Batching Plant

CP30 MCI 300
Operating Instruction for

CP30 Batching Plant
Important Note :
The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
Table of Contents
CP 30 MCI 300
Total Pages
01. Safety Instruction 03
02. Technical Data 03
03. Operating Instruction Computerized SCADA Software 72
04. Operating Instruction for K3NV Weighing Meter 15
05. Cable List 06
06. Spare Parts List 11
07. Recommended Spare Parts List 01
08. PLC Input / Output List 06
09. Control Panel General Arrangement 03
10. Control Panel Circuit Diagram 20
11. Junction Box & Connector Detail 07
12. 3 Phase Motor Fault Finding Procedure 03
13. Silo Level Meter 22
14. Moisture Meter 09
15. Phase Failure Relay 03

CP30 MCI 300
ATTENTION!
All Electrical works and connections to be done by an Electrical Expert. Any work on the plant
may be performed only when the plant is switched off.
In case of the Plant is completely switched off during Maintenance and repair works, it must be
Safeguarded against unexpected Switching – On.
- Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key.
In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and
Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure
that the problem is sorted out and then start the plant.
Use Voltage Insulated tools only, when working in electrical areas.
ELECTRICAL INSTALLATION
The cross section of the Incomer conducting cable for the power is on customer scope and
should be of 4*25 Sq mm Cu or 4*35 Sq mm Al.
Since earth plays very important role for accuracy of the plant, we request the customer to
provide proper earth to the structure and control panel of the plant.
D.G REQUIREMENT
The minimum capacity of the D.G provided by the customer should be 75 KVA and should
have 150% overload capacity.
POWER FAILURE
In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct
on Line mode and that is why direct starting of mixer is provided and not for frequent
operation. Schwing Stetter does not take any responsibility at any circumstances if the above
facility is misused.
WELDING IN PLANT
If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel
Power and Isolate the load cell from the weigher by tightening the transportation lock.
CP30 MCI 300
PROTECTIVE AND SAFETY DEVICES
All Protective and safety devices are to be kept operative and must be repaired / replaced
immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries
or even loss of lives.
No claim can be made in the event of Bypassing of any Protective / Safety Devices in the
control system. Schwing Stetter does not take any responsibility to such kind of activities
made.
We recommend to keep minimum spare parts available with you all times. Refer the
Recommended Spare Part List available in the manual.
All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case
Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.
REPLACEMENT OF ELCTRICAL ITEMS
The electrical life time of the Power and Control Contactors are 0.5 million operations at a
Constant Ambient temperature of 40° C. De-rating is applicable when operating at higher
temperature.
Any how considering the dusty atmosphere and to get best result we recommend to replace the
Contactors every 1, 05,000 M 3 or 4800 Working Hours whichever is earlier and do not
replace the Contacts.
ADDITIONAL MATERIAL CONSUMPTION
Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking
Cement instead of Fly ash / additional consumption of materials if batching done in manual
mode and no claim can be made. Material consumption in manual mode to be recorded by the
customer only.
CP30 MCI 300
INSTRUCTIONS FOR LOAD CELL
Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages
into the measuring circuit. Therefore Screened Low-Capacitance cables are used for
connecting the load cell with the control system.
Please ground the shield of the Screened cable at either side in order to minimize the
interferences such as EMI /RFI .
Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce
eddy current.
Please Do not lay load cell interfacing cables in parallel to or along with the heavy current
carrying cables.
Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the
weigher.
Please see that there is no sharp bend in the cable coming from the load cell.
CP30-MCI 300
Technical Data
CP30 MCI 300
Technical Data
Electric supply data
Supply Voltage:……………………………………………… 3 Phase 415 Volts

Permissible voltage fluctuation:……………………………… + / - 10 %
Frequency:……………………………………………………. 50 Hz
Connected Load:……………………………………………... 66 kVA
Operating Temperature:……………………………………… 5 – 40 deg C
Incomer cable requirement:( Customer Scope )………...……. 4*25 Sq mm Cu / 4*35 Sq mm Al
D.G.Requirement:…………………………………………… 75kVA
Weigher data
Aggregate……………………………………………………. 1250 Kg
Cement & Water…………………………………………….. 400 Kg
Admixture……………………………………………………. 6000 grms / 6 Kg
Aggregates …………………………………………………… 4 Components
Cement……………………………………………………….. 2 + 1 Max
Water…………………………………………………………. 1
Admixture……………………………………………………. 1 Component
Cement Max. Weighment…………………………………….. 250 Kg / batch
Water Max. Weighment………………………………………. 150 Kg / batch
CP30 MCI 300
Technical Data
Motor Details
Compressor Motor:……………………………………………… 1.5 kW / 2 HP

Sand Vibrator Motor..:…………………………………………....0.18kW /0.24 HP
Screw Conveyor Motor-1:………………………………………..7.5 kW /10HP
Screw Conveyor Motor-2 :(Optional)……………………………7.5 kW / 10HP
Fly Ash Screw Conveyor: (Optional)……………………………7.5 kW / 10HP
Mixer Motor:……………………………………………………..22kW / 30 HP
Skip Motor:…Slow Speed………………………………………..2* 1.3 kW
Skip Motor:…High Speed………………………………………..2* 4 kW
Admixture Dosing Motor:………………………………………...0.75kW / 1 HP
Admixture Discharge Motor : (Optional )……………………….0.75 kW / 1HP
Water Pump : ( Customer Scope )………………………………...3.7 kW / 5 HP
Scraper Motor:……………………………………………………7.5 kW / 10HP
Scraper Swing Motor:…………………………………………….0.37 kW / 0.5 HP
Note:
All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing
All Contactor Coil Voltage - 220V AC 50Hz
All Relay Coil Voltage - 24V DC
All Solenoid Coil Voltage - 24V DC
All Indication Lamp Voltage - 24V DC
Skip Motor Brake Rectifier Input Voltage - 230V AC
All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for
Constant Ambient temperature of 45° C. De-rating is applicable when operating at higher
temperature.
CP30 MCI 300
Technical Data
Panel Wiring Cable Color Code Details:
Red : 230 V AC
Black : Neutral
Blue : PLC Input side
Grey : PLC Output side
Orange : + 24 V DC
Violet : 0 V DC
White : Thermister Connecting cable
Brown : Before Incomer ie Power will be available even if incomer is in OFF
Load Cell Details:
Input Resistance : 350 Ohms ± 2 Ω

Output Resistance : 350 Ohms ± 2 Ω
Excitation Voltage : 10 V DC
Non-Linearity : < ± 0.025 %
Full Scale Output : 2 mV /V
Load Cell Wiring Details:
Red : Excitation (+ 10VDC)

Black : Excitation (0 V DC)
White : - Signal
Green : + Signal
Brake Rectifier Details:
Input Voltage : 230 V AC Between terminal No. 2 and 3.

Brake Coil : 12.7 V DC Between terminal No.1 and 3.
: 90 VDC Between terminal No.3 and 5
: 77 VDC Between terminal No.1 and 5
Rectifier Resistance : 0.5KΩ between terminal No.1 and 5
Reverse Direction : OPEN Circuit
Rectifier Resistance : OPEN between terminal No.2 and 5
Reverse Direction : OPEN Circuit
CP30 MCI 300
Operating Instruction
Computerized SCADA Software
Important Note :
Operating Instructions Content
CP30 MCI 300
Description Page No
01. General 01
02. Mode Of Operation 01
03. How to SWITCH on the plant? 03
04. What is MIMIC screen? 04
05. What to do if mouse fails? 04
06. What are the steps to follow for Auto Batch operation? 05
07. What to do if Truck is not in position or Truck

Not present while on starting Auto batching? 05
08. How to Create/Edit/Delete an Order Data Record? 06
09. How to Create/Edit/Delete a Recipe Data Record? 09
10. How to Create/Edit/Delete a Customer Data Record? 12
11. How to Create/Edit/Delete a Jobsite Data Record? 13
12. How to Create/Edit/Delete a Truck Data Record? 14
13. How to set / change Plant parameter through Settings screen? 15
14. How to Tare / zero set the Weighers? 17
15. How to select an order for auto batching in program screen? 18
16. How to view the History of currently occurred Alarms? 20
17. How to view the Detail list of ALARMS? 21

CP30 MCI 300
Description Page No
18. How to operate the plant in Manual Mode

Using Computer SCADA? 25
19. Parameter settings for MCI-300, CP30 Batching plant 26
20. Calibration Details for CP30 Plant 26
21. How to view / Generate statistical report using SSI-Report? 27
22. What are all the main and submenus available in SSI-REPORT? 28
23. How to Update Stock in computer? 29
24. How to View Stock in computer?

How to Update current Stock? 31
25. What are all the options available

for user to take Offline printouts? 33
26. How to take Offline-Delivery Note /

Autographic Report Printout? 34
27. How to take printout of Delivery Note and Other Reports? 35
28. How to Export to word and e-mail

the Delivery Note and Other Reports? 36
29. How to View or take Offline-

Consumption Report –Docket Wise Printout? 37
30. How to View or take Offline-Consumption Report

–Mix Wise Printout? 38

–Customer Wise Printout? 39

–Job Site Wise Printout? 40
33. How to View or take Offline-Consumption Report Truck

–Normal Printout? 41
CP30 MCI 300
Description Page No
34. How to View or take Offline-Consumption Report Truck–

Driver Wise Printout? 42
35. How to View or take Offline-Consumption Report Truck-

Truck No Wise Printout? 43

–Consumption Details Printout? 44

–Material Consumption in Kg – Customer Wise Printout? 45

–Material Consumption in Kg – Mix Wise Printout? 46
39. How to View or take Offline-Production Details Printout? 47
40. How to View or take Offline-Batch Report Printout? 48
41. How to View or take Offline-Master Report Printout? 49
42a. How to View or take printout in offline Master Report

–Customer Master Data –All Records? 50
42b. How to View or take printout in offline Master Report

–Customer Master Data –Code/Name wise? 51

–Jobsite Master Data –All Records? 52

–Jobsite Master Data –Code/Name wise? 53

–Truck Master Data –All Records? 54

–Truck Master Data –Code/Number wise? 55
CP30 MCI 300
Description Page No

–Recipe Master Data –All Records? 56

–Recipe Master Data –Code/Name wise? 57
46. How to View or take Offline-Stock Details Printout? 58
47. How to View or take Offline-Receipt Details Printout? 59
48. How to Give Name to Individual component in

Autographic Report Printout? Or How to Give
Name to Individual Bins in Mimic Screen? 60
49. How to take Docket Re-Print? 62
50. How to Backup / Restore Database? 63
51. How to select printer? 64
52. How to Enter / Change Plant Number? 65
53. What is per batching printing? 67
54. How to Enable / select Per Batch Printing option? 67
55. What is the Computer Specification required? 68
56. How to Install SCADA Software in User Computer? 68

Operating Instructions MCI 300
1. General
The new control system MCI 300 supports five weighing systems, which are
Aggregate weighing system - 6 Components
Cement weighing system - 3 Components for cement

- 1 Component for filler
Water weighing system - 1 Component
Admixture weighing system - 2 Components
2. Mode of Operations:
Manual Mode
The plant can run in Manual mode by turning the Key Actuator switch 1S1 to Manual position on
control desk.
Press / Select the push buttons as required by the operation with the help of identification plates
under the buttons on control desk.
Page 1
Auto Mode
The plant can run in Auto mode by turning the Key Actuator switch 1S1 to Auto position on control
desk. The Auto mode indication 1H1 will get ON if user selected Auto mode on control desk.
Press the START button from the Program Screen after transferring recipe to PLC via SCADA display
and monitor batching function that is fully automatic.
If in between any problem occurs or want to pause Auto mode temporarily, just turn ON the Auto Stop
key actuator 1S2 and after correcting the problem and if you want to continue the auto operation from
were it paused, turn OFF the Auto Stop key actuator 1S2 to its original position in control desk.
At any point, If Auto/Manual Key actuator 1S1 was turn to Manual mode, the Auto operation get
cancelled and require a new START from Program Screen in Computer.
Before starting the auto mode operation it is the responsibility of user to ensure that all weigher are
empty and respective displays on control desk shows zero value.
Fault indication-1H2 will blink on any alarm occurrence and same as to be acknowledged by user by
pressing 1S2 Push button on control desk or Accept button (F11) in Scada.
Tolerance indication-1S0 will blink on any tolerance occurrence and same as to be acknowledged by
user by pressing 1S0 Push button on control desk or Accept button (F11) in Scada.
The Fault / Tolerance can also be reset through Computer by pressing the ACCEPT button (F11) in
Mimic screen.
Page 2
3. How to SWITCH ON the plant?
Switch on the 3 Phase power supply, 415 VAC to panel by turning on the 630A MCCB 0Q1 in panel
front door.
Simultaneously switch on the Computer and check the connectivity between PLC and Protool are
established. The connectivity between PLC and Protool normally will take 30 seconds time after
system booting. After successful connection the computer monitor will display the MIMIC SCREEN as
below:
Page 3
4. What is MIMIC screen?
The Mimic screen (Pictorial representation of the Batching plant) will display the plant view in
computer screen.
The Mimic screen as got the following icon buttons were user can click through mouse or press
function key through keyboard to select particular function.
Order Master
Recipe Master
Customer Master
Truck Master
Site Master
Settings
Program
Manual Mode
Alarm
Mixer Gate lock
Accept
Exit
Alarm Help
PASSWORD
Report Display
5. What to do if Mouse Fails?
The functions keys from F1 to F12 of the computer keyboard can be used to select/jump into a particular
screen. The functions keys of keyboard can be used as shortcut keys on failure of mouse. The details of
shortcut keys are given below.
F1 - Order Master Screen

F2 - Recipe Master Screen
F3 - Customer Master Screen
F4 - Truck Master Screen
F5 - Site Master Screen
F6 - Settings Screen
F7 - Program Screen
F8 - Manual Mode Screen
F9 - Alarm History Screen
F10 - Mixer Gate Lock Button
F11 - Alarm/Tolerance Accept Button
F12 - Exit
Shift/F1 - Alarm Help Screen
Page 4
6. What are the steps to follow for Auto Batch operation?
STEP 1: Switch on the Control panel supply

STEP 2: Switch on the computer and check for its communication
STEP 3: Switch on the printer with A3 continuous paper
STEP 4: Create Recipe/Customer/Truck/Site Masters if any thing new
STEP 5: Create Order Master if any thing new
STEP 6: Check whether all weighers are empty
STEP 7: Check for Alarms, if so rectify it and accept it
STEP 8: Select Auto/Manual switch to AUTO position
STEP 9: Open Program screen and select the order code which system should batch
STEP10: If required change Mixer size/Current correction/Moisture correction in Program Screen
STEP11: Press Accept button through Mouse or Press F4 in keyboard in program screen.
STEP12: Press Start button through Mouse or Press F5 in Keyboard in program screen for Auto batch.
STEP13: Press Accept button through mouse or Press F11 in keyboard if any Alarm/Tolerance occurs.
STEP14: Check for Autographic printout after last discharge of material in Mixer.
STEP15: Auto batch operation ends with Hooter sound.
7. What to do if Truck is not in position or Truck not present while on starting Auto batching?
Just click Unlocked button or press F10 in keyboard once to Lock the Mixer gate temporarily. After correcting
the truck position or after placing the Truck just click Lock button or press F10 in keyboard once to Unlock the
Mixer gate permanently for concrete discharge.
Page 5
8. How to Create/Edit/Delete an Order Data Record?

Click Order Master button by mouse or Press F1 function key through keyboard for changing
or editing Order Master data. On pressing Order Master button the below display screen will
appear on monitor.
Order Record Name:

To create new order, enter Order record name in alphanumeric code, which is of 25 characters.
To edit existing order, select the required order from data record name and save after making
required modification. You can also delete the date using same method.
No:
The program automatically supplies the order record number. It is used as main key for the database.
Job No:
Enter the Job number, which is of a 4-digits alphanumerical code. ****
Order Number:
Enter the Order number, which is of a 4-digits alphanumerical code. *****
AccNO:
Page 6
Enter the Account number, which is of a 4-digits alphanumerical code. ****
Recipe Code:
The Recipe Code can be selected by the use of the combo box, which is on the right side of screen.
Customer Code:
The Customer Code can be selected by the use of the combo box, which is on the right side of
screen.
Site Code:
The Site Code can be selected by the use of the combo box, which is on the right side of screen.
Truck Number:
The Truck Number can be selected by the use of the combo box, which is on the right side of screen.
Order Qty:
Total order for the day placed by the selected customer.
Enter the Order Quantity value in Cubic Meter, which is of a 4-digits numerical code.
Production Qty:
Quantity given to take production in one truck/one session.
Enter the Production Quantity value in Cubic Meter, which is of a 3-digits numerical code.
With This Load:

Total load so far batched for selected customer.
Enter With this load value in Cubic Meter, which is of a 4-digits numerical code. It should be Zero for
fresh order and later on it will be automatically incremented based on batch held in auto mode.
Production Adj:
If concrete is returned in truck, it can adjusted in next production and printout for the same can be
taken.
Enter Production Adjustment value in Cubic Meter, which is of a 3-digits numerical code. ****
Aggregate:
Enter the Aggregate Name in Alphanumeric code. This name comes in Delivery Docket printout. ****
Cement:
Enter the Cement Name in Alphanumeric code. This name comes in Delivery Docket printout. ****
Slump:
Enter the Slump value in numeric code. This value comes in Delivery Docket printout. ****
Admixture:
Enter the Admixture Name in Alphanumeric code. This name comes in Delivery Docket
printout. ****
Special Instruction:
Enter the Special instruction in alphanumeric code. This name comes in Delivery Docket
printout. ****
Page 7
TotalPrint:
Enter 1 for Total print and default zero for normal print. ****
Custname:
The customer name displays after selection of Customer code. This name comes in Delivery
Docket printout.
Recname:
The Recipe name displays after selection of Recipe code. This name comes in Delivery
Docket printout.
Site_add:
The Site Address name displays after selection of Site Code. This name comes in Delivery
Docket printout.
Driver:
The Driver name displays after selection of Truck code. This name comes in Delivery
Docket printout.
Cap:
The Capacity of truck value displays after selection of Truck code. This name comes in
Delivery Docket printout.
Mixer mid:
The Mixer Mid position time value displays after selection of Truck code. This value will be
displayed in Program.
Save:
Click / Press save button to store the records in computer memory. The values entered in the Order
Master will not be saved in computer until otherwise all the Order details except Optional fields will be
fill-in by the user and select save command on the last screen.
Delete:
Click / Press delete button to delete the record in computer memory.
Return to Main (F1):
Click / Press Return to Main or Press F1 Function key through keyboard to return to Mimic screen.
Note:
**** - Optional fields, which can be left blank or zero.
Page 8
9. How to Create/Edit/Delete a Recipe Data Record?

Click Recipe Master Screen Icon by mouse or Press F2 function key through keyboard for
changing or editing Recipe Master data. On pressing Recipe Master Settings Icon the below
display screen will appear on monitor.
Data Record Name:

To create new recipe, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing recipe, select the required recipe from data record name and save after making
No:
The program automatically supplies the data record number just besides the data record
name. It is used as main key for the database.
Recipe Code:
Enter Recipe code in alphanumeric code, which is of 25 characters.
Recipe Name:
Enter recipe name in alphanumeric code, which is of 50 characters.
Page 9
Strength:
Enter if strength of concrete is known, which is of 3 digit numeric code. ***
Aggregate1 Set Weight:
Enter Aggregate1 set weight in KG, which is of a 4-digits numerical code. ***



Cement1 Set Weight:
Enter Cement1 set weight in KG, which is of a 4-digits numerical code. ***
Cement2 Set Weight:
Cement3 Set Weight:
Filler1 Set Weight:
Enter Filler1 set weight in KG, which is of a 4-digits numerical code. ***
Water1 Set weight:
Enter Water1 set weight in KG, which is of a 4-digits numerical code. ***
Water2 Set weight:
Enter Water2 set weight in KG, which is of a 4-digits numerical code. ***
Admixture Sort1 Setweight1:
Enter Admixture1 sort1 set weight in GRAMS, which is of a 5-digits numerical code
including 3 Decimal point. ***
Page 10

Enter Admixture1 sort2set weight in GRAMS, which is of a 5-digits numerical code
Mixing Time:
Enter Mixing Time in Seconds, which is of 2-digits numerical code.
Save:
Click / Press save button to store the records in computer memory. The values entered in the Recipe
Master will not be saved in computer until otherwise all the Recipe details except optional field will be
Delete:

Note:
All Recipe data values are meant for 1Cu.meter output. The relative scaling will be
done inside the computer based on batch size parameter
Page 11
10. How to Create/Edit/Delete a Customer Data Record?

Click Customer Master button by mouse or Press F3 function key through keyboard for changing or
editing Customer Master data. On pressing Customer Master button the below display screen will
appear on monitor.
Data Record Name:

To create new Customer, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing customer, select the required customer from data record name and save after making
No:
The program automatically supplies the data record number just besides the data record name. It is
used as main key for the database.
Customer Name:
Enter Customer Name in alphanumeric code, which is of 25 characters.
Customer Address:
Enter customer address in alphanumeric code, which is of 100 characters.
Contact Person:
Enter contact person name in alphanumeric code, which is of 70 characters. ***
City:
Enter city name in alphanumeric code, which is of 25 characters. ***
Pincode:
Enter pin code in numeric code, which is of 10-digit number. ***
Phone:
Enter phone number in numeric code, which is of 10-digit number. ***
Save:
Click / Press save button to store the records in computer memory. The values entered in the
Customer Master will not be saved in computer until otherwise all the Customer details except
Optional field will be fill-in by the user and select save command on the last screen.
Delete:
Page 12
11. How to Create/Edit/Delete a Jobsite Data Record?

Click Jobsite Master button by mouse or Press F5 function key through keyboard for
changing or editing Jobsite Master data. On pressing Jobsite Master button the below display
screen will appear on monitor.
Data Record Name:

To create new Jobsite, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing Jobsite, select the required Jobsite from data record name and save after making
No:
JobSite Name:
Enter Customer Name in alphanumeric code, which is of 25 characters.
JobSite Address:
Enter customer address in alphanumeric code, which is of 100 characters.
City:
Enter city name in alphanumeric code, which is of 25 characters. ***
Pincode:
Enter pin code in numeric code, which is of 10-digit number. ***
Phone:
Enter phone number in numeric code, which is of 10-digit number. ***
Save:
Click / Press save button to store the records in computer memory. The values entered in the
Customer Master will not be saved in computer until otherwise all the Jobsite details except Optional
fields will be fill-in by the user and select save command on the last screen.
Delete:
Page 13
12. How to Create/Edit/Delete a Truck Data Record?

Click Truck Master button by mouse or Press F4 function key through keyboard for changing
or editing Truck Master data. On pressing Truck Master button the below display screen will
appear on monitor.
Data Record Name:

To create new Truck, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing Truck, select the required truck from data record name and save after making
No:
Truck Number:
Enter Truck Number in alphanumeric code, which is of 10 characters.
Truck Type:
Enter Truck type in alphanumeric code, which is of 6 characters.
Capacity:
Enter Truck capacity in numeric code, which is of 2-digit number.
Driver:
Enter driver name in alphanumeric code, which is of 25 characters.
Mixer Gate Mid Position:
Enter mixer gate mid position delay time value in seconds, which is of 5-digit number including 3
decimal points. ***
Save:
Click / Press save button to store the records in computer memory. The values entered in the Truck
Master will not be saved in computer until otherwise all the Truck details except Optional fields will be
Delete:
Page 14
13. How to set / change Plant parameter through Settings screen?

Click Settings button by mouse or Press F6 function key through keyboard for changing or
editing the plant settings:
The parameters that can be set in setting screen are:

Material in air values:
This is the value of the transit material between the gate and the weigher.
Coarse to Fine Value:

This is the value at which the coarse gates are given close command.
Jog ON time value:

Jog ON time parameter will be used to specify time for jogging aggregate gates on batching. The
higher values leads to tolerance problem and zero value result in system instability.
Tolerance Setting:
Tolerance value can be set for all components. The higher values leads to Tolerance error and
zero value result in system instability.
Empty Values:
Setting of higher values of empty values leads to improper discharge of material from the weigher and
setting of zero value will leads to frequent error message like “weigher not empty”.
Page 15
Step Time value:

Step time parameter will be used to specify time between batching of gates. The higher values leads
to less production and zero value result in system instability. The safest step time is 1.6 seconds.
Discharge Sequence Time:

The discharge sequence time can be set through this screen for sequence delay in auto operation.
ie., if Cement is set as 2 sec, water as 5 sec and admixture as 7 sec, then the discharging sequence
will be first cement then after 3 seconds of cement discharge water will discharge and after 5 seconds
of cement discharge, admixture will start discharge.
Mixer Gate Full Discharge Time:

Setting of higher values of Mixer Discharge time leads production loss and setting of zero value will
leads mixer overload.
Mixer Gate Mid-Position Discharge Time:

Setting of higher values of Mixer Discharge Mid-position time leads production loss and
setting of zero value will leads to spillage of material.
Calibration – Weigher Maximum value:

This is the weigher maximum value.
Skip Discharge Time:

Based on the amount of material batched on the aggregate weigher the Skip Discharge time can be
adjusted. This is the time during which the skip will be waiting at the discharge position on each
batching cycle.
Conveyor Run time:

The Belt conveyor due to some external problems like obstruction of stones at gates or continuous
flow of material into the conveyor can be stopped by this parameter. Setting of less value leads
production loss and setting of more value leads conveyor overload.
Mixer Off Delay:

The twin shaft mixer, which switches off after every batch, can be switched off with a delay through
this parameter.
Discharge Pump cut-off value:

The water discharging through pump can be cut off with this parameter. Setting of higher value will
leads to production loss and lower value will lead to dry run / pump failure.
Manual Print Disable:

If it is set to “0” the manually batched print out will not occur. If it is set to “1” the manually batched
printout will occur.
Teach Mode Enabled/Disabled:

Not applicable.
Continuous Mode Enabled / Discrete Mode Enabled:

Select Continuous mode if concrete is taken in transit mixer and select discrete mode if concrete is
directly taken in pump.
If Continuous mode is selected for operation then the difference in per batch will be divided or
balanced in the other consecutive batches thereby accuracy will be maintained on overall production.
If discrete mode is selected for operation then the difference in per batch will not be compensated in
overall production were as difference can be maintained by correcting the material in air.
Page 16
14. How to Tare / zero set the Weighers?
The Tare or zero setting of weigher could be done by clicking /pressing Icon as below.
SF4 - Aggregate Tare

SF5 - Cement Tare
SF6 - Water Tare
SF7 - Admixture-1 Tare
SF8 - Admixture –2 Tare
On pressing any of the keys above, the below screen will appear on monitor for password
entry by user. Enter the password and click ok button. After accepting the password, user can
Tare the weigher value to Zero by pressing the above mentioned function keys.
Note: -
During Auto run operation the weigher should not be tarred by the above-mentioned method, however
in manual mode of operation the weigher can be tarred based on user needs.
Page 17
15. How to select an order for auto batching in program screen?
Click Program Icon by mouse or Press F7 function key through keyboard for changing or editing
Program Recipe values. On pressing Program icon the below display screen will appear on monitor.
Order Code:
Select the Order Code in program screen and the rest of the screen will be filled automatically.
User can change the following parameters in the above screen:
Current correction:
Enter the water correction required for the current concrete mix. The value to be entered with respect
to batch size and the maximum and minimum values will be +/- 40 KG. This parameter is valid
through out the set production and the user can change the value whenever required.
Mixer capacity:
We can set Mixer/batch size irrespective of actual Mixer size. The Mixer/batch size represents the
amount of material to be batched with respect to 1Cu.meter Recipe set value. For example if the user
wants to reduce the mixer size from 3.00Cu.mtr to 1.00Cu.mtr, then the Mixer Capacity parameter
should be set to 1.00Cu.mtr. The value given should not exceed the actual mixer size.
Change Truck:
Click / Press change truck button to select truck number.
Page 18
Save Driver:
Click / Press save driver button to change driver name in truck master.
Production Quantity:
Enter production quantity in cu.m
Moisture:
Enter moisture in % for all bins. M1-Bin1, M2-Bin2, M3-Bin3, M4-Bin4, M5-Bin5 and M6-Bin6.
Cement Silo Selection:

If “2” is entered, the cement1 set weight value will be transferred to cement2 set weight. If “1” is
entered, the cement2 set weight value will be transferred to cement1 set weight.
Moisture Disable (ShiftF3):

Click / Press moisture Disable button or Shift F3 Soft key in Keyboard to Enable Automatic moisture
correction for sand bin. Click again to Disable Automatic moisture correction in sand bin.
Accept (SF4):
Click / Press Accept button or Shift F4 soft key in keyboard to accept the selected order and to make
Start button to visible.
Start (SF5):
Click / Press Start button or Shift F5 soft key in keyboard to Start the auto batching.
Note: Recipe Code , Recipe Name , Customer Code , Customer Name , Customer Address ,
Site Code , Site Name , Site Address , Truck Number , Order Code and Order Name are
mandatory fields in the respective master file so do not forget to add them.
Page 19
16. How to view the History of currently occurred Alarms?

Click Alarms Icon by mouse or Press F9 function key through keyboard for viewing the
summary/history of occurred batching plant alarms. On pressing Alarms icon the below
Alarm Start Date:

Enter start date in dd/mm/yy format from were alarms to be printed.
Alarm End Date:

Enter end date in dd/mm/yy format from were alarms to be printed.
PRINTALARM:
Click / Press PRINTALARM button to take printout.
RETURN TO MAIN (F1):

Page 20
17. How to view the Detail list of ALARMS?

Click Alarm Help Icon by mouse or Press F12 function key through keyboard for viewing
the alarm help. On pressing Alarm Help icon the below display screen will appear on
monitor.
Click Next (F2) to view more alarm lists or Press Exit (F1) function key through keyboard
for viewing the Mimic screen.
Page 21
Click Prev(F3) to view previous alarm list or Press Next(F2) to view more alarm lists or
Press Exit(F1) function key through keyboard for viewing the Mimic screen.
Page 22
Click Prev(F3) to view previous alarm list or Press Next(F2) to view more alarm lists or
Press Exit(F1) function key through keyboard for viewing the Mimic screen.
Page 23
Click Prev(F3) to view previous alarm list or Press Exit(F1) function key through keyboard
for viewing the Mimic screen.
Page 24
18. How to operate the plant in Manual Mode using Computer SCADA?
Click Manual Mode Icon by mouse or Press F8 function key through keyboard for operating
the plant in manual mode through Computer. On pressing Manual Mode icon the below
Main Menu (F1):

Click Main Menu Icon by mouse or Press F1 function key through keyboard for viewing the
Mimic Screen.
Page 25
19. Parameter settings for MCI-300, CP30 Batching plant:
1. Tolerance settings: Aggregate - 3 % or 10 Kg
Cement - 2 % or 5 Kg
Water - 1 % or 3 Kg
Admixture - 3 % or 100grams
2. Empty value: Aggregate - 10Kg
Cement - 5Kg
Water - 3Kg
Admixture - 100 grams
3. Step Time: Aggregate - 1.6 Sec
Cement /Water - 1.6 Sec
Admixture1 - 1.6 Sec
20. Calibration Details for CP30 Plant:
Aggregate : 1250 KG
Cement : 400 KG
Admixture1 : 6000 GRAMS
Page 26
21. How to view / Generate statistical report using SSI-Report?
To display the SSI –REPORT screen, we must click / Press Report Display button from Mimic screen.
On pressing Alt + Tab Soft keys from keyboard together the below display screen will appear on
screen.
Stock:
To Update Stock in Computer.
Generate Report:
To view / print Statistical report.
Setup:
To give name for all batching components like aggregate, cement, water, Admixtures and the same to print in
Autographic printout.
Print Docket:
To re-print Delivery Docket in second printer.
Options:
To take Backup and to set printer etc.,
Page 27
22. What are all the main and submenus available in SSI-REPORT?
The following are the Main Menus and Sub-menus available in the SSI-REPORT Screen.
Stock
Material Stock Update
Current Stock
Generate Report
Delivery Note
Consumption Report
Docket wise
Mix wise
Customer wise
Jobsite wise
Truck wise
Consumption Details
Material Consumption
• Customer wise
• Mix wise
Production Details
Batch Report
Master Report
Customer Master Data
Site Master Data
Truck Master Data
Recipe Master Data
Stock Details
Receipt Details
Setup
Print Docket
Options
Backup Database
Restore Backup Database
Restore Original Database
Printers
Plant Number Change
Per Batch Printing Enabled / Disabled
Page 28
23. How to Update Stock in computer?
Click Stock icon from SSI-Report screen and select Material Update and press enter. The below display
will appear on screen.
Aggregate1:
Enter the material value in KG. Don’t use zero, +, - or any special character in front, in between or at the end of values.
Aggregate2:
Aggregate3:
Aggregate4:
Aggregate5:
Aggregate6:
Cement1:
Page 29
Cement2:
Cement3:
Filler1:
Water1:
Water2:
Enter the material value in GRAMS. Don’t use zero, +, - or any special character in front, in between or at the end of values.
Admixture1S1:
Admixture1S2:
Admixture2S1:
Admixture2S2:
Reset:
Click / Press Reset button to reset all value to Zeros.
Save:
Click / Press Save button to Save the entered values in computer memory.
Exit:
Click / Press Exit button to return to Report Display Screen.
Page 30
24. How to View Stock in computer? or

How to Update current Stock?
Click Stock icon from Report screen and select Current Stock and press enter. The below display will appear on
screen.
Aggregate1:
Aggregate2:
Aggregate3:
Aggregate4:
Aggregate5:
Aggregate6:
Page 31
Cement1:
Cement2:
Cement3:
Filler1:
Water1:
Water2:
Admixture1S1:
Admixture1S2:
Admixture2S1:
Admixture2S2:
Reset:
Click / Press Reset button to reset all value to Zeros.
Save:
Click / Press Save button to Save the entered values in computer memory.
Exit:
Page 32
25. What are all the options available for user to take Offline printouts?
User as got the following option to take periodic offline printout.
Delivery note / Autographic Report

Consumption Report
Docket wise
Mix wise
Customer wise
Jobsite wise
Truck wise
Truck wise
Driver wise
Consumption Details
Day wise
Total wise
Material Consumption
Customer wise
Mix wise
Production Details
Batch Report
Master Report
Customer Master Data
Code/Name wise
Site Master Data
Code/Name wise
Truck Master Data
Code/Number wise
Recipe Master Data
Code/Name wise
Stock Details
Receipt Details
Page 33
26. How to take Offline-Delivery Note / Autographic Report Printout?
Click Generate Report Icon and then select Delivery Note menu and press enter. The below display will appear
on screen.
Docket No:
Select/Enter the Docket Number you want to view or print
Year:
Enter the year in 4-digit format (yyyy) that you want to view or print
View:
Click / Press View button to view the Docket details. The screen will appear as in Fig:27.
Exit:
Click / Press to return to Report Display Screen.
Page 34
27. How to take printout of Delivery Note and Other Reports?
When the view button in Fig:26 is pressed the following screen appears in the display
Print Icon Button Print Dialogue Box
We must click the printer icon button this will display a print dialogue box as shown in the above picture after
selecting number of pages we must press ok button to print the same and this procedure is applicable for all the
preceding reports.
Page 35
28. How to Export report to word format / E-mail the Delivery Note and Other Reports?
When the view button of any report is pressed the following screen appears in the display
Export Dialogue Box

Export Icon Button
The user must click in the export icon button this will display a export dialogue box as shown in the above picture
after selecting format and destination (e-mail id) pages we must press ok button to export and email the same and
this procedure is applicable for all the preceding reports.
Page 36
29. How to View or take Offline-Consumption Report –Docket Wise Printout?
Click Generate Report Icon and then select Consumption Report – Docket wise and press enter. The
below display will appear on screen.
From Docket:
Enter the Docket Number FROM which you want to view / print.
To Docket:
Enter the Docket Number TO which you want to view / print.
View:
Click / Press View button to view the Docket details.
Exit:
Page 37
30. How to View or take Offline-Consumption Report –Mix Wise Printout?
Click Generate Report Icon and then select Consumption Report – Mix wise and press enter. The below display
will appear on screen.
From Date:
Enter the Date in system date format (mm/dd/yyyy) FROM which you want to view / print.
To Date:
Enter the Date in system date format (mm/dd/yyyy) TO which you want to view / print.
Mix Code:
Enter / Select the Mix Code for which you want to view / print.
View:
Click / Press View button to view the Consumption Details – Mix Wise.
Exit:
Page 38
31. How to View or take Offline-Consumption Report –Customer Wise Printout?
Click Generate Report Icon and then select Consumption Report – Customer wise and press enter. The below
display will appear on screen.
From Date:
To Date:
Customer Name:
Enter / Select the Customer Name for which you want to view / print.
View:
Click / Press View button to view the Consumption Details – Customer Wise.
Exit:
Page 39
32. How to View or take Offline-Consumption Report –Job Site Wise Printout?
Click Generate Report Icon and then select Consumption Report – Job Site Wise and press enter. The below
From Date:
To Date:
View:
Click / Press View button to view the Consumption Details – Jobsite Wise.
Exit:
Page 40
33. How to View or take Offline-Consumption Report Truck–Normal Printout?
Click Generate Report Icon and then select Consumption Report – Truck Wise and press enter. The below
From Date:
To Date:
Normal:
Click Normal button to View Consumption Details with all Truck related details.
View:
Click / Press View button to view the Consumption Details – Truck Wise.
Exit:
Page 41
34. How to View or take Offline-Consumption Report Truck–Driver Wise Printout?

Click Driver button in Consumption Details-Truck Wise. The below shown screen will appear.
From Date:
To Date:
Driver:
Select / Enter Driver Name to View Consumption Details with selected Driver name.
View:
Exit:
Page 42
35. How to View or take Offline-Consumption Report Truck- Truck No Wise Printout?
Click Truck No button in Consumption Details-Truck Wise. The below shown screen will appear.
From Date:
To Date:
Truck No:
Select / Enter Truck Number to View Consumption Details with selected Truck Number.
View:
Exit:
Page 43
36. How to View or take Offline-Consumption Report –Consumption Details Printout?
Click Generate Report Icon and then select Consumption Report – Consumption Details and press enter. The
below display will appear on screen.
From Date:
To Date:
Day Wise:
Click / Press Day Wise button to view / print Day Wise Consumption Details.
Total Wise:
Click / Press Total Wise button to view / print Total Wise Consumption Details.
Deleted Record:
Click / Press Deleted Record button to view / print Consumption Details Deleted Records.
Auto:
Click / Press Auto button to view / print Auto batched consumption Details.
Manual:
Click / Press Manual button to view / print Manually batched consumption Details.
View:
Click / Press View button view the Consumption Details whichever selected.
Exit:
Page 44
37. How to View or take Offline-Consumption Report –Material Consumption In Kg– Customer Wise
Printout?
Click Generate Report Icon and then select Consumption Report – Material Consumption-Customer Wise and
press enter. The below display will appear on screen.
From Date:
To Date:
Customer:
Enter / Select the Customer Name for which you want to view / print.
View:
Click / Press View button view the Materials Consumption Details-Customer Wise.
Exit:
Page 45
38. How to View or take Offline-Consumption Report –Material Consumption in Kg– Mix Wise Printout?
Click Generate Report Icon and then select Consumption Report – Material Consumption-Mix Wise and press
enter. The below display will appear on screen.
From Date:
To Date:
Mix Code:
Enter / Select the Mix Code for which you want to view / print.
View:
Click / Press View button view the Materials Consumption Details-Mix Wise.
Exit:
Page 46
39. How to View or take Offline-Production Details Printout?
Click Generate Report Icon and then select Production Details and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button view the Production Details.
Exit:
Page 47
40. How to View or take Offline-Batch Report Printout?
Click Generate Report Icon and then select Batch Report and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button view the Batch Report.
Exit:
Page 48
41. How to View or take Offline-Master Report Printout?
Click Generate Report Icon and then select Master Report and press enter. The below display will appear on
screen.
Customer Master Data:

Click / Press Customer Master Data button to view / print Customer Master Records.
Site Master Data:

Click / Press Site Master Data button to view / print Site Master Records.
Truck Master Data:

Click / Press Truck Master Data button to view / print Truck Master Records.
Recipe Master Data:

Click / Press Recipe Master Data button to view / print Recipe Master Records.
Continue:
Click / Press Continue button to view the Respective Master Records.
Exit:
Page 49
42a. How to View or take printout in offline Master Report –Customer Master Data –All Records?
After Selecting Customer Master Data and pressing Continue button, the below mentioned screen will appear
Code:
Cannot enter or select in this screen.
Name:
Code/Name Wise:
Not Applicable.
All Records:
To view all Customer Master records.
View:
Click / Press View button to view all component in Customer Master Records.
Exit:
Page 50
42b. How to View or take printout in offline Master Report –Customer Master Data –Code/Name wise?
After Selecting Customer Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Customer Code.
Name:
Enter / Select the Customer Name.
Code/Name Wise:
Click / Press Code/Name Wise To view Customer Master Records by Code or Name wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Customer Master Records.
Exit:
Page 51
43a. How to View or take printout in offline Master Report –Jobsite Master Data –All Records?
After Selecting Site Master Data and pressing Continue button the below mentioned screen will appear
Code:
Name:
Code/Name Wise:
Not Applicable.
All Records:
To view all Job Site Master records.
View:
Click / Press View button to view all component in Job Site Master Records.
Exit:
Page 52
43b. How to View or take printout in offline Master Report –Jobsite Master Data –Code/Name wise?
After Selecting Site Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Job Site Code.
Name:
Enter / Select the Job Site Name.
Code/Name Wise:
Click / Press Code/Name Wise To view Job Site Master Records by Code or Name wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Job Site Master Records.
Exit:
Page 53
44a. How to View or take printout in offline Master Report –Truck Master Data –All Records?
After Selecting Truck Master Data and pressing Continue button the below mentioned screen will appear
Code:
Number:
Code/Number Wise:
Not Applicable.
All Records:
To view all Truck Master records.
View:
Click / Press View button to view all component in Truck Master Records.
Exit:
Page 54
44b. How to View or take printout in offline Master Report –Truck Master Data –Code/Number wise?
After Selecting Truck Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Truck Code.
Number:
Enter / Select the Truck Number.
Code/Number Wise:
Click / Press Code/Number Wise To view Truck Master Records by Code or Number wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Truck Master Records.
Exit:
Page 55
45a. How to View or take printout in offline Master Report –Recipe Master Data –All Records?
After Selecting Recipe Master Data and pressing Continue button the below mentioned screen will appear
Code:
Name:
Code/Name Wise:
Not Applicable.
All Records:
To view all Recipe Master records.
View:
Click / Press View button to view all component in Recipe Master Records.
Exit:
Page 56
45b. How to View or take printout in offline Master Report –Recipe Master Data –Code/Name wise?
After Selecting Recipe Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Recipe Code.
Name:
Enter / Select the Recipe Name.
Code/Name Wise:
Click / Press Code/Name Wise To view Recipe Master Records by Code or Name wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Recipe Master Records.
Exit:
Page 57
46. How to View or take Offline-Stock Details Printout?
Click Generate Report Icon and then select Stock Details and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button to view the Stock Details.
Exit:
Page 58
47. How to View or take Offline-Receipt Details Printout?
Click Generate Report Icon and then select Receipt Details and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button to view the Receipt Details.
Exit:
Page 59
48. How to Give Name to Individual component in Autographic Report printout? Or

How to Give Name to Individual Bins in Mimic Screen?
Click / Press the Setup icon on Report screen to set / change the Material Name for Aggregates, cement, water,
and admixture. The below display will appear on monitor.
Aggregate1:
Enter the Name in Alphanumeric (Field size of 5 Digits). Don’t use single coats ( ‘ ) in front, in between or at the end of name.
Aggregate2:
Aggregate3:
Aggregate4:
Aggregate5:
Aggregate6:
Cement1:
Page 60
Cement2:
Cement3:
Filler1:
Water1:
Water2:
Admixture1S1
Admixture1S2
Admixture2S1
Admixture2S2
Docket No:
Enter the docket number which is greater than current docket number (Field size of 9 Digits). Don’t use single coats ( ‘ ) in front, in
between or at the end of number.
Save:
Click / Press save button to store in computer memory.
Exit:
Click / Press exit button to Return to Report Display Screen.
Page 61
49. How to take Docket Re-Print?
User can take the Docket re-print by clicking the Print Docket Icon on Report Screen. The below display will
appear on monitor.
Enter Password:
Enter ******* 7 digit Password in Caps Case to view the below mentioned Icons.
Docket No:
Enter / Select the Number you want to take Re-Print (Field size of 9 Digits). Don’t use single coats ( ‘ ) in front, in between or
at the end of number.
Batched Year:
Enter / Select the Year (yyyy) of batching you want to take Re-Print (Field size of 4-Digits). Don’t use single coats ( ‘ ) in front,
in between or at the end of number.
This Load:
This Load value can only be viewed.
With This Load:

With This Load value can only be viewed.
Print:
Click / Press print button to execute print operation.
Exit:
Click / Press exit button to return to Report Display screen.
Page 62
50. How to Backup / Restore Database?

Click Option Icon. The below display will appear on screen.
Backup database:
The use of backup database is to store the existing database in a different location of hard disk. Each time when
the Backup database is pressed, then the data’s from the existing database is erased and copied to the backup
location. If the backup database is interrupted in between you may have a change of loosing data’s.
Restore Backup database:

The use of restore backup database is to restore the backed up database as a current database to view the
statistical reports stored in backup database.
Note:
After viewing restored backup database, the current database should be brought back using restore original
backup database.
Do not batch without restoring original backup database, if you have selected to view backed up database.
Page 63
51. How to select printer?

Click Option Icon and then select Printers and press enter. The below display will appear on screen.
Select Printers and press enter. The below display will appear on screen.
Number of Printers:
Enter 1 if one printer is connected with computer. Enter 2 if two printers are connected with computer.
Ok:
Click / Press Ok button to accept and exit.
Cancel:
Click / Press Cancel button to exit this screen making Number of Printers to Zero.
Page 64
52. How to Enter / Change Plant Number?
Click Option Icon and then select Plant Number Change and press enter. The below display will appear on
screen.
Password:
Enter ******* 7 Digit Password in Caps case to enter into Plant number change screen
Confirm:
Click / Press Confirm button to confirm the Password entered by you.
Exit:
Page 65
On confirming the Password for entering into the plant change screen, the below mentioned screen will display.
Plant Number:
Enter the Plant name or number in Alphanumeric ( Field length max: 25 characters) that appear in all printout as
Plant Serial. Number.
Heading:
Enter the Title in Alphanumeric (Field length max: 50 characters) that appear in all printout.
Save:
Click / Press Save button to store the change in computer memory.
Exit:
Page 66
53. What is per batching printing?
Normally in MCI 300 control system the Autographic printout, which prints in first printer, starts printing only after
final discharging of all materials in transit mixer.
If customer requires to take printout after every discharging of material into mixer (every per batch), then
customer as to Enable ” Per batch Printing “ option.
54. How to Enable / select Per Batch Printing option?
Click Option Icon in Report Display Screen and then select Per Batch Printing Enable/Disable and press enter.
The below display will appear on screen.
Per Batch Printing Enabling:

Enter 0 to disable per batch printing or 1 to enable per batch printing.
Ok:
Click / Press Ok button to store in computer memory and exit.
Cancel:
Click / Press cancel button to return to Report Display Screen making Per batch printing Disabled / Zero.
Page 67
55. What is the Computer Specification required?
Computer:
PC, Pentium processor, 128 MB RAM, 20 GB Hard Disk, CD Drive, 14” Color Monitor, one
communication Port, One Printer interfaces port, Mouse and Keyboard,
Operating System:
Windows – 98 / 2000 Professional Edition, Simatic Protool Pro – rt with un-limited License
56. How to Install SCADA Software in User Computer?
First, Install Protool Pro Siemens software package in user computer. Press the SETUP exe file in the Protool
Pro CD and follow the instruction it gives on installation. User can then make shortcut from the installed directory.
For further detail please read the README file in the Installation CD.
Secondly, Install VB application files in user computer. Press the SETUP exe file in Second CD and follow the
instruction it gives on installation. Press Install Button to install the MCI300 setup in user computer. User can then
make shortcut from this directory. For further details please read the README file in the installation CD.
Page 68
CP30 MCI 300
Operating Instruction for K3NV

Digital Weighing Meter
Operating Instruction for Weighing Meter K3NV MCI 300
The following symbols were used through out the chapter for easy setting of parameters.
- Mode Key - Press briefly the mode key single time.
1Sec - - Press the mode key for about 1 second.
- Shift Key - Press briefly the shift key single time.
- Up Key - Using the Up Key select the desired data.
- - Using the Up and Shift key select the desired data.
Esc - Escape Key - Press briefly the Esc key single time.
Reset - Reset / Teach - Press briefly the Reset/Teach key single time.
/ Teach
Reset
1Sec / Teach - - Press the Reset/Teach key for about 1 second.
Esc + - - Press both the Esc key and the Up Key.
Page1
The following flowchart explains the setting procedure for the weighing meter.
Power On
Run Mode display The display shows the data
1Sec
SUSEt Setting Menu
SCALE
Scale Menu
SEtUP Setup Menu
1Sec
In-t Input Range
Set the parameter as shown

bLC blc – 0 to 20mV input
FrE Frequency
Page2
50 Power line Frequency
In-t Input Range
Esc
SEtUP
Setup Menu
Opt
Option Menu
1Sec
AvG
Average Processing
60008 Movement Average 8 times
StCnE Startup Compensation
Page3
4
Power on delay – 4 Sec
HYS Hysteresis
x Agg – 5 ; Cem – 2 ; Adm – 0.05
C–oUT Comparitive Output Pattern
nonAL Standard Output
LSEt.H
LSEt.L
Page4
AvG
Esc
oPt Option Menu
tESt
SuSEt Setting value Menu
Starting of Calibration
- Ensure that the weigher
is empty. SCALE Scaling Menu
1 Sec
InP.2
Page5
dSP.2
InP.1 Input Value 1
Reset
1Sec / Teach
X.XXXX The display shows the

input voltage in mV
Reset
/ Teach
InP.1
dsP.1 Display value 1
0
Set value ‘0’
dEC-P Decimal position
Page6
X.X.X.X.X Decimal point position

Agg – Nil ; Cem – Nil ; Adm – x.xxx
InP.2
Esc
SCALE
SEtUP
oPt Option Menu
1Sec
AvG
StCnE
HYS
Page7
C–oUt
LSEt.H
LSEt.L Linear Output Range - Low
Reset
1 Sec / Teach
The display shows the value

0
corresponding to zero weight
on the weigher.
Reset
/ Teach
LSEt.L
Esc
oPt
Option Menu
tESt
SuSEt
Page8
Calibration for Max load G

- Ensure that the weigher
loaded with maximum
weight to be measured.
Agg – 1250Kg ; Cem – 400Kg SCALE
Adm – 6.000Kg
1 Sec
InP.2 Input Value 2
Reset
1 Sec / Teach
X.XXXX The display shows the

input voltage in mV
Reset
/ Teach
InP.2
dsP.2 Display value 2
Enter the value corresponding to

XXXX Maximum weigher value.
Agg – 1250 ; Cem – 400 ; Adm – 6.000
InP.1
Esc
Page9
SCALE
SEtUP
oPt
1Sec
AvG
StCnE
HYS
C–oUt
Page10
LSEt.H Linear Output Range - High
Reset
1 Sec / Teach
The display shows the value

xxxx
corresponding to Max. Weight
on the weigher.
Reset Agg-1250; Cem- 400; Adm- 6.000
/ Teach
LSEt.H
Esc
oPt
tESt
SuSEt
Setting Value Menu
1Sec
S u .H H Weigher Maximum value
Page11
XXXX Agg - 1250 ; Cem - 400 ; Adm – 6.000
Su.H Weigher Pre-Maximum value
XXXX Agg - 1230 ; Cem - 395 ; Adm – 5.950
Su.L
Weigher Empty value
XXXX Agg - 5 ; Cem - 2 ; Adm - 0.005
Su.LL
XXXX Agg : -5 ; Cem : -2 ; Adm : -0.005
Page12
Su.HH
Esc
SuSEt
Esc
Run Mode The Display shows weigher value
Esc +
Prot Protect Menu
1 Sec
ALL All Key Protect
uPoFF Protect off
SuSEt Setting value change Prohibit
Page13
uPoN Protect ON
ZEro Zero Setting Prohibit
uPon Protect ON
nn.rSt Maximum and Minimum value Prohibit
uPon
Protect ON
SECr Security
1 Setup Menu Prohibited
Page14
ALL
Esc
Run Mode End of Parameter Setting
Page15
CP30 MCI 300
Cable List
Systems & Design Department Cable List
Cable From To Comments

S.No. Type Size Of Cable M Name Ferrule No. Name FerruleNo.
1 OT1 L1
(415V) L2
L3 Supply line to
N control panel
PE by customer
2 HO7RN F7G2.5 25 X2M U L1

3 V L2 Scraper
W L3
N N
PE PE
3 HO7RN F4G1.5 15 X2M U 1M1 U

1M1 V V Compressor
W W
PE PE
4 HO7RN F4G2.5 30 X2M U 3M1 U

3M1 V V Cement screw conveyor 1
W W
PE PE
5 HO7RN F4G2.5 30 X2M U 3M2 U

3M2 V V Cement screw conveyor 2
W W
PE PE
6 HO7RN F4G2.5 X2M U 3MI8 U

3M18 V V Screw filler
W W OPTION
PE PE
7 60572908 2*1 /1 8 34 3Y1 a

/2 6 b Silo 1
Cement loosening silo 1
8 60572908 2*1 /1 8 35 3Y2 a

/2 6 b Silo 2
Cement loosening silo 2
9 60572908 2*1 /1 8 37 3Y7 a

/2 6 b Silo
Filler loosening silo
OPTION
10 HO7RN F7G2.5 /1 20 X2M 41R1U 4M1R 1U

2 4M1R 41R1V 1V Feeder motor on the right
3 41R1W 1W
4 41R2U 2U
5 41R2V 2V
6 41R2W 2W
gn/ge PE PE
09.01.2004 - Page 1 of 6

S.No. Type Size Of Cable M Name Ferrule No.Name Ferrule No.
11 HO7RN F7G2.5 /1 21 X2M 41L1U 4M1L 1U

2 4M1L 41L1V 1V Feeder motor on the left
3 41L1W 1W
4 41L2U 2U
5 41L2V 2V
6 41L2W 2W
gn/ge PE PE
12 OLFLEX-100 7 * 6 /ws 20 6X1 1 6M1 U1

60551049 sw 2 V1 Connection from plug 6X1
bl 3 W1 to mixer motor
bn 4 W2
gra 5 U2
vio 6 V2
gn/ge PE PE
13 NYSLYO-J 18 * 1 /1 17 6X2 1 X6 5
60551050 2 2 6
3 3 5
4 4 6 Transmission: control
5 5 61 cabinet to connection
6 6 62 box X6 via plug 6X2
7 7 63
8 8 64
9 9 78
10 10 79
11 11
12 12
13 13
14 14
15 15 15
16 16 16
gn/ge PE PE
14 HO7RN F4G1.5 15 X2M U 2M1 U

2M1 V V Vibrator sand 1
W W
PE PE
15 H07RN F2G1 6 14 S1 1
15 X2 2
PE PE Feeder emergency limit
switch
16 60572908 2*1 /1 4 21 2Y1 a

/2 6 b Flap valve aggregate 1
17 60572908 2*1 /1 4 22 2Y2 a

09.01.2004 - Page 2 of 6

S.No. Type Size Of Cable M Name Ferrule No. Name Ferrule No.
18 60572908 2 * 1 /1 4 23 2Y3 a
19 60572908 2 * 1 /1 4 24 2Y4 a
20 HO7RN F2G1 /bl 8 N 4Y1R 2

bn 80 BGE 3 Skip brake to the right
21 HO7RN F2G1 /bl 8 N 4Y1L 2

bn 81 BGE 3 Skip brake to the left
22 HO7RN F2G1 6 1 S6 3
47 4 Safety switch feeder door
PE
23 60572908 2*1 6 5 S5 3
42 4 Feeder lower position
PE
24 60572908 2*1 6 5 S3 3
43 4 Feeder upper position
PE
25 60572908 2*1 4 5 S4 3
44 4 Feeder in waiting position
PE
26 60572908 2*1 7 5 S2 3
45 4 Feeder slack steel cable 1
PE
27 60572908 2*1 9 5 S2.1 3

46 4 Feeder slack steel cable 2
PE
28 60572908 2*1 7 85 4R1R T1

86 T2 Feeder motor thermistor right
29 60572908 2*1 8 86 4R1L T1

87 T2 Feeder motor thermistor left
09.01.2004 - Page 3 of 6

30 60572908 2*1 /1 8 X2 31 3Y31 a
/2 6 b Cement / water scale open
31 60572908 2*1 8 X2 30 3S36 3

6 4 Cement scale gate closed
32 60572908 2*1 8 X2 29 5S36 3

6 4 Water scale gate closed
33 60572908 2*1 6 X2 5 4S116 3

41 4 Feeder r.p.m changing over
34 60572908 2*1 6 X2 52 5Y1 a

6 b Water coarse batching
35 60572908 2*1 X2 54 5Y4 a

6 b Water afterbatching
(mixer cleansing)
36 60572908 2*1 4 X6 78 6R2 T1

79 T2 Mixer motor protection
37 60572908 2*1 4 X6 61 6Y1 a

6 b Mixer gate open
38 60572908 2*1 4 X6 62 6Y2 a

6 b Mixer gate close
39 60572908 2*1 4 X6 5 6S31 1/3

63 2/4 Mixer gate closed
40 60572908 2*1 4 X6 5 6S32 1/3

64 2/4 Mixer gate open
41 HO7RN F2G1 /br 4 X6 15 S8 1

bl 16 2
PE PE Mixer check gate
limit switch
42 HO7RN F4G1.5 15 X2 U 7M1 U

7M1 V V Batching pump admixt. 1
W W
PE PE
09.01.2004 - Page 4 of 6

43 HO7RN F4G1.5 15 X2 U 7M2 U

7M2 V V Batching pump admixt. 2
W W
PE PE
44 HO7RN F4G1.5 15 X2 U 7M11 U

7M11 V V Admixture dischrage
W W pump
PE PE
45 60572908 2*1 4 X2 73 7Y11 a

6 b Admixture cleaning valve
46 LIYCY 7 * 0.34 bl 14 MX1 1 X19.1 10 MC70

gn 2 11
bn 3 12 Aggregate loadcell
gr 4 13 terminal box X19.1
ws 6 6Y1 14
rs 5 15
shield 15
47 X19.1 10
11 load cell 3"/gn Load cell aggregate
12 2/sw
13
14 1/ws
15 4/rt
sch
48 LIYCY 7 * 0.34 bl 19 MX2 1 X19.2 10 MC70

gn 2 11
bn 3 12 Water/ cement loadcell -
ws 6 S8 14
rs 5 15
shield 15
49 X19.2 10
11 load cell 3"/gn Load cell water/cement
12 2/sw
13
14 1/ws
15 4/rt
sch.
50 LIYCY 7 * 0.34 bl 19 MX2 1 X19.3 10 MC70

gn 2 11
bn 3 12 Admixture loadcell -
ws 6 S8 14
rs 5 15
shield 15
09.01.2004 - Page 5 of 6

51 X19.3 10
11 load cell 3"/gn Load cell admixture
12 2/sw
13
14 1/ws
15 4/rt
sch.
52 60572908 2*1 /1 8 X2 103 7Y12 1 Admixture dosing

2 6 2
53 60572908 2*1 /1 8 X2 104 7Y13 1 Admixture Discharge

2 6 2
54 60572908 2*1 /1 6 X2 105 Z1 1 Horn

2 2 2
55 HO7RN F4G1.5 15 X2 U 2M2 U

2M2 V V Vibrator sand 2
W W
PE PE
56 F18 * 1 15 JB1 JB1 108 Pin Input connection
57 F18 * 1 15 JB2 JB2 108 Pin Output connection
58 F18*1 50 Control Desk to Panel

10Mtr * 5Nos Connecting cable 108pin
59 F7G0.34 20 Control Desk to Panel

10Mtr * 2Nos Connecting cable 108 pin
09.01.2004 - Page 6 of 6
CP30 MCI 300
Spare Parts List

Schwing Stetter India Pvt. Ltd., Spare Part List
S.No. Designation Part Number Description Place ID

1 0S2 82500005 Emergency Push Button 1.06
82500131 Indication plate "EMERGENCY STOP"
2 1S0 82500002 Tolerance Push Button 5.08

82500193 Indication plate "TOLERANCE"
82500007 Protective Cover for Push Button
3 1S1 82500004 Auto Manual Key Actuator 3.02

82500130 Indication plate "AUTO MANUAL''
4 1S2 82500004 Auto Stop Key Actuator 3.03

82500132 Indication plate "AUTO STOP"
5 1S3 82500001 Auto Start Push Button 3.08

82500138 Indication plate "AUTO START"
6 1S4 82500002 Fault Reset Push Button 5.09

82500195 Indication plate "FAULT RESET"
7 1S5 82500001 Hooter Push Button 5.13

82500169 Indication plate "HOOTER"
8 1S10 82500004 Compressor On/Off Key Actuator 15.07

82500197 Indication plate "COMPRESSOR ON/OFF"
9 2S1 82500001 Gate1 Coarse Push Button 3.08

82500139 Indication plate "GATE1 COARSE"
10 2S1.1 82500001 Gate1 Fine Push Button 3.09

82500140 Indication plate "GATE1 FINE"





7/6/2005 Page 1of 11 CP30: MCI-300






21 2S31 82500001 Sandvibrator1 on Push Button 3.15

82500155 Indication plate "SANDVIBRATOR1 ON"
22 2S32 82500001 Sandvibrator2 on Push Button 5.12

82500156 Indication plate "SANDVIBRATOR2 ON"
23 3S1 82500004 Cement 1/2 Key Actuator 3.03

82500133 Indication plate "CEMENT 1/2f"
24 3S2 82500004 Cement 3/4 Key Actuator 3.04

82500134 Indication plate "CEMENT 3/4"
25 3S3 82500001 Cement 1/2 Dosing Push Button 3.05

82500151 Indication plate "CEMENT 1/2 DOSING"
26 3S4 82500001 Filler Dosing Push Button 3.14

82500153 Indication plate "FILLER DOSING"
27 3S5 82500001 Blow Off Push button 5.13

82500147 Indication plate "BLOW OFF"
28 3S31 82500001 Cement Discharge Push button 5.09

82500161 Indication plate "CEMENT DISCHARGE"
29 4S1 82500002 Skip Stop Push Button 5.12

82500167 Indication plate "SKIP STOP"
7/6/2005 Page 2of 11 CP30: MCI-300

30 4S2 82500001 Skip Up Push Button 5.12

82500165 Indication plate "SKIP UP"
31 4S3 82500001 Skip Down Push Button 5.12

82500166 Indication plate "SKIP DOWN"
32 5S1 82500001 Water Dosing Push Button 5.10

82500152 Indication plate "WATER DOSING"
33 5S3 82500004 Water 1/2 Key Actuator 3.06

82500135 Indication plate "WATER 1/2"
34 5S31 82500001 Water Discharge Push Button 5.09

82500162 Indication plate "WATER DISCHSRGE"
35 6S1 82500002 Mixer Off Push Button 5.09

82500160 Indication plate "MIXER OFF"
36 6S2 82500001 Mixer On Push Button 5.09

82500159 Indication plate "MIXER ON"
37 6S3 82500001 Mixer Gate Open Push Button 5.05

82500157 Indication plate "MIXER GATE OPEN"
38 6S4 82500001 Mixer Gate Close Push Button 5.05

82500158 Indication plate "MIXER GATE CLOSE"
39 7S1 82500004 Adm1 Sort1/2 Key Acutator 3.06

82500136 Indication plate "ADM1 SORT1/2"
40 7S2 82500004 Adm2 Sort1/2 Key Actuator 3.06

82500137 Indication plate "ADM2 SORT1/2"
41 7S3 82500001 Admixture1 Dosing Push Button 3.14

82500154 Indication plate "ADMIXTURE1 DOSING"
42 7S4 82500001 Admixture2 Dosing Push Button 3.07

82500168 Indication plate "ADMIXTURE2 DOSING"
43 7S11 82500001 Admixture1 Discharge Push Button 5.10

82500163 Indication plate "ADMIXTURE1 DISCHARGE"
44 7S12 82500001 Admixture2 Discharge Push Button 5.10
7/6/2005 Page 3of 11 CP30: MCI-300


45 8S1 82500001 Conveyor On Push Button 4.15

82500170 Indication plate "CONVEYOR ON"
46 8S2 82500002 Conveyor Off Push Button 5.02

82500171 Indication plate "CONVEYOR OFF"
47 1H0 82500006 Tolerance Indication 7.14

82500194 Indication plate "TOLERANCE"
48 1H1 82500006 Automode Indication 7.14

82500199 Indication plate "AUTO MODE"
49 1H2 82500006 Fault Reset Indication 7.15

82500196 Indication plate "FAULT RESET"
50 2H1 82500006 Gate1 Opened Indication

82500182 Indication plate "GATE1 OPENED" 7.07
51 2H2 82500006 Gate2 Opened Indication 7.07

82500183 Indication plate "GATE2 OPENED"




56 2H30 82500006 Sandvibrator1 On Indication 20.06

82500179 Indication plate "SAND VIBRATOR1 ON"
57 2H31 82500006 Sandvibrator2 On Indication 20.06

82500180 Indication plate "SAND VIBRATOR2 ON"
58 3H1 82500006 Cement1 Dosing Indication 20.03

82500173 Indication plate "CEMENT1 DOSING"


61 3H4 82500006 Filler Dosing Indication 20.10

82500176 Indication plate "FILLER DOSING"
7/6/2005 Page 4of 11 CP30: MCI-300

62 3H31 82500006 Cementvibrator On Indication 20.08

82500181 Indication plate "CEMENT VIBRATOR ON"
63 4H1 82500006 Skip At Waiting Indication 20.11

82500191 Indication plate "SKIP AT WAITING"
64 4H14 82500006 Skip Top Indication 7.13

82500188 Indication plate "SKIP TOP"
65 4H16 82500006 Skip Bottom Indication 7.13

82500187 Indication plate "SKIP BOTTOM"
66 6H1 82500006 Mixing On Indication 20.02

82500172 Indication plate "MIXER ON"
67 6H5 82500006 Mixing Timer on Indication 20.02

82500146 Indication plate "MIXER TIMER ON"
68 6H31 82500006 Mixing Gate Opened Indication 20.12

82500190 Indication plate "MIXER GATE CLOSED"
69 6H32 82500006 Mixing Timer on Indication 20.11

82500189 Indication plate "MIXER GATE OPENED"
70 7H1 82500006 Admixture1 Discharge Indication 20.05

71 7H2 82500006 Admixture2 Discharge Indication 20.06

72 8H1 82500006 Conveyor On Indication 20.04

82500198 Indication plate "CONVEYOR ON"
73 S2 60573994 Slack Steel Rope Proxy Switch 4.10
74 S3 60573994 Skip Top Proxy Switch 4.11
75 S4 60573994 Skip Waiting Proxy Switch 4.10
76 S5 60573994 Skip Bottom Proxy Switch 4.10
77 S6 80000058 Mixer Door Limit Switch 1.04
78 S7 80000058 Skip Emergency Limit Switch 1.04
79 S8 80000058 Emergency Exit Door Bottom LimIt Switch 1.05
80 S9 80000058 Emergency Exit Door Top LimIt Switch 1.05
81 S10 60573994 Mid Position Sensor Switch 3.08
82 3S36 Water Balance Opened Sensor 5.06
83 5S36 Cement Balanced Opened Sensor 5.06
7/6/2005 Page 5of 11 CP30: MCI-300

84 6S31 60573994 Mixer Opened Sensor 4.11
85 6S32 60573994 Mixer Closed Sensor 4.12
86 GC1 60573994 Gate1 Coarse Closed Sensor 4.12
92 GF1 60573994 Gate1 Fine Closed Sensor 4.12
98 0F1 60574460 1 Pole , 1A Miniature Circuit Breaker 1.04
99 1F1 80000075 2 Pole, 6A Miniature Circuit Breaker 1.08
104 0Q1 80400379 Moulded Case Circuit Breaker, Incomer 100A 1.02
80400381 Under Voltage Trip 1.06
80400382 Multiturn actuator for MCCB 100A
105 1Q1 8040 0373 Motor Protection Circuit Breaker 12.03
7/6/2005 Page 6of 11 CP30: MCI-300

110 6Q1 80400301 Motor Protection Circuit Breaker 11.06
112 2K1 60574493 Power Contactor 14.02
128 R2K1 80000078 Double change over Relay module 6.02
129 R2K1.1 80000078 Double change over Relay module 6.02
7/6/2005 Page 7of 11 CP30: MCI-300

7/6/2005 Page 8of 11 CP30: MCI-300

173 1U1 80400093 Aggregate Weigher Meter K3NV-LC2A 9.02

80000390 Analog Output board of Weigher Meter
80000581 Aggregate Loadcell
174 MX1 80000383 Loadcell Interface Board - Aggregate 9.02
175 1U2 80400093 Cement/Water Weigher Meter K3NV-LC2A 9.05

80000580 Cement/Water Loadcell
176 MX2 80000383 Loadcell Interface Board - Cement 9.05
177 1U4 80400093 Admixture Weigher Meter K3NV-LC1A 9.08

80000231 Admixture1 Loadcell
178 MX4 80000383 Loadcell Interface Board - Amixture 9.08
179 Z1 80000076 Hooter 19.15
180 Z2 60574454 Fan and Filter Unit
181 Z3 60574456 Outlet Filter
182 Z4 60574455 Fan and Filter Sealing Frame
183 Z5 60572780 Terminal Box
184 Z6 80000080 Support Rail for Terminal Box
185 4U1 80000060 3 Phase Sequence / Unbalanced Relay 2.05
186 6F2 80000059 Mixer Thermistor Protection Unit 11.12
187 T 60573488 Mixer Star/Delta Timer 17.04
188 1T1 80000123 Control Transformer, Pri: 415V, Sec: 230V,770VA 1.08
7/6/2005 Page 9of 11 CP30: MCI-300

189 1T3 80000064 24V DC Power Supply Unit- 5A 1.14
190 60572431 Earth Terminal USLKG35
191 60571208 Earth Terminal USLKG16
192 60571190 Double Terminal block UDK4
193 60571192 End cover for UDK 4
194 60571177 Single Terminal UK5N
195 60571178 Neutral Terminal UK5N
196 60573389 Double Decker Termianl block UKK5
197 60573390 End cover for UKK 5
198 60571201 End Angle E/ALNS35
199 80000065 End bracket E/UK
200 80000066 Zack Strip - Un printed - Terminal Strip
201 60574266 Cable Gland PG9
203 60574268 Cable Gland PG13.5
208 60571317 Blanking Plug PG9
210 60571318 Blanking Plug PG13.5
213 60574276 Counter Nut PG9
215 60574278 Counter Nut PG13.5
7/6/2005 Page 10of 11 CP30: MCI-300

220 60551049 Multi core cables 7x6 Sq.mm
221 60575449 Multi core cables 4x2.5 Sq.mm
222 60575447 Multi core cables 4x1.5 Sq.mm
226 80000098 Shielded Signal cables 2x0.34 Sq.mm
229 80000239 Braided Copper wire 20mm Dia
230 82500037 S7 CPU 314 2.02
231 82500039 Mounting Rail
232 82500040 32 Channel Digital Input Module 2.04
233 82500041 32 Channel Digital Output Module 2.06
234 82500042 8 Channel Analog Input Module 2.15
235 82500043 40 Pin Fronconnector
236 82500104 20 Pin Frontconnector
237 80400202 Micro Memory Card(Flash EPROM) for CPU 314
238 80400231 CP 5611card for CPU 314 to PC Communication
239 X6 8040 0112 HDD Connector 108 Pin (Assembly)
7/6/2005 Page 11of 11 CP30: MCI-300

CP30 MCI300
Recommended Spare Parts List

Schwing Stetter India Pvt. Ltd., Recommended Spare Part List
S.No. Designation Part Number Description Place ID

1 0F1 60574460 1 Pole , 1A Miniature Circuit Breaker 1.04
2 0Q1 80400379 Moulded Case Circuit Breaker, Incomer 100A 1.02

80400381 Under Voltage Trip 1.06
8 6Q1 80400301 Motor Protection Circuit Breaker 11.06
14 1U1 80400093 Aggregate Weigher Meter K3NV-LC2A 9.02

80000581 Aggregate Loadcell
15 4U1 80000060 3 Phase Sequence / Unbalanced Relay 2.05
16 6F2 80000059 Mixer Thermistor Protection Unit 11.12
17 1T3 80000064 24V DC Power Supply Unit- 5A 1.14
18 82500040 32 Channel Digital Input Module 2.04
19 82500041 32 Channel Digital Output Module 2.06
20 82500042 8 Channel Analog Input Module 2.15
21 80400231 CP 5611card for CPU 314 to PC Communication
7/6/2005 Page 1of 1 CP30: MCI-300

CP30 MCI300
PLC Input / Output List

PLC INPUT DETAILS - MCI-300 - CP30
PLC INPUTS ADDRESS REFERENCE

AUTO MANUAL SELECTION I 0.0 /3.02
AUTO STOP / AUTO PAUSE I 0.1 /3.03
CEMENT 1 SCREW SELECTED I 0.2 /3.03
CEMENT 1/2 DOSING PUSHBUTTON I 0.6 /3.05
WATER 1/2 DOSING SELECTED I 0.7 /3.05
ADMIXTURE 1 SORT 1 SELECTED I 1.0 /3.06

ADMIXTURE 2 DOSING PUSHBUTTON I 1.4 /3.07
MIXER GATE MID POSITION SENSOR I 1.5 /3.08
AUTO START PUSH BUTTON I 1.6 /3.08
GATE 1 COARSE OPEN PUSHBUTTON I 1.7 /3.08
GATE 1 FINE OPEN PUSHBUTTON I2.0 /3.09

GATE 2 COARSE OPEN PUSHBUTTON I2.1 /3.09

CEMENT 3/4 DOSING PUSHBUTTON I3.3 /3.13
WATER DOSING PUSHBUTTON I3.4 /3.13
FILLER SCREW DOSING PUSHBUTTON I3.5 /3.14
ADMIXTURE 1 DOSING PUSHBUTTON I3.6 /3.14
SAND VIBRATOR 1 ON PUSHBUTTON I3.7 /3.15

COMPRESSOR MOTOR HEALTHY I4.0 /4.02
SAND VIBRATOR 1 MOTOR HEALTHY I4.1 /4.03
SAND VIBRATOR 2 MOTOR HEALTHY I4.2 /4.03
CEMENT SCREW 1 HEALTHY I4.3 /4.04
CEMENT VIBRATOR HEALTHY I4.7 /4.05
WATER DISCHARGE PUMP HEALTHY I5.0 /4.06

ADM-1 SORT1/2 DOSING HEALTHY I5.1 /4.06
ADM-2 SORT 1/2 DOSING HEALTHY I5.2 /4.07
PHASE FAILURE ERROR I5.3 /4.07
MIXER MOTOR RUNNING FEEDBACK I5.4 /4.07
ICE SCREW HEALTHY I5.5 /4.08
ADM -1 SORT 1/2 DISCHARGE HEALTHY I5.6 /4.08
ADM-2 SORT 1/2 DISCHARGE HEALTHY I5.7 /4.08
WEIGHER BELT CONVEYOR HEALTHY I6.0 /4.09

SKIP HEALTHY I6.1 /4.09
MIXER MOTOR HEALTHY I6.2 /4.09
SKIP BOTTOM SENSOR I6.3 /4.10
SLACK STEEL SENSOR I6.4 /4.10
SKIP WAITING SENSOR I6.5 /4.11
SKIP TOP SENSOR I6.6 /4.11
MIXER GATE OPENED SENSOR I6.7 /4.12
MIXER GATE CLOSED SENSOR I7.0 /4.12

GATE 1 COARSE CLOSED SENSOR I7.1 /4.12
GATE 1 FINE CLOSED SENSOR I7.2 /4.13
WEIGH BELT CONVEYOR ON PB I7.7 /4.15

WEIGH BELT CONVEYOR OFF PB I8.0 /5.02
MIXER GATE OPEN PUSHBUTTON I8.6 /5.05
MIXER GATE CLOSE PUSH BUTTON I8.7 /5.05
WATER FLAP OPENED SENSOR I9.0 /5.06

CEMENT FLAP OPENED SENSOR I9.1 /5.06
SKIP MOTOR THERMAL OLR I9.2 /5.07
MIXER THERMAL OVERLOAD I9.3 /5.07
MIXER ON PUSH BUTTON I9.5 /5.08
MIXER OFF PUSHBUTTON I9.6 /5.08
TOLERANCE PUSHBUTTON I9.7 /5.08
FAULT RESET PUSHBUTTON I10.0 /5.09

CEMENT DISCHARGE PUSHBUTTON I10.1 /5.09
WATER DISCHARGE PUSHBUTTON I10.2 /5.09
ADM 1 SORT1/2 DISCHARGE PB I10.3 /5.10
ADM 2 SORT 1/2 DISCHARGE PB I10.4 /5.10
SKIP ELEVATE I10.5 /5.11
SKIP DESEND I10.6 /5.11
SKIP STOP I10.7 /5.12
SAND VIBRATOR 2 ON PUSHBUTTON I11.0 /5.12

SKIP ELEVATE FEEDBACK I11.1 /5.12
CEMENT BLOW OFF PUSHBUTTON I11.2 /5.13
HOOTER ON PUSHBUTTON I11.3 /5.13
CEMENT VIBRATOR ON PUSHBUTTON I11.4 /5.13
WEIGH BELT - PULL CHORD I11.5 /5.14
WEIGH BELT - ZERO SPEED SENSOR I11.6 /5.14
SKIP DESEND FEEDBACK I11.7 /5.15
PLC OUTPUT DETAILS - MCI-300 - CP30
PLC OUTPUTS ADDRESS REFERENCE

GATE 1 COARSE OPEN Q12.0 /6.02
GATE 1 FINE OPEN Q12.1 /6.03

SAND VIBRATOR 1 ON Q13.4 /6.07
SAND VIBRATOR 2 ON Q13.5 /6.08
WEIGH BELT CONVEYOR ON Q13.6 /6.08
CEMENT SCREW 1 ON Q13.7 /6.08

FILLER SCREW ON Q14.2 /6.09
CEMENT 1 BLOW OFF Q14.3 /6.10
FILLER BLOW OFF Q14.6 /6.11
WATER DOSING COARSE ON Q14.7 /6.12
WATER DOSING FINE ON Q15.0 /6.12

ICE SCREW ON Q15.1 /6.12
GATE 6 OPENED INDICATION Q15.2 /6.13
SILICA SCREW ON Q15.3 /6.13
ICE VIBRATOR ON Q15.4 /6.13
MIXER GATE OPENED INDICATION Q15.5 /6.14
MIXER GATE CLOSED INDICATION Q15.6 /6.14
CEMENT VIBRATOR ON Q15.7 /6.15
PLC OUTPUT DETAILS - MCI-300 - CP30
PLC OUTPUTS ADDRESS REFERENCE

SKIP ELEVATE Q16.0 /7.02
SKIP DESEND Q16.1 /7.03
MIXER ON Q16.2 /7.03
MIXER DISCHARGE OPEN Q16.3 /7.04
MIXER DISCHARGE CLOSE Q16.4 /7.04
CEMENT DISCHARGE Q16.5 /7.05
WATER GRAVITY DISCHARGE Q16.6 /7.05
ADM1 SORT 1DISCHARGE Q16.7 /7.05
ADM2 SORT 1DISCHARGE Q17.0 /7.06

AUTO BATCHING HOOTER Q17.1 /7.06
WATER PUMP DISCHARGE Q17.2 /7.07
GATE 3OPENED INDICATION Q17.5 /7.08
MIXING TIME ON INDICATION Q18.0 /7.09

ADM1 SORT 1 DOSING Q18.1 /7.09
AGGREGATE TARE Q18.5 /7.11
CEMENT TARE Q18.6 /7.11
WATER TARE Q18.7 /7.12
ADMIXTURE 1 TARE Q19.0 /7.12

ADMIXTURE 2 TARE Q19.1 /7.12
SKIP WAITING Q19.2 /7.13
SKIP BOTTOM Q19.3 /7.13
SKIP TOP Q19.4 /7.13
AUTO MODE INDICATION Q19.5 /7.14
TOLERANCE INDICATION Q19.6 /7.14
FAULT INDICATION Q19.7 /7.15
PLC ANALOG DETAILS - MCI-300 - CP30
PLC ANALOG INPUTS ADDRESS REFERENCE

AGGREGATE WEIGHER PIW 336 /7.02
CEMENT WEIGHER PIW 338 /7.03
WATER WEIGHER PIW 340 /7.03
ADMIXTURE1 WEIGHER PIW 342 /7.04
ADMIXTURE2 WEIGHER PIW 344 /7.04
MOISTURE PIW 346 /7.05
MIXER CURRENT PIW 348 /7.05
ICE WEIGHER PIW 350 /7.05
CP30 MCI300
Control Panel
General Arrangement
CP30 MCI300
Control Panel Circuit Diagram

CP30 MCI300
Junction Box & Connector Details

CP30 MCI300
3 Phase Induction Motor

Fault Finding Procedure
Important Note :
CP30 MCI300
Silo Level Meter

CP30 MCI300
Moisture Meter
CP30 MCI 300
Phase Failure Relay

Contact Us Here
SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,
Regd.Office & Works Sales & Service - Hyderabad
F71, Sipcot Industrial Park, House No.8-3-231/W/30/A
Irungattukottai, Plot No. 30A, WCHS
Sriperumpudur Taluk, Road No.2, Jubilee Hills,
Kanchipuram District, Hyderabad – 500 033
Tamil Nadu - 602 105 Phone: 91 – 40 – 23541783
Phone: 91 – 4111 – 256780 Mobile: 98480-37535
91 – 4111 – 256781 Telefax:91 – 40 – 22541782
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Email : schwing@vsnl.com
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Sales & Service -Mumbai Sales & Service - Bangalore
410-A, B-wing, Galleria, 179, Teacher’s Colony, 1st Block,
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Powai, Mumbai – 400 076 Bangalore – 560 034
Phone: 91 – 22 – 25797735 Phone: 91 – 80 – 25633284
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Other Service Centers
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Service - Kolkatta
SCHWING Stetter India Pvt Ltd., Contact No.98311 - 76526
Sales & Service – New Delhi
1105 – 1106,Ansol Towers,
38, Nehru Place, SCHWING Stetter India
New Delhi – 110 019 Service - Pune
Phone: 91 – 11 – 26440691 Contact No.98903 - 66646
91 – 11 – 26440692
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Service - Ahmedabad
Contact No.98250 - 96208

Operating Instructions for CP30 Batching Plant

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Operating Instructions for CP30 Batching Plant

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CP30 MCI 300

Operating Instruction for

01. Safety Instruction 03

02. Technical Data 03

03. Operating Instruction Computerized SCADA Software 72

04. Operating Instruction for K3NV Weighing Meter 15

05. Cable List 06

06. Spare Parts List 11

07. Recommended Spare Parts List 01

08. PLC Input / Output List 06

09. Control Panel General Arrangement 03

10. Control Panel Circuit Diagram 20

11. Junction Box & Connector Detail 07

12. 3 Phase Motor Fault Finding Procedure 03

13. Silo Level Meter 22

14. Moisture Meter 09

15. Phase Failure Relay 03

Use Voltage Insulated tools only, when working in electrical areas.

REPLACEMENT OF ELCTRICAL ITEMS

ADDITIONAL MATERIAL CONSUMPTION

INSTRUCTIONS FOR LOAD CELL

Electric supply data

Supply Voltage:……………………………………………… 3 Phase 415 Volts

Compressor Motor:……………………………………………… 1.5 kW / 2 HP

Panel Wiring Cable Color Code Details:

Load Cell Details:

Input Resistance : 350 Ohms ± 2 Ω

Load Cell Wiring Details:

Red : Excitation (+ 10VDC)

Brake Rectifier Details:

Input Voltage : 230 V AC Between terminal No. 2 and 3.

CP30 MCI 300

02. Mode Of Operation 01

03. How to SWITCH on the plant? 03

04. What is MIMIC screen? 04

05. What to do if mouse fails? 04

07. What to do if Truck is not in position or Truck

08. How to Create/Edit/Delete an Order Data Record? 06

09. How to Create/Edit/Delete a Recipe Data Record? 09

10. How to Create/Edit/Delete a Customer Data Record? 12

11. How to Create/Edit/Delete a Jobsite Data Record? 13

12. How to Create/Edit/Delete a Truck Data Record? 14

13. How to set / change Plant parameter through Settings screen? 15

14. How to Tare / zero set the Weighers? 17

15. How to select an order for auto batching in program screen? 18

16. How to view the History of currently occurred Alarms? 20

17. How to view the Detail list of ALARMS? 21

CP30 MCI 300

18. How to operate the plant in Manual Mode

19. Parameter settings for MCI-300, CP30 Batching plant 26

20. Calibration Details for CP30 Plant 26

21. How to view / Generate statistical report using SSI-Report? 27

23. How to Update Stock in computer? 29

24. How to View Stock in computer?

25. What are all the options available

26. How to take Offline-Delivery Note /

27. How to take printout of Delivery Note and Other Reports? 35

28. How to Export to word and e-mail

29. How to View or take Offline-

30. How to View or take Offline-Consumption Report

31. How to View or take Offline-Consumption Report

32. How to View or take Offline-Consumption Report

33. How to View or take Offline-Consumption Report Truck