Scissor Lift: User and Maintenance Instructions

USER A ND MAINTEN ANCE
INSTRUCTIONS
SCISSOR LIFT
H12 SD/SDX/SDE
H15 SD/SDX/SDE
H18 SDX
242 031 5670 - E 09.00
La Péronnière - BP 9 - 42152 L’HORME - FRANCE

+33 (0)4 77 29 24 24 - Fax +33 (0)4 77 31 28 11
EMail: Haulotte @ haulotte.com - Http: \\www.haulotte.com
Operation and servicing -H12SD/SDX/SDE-H15SD/SDX/SDE-H18SDX
GENERAL
You have just taken delivery of your PINGUELY-HAULOTTE self-propelled

platform H12SD/SDX/SDE-H15SD/SDX/SDE-H18SDX.
Your platform will give you full satisfaction if you carefully follow the
operation and maintenance instructions provided.
This manual is designed to help you.
It is very important to:

• Respect the safety instructions relative to the machine itself, its use
and environment,
• Use the machine within its performance scope,
• Maintain the machine properly to ensure long service life.
During and after expiry of the warranty period, our After-Sales Department
is at your disposal to provide any services you may need.
In this case, contact our local Agent or our Factory After-Sales Department,
and specify the exact type of machine and its serial number.
Whenever you order consumables or spare parts, use this manual and the
«Spare Parts» catalogue to ensure you receive original parts, which are
your sole guarantee of interchangeability and optimal operation.
Caution !
This instruction manual is supplied
with the machine and is mentioned
on the delivery note.
REMINDER :You are reminded that our machines comply with "Machine
Directives" 89/392/CEE dated 14 June 1989 modifed by
directives 91/368/CEE dated 21 June 1991, 93/44/CEE dated
14 June 1993, 93/68/CEE (98/37/CE) dated 22 July 1993 and
89/336 CEE dated 3 May 1989.
Caution !
We cannot be held liable for the
technical data contained in this
manual and reserve the right to
improve or modify our machines
without updating this manual.
PLATFORMS H12SD/SDX/SDE-H15SD/SDX/SDE-H18SDX
E 09.00
Ref. 242 031 5670
i
ii
CONTENTS
1- GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1
1.1 - GENERAL WARNING ................................................................................................. 1

1.1.1 - Manual ..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety ....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.2.1 - Operators ................................................................................................................................. 2
1.2.2 - Environment ............................................................................................................................. 2
1.2.3 - Using the machine ................................................................................................................... 2
1.3 - RESIDUAL RISKS ....................................................................................................... 4

1.3.1 - Risks of jolting - Overturning .................................................................................................... 4
1.3.2 - Electrical risks .......................................................................................................................... 4
1.3.3 - Risks of explosion or burning ................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.4 - VERIFICATIONS ......................................................................................................... 5

1.4.1 - Routine verifications................................................................................................................. 5
1.4.2 - Examination of machine suitability ........................................................................................... 6
1.4.3 - State of conservation ............................................................................................................... 6
1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 7
1.6 - VERIFICATIONS WHEN PUTTING BACK INTO SERVICE ....................................... 7
2- PRESENTATION ......................................................................................................... 9
2.1 - IDENTIFICATION ........................................................................................................ 9
2.2 - MAIN COMPONENTS ............................................................................................... 10
2.3 - DESCRIPTION .......................................................................................................... 10
2.4 - WORK AREA............................................................................................................. 12

2.4.1 - H12SD - H12SDX .................................................................................................................. 12
2.4.2 - H15SD - H15SDX .................................................................................................................. 13
2.4.3 - H18SD - H18SDX .................................................................................................................. 14
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2.5 - OVERALL DIMENSIONS...........................................................................................15

2.5.1 - H12SD - H12SDX................................................................................................................... 15
2.5.2 - H15SD - H15SDX................................................................................................................... 16
2.5.3 - H18SD - H18SDX................................................................................................................... 17
2.6 - CHARACTERISTICS .................................................................................................18

2.6.1 - Technical characteristics common to H12SD - H12SDX ...................................................... 18
2.6.2 - Technical characteristics common to H15SD - H15SDX ...................................................... 19
2.6.3 - Technical characteristics common to H18SDX ...................................................................... 20
2.6.4 - Options available.................................................................................................................... 21
2.6.5 - Technical characteristics specific to the bi-energy option (H12SDE - H15SDE)................... 21
2.7 - LABELS......................................................................................................................22
2.7.1 - Common labels ...................................................................................................................... 22
2.7.2 - Labels specific to H12S......................................................................................................... 24
2.7.3 - Labels specific to H15S.......................................................................................................... 24
2.7.4 - Labels specific to H18S.......................................................................................................... 24
2.7.5 - Labels specific to options ....................................................................................................... 25
2.8 - MACHINE LABEL REFERENCES .............................................................................28
2.9 - POSITION OF LABELS ON THE MACHINE .............................................................29
3- OPERATING PRINCIPLE...........................................................................................31
3.1 - HYDRAULIC CIRCUIT...............................................................................................31

3.1.1 - Scissor lifting, travel movements............................................................................................ 31
3.1.2 - Stabilising/steer movement .................................................................................................... 31
3.1.3 - Scissor lifting cylinder............................................................................................................. 31
3.1.4 - Brake release of the wheel reducers during travel ................................................................. 31
3.1.5 - Travel ..................................................................................................................................... 31
3.2 - ELECTRIC CIRCUIT..................................................................................................32

3.2.1 - Details of the main safety devices.......................................................................................... 32
3.2.2 - Hour counter........................................................................................................................... 32
3.2.3 - Traction battery charge .......................................................................................................... 32
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4- USING THE MACHINE .............................................................................................. 33
4.1 - GENERAL INSTRUCTIONS...................................................................................... 33

4.1.1 - Movement .............................................................................................................................. 33
4.1.2 - Overload ................................................................................................................................ 33
4.1.3 - Battery discharge (bi-energy option) ...................................................................................... 34
4.1.4 - Filling the fuel tank ................................................................................................................. 34
4.2 - OFFLOADING – LOADING – MOVEMENT .............................................................. 34

4.2.1 - Offloading by lifting ................................................................................................................ 34
4.2.2 - Offloading with ramps ............................................................................................................ 35
4.2.3 - Loading .................................................................................................................................. 35
4.2.4 - Travel ..................................................................................................................................... 36
4.3 - OPERATIONS BEFORE FIRST OPERATION.......................................................... 36

4.3.1 - Platform control station .......................................................................................................... 36
4.3.2 - Chassis control station ........................................................................................................... 37
4.3.3 - Fitting the guard rails ............................................................................................................. 38
4.3.4 - Checks before any operation ................................................................................................. 38
4.4 - OPERATION.............................................................................................................. 40
4.4.1 - Operations from the ground ................................................................................................... 40
4.4.2 - Operations from the platform ................................................................................................. 41
4.5 - HOUR COUNTER/BATTERY CHARGE MONITOR (BI-ENERGY) .......................... 42

4.5.1 - State of battery charge........................................................................................................... 42
4.5.2 - Hour counter .......................................................................................................................... 43
4.5.3 - Resetting ................................................................................................................................ 43
4.6 - USING THE ON-BOARD CHARGER (BI-ENERGY)................................................. 43

4.6.1 - Characteristics ....................................................................................................................... 43
4.6.2 - Starting charging .................................................................................................................... 43
4.6.3 - Holding charge ....................................................................................................................... 43
4.6.4 - Interrupting charging .............................................................................................................. 43
4.6.5 - Precautions of use ................................................................................................................. 43
4.7 - USING AND SERVICING BATTERIES ..................................................................... 44

4.7.1 - Putting into service................................................................................................................. 44
4.7.2 - Discharging ............................................................................................................................ 44
4.7.3 - Charging ................................................................................................................................ 44
4.7.4 - Servicing ................................................................................................................................ 45
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4.8 - MANUAL EXTENSIONS ............................................................................................46
4.9 - EMERGENCY ASSISTANCE AND RESCUE LOWERING OF THE PLATFORM ....46
4.10 - UNCOUPLING ...........................................................................................................47
4.11 - STABILISING. ............................................................................................................48
5- MAINTENANCE..........................................................................................................49
5.1 - GENERAL RECOMMENDATIONS............................................................................49
5.2 - MAINTENANCE SYSTEM .........................................................................................49
5.3 - MAINTENANCE PLAN...............................................................................................50

5.3.1 - Consumables ......................................................................................................................... 50
5.3.2 - Maintenance diagram........................................................................................................... 51
5.4 - OPERATIONS............................................................................................................52
5.4.1 - Summary table ..................................................................................................................... 52
5.4.2 - Procedure............................................................................................................................... 53
5.4.3 - List of consumables................................................................................................................ 54
6- TROUBLE-SHOOTING ..............................................................................................55
6.1 - PLATFORM LIFTING SYSTEM. ................................................................................55
6.2 - TRAVEL SYSTEM ...................................................................................................56
6.3 - STEER SYSTEM .......................................................................................................56
7- SAFETY SYSTEM ......................................................................................................57
7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX ..........................................57
7.2 - FUNCTION OF THE SAFETY SWITCHES ..............................................................57
8- HYDRAULIC DIAGRAMS ..........................................................................................59
8.1 - H12SD - H15SD - B15819/A......................................................................................59
8.2 - H12SDX - H15SDX - B15820/A .................................................................................60
8.3 - H12SDE - H15SDE - B15821/A .................................................................................61
8.4 - H18SDX - B15822/A ..................................................................................................62
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9- WIRING DIAGRAMS.................................................................................................. 63
9.1 - FOLIO F-001.............................................................................................................. 63
9.2 - FOLIO F-002.............................................................................................................. 64
9.3 - FOLIO F-003.............................................................................................................. 65
9.4 - FOLIO F-004.............................................................................................................. 66
9.5 - FOLIO F-005.............................................................................................................. 67
9.6 - FOLIO F-006.............................................................................................................. 68
vii
1 - GENERAL RECOMMENDATIONS - SAFETY

1.1 - GENERAL WARNING
1.1.1 - Manual
The purpose of this manual is to help the operator to get to know
HAULOTTE self-propelled platforms so as to use them efficiently and
SAFELY. It cannot, however, replace the basic training necessary for any
user of site equipment.
The head of the establishment must ensure that operators know the
instructions in the instruction manual. The head of establishment is also
responsible for implementation of the "user regulations" in force in the
country of use.
To ensure safe and efficient use of the platform, it is essential to familiarise
yourself with all these instructions, before using the machine.
This instruction manual must be kept available to any operator.
1.1.2 - Labels
Potential dangers and instructions concerning the machine are indicated
by labels and plates. It is necessary to read the instructions appearing on
them.
All of the labels comply with the following colour code:
• Red indicates a potentially fatal danger.
• Orange indicates a danger which may cause serious injury.
• Yellow indicates a danger which may cause material damage or slight
injury.
The head of the establishment must make sure that these labels are in
good condition and legible.
1.1.3 - Safety
Ensure that any person to whom you entrust the machine is capable of
assuming the safety requirements implied by its use.
Avoid any working mode liable to jeopardise safety. Any use not compliant
with the instructions could lead to risks and injury to people and damage to
property.
Caution !
In order to attract the reader's The operating manual must be kept by the user throughout the machine's
attention, instructions will be life including in the event of loan, hiring-out or re-sale.
indicated by this sign. Make sure that all the plates or labels relating to safety and danger are
complete and legible.
1
1.2 - GENERAL SAFETY INSTRUCTIONS
1.2.1 - Operators
The operators must be over 18 and must hold an operating permit issued
by the employer after he has checked their medical fitness and after they
have passed a practical platform operation test.
Caution !
Only trained operators can use There must be at least two operators so that one of them can:
Haulotte self-propelled platforms. • Intervene quickly if necessary.
• Take the controls in the event of an accident or breakdown.
• Monitor and prevent machines and pedestrians from moving around
the plaform.
• Guide the plaform operator if required.
1.2.2 - Environment
Never use the machine:

• On soft, unstable or cluttered ground.
• On ground with a slope greater than the permissible limit
• With exposure to a wind greater than the permissible threshold. If
used outside, make sure, using an anemometer, that wind speed is
less than or equal to the permissible threshold.
X km/h • Near power lines (find out the minimum distances depending on the
voltage).
Y km/h
Y>X
• In temperatures below -15°C (particularly in cold stores). Consult us

if it is necessary to work below -15°C.
˚C • In explosive areas.
0
• In an area not properly ventilated, since the exhaust gases are toxic.
-15
• During storms (risk of lightning),
• At night if it is not equipped with the optional light.
• When there are very strong electromagnetic fields (radar, mobile and
high currents).
DO NOT TRAVEL ON PUBLIC HIGHWAYS.
1.2.3 - Using the machine

It is important to ensure that in normal use, i.e. platform operation, that the
platform/turntable station selection key is removed and kept on the ground
by a person present and trained in emergency assistance/rescue
manoeuvres.
Caution !
Do not tow the platform. Do not use the machine with:
(It is not designed for towing and • A load greater than the nominal load.
should be transported on a trailer). • A wind greater than the permissible speed.
• More people than the authorized number.
• A platform lateral force greater than the permissible value.
In order to avoid any risk of a serious fall, operators must comply with
the following instructions:
• Hold on to the guard rails firmly when the platform is being raised or
driven.
• Wipe any traces of oil or grease off the steps, floor and hand rails.
• Wear individual protective equipment suited to the working conditions
and local regulations in force, particularly when working in a danger-
ous area.
2
• Do not neutralise the limit switches on the safety devices.

• Avoid hitting fixed or moving obstacles.
• Do not increase the working height by using ladders or other acces-
sories.
• Do not use the guard rails as a means of access for getting onto and
off the platform (use the steps provided for this purpose on the ma-
chine).
• Do not climb onto the guard rails when the platform is in the raised po-
sition
• Do not drive the platform at high speed in narrow or cluttered areas
• Do not use the machine without fitting the platform’s protective bar
and closing the safety gate.
• Do not climb onto the covers.
Caution !
Never use the platform as a crane, In order to avoid risks of overturning, operators must comply with the
goods lift or lift. Never use the following instructions:
platform to pull or tow. • Do not neutralise the limit switches on the safety devices.
• Avoid moving the control levers from one direction to the opposite di-
rection without stopping in the "0" position (In order to stop during trav-
el, move the manipulator's lever gradually to zero, keeping your foot
on the pedal).
• Comply with the maximum load as well as the number of people au-
thorized on the platform.
• Distribute the loads and place them if possible in the centre of the plat-
form.
• Verify that the ground can take the pressure and load per wheel.
• Avoid hitting fixed or moving obstacles.
• Do not drive the platform at high speed in narrow or cluttered areas.
• Do not drive the platform in reverse (lack of visibility).
• Do not use the machine with a cluttered platform.
• Do not use the machine with equipment or objects suspended from
the guard rails.
• Do not use the machine with elements which could increase the wind
load (e.g.: panels).
• Do not carry out machine maintenance operations when it is raised
without using the necessary safety devices (travelling crane, crane).
• Carry out the daily checks and monitor proper operation during peri-
ods of use.
• Protect the machine from any unsupervised intervention when it is not
in service.
3
1.3 - RESIDUAL RISKS
1.3.1 - Risks of jolting - Overturning

The risks of jolting or overturning are considerable in the following
situations:
- Sudden operation of the control levers.
- Platform overloading.
- Ground weakness (Beware of thaw periods in winter).
- Gusty wind.
- Hitting an obstacle on the ground or high up.
- Working on quays, pavements, etc.
Allow a sufficient stopping distance: 3 metres at high speed and 1 metre at
low speed.
1.3.2 - Electrical risks
Caution !
If the machine has a 220 V power The electrical risks are considerable in the following situations:
point, max. 16 A, the extension lead - Hitting a power line (check safety distances before any operation
must be connected to a mains outlet near power lines)
protected by a 30 mA quick-trip - Use in stormy weather.
circuit-breaker.
1.3.3 - Risks of explosion or burning
The risks of explosion or burning are considerable in the following
situations:
- Work in an explosive or flammable atmosphere.
- Filling the fuel tank near to flames.
- Contact with the hot parts of the motor.
- Using a machine with hydraulic leaks.
1.3.4 - Risks of collision

- Risks of crushing people present in the machine operation area
(during travel or operation of the equipment).
- Evaluation by the operator, before any use, of the risks above him.
4
1.4 - VERIFICATIONS
Comply with the national regulations in force in the country of use.
For FRANCE: Order of June 9th 1993 + circular DRT 93-22 September
1993 specifying:
1.4.1 - Routine verifications

The machine must be the subject of routine inspections every 6 months so
that any defect liable to cause an accident is detected.
These inspections must be carried out by an organisation or personnel
specially appointed by the head of establishment and under his
responsibility (company personnel or otherwise) (Articles R 233-5 and R
233-11 of the Labour Code).
The result of these inspections must be recorded in a safety register
opened by the head of establishment and kept constantly available to the
works inspector and site safety committee, if there is one, as well as a list
of the specially appointed personnel (Article R 233-5 of the Labour Code).
5
NOTE : Such registers can be obtained from the trade organisations

and some can be obtained from the OPPBTP or private pre-
vention organisations.
Appointed personnel must be experienced in the field of risk prevention

(Articles R 233-11 of Decree no. 93-41).
It is forbidden to allow any worker to perform any verification during
machine operation (Article R 233-11 of the Labour Code).
1.4.2 - Examination of machine suitability

The head of the establishment in which this equipment is used must make
sure of the machine’s suitability, i.e. that it is appropriate to carry out the
work safely and that it is used in accordance with the instruction manual. In
addition, in the above-mentioned French order of June 9th 1993, problems
associated with hiring, examination of the state of conservation, verification
when returned to operation after repair, as well as coefficient 1.25 static
test and coefficient 1.1 dynamic test conditions are mentioned. Each
person responsible using the machine must find out and follow the
requirements of this decree.
1.4.3 - State of conservation

Detect any damage liable to cause dangerous situations (safety devices,
load limiters, tilt sensor, leaks from cylinders, deformation, condition of
welds, tightness of bolts, hoses, electrical connections, condition of tyres,
excessive mechanical play).
NOTA : In the case of hiring, the person responsible for using the hired
machine is responsible for examining the state of conserva-
tion and suitability. He must check with the hirer that the rou-
tine general verifications and verifications before putting into
service have been carried out.
6
1.5 - REPAIRS AND ADJUSTMENTS

Major repairs, maintenance work or adjustments on the safety elements or
systems (concerning mechanics, hydraulics and electricity).
These must be carried out by PINGUELY-HAULOTTE personnel or
personnel working on behalf of PINGUELY-HAULOTTE who must use
original parts only.
Any modification outside PINGUELY-HAULOTTE's control is not
authorised.
The manufacturer is not liable if original parts are not used or if the work
specified above is not carried out by PINGUELY-HAULOTTE approved
personnel.
1.6 - VERIFICATIONS WHEN PUTTING BACK INTO SERVICE

To be carried out after:
• major removal/refitting,
• repair involving the machine's essential parts,
• any accident caused by the failure of an essential part.
An examination of suitability, an examination of the state of conservation,
a static test and a dynamic test (see coefficients, chapter 1.4.2) must be
carried out.
7
8
2 - PRESENTATION
The self-propelled platform is designed for any high work within the limit of
its characteristics.
The main operating station is on the platform extension. The rescue station
and emergency assistance controls are on the ground.
2.1 - IDENTIFICATION
A plate, fixed to the chassis, gives all information (engraved) for machine
identification.
Drawing 1
REMINDER :Whenever requesting information, intervention or spare

parts, specify the machine type and serial no.
9
2.2 - MAIN COMPONENTS

Drawing 2
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 8
16 17 18
1- Slideway 10- Battery compartment (bi-energy)

2- Sliding protective bar 11- Chassis control box
3- Platform 12- Access ladder
4- Extension handle 13- Hydrualic circuit
5- Single extension 14- Scissors
6- Platform control box 15- Drive-steer wheels
7- Document holder 16- Diesel tank
8- Stabiliser 17- Hydraulic oil tank
9- Drive wheels 18- Thermal motor
2.3 - DESCRIPTION
HAULOTTE scissor platforms are work platforms surrounded by protective
guard rails. They can be raised or lowered by a hydraulic cylinder acting on
scissors with three or four sections, depending on the model, themselves
supporting the work platform.
The chassis has two steer wheels at the front and two braked drive wheels
at the back, fitted with puncture-proof tyres (inflated with polyurethane
foam) with an all-terrain tread. On all-terrain models (H12SDX - H15SDX -
H18SDX), the front wheels are drive-steered.
Each machine’s power is supplied by a diesel thermal motor. All of the

control and power devices are installed in two side compartments and
include:
• the hydraulic reservoir + filters
• the air-cooled thermal motor + hydraulic pump
10
• the fuel tank,

• the hydraulic distribution unit
• the thermal motor starting battery
• the electrical operating cabinet
• the tilt sensor
• the 2 electric pumps + charger (bi-energy option).
The electrical cabinet on the chassis controls:
• station selection
• motor fault light indicators
• hour counter
• the platform’s raising or lowering movement
• thermal motor on/off
• emergency stop for all movements.
The three movements: travel, steering and platform elevation are
performed hydraulically.
Travel and elevation in proportional control.
Steering is operated by a double-action cylinder.
Options:
• Stabilising: a set of four support cylinders fixed to the chassis and con-
trolled from the platform increases the platform’s stability.
• 2nd sliding extension: 1000 mm stroke.
• Bi-energy: for non-all-terrain models (H12SDE - H15SDE), electrical
power is supplied by 24 volt dc traction batteries.
11
2.4 - WORK AREA
2.4.1 - H12SD - H12SDX
Drawing 3: H12SD Single extension Drawing 4: H12SD Double extension
12
2.4.2 - H15SD - H15SDX
13
2.4.3 - H18SD - H18SDX
14
2.5 - OVERALL DIMENSIONS
2.5.1 - H12SD - H12SDX
1880
2575
1400
1234
1975 2750
2250 4120
25 25
4220
Drawing 9: Overall dimensions H12SD
15
2.5.2 - H15SD - H15SDX
1880
2775
1600
1434
1975 2750
2250 4120
25 25
4220
Drawing 10 : Overall dimensions H15SD
16
2.5.3 - H18SD - H18SDX
1800
2970
1600
25 25
2750
2250 4220
Drawing 11 : Overall dimensions H18SD
17
2.6 - CHARACTERISTICS
2.6.1 - Technical characteristics common to H12SD -

H12SDX
H12SD (4x2) H12SDX (4x4)
Working height 12 m
Max./min floor height 10 m / 1.40 m
Overall width - base 2.25 m
Overall width - table 1.88 m
Platform dimensions 3.92 m x 1.80 m
Overall length 4.12 m
Overall length with stabilising option 4.22 m
Overall height 2.575 m
Ground clearance 0.35 m
Wheelbase 2.74 m
Outside turning radius 4.80 m
Load capacity with one extension 900 kg (4 people) including
200 kg (2 people) on the extension
Load capacity with double extension option 700 kg (4 people) including
200 kg (2 people) on each extension
Maximum lateral force 40 daN
Max. wind speed 45 kph
Slope and tilt indicator with audible alarm at 5°
Lifting and travel cut off for tilt at > 5°
Travel speed 1.1 x 6.1 kph / 1.1 x 3 x 6.1 kph
Maximum travel slope 25% 25%
Lifting time 50 s
Lowering time 60 s
Hydraulic reservoir capacity 100 l
General hydraulic set pressure 240 bar
Travel hydraulic set pressure 240 bar
Lifting hydraulic set pressure 180 bar
Hydraulic pump capacity 23 + 4 cm3/rev.
Lifting and travel delivery 52 l/min
Secure and steer delivery 9 l/min
Silent Pack diesel thermal motor HATZ - type 2L 41C
-power 32.6 hp / 24 kW at 2400 rpm
-idling power 20.4 hp /15 kW at 1500 rpm
-consumption 238 g/kW/h - 175 gr/hp/h
-idling consumption 232 g/kW/h - 170 gr/hp/h
Diesel tank capacity 65 l
Number of steer wheels 2
Number of drive wheels 2 4
Wheel reduction ratio 13.6
Differential lock yes
Hydraulic brakes yes
Freewheeling yes
Starting battery 1x12 V - 95 A/H
Supply voltage 12 V
Solid tyres - dimension 10 x 16.5 inches
Wheel nut tightening torque 22 daNm
Max. force on one wheel with nominal load 3756 Kg
Max. ground pressure on concrete with nominal load 16 daN/cm2
Max. ground pressure on mud floor with nominal load 5.8 daN/cm2
Weight of machine with one extension 5000 kg 5140 kg
Weight of machine with double extension option 5150 kg 5300 kg
18
2.6.2 - Technical characteristics common to H15SD -

H15SDX
H15SD H15SDX
Working height 15 m
Wheelbase 2.74 m
Outside turning radius 480 m
Travel cut off at floor height 8m
Travel speed 1.1 x 5.7 kph 1.1 x 2.9 x 5.7 kph
Maximum travel slope 25% 45%
Lifting time 50 s
Lowering time 60 s
Number of drive wheels 2 4
Freewheeling yes
Supply voltage 12 V
Wheel nut tightening torque 22 daNm
Max. ground pressure on concrete with nominal load 16.5 daN/cm2
Vibration level at foot level < 0.5 m/s2
Vibration level at hand leve < 2.5 m/s2
19
2.6.3 - Technical characteristics common to H18SDX

H18SDX
Working height 18 m
Wheelbase 2.74 m
Outside turning radius 4.80 m
Travel cut off at floor height 8m
Travel speed 1.1 x 2.9 x 5.7 kph
Maximum travel slope 45%
Lifting time 60 s
Lowering time 60 s
Number of drive wheels 4
Freewheeling yes
Supply voltage 12 V
Wheel nut tightening torque 22 daN.m
Max. ground pressure on concrete with nominal load 20.4 daN/cm2
Weight of machine with one extension 6850 kg
Weight of machine with double extension option 7000 kg
20
2.6.4 - Options available

OPTIONS H12SD H12SDX H15SD H15SDX H18SDX
Bi-energy yes no yes no no
Stabiliser yes yes yes yes standard
Manual double extension yes yes yes yes yes
Catalytic convertor yes yes yes yes yes
Tyres 12 x 16.5 yes yes yes yes yes
2.6.5 - Technical characteristics specific to the bi-energy

option (H12SDE - H15SDE)
H12SDE H15SDE
Traction batteries 24 V - 416 Ah 24 V - 416 Ah
Charger 24 V - 50 A 24 V - 50 A
Battery charger monitor yes yes
Number of 24 V electric pump units 2 2
Power output per electric pump 3 kW 3 kW
Capacity per electric pump 4 cm3/rev. 4 cm3/rev.
Travel delivery 2 x 10 l/min (70 2 x 10 l/min (70 bar)
bar)
Lifting delivery 2 x 7,5 l/min (180 2 x 7,5 l/min (180
bar) bar)
Steer delivery 1 x 7 l/min (200 bar) 1 x 7 l/min (200 bar)
Stabilising delivery (option) 1 x 7 l/min (200 bar) 1 x 7 l/min (200 bar)
Travel speed 1.1 kph x 2.2 kph 1.1 kph x 2.2 kph
Lifting time 95 s 95 s
Secure time per cylinder (option) 17 s 17 s
Travel consumption 2 x 70 A 2 x 70 A
Lifting consumption 2 x 150 A 2 x 150 A
Steer consumption 160 A 160 A
Stabilising consumption (option) 160 A 160 A
Weight of machine with double extension option, & secure option 6330 kg 6440 kg
21
2.7 - LABELS
2.7.1 - Common labels
1 2 3
4 5 7
Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER. a
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
Komponenten nur für

diese maschine geeignet.
.D BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N˚ MACHINE - MASCHINE N˚
8
7814 518
6
9
22
13 11 12
10
7814 402
14
B15763
23
2.7.2 - Labels specific to H12S
15 16
5˚
17 18
19 20
24
2.7.5 - Labels specific to options
2.7.5.1 - Secure option
21 21 22
2.7.5.2 -Bi-energy option
23 24 25
26
25
2.7.5.3 -Labels specific to Australia
27 28 29
30 32
31
2.7.5.4 -Labels specific to Great Britain
28
26
2.7.5.5 -Labels specific to Holland
33
34
27
2.8 - MACHINE LABEL REFERENCES
Item Code Qty Description

1 3078143420 1 User instructions (French)
3078143430 1 User instructions (Spanish)
3078143440 1 User instructions (German)
3078143450 1 User instructions (English) and for bi-energy (Australian)
3078143460 1 User instructions (Italian)
3078143470 1 User instructions (Dutch)
3078144940 1 User instructions (Danish)
3078145540 1 User instructions (Finnish)
3078145830 1 User instructions (Portuguese)
3078144560 1 User instructions (Australian diesel)
2 3078143800 2 Do not stop in the machine’s work area
3 3078143620 2 Risk of crushing (hands and fingers)
4 3078145180 1 Do not interchange multi language
5 3078145100 1 Danger: travel direction
6 3078143810 1 This machine is not insulated, risk of electrocution
7 3078143680a 1 Operation and servicing manual
8 3078143520 1 Hydraulic oil
9 3078143590 1 Hydraulic oil, high and low level
10 3078143600 2 Do not wash under high pressure. Do not use as a welding earth
11 3078143640 2 Do not step on the cover
12 3078144970 1 Danger: hot burns
13 3078144020 1 Lower part control box label
14 196B157630 1 Platform control box label
15 3078143760 2 Floor height + load capacity H12S
16 3078143770 2 Floor height + load capacity H12S 2 extensions
21 3078143840 1 Use of stabilisers
3078144260 1 Use of stabilisers (English, Australian)
22 3078143540a 1 The plug must be connected to an electric installation protected by a
quick-trip 30mA circuit breaker
23 3078145730 1 220V socket position (for bi-energy)
24 3078143610 1 Wear protective clothing
25 3078143510 1 Battery servicing and verification
26 3078144630 1 Do not use the machine during battery charging
27 3078144390a 1 Charger connection (special Australia)
28 3078144280 1 The 4 cylinders should be completely retracted before using the
machine (special English and Australian)
29 3078144360 1 Do not go down slopes at high speed (special Australia)
30 3078144490a 4 Handling lugs (special Australia)
31 3078144980 1 Caution: consult the manual (special Australia)
32 3078144510 1 Fuel filling (special Australia)
33 3078144670 4 Risk of crushing feet (special Holland)
34 3078145720 2 Load capacity on extension (special Holland)
28
2.9 - POSITION OF LABELS ON THE MACHINE

25 26 34 5 31 14 29
33 33
30 30
24 15 23 14 4 1 15 11 12
16 27 16
17 17
18 3 18 2
19
19
28 21 22 20 7 6 12
20
33 33
30 30
32 8 9 10 11 3
29
30
3 - OPERATING PRINCIPLE
3.1 - HYDRAULIC CIRCUIT
All the machine’s movements are powered by hydraulic energy supplied by
a gear pump driven by a thermal motor.
In the bi-energy version, hydraulic power can be supplied by two electric
gear pumps powered by traction batteries.
In the event of a breakdown, manual back-up action enables the scissors
to be lowered.
A high pressure filter mounted on pump discharge protects the installation
from pollution.
3.1.1 - Scissor lifting, travel movements

These are controlled by on/off distributors via a proportional control
distributor which gives progressiveness of movement.
Only one movement at a time is possible.
3.1.2 - Stabilising/steer movement

This is controlled by an on/off electrovalve supplied by the small pump
body.
In the bi-energy version, a single electric pump powers this movement.
3.1.3 - Scissor lifting cylinder

This is equipped with a valve flanged on the body.
Caution !
Adjustment can only be carried out 3.1.4 - Brake release of the wheel reducers during travel
by specialised personnel. Altering
Whenever a travel movement is ordered, the brake release circuit for the
the settings may cause malfunction
reducers mounted on the fixed axle is pressurised.
of the machine’s safety devices, and
consequently risks of serious As soon as movement stops, or if there is a lack of pressure, the brake is
accidents. re-applied.
3.1.5 - Travel
Supply motor.
4 x 2 version Two hydraulic motors drive the wheels on the fixed axle via epicyclic reducers.
Two speeds (high, low) are controlled by a switch.
•High speed – 4 x 2 and bi-energy: The 2 motors are supplied in series, they receive the pump
flow which goes into one motor and then the other.
•Low speed – 4 x 2 and bi-energy: The 2 motors are supplied in parallel, each receiving half of
the pump’s flow.
Hydraulic differential locking is available in low speed.
4 x 4 version Four hydraulic motors drive the wheels via epicyclic reducers.
Three speeds (high, intermediate, low) are controlled by a switch.
•High speed - 4 x 4: The fixed axle’s 2 motors are supplied in series, the steered axle is in
freewheel.
•Intermediate speed - 4 x 4: The fixed axle’s 2 motors are supplied in parallel, the steered axle
is in freewheel.
•Low speed - 4 x 4: Each axle receives half of the flow supplied by the pump. On each axle the
motors are supplied in parallel. One hydraulic differential lock per axle is available in low and
intermediate speed.
31
3.2 - ELECTRIC CIRCUIT

The electrical energy used for the controls and starting the thermal motor
is supplied by a 12 V battery.
The electrical power necessary to operate the bi-energy electric pumps is
supplied by a 24 V traction battery pack.
An on-board charger enables these batteries to be recharged overnight by
connection to a 16A domestic socket.
3.2.1 - Details of the main safety devices

Automatic motor stop:
• oil pressure too low
• clogging of the air filter
• breakage of the fan or alternator belt
3.2.1.1 -Load sensor

If the platform load reaches 90% of the maximum permitted load, the
buzzer alerts the operator.
When this maximum load is reached, the control circuit is cut, preventing
all movements. Load must be shed to reset the unit.
3.2.1.2 -Tilt sensor

The tilt sensor gives an audible signal when the maximum permitted tilt is
reached..
Maximum tilt
H12SD 5°
H15SD 5°
H18SD 3°
If this situation persists, after a time delay of 1 to 2 seconds, control of the

scissor lifting (lowering) movement is cut off, together with travel,as long as
the machine platform is up. In order to be able to use travel again, all the
scissors must be folded.
NOTA : With the machine extended, the tilt sensor gives an audible
signal while the slope is greater than the maximum permitted
tilt, indicating to the operator that it is impossible to raise the
scissors.
3.2.1.3 -High travel speed

High travel speed is permitted only when the machine is completely folded.
When the platform is raised, only micro speed is possible.
3.2.2 - Hour counter

An hour counter indicates how long the thermal motor has been operating.
A counter indicates the electric pumps’ operating time in the bi-energy
version.
3.2.3 - Traction battery charge

In the bi-energy version, if the traction batteries become 80% discharged,
only the machine folding and travel movements are possible, in order to get
to a recharging point.
32
4 - USING THE MACHINE

4.1 - GENERAL INSTRUCTIONS
Your scissor type platform is mobile.
All the movements are controlled from a control box situated on the
platform’s extension. This is the main operating station; the control box
situated on the chassis is an emergency assistance and rescue station.
Caution !
Do not use the machine if the wind
speed exceeds 45 kph.
Caution !
Do not carry out any operations To avoid any risk of accident, if you try to use the machine above its
before reading the instructions in capabilities, safety devices are provided to protect personnel and the
chapter 4.3. machine.
They immobilise the machine or neutralise its movements. In this case
inadequate knowledge of the machine’s characteristics and operation can
lead one to believe that there is a breakdown when in fact it is the safety
devices which are working properly.
It is therefore essential to understand all the instructions in the following
chapters.
4.1.1 - Movement
REMINDER :The lift is designed to work on hard ground whose slope or tilt
does not exceed the maximum tilt specified. Beyond this, the
buzzer goes off if the machine is extended. Travel is possible
if the machine is folded to enable the machine to be moved to
access the place of work.
The machine cannot be moved if it is overloaded. In this case, it is

immobilised.
The H12SD and H15SD models, with or without the bi-energy option, can
be operated at low or high speed travel, forwards or backwards over short
distances, with the platform in the lowered position.
The same is true for the H12DSX, H15DSX and H18SDX models in their
three travel speeds.
Movement with the platform in the raised position (less than 8 m) must be
on hard, flat and horizontal ground only without any obstacles or holes.
Only micro travel speed is then possible.
It is impossible to raise the platform and travel simultaneously.
4.1.2 - Overload
In the raised position (pressure limiter valve), if the maximum load is
reached, the lowering movement is neutralised.
Load must be shed to enable all the movements again.
33
4.1.3 - Battery discharge (bi-energy option)

If the traction battery is 80% discharged, it is impossible to raise the
platform.
Procedure for emergency assistance or rescue (see chapter 4.6).
Caution !
If an emergency assistance or 4.1.4 - Filling the fuel tank
rescue operation is necessary, the
Make sure, before any filling operation, that the fuel is that recommended
safety devices are neutralised and
and that it is stored properly to avoid pollution.
only a skilled operator can carry out
these operations.
Do not pump from a drum if the latter is not decanted and never use the
bottom.
Because of fire risks during tank filling, take the following precautions:
• do not smoke,
• switch off the thermal motor if it is on,
• stand upwind so as not to be sprayed with fuel,
• with the pump’s pouring spout, touch the outside of the filling hole be-
fore starting to fill up, so as to avoid the risk of sparks due to static
electricity,
• replace the tank filler cap properly and clean off any fuel which has
run outside the tank.
4.2 - OFFLOADING – LOADING – MOVEMENT

IMPORTANT : Before any operation, check the condition of the ma-
chine to make sure that it has not been damaged during transport. If
it has, make the necessary reserves with the carrier in writing.
Caution !
Incorrect operation can cause the 4.2.1 - Offloading by lifting
machine to fall and cause very Use a lifting beam with 4 slings.
serious bodily injury and material
damage. Carry out offloading
operations on a stable, sufficiently
resistant (see chapter 2.6 – Ground
pressure), flat and uncluttered
surface.
34
Make sure that:

• The machine is totally folded,
• Lifting accessories are in good condition and have sufficient capacity.
• The slinging accessories can support the load and are not abnormal
worn.
• The slinging lugs are clean and in good condition.
• The personnel performing the operation is authorised to use lifting
equipment.
Offloading:
• Hook the 4 slings to the 4 slinging lugs (see sketch above).
• Lift slowly, making sure that the load is evenly distributed, and set the
machine down slowly.
Caution !
Never stand underneath or too 4.2.2 - Offloading with ramps
close to the machine during
Make sure that:
operation.
• The machine is totally folded
• The ramps can support the load and that adherence is sufficient to
avoid any risk of slipping during operation and that the ramps are cor-
rectly fixed.
IMPORTANT : Since this method requires the machine to be

switched on, refer to chapter 4.3 to avoid any risk of incorrect oper-
ation. Select low travel speed.
NOTA : Since ramp slope is practically always greater than the maxi-
mum working slope (5°) the buzzer sounds but travel is possi-
ble. If the slope is greater than the maximum travel slope (see
ch. 2.4), use a hoist as a traction or retention aid.
Caution !
Do not go down ramps at high 4.2.3 - Loading
speed.
The precautions are identical to the offloading precautions.
The machine must be secured in accordance with the sketch below.
To go up a lorry’s ramps, select low travel speed.
Drawing 12: Securing the machine
35
4.2.4 - Travel
Comply carefully with the traffic instructions or regulations in machine
movement areas.
On uneven ground, check out the route before beginning high work.
Always keep a safe distance away from unstable edges or banks.
Make sure that there is no one in the immediate vicinity of the machine
before carrying out a movement or travel operation. Be particularly vigilant
if the machine is extended, as visibility is reduced
REMINDER :It is forbidden to travel on the public highway.
4.3 - OPERATIONS BEFORE FIRST OPERATION

During its manufacture, each platform is subject to continuous quality
inspections. Transport can cause damage. You must report any damage to
the carrier before the machine is put into service for the first time.
REMINDER :Before any operation, familiarise yourself with the machine by

referring to this manual and the instructions on the various
plates.
4.3.1 - Platform control station
Photo 1
3 4 5
1 2
10
7
6
9
6- Travel or up/down platform movement selection

1- Stabiliser control and light indicators
switch
2- Horn control 7- Differential lock
8- Bi-energy thermal or electric motor selection switch
3- Speed control
(option)
4- Light indicator 9- Emergency stop button
5- Thermal motor start 10- Movement control manipulator
36
4.3.2 - Chassis control station

(Photo 2)
2 3
1
5 6
8
7
9
11
Bi-energy chassis panel

10
1- Oil pressure 7- Hour counter

2- Battery charge light indicator 8- Thermal motor start
3- Air filter clogging light indicator 9- Emergency stop button
4- Platform up/down control button 10 Tilt indicator
5- Flashing light control (option) 11-Bi-energy discharge indicator
6- Station selection (chassis or platform)
37
4.3.3 - Fitting the guard rails

Photo 3
The machine is supplied with the guard rails not fitted. It is therefore
necessary to position and fix them using the pins (arrows on photo 3).
Make sure that the safety bar (item 1, photo 4) slides freely to permit
access to the platform.
Photo 3: Pins Photo 4: Safety bar
4.3.4 - Checks before any operation

Before any operation, the machine must be visually inspected.
4.3.4.1 -General mechanical appearance of the machine

• Visual inspection of the whole machine: chipped paint, missing or
loose parts or battery acid leaks must attract your attention.
• Check that there are no slack bolts, nuts, connectors and hoses, no
hydraulic oil leaks, no cut or disconnected electric conductors.
• Check the wheels: no nuts loose or missing.
• Check the tyres: no cuts or wear.
• Check the lifting and steering cylinders: no evidence of damage, oxi-
dation or foreign bodies on the rod.
• Inspect the platform and the scissor arms: no visible damage, wear or
deformation.
• Check the steering axle: no excessive wear on the pivot pins, no loose
or missing parts, no deformation of visible cracks.
• Check the condition of the control box’s power cable.
• Check that there is a manufacturer’s plate, warning labels and user
manual.
• Check the condition of the guard rails and sliding access bar.
4.3.4.2 -Machine environment.

• Check that a serviceable fire extinguisher is close to hand.
• Always work on hard ground capable of supporting the maximum load
per wheel.
• Do not use the machine in a temperature below -10, particularly in a
cold store.
• Wipe any trace of oil or grease off the floor, ladder and hand rails.
• Make sure that there is no-one in the immediate vicinity of the ma-
chine before raising or lowering the platform.
• Make sure that no obstacle can interfere with the
- travel (machine movement)
38
- platform raising movements.
NOTA : see “work area” sketch (chapter 2.4).
4.3.4.3 -Hydraulic system

• Check the pump and the hydraulic control block: no leaks, compo-
nents properly fixed.
• Check the hydraulic oil level (item 1, photo 5)
4.3.4.4 -Thermal motor

• Remove the cover held by 4 clips and make sure that the fuel pre-filter
does not contain any water or impurities. Clean if necessary.
• Check the fuel level through the ports under the filler cap (item 2, pho-
to 5).
• Check the engine oil level (item 1, photo 5): max. mark on the gauge.
1
2
Photo 5 Photo 6
4.3.4.5 - Batteries
• Check the cleanness and tightness of the battery terminals (loose ter-
minals or corrosion cause loss of power).
• Check the battery electrolyte level: the level must be about 10 mm
above the plates; top up if necessary with distilled water.
• Additional check for machines with the bi-energy option: check the
charge of the traction batteries. Only the right-hand green LED on the
charge monitor should be on.
4.3.4.6 -Safety devices

• Check operation of the control box emergency stop buttons (item 9,
photos 1 and 2).
• Check operation of the tilt sensor (item 10, photo 1) by operating it
(with the red emergency stop button unlocked), the buzzer should
sound when the machine’s limit angle is reached.
• Check that the limit switches are free from any foreign body.
• Check operation of the visual and audible alarms.
IMPORTANT : If the machine has a 220 volt power point/plug (bi-en-
ergy option), the extension cable must be connected to a mains
socket protected by a 30 mA quick-trip circuit-breaker.
39
Caution !
These machines are not isolated
and must not be used near power
lines.
4.4 - OPERATION
IMPORTANT: The machine must only be put into service once all the
verification operations have been finished.
After use, always put the circuit-breaker (item 1, photo 7) in the STOP
position in bi-energy.
4.4.1 - Operations from the ground

(Photo2)
1
Starting the engine:
• Make sure the stop button (item 9) is pulled out.
• Move the control station selection key switch (item 6) to the "ground"
position. In this position, the "platform" controls are disabled.
Photo 7 • The indicator lights for motor oil pressure (item 1) and battery charg-
ing (item 2) are on. The air filter clogging indicator light (item 3) is off.
• Press the start button (item 8). Once the engine has started, the lights
go out.
NOTA : If the engine does not start, switch off the ignition and start the
operation again. Check that the two emergency stops are un-
locked.
Photo 7: Start battery. • Let the engine warm up, and use the time to check that the hour-meter
(item 7), motor and pump and working properly.
Caution !
Do not use starting aid products. Stopping the motor:
Leave the engine to warm up for a • Press the mushroom-headed switch. Locking this switch stops the
few minutes before loading the thermal motor and prevents any control from the platform.
platform. • It must be unlocked to be able to use the controls again
NOTA : While the platform is in use, the motor must be started and
stopped from the platform control panel.
Movement test:
REMINDER :ensure that no obstacle can interfere with movement before

any operation.
40
• Up movement control automatically accelerates the motor.

• Test the lifting movement in the up and then down direction.
Switch to "platform" control:

• Put the key selector switch in the "platform" position (green rectan-
gle).
• Check proper operation of the tilt sensor.
4.4.2 - Operations from the platform

(Photo 1)
First, check that the load carried complies with the maximum load
instructions and that it is evenly distributed.
.
Single extension Double extension
H12SD - H12SDX 900 kg - 4 people including 200 kg (2 700 kg - 4 people including 200 kg (2
PLATFORM people) on the extension people) on each extension
H15SD - H15SDX 700 kg - 4 people including 200 kg (2 500 kg - 4 people including 200 kg (2
PLATFORM people on the extension people) on each extension
600 kg - 4 people including 200 kg (2 500 kg - 4 people including 200 kg (2
H18SDX PLATFORM
people) on the extension people) on each extension
Then make sure that the protective bar is correctly closed and that the
green mains power light is on.
Motor control:
Starting: press "start button" (item 5).
Motor stopping: press the emergency stop button. As soon as the motor
stops, unlock the button by turning it a quarter of a turn.
Travel:
• Move the travel/elevation selector switch (item 6) to the travel posi-
tion.
• Select the speed range (item 3).
• Check operation of the horn (item 2).
• Operate the manipulator (item 10) in the desired direction of travel
then press the deadman.
NOTA : Operate the manipulator slowly: progressiveness of operation

= progressiveness of movement.
Do not go through neutral without stopping for a moment. Any action on the
manipulator automatically accelerates motor speed.
Steering:
Steering is controlled by operating the manipulator buttons.
Differential lock:
Turn the switch (item 7) to lock the differential. Releasing the button
removes the lock.
NOTA : Do not travel any distance with the differential locked. Do not
turn with the differential locked.
41
Elevation:
• Put the travel/elevation selector switch in the elevation position.
• Operate the manipulator in the desired direction of movement. Do not
go through neutral without stopping for a moment.
Any action on the manipulator automatically accelerates motor speed.
REMINDER : It is impossible to lower the platform if it is overloaded.
Caution !
At the end of lowering, an “anti- Lowering of the platform is controlled mainly by the manipulator as far as a
shear” protection system avoids the position corresponding to a minimum distance between the arms of 50 mm,
risk of shearing when the scissors thus avoiding the risk of “shearing”.
fold completely. To continue lowering:
• release the manipulator for 4 seconds to complete manipulation
• During this period the buzzer sounds for safety reasons.
Control station test:
• Before any operation, ensure that the green light indicator (item 4) is
on, showing that the machine is powered and that selection is in the
"platform" position.
• Ensure that the emergency stop button (item9) is unlocked.
• Check operation of the horn.
Stabilising (option): see chapter 4.11

Switching to electrical power (bi-energy option):
• Stop the thermal motor according to the procedure outlined previous-
ly.
• Put the electrical power/thermal motor selector switch (item 8) in the
electrical power position.
Return to thermal motor (bi-energy option):
• Turn the mushroom-headed button a quarter of a turn to unlock it.
• Put the electrical power / thermal motor selector switch in the thermal
motor position.
• Press the starter and release it as soon as the motor starts.
4.5 - HOUR COUNTER/BATTERY CHARGE MONITOR (BI-ENERGY)

This combines in a single unit (item 7, photo 2) the following functions:
• State of charge of the batteries
• Hour counter
• Resetting.
4.5.1 - State of battery charge

By a display consisting of 10 bars: 2 red, 3 orange, 5 green.
When the battery is correctly charged, the green LED, on the far right,
comes on. The charger must then be disconnected and charging ended.
When the battery discharges, the LEDs come on successively from right to
left one after the other.
• When the battery is 70% discharged, the first red LED flashes. Re-
charging of the batteries is recommended.
• When the battery is 80% discharged, the first two red LEDs flash. The
cut-off threshold has been reached and elevation movements are in-
terrupted. Recharging of the batteries is compulsory.
42
4.5.2 - Hour counter

The hours are counted when the electric pump unit is operating, at that time
the “timer” flashes.
4.5.3 - Resetting
This takes place when the battery is correctly recharged.
The monitor is powered by a lithium battery with a service life of over 15
years.
A 2 A – FU1 fuse protects the monitor.
4.6 - USING THE ON-BOARD CHARGER (BI-ENERGY)
Caution !
Do not use the machine during 4.6.1 - Characteristics
charging.
The traction batteries must be charged with the charger provided for this
purpose. DO NOT OVERCHARGE THEM.
• Charger: 24 V – 50 A.
• Power supply: single-phase 220 V – 50 Hz.
• Voltage supplied: 24 V.
• Charge time: about 12 hours for batteries 70% to 80% discharged.
• Charge curve completely controlled by micro-controller.
• Protection against battery polarity inversion: by three 25 A automobile
type output fuses.
• Mains connection: standardised plug 2 poles + earth 16 A – 230 V.
4.6.2 - Starting charging

Starting is automatic on connection to the mains. The charger is equipped
with 2 signal lamps:
• the green lamp signals the presence of mains power
• the yellow lamp signals charging in progress:
- it is “on” at the beginning of charging
- it flashes quickly as soon as the value of the voltage threshold at
the charger’s output reaches 29 V
- it flashes slowly in the overcharge phase
- it flashes on occasionally during the equalisation phase
- it goes out when charging is complete or if the mains disappears.
• If there is a fault on the charging time, the green lamp flashes.
4.6.3 - Holding charge

If the charger remains connected to the mains for longer than 48 hours, it
re-starts a charging cycle every 48 hours, after the end of the preceding
charge so as to compensate for self-discharging.
4.6.4 - Interrupting charging

The charger is stopped by disconnecting the mains plug. If it is necessary
to operate the machine during a charging cycle, the charger must be
disconnected. After the operation, re-connect the charger. If charging is
interrupted for more than 13 minutes, a complete charging cycle is
initialised.
4.6.5 - Precautions of use

Avoid recharging the batteries if the temperature of the electrolyte is over
40C. Let it cool down.
Keep the top of the batteries dry and clean. An incorrect connection or
corrosion can cause considerable loss of power.
43
If new batteries are fitted, recharge after 3 or 4 hours of use and do so 3 to

5 times.
The charger has been adjusted in the factory using the cable with which it
is equipped. If replacing this cable, make sure that a cable of the same
section and length is fitted.
The charger is protected by a time-lag 250 V 15 A 6.3 x 32 fuse fitted
directly on the printed circuit board. In the event of failure (charger not
serviceable), do not intervene, but contact PINGUELY-HAULOTTE’s After-
Sales Department.
4.7 - USING AND SERVICING BATTERIES

The batteries are your platform’s power source. Here are a few
recommendations which will enable you to use their capacity without any
risk of premature damage.
4.7.1 - Putting into service

Check that the electrolyte level is correct.
Use the batteries sparingly during the initial cycles. Make sure that you do
not discharge to more than 70% of the rated capacity (first red bar on the
monitor flashes).
The batteries give their full capacity after about ten work cycles. Do not add
electrolyte before these ten cycles.
4.7.2 - Discharging
Never discharge the batteries to over 80% of their capacity in 5 hours (2
red bars flash on the charge state monitor).
Make sure that the monitor is working properly.
Never leave the batteries discharged.
In cold weather, do not put off recharging because the electrolyte could
freeze.
4.7.3 - Charging
• When to recharge?
- when the batteries are discharged between 35 and 80% of their
rated capacity
- after a long period without operation.
• How to recharge?
- make sure that the mains is suited to the charger’s consumption.
- top up with electrolyte to the minimum level if an element has a
level below this minimum.
- operate in clean, well-ventilated premises without any flame
nearby.
- open the covers of the compartments.
- use the machine’s on-board charger. It has a charging rate
appropriate to the capacity of the batteries.
• During charging:
- do not remove or open the caps on the elements.
- make sure that the temperature of the elements does not exceed
45°C (be careful in summer or in premises with a high ambient
temperature).
• After charging:
- top up with electrolyte if necessary.
44
4.7.4 - Servicing
• Check the electrolyte levels before charging once a week in normal
use.
• If necessary, top up:
- with distilled or demineralised water
- after charging.
• Never add acid (in case of spillage, contact PINGUELY-HAULOTTE’s
After-Sales Department).
• Never leave discharged batteries un-used.
• Avoid overflows.
• Clean the batteries to prevent any formation of salts or current leak-
age:
- wash the top without removing the caps
- dry with compressed air, with clean cloths…
- grease the terminals.
• The servicing operations on the batteries must be carried out safely
(wearing gloves and goggles).
In order to diagnose the state of your batteries quickly, record once a month
the density of each element, using a hydrometer, as a function of the
temperature using the graphs below (do not measure directly after filling).
STOP !
RECHARGE
DO NOT RECHARGE RECHARGE NOW
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15 15 C
1.14 30 C
1.13 45 C
1.12
1.11
1.10
100 % 80 % 60 % 40 % 20 % 0%
Figure 1: State of charge of a battery as a function of density and temperature.
45
Caution !
Do not electric arc weld the machine
without disconnecting the battery.
Do not use the batteries to start
another machine.
4.8 - MANUAL EXTENSIONS

In standard version, the lifts are equipped with a single manual extension.
(photo 8). The second extension is available as an option.
Conditions of use.
To extend or retract the extension, grab the 2 handles provided for this
purpose, lift them to 90 and push them in the direction of the movement
required. Lifting the handles by 90 automatically disengages the
extension’s position holding bolts (item 1, photo 9). During transport on a
trailer or vehicle, and during work, the manual extension or extensions
1 must be locked.
Check that the bolts are properly engaged when the handles are returned
to their original position so as to avoid an unwanted retraction or extension.
Photo 8: Manual extension handle
4.9 - EMERGENCY ASSISTANCE AND RESCUE LOWERING OF THE PLATFORM

Rescue lowering:
In order to overcome a breakdown, use the rescue control on the chassis
control box.
Emergency assistance lowering:
When the rescue control is inoperative, the working platform can be
lowered manually.
On the H12SD and H15SD (photo 9):
• Take the small chain from the compartment.
• Fix the end with a hook to the electro-valve’s control lever.
• Pull gently on the chain. The platform comes down by gravity.
• Release it. Lowering is stopped.
• Once the rescue operation is complete, put the chain back in the com-
partment.
Photo 9: Emergency lowering H12SD -

H15SD
46
On the H18SDX (photo 10):

• Pull on the valve’s control to enable lowering of the platform.
• Release to stop platform lowering.
REMINDER :During rescue and emergency assistance operations from

the ground with the extension up, ensure that there are no
obstacles under the platform (wall, cross-bar, electric line,
etc.)
Photo 10: Emergency lowering

H18SDX
Caution !
It is prohibited to lower overloads
using the emergency lowering
control.
4.10 - UNCOUPLING
It is possible to uncouple the drive wheel reducers so as to be able to tow
the machine in the event of a breakdown. Two reducer models can be
factory-fitted (photos 11 and 12).
Caution !
In this configuration, the machine is
no longer braked. To tow the
machine, it is essential to use a
rigid bar and not to exceed 5 kph.
Photo 11: Screw reducer Photo 12: Circlips reducer

• Remove the thrust plate (item 1) by unscrewing the 2 • Remove the circlips (1).
fastening screws. • Turn over the central plug (2), and put is back in. Re-fit
• After having moved the machine, in order to re-couple, the circlips (1).
carry out the reverse operation, • After moving the machine, to re-couple, carry out the
• Press the end of the pin (item 2) and re-fit the plate reverse operation.
(item 1) so as to be able to immobilise the machine
again using the parking brake.
47
4.11 - STABILISING.
A set of four cylinders fixed to the chassis and controlled from the platform
panel increases the machine’s stability.
The four switches (item 1, photo 1) control the extension and retraction of
the stabilising cylinders. Control of each cylinder is independent.
Caution !
The stabilisers must always be SERIOUS RISK OF OVERTURNING
adjusted with the platform in the
lowered position and horizontal.
The four cylinders must be resting
on the ground. Never alter the
position of the stabilisers when the
machine is extended.
The four stabilisers are controlled using 4 buttons (photo 1, item 1) each
independent of the others.
Lowering the stabilisers:
• Move the stabiliser buttons (photo 1, item 1) down. Activating the four
buttons at once means the stabilisers are lowered more slowly.
• When a cylinder is extended, the buzzer sounds and the correspon-
ding light indicator comes on on the platform control panel.
Raising the stabilisers:
• Move the stabiliser buttons (photo 1, item 1) up. Activating the four
buttons at once means the stabilisers are raised more slowly.
NOTA : The stabilisers are moved up and down without acceleration.
Caution !
Travel is disabled if at least one of Ground detection option:
the stabilisers is lowered. • Ground detection operates using 4 pressure sensors.
• The four light indicators flash if the cylinders are not in contact with the
ground and if the manipulator is pushed.
• The upward movement is authorised if the machine is secured or if the
four cylinders are retracted.
The machine is equipped with 3 safety devices:

• The travel functions are de-activated so long as the four cylinders are
not fully retracted.
• Any adjustment of the position of a cylinder can be carried out only
when the platform is lowered.
• When the cylinder is extended, the corresponding light indicator is on.
• The "raise" function is only possible if the four cylinders are in contact
with the ground (option).
48
5 - MAINTENANCE
5.1 - GENERAL RECOMMENDATIONS
The maintenance operations indicated in this manual are given for normal
conditions of use.
In difficult conditions: extreme temperatures, high humidity, polluting
atmosphere, high altitude, etc., some operations must be carried out more
frequently and special precautions must be taken. Contact PINGUELY-
HAULOTTE's After Sales Service.
Only qualified and skilled personnel can carry out any work on the machine
and they must comply with the safety instructions relating to the protection
of personnel and environmental protection.
For the motor part, refer to the manufacturer’s manual.
At regular intervals, check operation of the safety devices:

1°) Tilt: buzzer + stopping (travel and lifting disabled).
2°) Platform overload - load > 200 kg), buzzer + complete stoppage of all
movements (lowering and travel disabled).
Caution !
Do not use the machine as a
welding earth.
Do not weld without disconnecting
the (+) and (-) terminals of the
batteries.
Do not start other vehicles with the
batteries connected.
5.2 - MAINTENANCE SYSTEM
Instructions:
These operations are to be carried out on both sides of the platform.
Installing the maintenance stand:
• Park the elevation platform on a solid horizontal floor.
• Ensure that the two emergency stop buttons are «ON».
• Turn the chassis contact key to "chassis"
• Move the chassis lifting switch upwards to raise the platform
• Unscrew and turn the maintenance stand to leave it hanging vertical-
ly.
49
• Pusch the lifting switch to down to gradually lower the platform until
the maintenance stand is supported on the two fixing points (top and
bottom).
Removing the maintenance stand:
• Push the chassis lifting switch up and gradually raise the platform until
the maintenance stand is released.
• Turn the maintenance stand so that it is support in its storage position
and screw back into place.
• Push the chassis lifting switch down and lower the platform comple-
tely.
5.3 - MAINTENANCE PLAN

The maintenance diagram (chap. 5.3.2) indicates the intervals, servicing
points (device) and ingredients to be used.
• The symbol column shows the servicing point according to its interval.
• The symbol represents the consumable to be used.
5.3.1 - Consumables
Lubricants used
INGREDIENT SPECIFICATION Symbol by PINGUELY - ELF TOTAL
HAULOTTE
PERFORMANCE XC
Motor oil SAE 20 W ESSO HD x 30 RUBIAS 30
30
ESSO EP 80 W TRANSELF EP 80 W
Gearbox oil SAE 90 TM 80 W/90
90 90
AFNOR 48602 ISO

Hydraulic oil BP SHF ZS 46 HYDRELF DS 46 EQUIVIS ZS 46
VG 46
Extreme pressure
ISO - XM - 2
lithium grease
ESSO GP
Lead-free grease Grade 2 ou 3 MULTIMOTIVE 2 MULTIS EP 2
GREASE
Lithium grease ENS / EP 700
50
5.3.2 - Maintenance diagram
5 4 10
7 9 7 50
12 13 14 11 12 250
15 15 500
1 000
17 2 000
3 2 6 1 10
7 8 9 7 50
11 12 10 12 250
15 15 500
16 1 000
18 2 000
51
5.4 - OPERATIONS
5.4.1 - Summary table

INTERVAL OPERATIONS ITEM
•Check the following levels:
- engine oil 1
- hydraulic oil 2
-diesel 3
Each day or before each putting into -electric batteries 4
service 5
- charge of batteries, using indicator (bi-energy).
• Check the cleanness:
- diesel pre-filter; replace it if water or impurities present
- machine (check in particular the watertightness of the connectors
and hoses),
take this opportunity to check the condition of the tyres, cables and
all 6
accessories and equipment.
• Check the clogging of the hydraulic oil filter: an indicator indicates
clogging, change the cartridge when the mark appears.
• Grease:
- the wheel pivot pins: 2 x 2 points 7
• Check the diesel pre-filter; replace it if water or impurities present 8
Every 50 hours 9
• Check the level of the drive wheel reducers
CAUTION: After the first 50 hours:
• Change the hydraulic filter’s cartridge (see 250 hour interval)
• Drain the drive wheel reducers (see 500 hour interval) 9
• Check the tightness:
- of the screws and bolts in general
- of the wheel nuts (torque 25 daNm)
Every 250 hours Motor: see manufacturer’s manual
• Change the hydraulic filter cartridge 10
• Grease: 11
12
- the pivot pins on the steer wheels
- the friction parts of the slideways (spatula)
- the battery terminals
• Check:
-the connection of the battery charger (bi-energy) 13
- the level of the batteries 14
Every 500 hours Motor: see manufacturer’s manual 15
• Drain the wheel reducers
• Fill up again: capacity : 2 x 0.7 l for 4x2 model - 4 x 0.7 l for 4x4
model
Every 1000 hours or every year Motor: see manufacturer’s manual 16
• Drain the hydraulic oil reservoir
Every 2000 hours Motor: see manufacturer’s manual 17
• Drain the complete hydraulic oil circuit and reservoir 18
• Drain the diesel tank and clean it
Every 3000 hours or every 4 years • Check:
- the condition of the slideways
- the condition of the electric cables and hydraulic hoses, etc.
REMINDER :All these intervals must be reduced in the case of work in

difficult conditions (consult the After-Sales Department if
necessary).
52
5.4.2 - Procedure
IMPORTANT:
1 For filling and greasing operations, use only the lubricants
recommended in the table if chapter 5.3
Collect the drained oils so as not to pollute the environment.
5.4.2.1 -Hydraulic oil filter (Photo 13)

2
Filter with a clogging indicator.
• Change the cartridge (2) when the clogging mark appears in the indi-
cator (1).
• Undo the base nut (3) and remove the cartridge and fit a new cartridge
3
NOTA : Clogging must be checked when the oil is hot. When the oil is
cold the mark can appear because of the viscosity of the oil.
Photo 13: Oil filter
Caution !
Before removal, make sure that the
oil circuit is no longer pressurised
and that the oil is not too hot.
5.4.2.2 -Drive wheel reducers (Photo 14)
To check the oil level and change the oil, you have to remove the wheel.
2
To do this, immobilise the machine and raise it using a jack or a hoist.
• Checking the oil level:
1 - Rotate the wheel so as to put 1 plug (1) on a horizontal line and 1
plug (2) on a vertical line.
- Unscrew plug (1) and check the level which should be flush with
the hole, if necessary top up.
- Replace the plug.
• Changing the oil:
- In the same position, unscrew both plugs and let the oil run out.
- Fill as indicated above.
- Replace the plugs.
Photo 14: Reducer
Caution !
Make sure that the machine is
correctly blocked, and that the
lifting equipment is of sufficient
capacity and in good condition.
53
5.4.2.3 -Cylinder swivel joint lubrication (Photo 15)

Photo 15: Cylinder swivel joint
Grease the swivel joint (item 1) with lead-free grease.
5.4.2.4 -Steer wheel pivot pin lubrication (Photo 16)

Photo 16: Wheel pivot pin
Grease the pivot pins (item 1) with lead-free grease.
5.4.2.5 -Slideway lubrication (Photo 17)

Photo 17: Slideways
Grease with lead-free grease using a spatula.
5.4.3 - List of consumables

• Hydraulic filter cartridge
• Air filter element
• Diesel pre-filter
• Diesel filter – motor oil filter
54
6 - TROUBLE-SHOOTING
These few pages should enable you to “get over” any operating problem
you may have on your scissor platform.
If a problem arises which is not covered in this chapter or which is not
resolved by the solutions appearing below, you should consult qualified
technical personnel before proceeding with any maintenance operation. It
is also necessary to note that most of the problems encountered on the
machine will come mainly from the electrical and hydraulic systems.
Before anything else, check that:

• the batteries are charged: the charge monitor’s right-hand green LED
must be “on”
• the two mushroom-headed emergency stop buttons on the chassis
control box and on the platform control box are unlocked and the key
is in the chassis or platform position
• the battery breaker is closed (bi-energy option H12SDE)
6.1 - PLATFORM LIFTING SYSTEM.

ANOMALY VERIFICATION PROBABLE CAUSE SOLUTION
No movement when Check whether the Control switch is not Replace the switch (After-
the lifting switch on the movements are made working. Sales Department).
box is operated and when the lifting Manipulator is not working. Replace the manipulator
the manipulator is selector switch on the (After-Sales Department).
engaged. chassis control box is Lack of oil in the hydraulic Top up with oil as
operated. circuit. necessary.
Load too great on the Reduce the load.
platform (personnel or
equipment).
Lack of oil in the hydraulic Top up with oil as
circuit. necessary.
Batteries discharged more Recharge the batteries or
The platform does not than 80%, the monitor switch to thermal motor
go up disables lifting. mode.
Tilt Check the position of the
machine and leave the tilt
position
Low battery power Recharge the batteries
The platform does not Load too great on the Reduce the load.
go down platform (personnel or
equipment).
The platform goes up Lack of oil in the hydraulic Top up with oil as
and down jerkily. circuit. necessary.
55
6.2 - TRAVEL SYSTEM

No movement when the Manipulator is not Repair or replace the
switch is in the travel position working. manipulator
and the manipulator on the (After-Sales Department).
platform control box is Lack of oil in the
operated. hydraulic circuit. Top up with oil as
necessary.
Tilt Check the position of the
machine and leave the tilt
position
Overload Reduce the load
The machine runs away in Balancing valve Adjust or replace the
downhill movement. incorrectly adjusted balancing valve
or is not working (After-Sales Department).
properly.
6.3 - STEER SYSTEM

No movement when Lack of oil in the hydraulic Top up with oil as
the manipulator is circuit.. necessary..
operated
. The control manipulator is Replace the manipulator
not working (After-Sales Department).
Hydraulic pump Lack of oil in the reservoir. Top up with oil as
noisy. necessary.
Cavitation of the The hydraulic oil Oil viscosity too high Drain the circuit and replace
hydraulic pump. takes on a cloudy with the recommended oil.
(Vacuum in the pump appearance, becomes
due to a lack of oil). * opaque and goes
white. (presence of
bubbles).
Overheating of the Oil viscosity too high.. Drain the circuit and replace
hydraulic circuit. with the recommended oil.
Lack of hydraulic oil in the Top up with oil as
reservoir . necessary. Do several
movements without a load so
that the oil can warm up.
The system works in The hydraulic oil is not at an Make several movements
an irregular manner optimum operating without a load so that the oil
The charge monitor temperature can warm up.
does not work. The monitor is not working Repair or replace the monitor.
properly.
*CAUTION:
• CAVITATION = BUBBLES
• BUBBLES + PRESSURE = SERIOUS DISADVANTAGE
(AIR-OIL SYSTEM )
• BUBBLES + PRESSURE + HEAT = UNACCEPTABLE
SITUATION.
NOTA : it takes about 4 hours for oil emulsified by cavitation to return

to its normal appearance.
56
7 - SAFETY SYSTEM
7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX
(see wiring diagram)
KA2 Starting of thermal motor FU3–80 A Accelerator circuit fuse

KP1 Stopping of thermal motor FU4–30 A General circuit fuse (motor)
Acceleration of movements (elec- Fuse - circuit for control of move-
KT2 FU5–3 A
tro-motor) ment from turntable
Fuse - circuit for control of move-
KMG Mains supply FU6–3 A
ment from platform
KA32 Battery-converter switching FU7–20 A Fuse - electro-valve supply circuit
Fuse - circuit for control from
KA37 Converter supply FU8–5 A
oplatofrm / turntable
Control of motor-driven pump unit
KM1 FU9–20 A Fuse - accessories circuit
no. 1 (bi-energy)
Control of motor-driven pump unit
KM2 FU10–3 A Fuse - circuit
no. 2
FU11–250 A Fuse-electropump no. 1 circuit
FU1–10 A Motor stop circuit fuse
FU12–125 A Fuse-electropump no. 2 circuit
7.2 - FUNCTION OF THE SAFETY SWITCHES

(see wiring diagram)
Overloaded 2nd alarm cut-out.

QS1 Battery cut-out SQ6
Disables all the movements from platform
Mushroom-headed emergency stop but-
SB1 SQ3 Tilt reset, if machine folded (boom)
ton (turntable)
Mushroom-headed emergency stop but- Air filter contact. Cutting-out of motor if air filter
SB2 B1
ton (platform) clogged
Tilt sensor, prohibits by disabling: arm lift-
Motor temperature contact. Cutting-out of motor
SQ1 ing, boom raising, telescoping, jib raising B2
if temperature is too high
and travel movements
Oil pressure contact. Cutting-out of motor if pres-
SQ4 Tilt reset, if machine folded (arm) B3
sure insufficient
Overload 1st audible alarm. Threshold of Hydraulic oil temperature contact.
SQ5 B4
90% of maximum charge reached Audible alarm if temperature too high
57
58
8.1 -
9 ESSIEU MOTEUR
FREIN
REDUCTEUR 1:13.625
OMSS OMSS
80 80
15
B2 3/4" A2 3/4" A3 3/4" B3 3/4"
YV14A
YV11 2 1
3 /8" 3/8"
16
14
STA BILISATEURS
YV10
T 1/2" P 1/2 "
3/ 8
V=1.96L
3/ 8
a
A 3 /8"
AV G
V=1.1 5L
B 3/8"
VERIN DE LEVAGE
b
3 /8
1 V= 1.96L
/
YV18
2
3 /8
a
FR2
1/4" AV D
A 3 /8"
V=1. 15L
A 3/4" B 3 /8"
Fr 1 1/4
1/4" B 3/4"
b
V
=
3
12 3 /8
V=1 .96L
1
YV15
H12SD - H15SD - B15819/A
.
6
"
3 3 /8
2
L
/
1
11c
8 19 B 3/8"
A 3 /8"
AR G
A M B 3 /8"
V= 1.15 L
1/4" 1/4"
b
3/ 8
V=1.96L
YV19
DIRECTION 3/ 8
a
max
A 3 /8"
AR D
V=1.1 5L
B 3 /8"
V= 1.51 L
V=1 .13 L 11a
YV20
3/8 3/8
b
YV16
P
3/8"
T 1/2" P 1/2 "
1/4"
A1 3/4" A2 3/4" B1 3/4" B2 3/4" A3 1/2" B3 1/2" A4 3/8" B4 3/8"
11d
11
150b
11b
A B
PWM YV22
240b YV13
YV21 a b
b a
P T a b
T3 T3
70b 3/4"
M2
0.35
P2
3/4"
T2 T2
3/4"
M1 P1 3/4" 3/4" T1
7
3.5b
6
NOTA : SI OPTION STA BILISATEURS, METTRE EN PLACE
LE BOUCHON 1/4" BSPP ET ENLEVER LES 2
BOUCHONS EN T2 ET T3 (VOIR INSTA LATION
HYDRAULIQUE)
5
9 L/ min
52 L/ min
1" 1/2"
HATZ
2L41C
8 - HYDRAULIC DIAGRAMS
2400 tr/mn 22,8 4

24kW-32.6CH
1"
YV1 YV2 YV11
PV
1 GV
1"1/4 3/4" 3/8"
RESERVOIR 102L
YV10 : Blocage differentiel

3
59
60
ESSIEU DIRECTEUR
8.2 -
ESSIEU MOTEUR
FREI N
RED UCTEU R 1:13.625
9
OMSS OMSS OMSS OMSS
80 80 80 80
M3 M1 M2 B3 A3 A2 B2
15
1" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
AA
A B YV14A
YV23
A B
2 1
AK YV11 3 /8" 3/8"
16
P T
AL
P T 14
STA BILISATEURS
A B AB3 T 1/2" P 1/2 "
YV17 A B
YV10 3/ 8
V=1.96L
P T
3/ 8
a
AB2 P T
A 3 /8"
AV G
V=1 .1 5L
B 3/8"
4 2 4 2
VERIN DE LEVAGE
AH AJ
b
3 /8
3 3 V= 1.96L
1
YV18
/
2
3 /8
a
1
AD1 AD2 1 1
AF1 AF2 1
A 3 /8"
AV D
AG1 AG2 AG3 AG4
V=1. 15L
B 3 /8"
3 3 3 3
2 2 2 2
b
12 3 /8
V
V=1 .96L
=
3
YV15
1
.
6
"
3 /8
3
2
L
/
1
11c
19 B 3/8"
A 3 /8"
AR G
A B A M B 3 /8"
V= 1.15 L
YV12
1/4" 1/4"
YV18
P T
b
AB1 3/ 8
V=1.96L
H12SDX - H15SDX - B15820/A
YV19
DIRECTION 3/ 8
T
B
a
max
P
A
A 3 /8"
AR D
V=1 .1 5L
B 3 /8"
V= 1.51 L
V=1 .13 L 11a
AC YV20
3/8 3/8
P1 P2 B1 A1
b
1/2" 1/2" 1/2" 1/2"
YV16
P
3/8"
T 1/2" P 1/2"
1/4"
A1 3/4" A2 3/4" B1 3/4" B2 3/4" FR 1/4" A3 1/2" B3 1/2" A4 3/8" B4 3/8"

8
@00.6
11
11d 11b
150b
A B PWM YV13 YV22

240b
YV21 a b
b a
P T a b
T3 T3
70b 3/4"
M2
0.35
P2
3/4"
T2 T2
3/4"
M1 P1 3/4" 3/4" T1
7
3.5b
6
HYDRAULIQUE)
5
9 L/ min
52 L/ min
1" 1/2"
HATZ
2L41C
2400 tr/mn 22,8 4
24kW-32.6CH
1"
1 YV1 YV2 YV12 YV8 YV23 YV11

1"1/4 3/4" 3/8"
PV
RESERVOIR 102L
MV
GV
3
YV10 et YV17 : Blocage differentiel
8.3 -
9 ESSIEU MOTEUR
FREIN
VERIN DE LEVAGE 15
REDUCTEUR 1:13.625
OMSS OMSS
1
80 /
80 2
B2 3/4" A2 3/4" A3 3/4" B3 3/4"
YV14A
YV11
12 14 2 1
3 /8" 3/8"
16
1/4"
12
V
=
3
1
.
6
"
3
2
L
/
1
11c
YV10
19 STA BILISATEURS
B 3/8"
A M T 1/2" P 1/2 "
OPTION BI ENERG IE
3/ 8
1/4" 1/4" V=1.96L
21 3/ 8
a
3/8"
YV9 max A 3 /8"

AV G
V=1 .1 5L
B 3/8"
3/8"
11a
b
3 /8
YV20 V= 1.96L
YV18
3 /8
a
FR2
1/4"
P AV D
A 3 /8"
3/8"
V=1. 15L
A 3/4" B 3 /8"
Fr 1 1/4
1/4" B 3/4"
T
1/4"
b
3 /8
V=1 .96L
YV15
3 /8
a
11d
8 11 A 3 /8"
AR G
11b B 3 /8"
V= 1.15 L
b
H12SDE - H15SDE - B15821/A
3/ 8
V=1.96L
YV19
DIRECTION 3/ 8
a
A 3 /8"
AR D
V=1 .1 5L
B 3 /8"
V= 1.51 L
V=1 .13 L
3/8 3/8
b
YV16
T 1/2" P 1/2 "
A1 3/4" A2 3/4" B1 3/4" B2 3/4" A3 1/2" B3 1/2" A4 3/8" B4 3/8"
240b 80b
150b
A B PWM YV22
YV13
b
YV21 a b
a
A B P T a b
YV24
T3 T3
70b 3/4"
P T
M2
0.35
P2
3/4"
T2 T2
3/4"
M1 P1 3/4" 3/4" T1
7
3.5b
6
1/2" D 1/2" B 1/2" C
HYDRAULIQUE)
22 E
1/2" 1 3
YV14B
23
2
5
1/2 A
9 L/ min
52 L/ min
70 bars: 10 L/min 70 bars:10 L/min
180 bars: 7.5 L/min 200 bars: 7 L/min
1" 1/2"
HATZ YV1 YV2 YV11

2L41C 3000W 3000W
20
2400 tr/mn 22,8 4 PV
4 4
24V 24V
24kW-32.6CH
GV
1"
OPTION BI ENERGIE
3/4" YV10 : Blocage differentiel

1
1"1/4 3/4" 3/8"
RESERVOIR 102L
61
62
8.4 -
ESSIEU DIRECTEUR ESSIEU MOTEUR
FREI N
9
OMSS OMSS OMSS OMSS
80 80 80 80
M3 M1 M2 B3 A3 A2 B2
15
1" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
AA
A B YV14A
YV23
A B
2 1
AK YV11 3 /8" 3/8"
16
P T
AL
P T 14
STA BILISATEURS
A B AB3 T 1/2" P 1/2 "
YV17 A B
YV10 3/ 8
V=1.96L
P T
3/ 8
a
AB2 P T
VERIN DE LEVAGE HAUT

A 3 /8"
AV G
V=1 .1 5L
B 3/8"
4 2 4 2
AH AJ
H18SDX - B15822/A
b
3 /8
3 1 V= 1.96L
3
/
YV18
2
3 /8
a
1
AD1 AD2 1 1
AF1 AF2 1
A 3 /8"
AV D
AG1 AG2 AG3 AG4
V=1. 15L
B 3 /8"
3 3 3 3
2 2 2 2
b
3 /8
V
V=1 .96L
=
3
YV15
1
.
6
"
3 /8
3
2
L
/
1
11c 17
17 B 3/8"
A 3 /8"
AR G
A B A M B 3 /8"
V= 1.15 L
YV12
1/4" 1/4"
YV8
P T
b
AB1 3/ 8
V=1.96L
YV19
DIRECTION 3/ 8
T
B
a
18 l/min
P
A
A 3 /8"
AR D
V=1 .1 5L
B 3 /8"
V= 1.51 L
V=1 .13 L 11e
AC YV25
3/8 3/8 11d
P1 P2 B1 A1
b
1/2" 1/2" 1/2" 1/2"
YV16
P
3/8"
T 1/2" P 1/2 "
1/4"
A1 3/4" A2 3/4" B1 3/4" B2 3/4" FR 1/4" A3 1/2" B3 1/2" A4 3/8" B4 3/8"

8
@00.6
11
150b
11b
A B PWM YV13 YV22

240b
YV21 a b
b a
P T a b
T3
70b 3/4"
M2
0.35
P2
3/4"
T2
3/4"
M1 P1 3/4" 3/4" T1
7
VERIN DE LEVAGE BAS
3.5b
6
1
/
2
18
5
9 L/ min
52 L/ min
1" 1/2"
11c 12
3/8" 3/8"
V
=
3
1
HATZ
.
"
6
3
2
L
/
1
2L41C
2400 tr/mn 22,8 4
24kW-32.6CH B 3/8"
19 A M
1" 1/4" 1/4"
1 YV1 YV2 YV12 YV8 YV23 YV11

33 l/min
1"1/4 3/4" 3/8"
PV
11d
RESERVOIR 102L
MV YV20
GV
3 11b
P
3/8"
YV10 et YV17 : Blocage differentiel T
1/4"
11a
11
9.1 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 (02-2)
B
FOLIO F-001
FU3 FU1
80A 10A
D
120 (02-2)
E
F
115
101
101
120
119
G (02-13)
242 242
GB1
KA2 HL1 KT2 KP1

(04-20) (04-19) (04-18)
(01-18) (01-9)
103 109 109 118 116

J (04-20) H P1
103
119
K
B+ D+
YA1
9 - WIRING DIAGRAMS
M3 D1 D4 YA2 D3 D5
G2
L B-
~ W
M (02-2)
O O O O
Starter Alternator Accelerator Engine Stop
DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS
PINGUELY-HAULOTTE Laurent DI FLORIO 08-04-1999 E509 a 04-09-2000 Option calage au sol 6

La Péronnière TEL: 04 77 29 24 24
H12S H15S H18S
VERIFIE PAR DATE DE VERIFICATION
BP 9 SCHEMAS
42152 L'HORME Frédéric DENEZE 30-04-1999 01
63
64
9.2 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
101 105 105

A (01-20) (06-20)
120
B KA32
(06-11)
140
(06-12)
152
FOLIO F-002
C
FU4 ES Turret SB1 KMG
(02-10)
30A
120
(01-20)
D
215
102
240
E
SB2 ES Gantry
U1
215 240 240
F
T O N F8 F7 F5 F6
G SA1
FU7 FU8 FU9
240
20A 5A 20A
102 241
203
216
H
(01-20) 242
FU5 FU6 (03-2)
201
(03-2)
O
3A 3A 212 212
I (03-2)
211
(03-2)
905
(04-13)
K SA16
L
906
241
HL6
M KMG HL5 HL7
(01-20) O O O O
(04-1)
Beacon Spot Light ON / OFF Light
PINGUELY-HAULOTTE Laurent DI FLORIO 08-04-1999 E509 6

La Péronnière TEL: 04 77 29 24 24 H12S H15S H18S
BP 9 SCHEMAS
9.3 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
242
B (02-20) (04-1)
212
(02-20)
C
FOLIO F-003
211 211
(02-20) (05-1)
Blocking
D
SA6 SA3 SA5b SA4 SA7 SA12 SA9 SA11 SB3 SB4 SB5
406
405
807
402
311
310
410
409
708
707
419
418
805
804
901
117A
117B
401
412
411
605
4.6 4.9 29.11 30.6 30.5 4.14 4.15 28.7 30.4 30.3 30.9 30.8 29.8 29.7 30.11 30.10 29.10 29.9 4.12 3.2 29.12
F
U1
Lifting
Lowering
Differential
Lock
Mvt / Trans
Selection
Blocking
Front Left
Blocking
Front Right
Blocking
Rear Left
Blocking
Rear Right
LS MS HS
Start up
Turret
Start up
Gantry
Horn
Blocking
Blocking
Front Left
Blocking
Front Right
Blocking
Rear Left
Blocking
Rear Right
Steering
Forward /
Reverse
Differential
Lock
Differential
Lock
HS
MS
MS
MS
31 17 10 18 19 35 34 33 32 15.3 15.6 15.8 15.7 8.3 8.9 8.6 8.12 8.10 8.11
I
414A
407A
408A
401A
402A
310A
311A
304A
306A
304
306
307
308
309
818
813
814A
814C
814B
YV14A YV18A YV18B YV15A YV15B YV19A YV19B YV16A YV16B YV22A YV22B YV21A YV21B YV17 YV10 YV11 YV12 YV23 YV8
Blocking 4x4 4x4

201 201
M (02-20) (04-1)

BP 9 SCHEMAS
65
66
9.4 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A
(02-20) O O O (05-1)
B SQ1 (06-20)
(03-20) 242 242

FOLIO F-004
C
B10
D B9 (01-13)
205
SQ3 SQ4 SQ7 SQ8 SQ9 SQ10 B8 SQ12 SQ13
E
B6 B4 B3 B1
109
Blocking
B7
214
213
206
207
232
204
250
251
222
904
112
111
110
115A
218A
115B
30.2 30.1 39.3 3.3 41.2 42.2 43.2 44.2 45.2 37.2 36.2 46.2 47.2 38.2 40.2 27.4 27.3 27.2 27.1
F
U1
Tilt Detector
Lower Position
Upper Position
Blocking
Front Left
Blocking
Front Right
Blocking
Rear Left
Blocking
Rear Right
Blocking
Detection
8M Cut Off
Bienergy
Weighing
Oil Temp
Oil Pressure
Filter
Dplus
Lowering 18M
Lowering
Lifting
Biernergy
Biernergy
Biernergy
Motor N°1
Motor N°2
Horn
Buzzer
Oil Pressure
Oil Temp
Air Filter
Engine Stop
Accélérator
Start up
13 9 15.9 15.4 11 21 8.2 8.1 52.2 52.3 14 4.1 4.2 4.3

I
260
261
111A
399
150
146
210
903A
921A
417A
110A
605A
112A
607
601
807A
807B
K
KM1 KM2 HA1 KP1 KT2 KA2

L YV25 YV20 YV13 YV9 YV24 YV14B
HA4 HL4 HL2
Bienergy
905
(03-20) 201 201 201 242

M (05-3)
(02-20)

BP 9 SCHEMAS
9.5 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
(03-20) 211 211

B (06-16)
(04-21) O O O
(06-2)
FOLIO F-005
O
D
SM4 R266
Y HM4
485
703
705
611A
612
606
F
512
403
506
517
516
511
510
505
504
420A
611C
420B
611B
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 28.6 28.3 28.2 28.1
U1
G
211
Translation
Null Position
Dead Man
Steering
Anti Dem Ext
O
485
I
Blocking
Blocking
Blocking
Blocking
Proportionnal
Valve
25.3 26.3 24.3 54 23.3 22.3 20 49 12.3 12.1 16.2 16.3
J
698
699
512A
506A
403A
612A
303
253
305
415
263
K
HL13 HL12 HL11 HL10

U3
PWM1
L
(04-12) 201
211
M

H12S H15S H18S
BP 9 SCHEMAS
67
68
9.6 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
220V
A
U4
940 907 105 (02-21)
B
242 242
(04-21)
C
FOLIO F-006
FU11 FU12
907
150A 150A
D (05-19)
910
912
E KA37
940
(06-15)
KM1 KM2
211
(04-10) (04-11)
900
909
F
24v
U2
G SA17
G3 12v P2
242
H H
917
900
911
913
918
919
920
915
28.14 29.13 29.14 28.13 28.10
I
Battery U1
Bienergy
Gantry
J QS1
140
Hour
Counter
Converter
Option
K
28.15
M1 M2
922A
940A
914
L KA32 KA37
1K
O O 140 242
242
(05-19) (02-6)

H12S H15S H18S
BP 9 SCHEMAS

Scissor Lift: User and Maintenance Instructions

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USER A ND MAINTEN ANCE

242 031 5670 - E 09.00

La Péronnière - BP 9 - 42152 L’HORME - FRANCE

You have just taken delivery of your PINGUELY-HAULOTTE self-propelled

This manual is designed to help you.

It is very important to:

1- GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1

1.1 - GENERAL WARNING ................................................................................................. 1

1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.3 - RESIDUAL RISKS ....................................................................................................... 4

1.4 - VERIFICATIONS ......................................................................................................... 5

1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 7

1.6 - VERIFICATIONS WHEN PUTTING BACK INTO SERVICE ....................................... 7

2.1 - IDENTIFICATION ........................................................................................................ 9

2.2 - MAIN COMPONENTS ............................................................................................... 10

2.3 - DESCRIPTION .......................................................................................................... 10

2.4 - WORK AREA............................................................................................................. 12

2.5 - OVERALL DIMENSIONS...........................................................................................15

2.6 - CHARACTERISTICS .................................................................................................18

2.8 - MACHINE LABEL REFERENCES .............................................................................28

2.9 - POSITION OF LABELS ON THE MACHINE .............................................................29

3.1 - HYDRAULIC CIRCUIT...............................................................................................31

3.2 - ELECTRIC CIRCUIT..................................................................................................32

4- USING THE MACHINE .............................................................................................. 33

4.1 - GENERAL INSTRUCTIONS...................................................................................... 33

4.2 - OFFLOADING – LOADING – MOVEMENT .............................................................. 34

4.3 - OPERATIONS BEFORE FIRST OPERATION.......................................................... 36

4.5 - HOUR COUNTER/BATTERY CHARGE MONITOR (BI-ENERGY) .......................... 42

4.6 - USING THE ON-BOARD CHARGER (BI-ENERGY)................................................. 43

4.7 - USING AND SERVICING BATTERIES ..................................................................... 44

4.8 - MANUAL EXTENSIONS ............................................................................................46

4.9 - EMERGENCY ASSISTANCE AND RESCUE LOWERING OF THE PLATFORM ....46

4.10 - UNCOUPLING ...........................................................................................................47

4.11 - STABILISING. ............................................................................................................48

5.1 - GENERAL RECOMMENDATIONS............................................................................49

5.2 - MAINTENANCE SYSTEM .........................................................................................49

5.3 - MAINTENANCE PLAN...............................................................................................50

6.1 - PLATFORM LIFTING SYSTEM. ................................................................................55

6.2 - TRAVEL SYSTEM ...................................................................................................56

6.3 - STEER SYSTEM .......................................................................................................56

7- SAFETY SYSTEM ......................................................................................................57

7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX ..........................................57

7.2 - FUNCTION OF THE SAFETY SWITCHES ..............................................................57

8- HYDRAULIC DIAGRAMS ..........................................................................................59

8.1 - H12SD - H15SD - B15819/A......................................................................................59

8.2 - H12SDX - H15SDX - B15820/A .................................................................................60

8.3 - H12SDE - H15SDE - B15821/A .................................................................................61

8.4 - H18SDX - B15822/A ..................................................................................................62

9.1 - FOLIO F-001.............................................................................................................. 63

9.2 - FOLIO F-002.............................................................................................................. 64

9.3 - FOLIO F-003.............................................................................................................. 65

9.4 - FOLIO F-004.............................................................................................................. 66

9.5 - FOLIO F-005.............................................................................................................. 67

9.6 - FOLIO F-006.............................................................................................................. 68

1 - GENERAL RECOMMENDATIONS - SAFETY

1.2 - GENERAL SAFETY INSTRUCTIONS

Never use the machine:

• In temperatures below -15°C (particularly in cold stores). Consult us

1.2.3 - Using the machine

• Do not neutralise the limit switches on the safety devices.

1.3 - RESIDUAL RISKS

1.3.1 - Risks of jolting - Overturning

1.3.2 - Electrical risks