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Seguridad de Rosca Transportadora
Seguridad de Rosca Transportadora
353-2014
CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
Approved: September 17, 2014
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SHAFTLESS
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SCREW CONVEYOR
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SAFETY
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OPERATION ata
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MAINTENANCE
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MANUAL
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ISBN - 1-891171-49-6
CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
DISCLAIMER
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The information provided herein is advisory only.
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These recommendations provided by CEMA are general in nature and are not intended as a substitute
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for professional advice. Users should seek the advice, supervision and/or consultation of qualified
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engineers, safety consultants, and other qualified professionals.
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Any use of this publication, or any information contained herein, or any other CEMA publication is
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made with the agreement and understanding that the user and the user’s company assume full
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responsibility for the designs, safety, specifications, suitability and adequacy of any conveyor system,
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system component, mechanical or electrical device designed or manufactured using this information.
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The user and the user’s company understand and agree that CEMA, its member companies, its
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officers, agents and employees are not and shall not be liable in any manner under any theory of
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liability to anyone for reliance on or use of these recommendations. The user and the user’s companies
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agree to release, hold harmless and indemnify and defend CEMA, its member companies, successors,
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assigns, officers, agents and employees from any and all claims of liability, costs, fees (including
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attorney’s fees), or damages arising in any way out of the use of this information.
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CEMA and its member companies, successors, assigns, officers, agents and employees make no
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representations or warranties whatsoever, either expressed or implied, about the information contained
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herein, including, but not limited to, representations or warranties that the information and
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recommendations contained herein conform to any federal, state or local laws, regulations, guidelines
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or ordinances.
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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TABLE OF CONTENTS
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DESCRIPTION PAGE
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SECTION A - SAFETY ata 1
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SECTION B - INSTALLATION 4
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SECTION C - OPERATION 10
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SECTION D - MAINTENANCE 11
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SECTION F - TROUBLESHOOTING 15
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
INTRODUCTION
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The Screw Conveyor and Bucket Elevator Engineering Committee of the CEMA (Conveyor Equipment
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Manufacturers Association) Engineering Conference was assigned the task of bringing together, under one
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cover, the accumulated experience of many individuals and their companies in an effort to provide a common
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basis for the safety, operation and maintenance of screw conveyors.
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The CEMA Safety, Operation and Maintenance Manual contains instructions for the safe installation, operation
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and maintenance of screw conveyors. The reliability and service life depend on the proper care taken while
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installing and preparing the equipment for its intended use.
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Read ALL instructions in this manual and manufacturer’s manuals BEFORE installing, operating and
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maintaining the equipment.
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
SECTION A - SAFETY
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Screw conveyor safety begins with a plan that considers every possible danger and potential hazard.
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Operation and maintenance personnel must be thoroughly trained in safe operating procedures, recognition
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of possible hazards, and maintenance of a safe area around screw conveyors.
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CEMA has a comprehensive safety program that includes:
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• Warning and Safety Reminder for Screw Conveyors, Drag Conveyors and Bucket Elevators
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(CEMA Document: SC2004-01)
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• CEMA Safety Label Brochure (CEMA Document: 201)
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• CEMA Safety Label Placement Guidelines:
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- Screw Conveyor (CEMA Document: SC-2)
- Vertical Screw Conveyor (CEMA Document: SC-3)
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• Screw Conveyor Safety Poster (CEMA Screw Conveyor Safety Poster)
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• Screw Conveyor, Drag Conveyor and Bucket Elevator Safety Video (CEMA Document: AV6)
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This video describes key safety practices that personnel must follow when operating and
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Screw conveyor accidents can be avoided by implementation and enforcement of an in-plant safety program.
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A number of safety precautions are included in this manual. Carefully study and follow the safety precautions.
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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WARNING AND SAFETY REMINDERS FOR
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SCREW , DRAG , AND BUCKET ELEVATOR CONVEYORS
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APPROVED FOR DISTRIBUTION BY THE SCREW CONVEYOR SECTION OF THE
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CONVEYOR EQUIPMENT MANUFACTURERS ASSOCIATION (CEMA)
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It is the responsibility of the contractor, 6. Do not place hands, feet, or any part of other equipment, extent of plant automation,
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installer, owner and user to install, maintain your body, in the conveyor. etc. Other devices should not be used as a
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and operate the conveyor, components and, substitute for locking out the power prior to
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conveyor assemblies in such a manner as to 7. Never walk on conveyor covers, grating removing guards or covers. We caution that
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comply with the Occupational Safety and or guards. use of the secondary devices may cause
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Health Act and with all state and local laws employees to develop a false sense of security
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and ordinances and the American National 8. Do not use conveyor for any purpose and fail to lock out power before removing
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Standards Institute (ANSI) B20.1 Safety Code. other than that for which it was intended. covers or guards. This could result in a serious
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injury should the secondary device fail or
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In order to avoid an unsafe or hazardous 9. Do not poke or prod material into the malfunction.
condition, the assemblies or parts must be conveyor with a bar or stick inserted through
installed and operated in accordance with the the openings. ata There are many kinds of electrical devices for
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following minimum provisions. interlocking of conveyors and conveyor
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10. Keep area around conveyor drive and systems such that if one conveyor in a system
1. Conveyors shall not be operated unless control station free of debris and obstacles. or process is stopped other equipment
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all covers and/or guards for the conveyor and feeding it, or following it can also be
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drive unit are in place. If the conveyor is to be 11. Eliminate all sources of stored energy automatically stopped.
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opened for inspection cleaning, maintenance (materials or devices that could cause
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or observation, the electric power to the conveyor components to move without power Electrical controls, machinery guards, railings,
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motor driving the conveyor must be LOCKED applied) before opening the conveyor walkways, arrangement of installation,
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OUT in such a manner that the conveyor training of personnel, etc., are necessary
cannot be restarted by anyone; however 12. Do not attempt to clear a jammed ingredients for a safe working place. It is the
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remote from the area, until conveyor cover conveyor until power has been LOCKED OUT. responsibility of the contractor, installer,
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or guards and drive guards have been properly owner and user to supplement the materials
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replaced. 13. Do not attempt field modification of and services furnished with these necessary
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2. If the conveyor must have an open comply with the law and accepted standards.
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housing as a condition of its use and 14. Conveyors are not normally
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application, the entire conveyor is then to be manufactured or designed to handle materials Conveyor inlet and discharge openings are
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guarded by a railing or fence in accordance that are hazardous to personnel. These designed to connect to other equipment or
with ANSI standard B20.1.(Request current materials which are hazardous include those machinery so that the flow of material into
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edition and addenda) that are explosive, flammable, toxic or and out of the conveyor is completely
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3. Feed openings for shovel, front loaders may be designed to handle these materials.
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or other manual or mechanical equipment Conveyors are not manufactured or designed One or more warning labels should be visible
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shall be constructed in such a way that the to comply with local, state or federal codes on conveyor housings, conveyor covers and
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conveyor opening is covered by a grating. If for unfired pressure vessels. If hazardous elevator housings. If the labels attached to the
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the nature of the material is such that a materials are to be conveyed or if the equipment become illegible, please order
grating cannot be used, then the exposed conveyor is to be subjected to internal or replacement warning labels from the OEM or
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railing or fence and there shall be a warning consulted prior to any modifications.
sign posted. The Conveyor Equipment Manufacturers
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CEMA insists that disconnecting and locking Association (CEMA) has produced an audio-
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4. Do not attempt any maintenance or out the power to the motor driving the unit visual presentation entitled “Safe Operation
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repairs of the conveyor until power has been provides the only real protection against of Screw Conveyors, Drag Conveyors, and
LOCKED OUT. injury. Secondary safety devices are available; Bucket Elevators.” CEMA encourages
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however, the decision as to their need and the acquisition and use of this source of safety
5. Always operate conveyor in accordance type required must be made by the owner- information to supplement your safety
with these instructions and those contained assembler as we have no information program.
on the caution labels affixed to the regarding plant wiring, plant environment,
equipment. the interlocking of the screw conveyor with SEE NEXT PAGE FOR SAFETY LABELS
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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The CEMA safety labels shown below should be used on screw conveyors, drag conveyors, and bucket
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elevators. Safety labels should be placed on inlets, discharges, troughs, covers, inspection doors & drive
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guards. See CEMA Safety Label Placement Guidelines on CEMA Web Site: http://www.cemanet.org
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Exposed moving
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LOCK OUT POWER
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CHR930001 guard http://www.cemanet.org
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Walking or standing on
conveyor covers or
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CVS930010 CVS930012
gratings can cause
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severe injury
Exposed conveyors
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STAY OFF
CHS991026 http://www.cemanet.org can cause severe moving parts can
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before removing
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cover or servicing
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CHR930011 http://www.cemanet.org
http://www.cemanet.org
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ON INSTALLED EQUIPMENT
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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Product: Bulk Handling Equipment
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Equipment: Screw Conveyor
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“C” “C” “C”
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guard
CHR930001
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http://www.cemanet.org
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CVS930011
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To be placed on
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removable guards to
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couplings, etc. which
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CHS991026 http://www.cemanet.org
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“B” “C”
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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Product: Bulk Handling Equipment
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Equipment: Vertical Screw Conveyor USE LABEL “A” ON BELT GUARD
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USE LABEL “B” ON ENDS OF TROUGH,
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ON INTAKE INSPECTION DOOR, AND
BOTH SIDES OF DISCHARGE SPOUT
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"A"
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removable guards to
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warn that operation of
Exposed moving
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the machinery with
parts can cause
severe injury guards removed would
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LOCK OUT POWER gears, shafts, pulleys,
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CHR930001 http://www.cemanet.org
create hazards
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“A”
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To be placed on inlets
and discharges, troughs,
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operation.
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before removing
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"B"
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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Bill of Materials
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1 Shaftless Spiral
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2 Drive Shaft
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5 Inlet
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6 Cover
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7 Hold Down
8 Trough
9 Discharge Spout
10 Screw Conveyor Drive Unit
11 Trough Liner
12 Shaft Seal
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
SECTION B - INSTALLATION
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RECEIVING
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1. Screw conveyors may be ordered as individual components with all the assembly operations
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performed in the field, or assembled completely by the manufacturer, with drawings and bill
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of materials.
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2. Immediately upon receipt all items in the shipment should be checked against shipping papers
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for shortages and inspected for damage.
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3. Items to be inspected include troughs, shaftless spiral, trough liners, covers and drive units.
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4. DO NOT ATTEMPT TO INSTALL DAMAGED COMPONENTS OR ASSEMBLIES.
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LIFTING AND MOVING
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Extreme care must be taken to prevent damage when moving assembled conveyors or
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components.
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2. Spreader bars with slings are the recommended support method for lifting.
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5. Unusually heavy items such as drives or gates shall be considered when choosing support
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6. Shop assembled conveyors are typically match marked and shipped in the longest sections
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ASSEMBLY
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1. The mounting surface for supporting the conveyor must be level and true.
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2. Screw conveyor troughs must be assembled straight and true with no distortion.
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6. Attach piano wire full length of conveyor at centerline. Make sure piano wire is pulled tight.
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7. Tighten trough flange bolts keeping the trough assembly true to piano wire. Torque bolts to
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8. Anchor trough assembly to mounting surface. CEMA recommends supporting trough as-
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10. Mount drive unit on trough end. Drive units are normally located at discharge end of con-
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veyor. Make sure drive is centered in seal and trough end openings. Torque bolts to proper
torque rating (per Chart A).
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11. Place the shaftless spiral section in the trough starting at the drive or thrust end.
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12. Assemble drive trough end to correct end of conveyor. Torque bolts to proper torque rating
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
17. Rotate entire shaftless spiral assembly to check alignment and adjust as required.
18. Torque ALL drive shaft bolts to proper torque rating (per Chart A).
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19. Adjust seals as required.
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20. Remove all debris from conveyor.
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21. Install hold downs.
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22. Install covers in proper sequence starting at inlet end and attach with provided fasteners.
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23. Lubricate drive and all bearings in accordance with manufacturer’s instructions. DRIVES
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GENERALLY SHIPPED WITHOUT OIL.
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24. MAKE SURE ALL CEMA SAFETY LABELS ARE IN PROPER LOCATIONS.
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Proper equipment alignment is critical to successful long-term operation. Alignment must be checked in
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both horizontal and vertical directions. Maximum deviation in either direction is 1/8 inch. Please refer to the
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
SECTION C - OPERATION
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BEFORE INITIAL START-UP:
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1. LOCKOUT/TAGOUT ALL POWER.
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2. Lubricate all bearings in accordance with manufacturer's instructions.
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3. Lubricate all gear reducers in accordance with manufacturer's instructions. Gear reducers are
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normally shipped without lubrication.
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4. Check conveyor to ensure all tools and foreign materials have been removed.
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5. Turn drive unit by hand to check for alignment and obstructions.
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6. Check conveyor to ensure all covers, guards and safety devices are installed and operating
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properly.
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INITIAL START-UP (WITHOUT MATERIAL): on
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1. Reenergize power to conveyor.
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2. Start conveyor momentarily to check for proper conveyor rotation. If conveyor rotation is NOT
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3. Operate conveyor without material for several hours as a break in period. Observe for excessive
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bearing temperature, unusual noise or drive misalignment. If these conditions occur refer to
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5. Remove covers and check tightness of bolts. Torque bolts to proper torque rating (per Chart A).
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6. Replace covers.
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7. Check all assembly and mounting bolts. Torque bolts to proper torque rating.
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8. Check conveyor discharge. Discharge must be clear to ensure that material flow out of conveyor
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5. Start and stop conveyor several times. Operate conveyor for several hours with material.
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6. Check motor amperage when conveying at design capacity and compare to full load amperage of
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motor. Problems may exist if amperage is excessive. Check voltage to ensure that it is within
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8. Remove covers and check tightness of coupling bolts. Torque bolts to proper torque rating. (per
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Chart A).
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9. Replace covers.
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10. Check all assembly and mounting bolts. Torque bolts to proper torque rating (per Chart A).
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
SECTION D – MAINTENANCE
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Practice good housekeeping. Keep area around conveyor clean and free of obstacles to provide easy
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access and to avoid interference with the function of the conveyor.
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Establish routine periodic inspection of the entire conveyor to ensure continuous maximum operating
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performance. LOCKOUT/TAGOUT ALL POWER BEFORE INSPECTION OF CONVEYORS. Periodic
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inspections should be made of the following:
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• Gear Reducers – Check for proper lubrication. Lubricate all gear reducers in accordance with
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manufacturer’s instructions.
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• Drives – Check for wear on belts and proper tension. Check for lubrication on chains and proper
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tension. Replace belts or chains as necessary.
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Shaftless Spiral – Check for damage, excessive wear and material buildup. Replace screw sections
as necessary.
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• Troughs – Check for damage, excessive wear and material buildup. Check trough alignment
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using piano wire as described in Assembly Section of this document. Replace trough sections as
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necessary.
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• Trough Liners – Check for damage, excessive wear and material buildup. Replace liner sections if
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• Shafts – Check tightness of thrust washer and bolt. Chack for run-out. Torque bolts to proper
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torque rating.
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• Assembly Bolts – Check for tightness. Torque ALL assembly bolts to proper torque rating (per
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Chart A).
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2. Removal of a shaftless spiral section must proceed from the end opposite the drive unit.
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3. Remove all covers and hold downs. Disconnect the drive shart and remove the damaged screw
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section.
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5. Reassemble conveyor components in accordance with the Assembly Section of this document.
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2. Removal of a shaftless spiral section must proceed from the end opposite the drive unit.
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3. Remove all covers and hold downs. Disconnect the drive shart and remove the SHAFTLESS
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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EMERGENCY SHUTDOWN
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An emergency shutdown may be necessary to clear obstructions or to replace damaged or worn
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components.
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1. LOCKOUT/TAGOUT ALL POWER.
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2. Remove all covers.
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3. Remove all obstructions and product from conveyor.
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4. Inspect all components for damage or wear. Check conveyor components in accordance with the
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Maintenance Section of this document.
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5. Replace all damaged or worn components. Replace conveyor components in accordance with
the Assembly Section of this document. ata
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6. Turn drive unit by hand to check for alignment and obstructions.
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EXTENDED SHUTDOWN
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An extended shutdown may be necessary if the conveyor is not in operation for a long period of time.
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5. Inspect all components for damage or wear. Check conveyor components in accordance with
the Maintenance Section of this document.
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6. Replace all damaged or worn components. Replace conveyor components in accordance with
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NOTE: When operation is to resume, restart conveyor in accordance with the Operation Section of
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this document.
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STORAGE
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1. Protect conveyor from weather, moisture and extreme temperatures. DO NOT use coverings that
promote condensation.
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NOTE: When operation is to resume, restart conveyor in accordance with the Operation Section of
this document.
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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PROBLEM CAUSE REMEDY
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SHAFTLESS SPIRAL MATERIAL TOO SOFT USE HARDIER SPIRAL
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1. ACCELERATED SHAFTLESS SPIRAL WEAR RPM TOO HIGH OR TROUGH LOADING TOO
REDUCE SPEED
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HIGH
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INCREASE LINER THICKNESS.
LINER IS TOO THIN
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2. PREMATURE TROUGH FAILURE OR LINER USE A LINER WITH BETTER WEAR RESISTANCE
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ALIGNMENT STRAIGHTEN OR REPLACE SCREW
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EXCESSIVE TORQUE / IMPROPER CONSULT CEMA 350 BOOK TO DETERMINE PROPER
3. DRIVE SHAFT BREAKAGE
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ALIGNMENT TORQUE RATING.
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MOTOR UNDERSIZED
HORSEPOWER REQUIREMENTS.
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SPECIFICATIONS.
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual
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G E N E R A L B O L T T IG H T E N IN G T O R Q UE (lb f-ft )
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Bo lt D iam e t e r Th r e ad s P e r In ch 1 8 -8 & 3 1 6
SA E 2 SA E 5 SA E 8
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(in ) (UN C ) St ain le ss St e e l
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1/4 20 5 9 12 6
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5/16 18 11
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3/8 16 18 31 44 20
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7/16 14 28 49 69 29
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1/2 13 44 73 105 40
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9/16 12 63 108 149 52
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The most commonly used K factor is 0.20 for plain finished bolts.
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Formula:
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Where:
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T = Target tighten torque (the result of this formula is in inch pounds, dividing
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Bolt Torque Guide is for fasteners used to assemble screw conveyors and does not include coupling
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CEMA recommends tightening coupling bolts to 75-percent of the values given in the Bolt Torque Guide
to eliminate over tightening of coupling bolts
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CEMA NO. 353 - Shaftless Screw Conveyors Safety Operation and Maintenance Manual