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  • Alignment Coupling Turbin Generator PLTP Gunung Salak: 1: 0.01 MM Radial Top Bottom Right Left 15 Radial Left/Right

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    AL SOP
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    The document provides alignment measurement data for the coupling between a turbine and generator at the Gunung Salak geothermal power plant. Key measurements include radial and axial alignment values at different angles, as well as calculated shim and adjustment values needed to correct misalignments between bearings. Alignment corrections resulted in a radial misalignment of 0-8 mm and axial misalignment of 0.25-3.25 mm depending on the measurement location and angle.

    Original Description:

    Alignment for turbine

    Original Title

    Alignmen KMJ 202020

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    The document provides alignment measurement data for the coupling between a turbine and generator at the Gunung Salak geothermal power plant. Key measurements include radial and axial alignment values at different angles, as well as calculated shim and adjustment values needed to correct misalignments between bearings. Alignment corrections resulted in a radial misalignment of 0-8 mm and axial misalignment of 0.25-3.25 mm depending on the measurement location and angle.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    14 views20 pages

    Alignment Coupling Turbin Generator PLTP Gunung Salak: 1: 0.01 MM Radial Top Bottom Right Left 15 Radial Left/Right

    Uploaded by

    AL SOP
    The document provides alignment measurement data for the coupling between a turbine and generator at the Gunung Salak geothermal power plant. Key measurements include radial and axial alignment values at different angles, as well as calculated shim and adjustment values needed to correct misalignments between bearings. Alignment corrections resulted in a radial misalignment of 0-8 mm and axial misalignment of 0.25-3.25 mm depending on the measurement location and angle.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 20

    ALIGNMENT COUPLING TURBIN GENERATOR PLTP GUNUNG SALAK

    1 : 0.01 mm
    Top Bottom Right Left
    RADIAL
    0 15 6 10
    ∆ Radial Left/Right 8

    AXIAL Top Bottom Right Left


    0° 0 0 4 -1
    90° 0 -5 -4 -6
    180° 0 -3 0 2
    270° 0 1 -1 0
    Sum 0 -7 -1 -5

    Correction sum/4 0 -1.75 -0.25 -1.25


    ∆ Axial Left/Right 1

    L Bearing 3 850 L Bearing 3 850


    L Bearing 4 6650 L Bearing 4 6650
    Diameter Coupling 635 Diameter Coupling 635
    Axial Bottom -1.75 ∆ Axial Left/Right 1
    Radial Bottom 15 ∆ Radial Left/Right 8
    Standard Radial 33 Selisih 4
    Selisih -18

    Sin α -0.0027559055118 Sin α 0.0015748031496

    A -2.3425196850394 A 1.3385826771654
    B -18.326771653543 B 10.472440944882

    Shim A -11.342519685039 Move A 5.3385826771654


    Shim B -27.326771653543 Move B 14.472440944882

    Shim A ( Brg 3 ) -0.1134251969 Move A ( Brg 3 ) 0.05338582677


    Shim B ( Brg 4 ) -0.2732677165 Move B ( Brg 4 ) 0.14472440945

    Perbandingan jarak Coupling ke BRG 3 dengan jarak BRG 4 ke BRG 3 >>>> 1 : 7.8

    CATATAN :
    10 LH

    BRG 3
    BRG 4

    6 RH 0.053385826772 0.14472440945
    ALIGNMENT COUPLING TURBIN GENERATOR PLTP GUNUNG SALAK

    Top Bottom Right


    RADIAL
    0 28 16
    ∆ Radial Left/Right -4

    AXIAL Top Bottom Right


    0° 0 3 1
    90° 0 -12 -6
    180° 0 -8 -4
    270° 0 4 2
    Sum 0 -13 -7

    Correction sum/4 0 -3.25 -1.75

    ∆ Axial Left/Right 2

    L Bearing 3 850 L Bearing 3


    L Bearing 4 6650 L Bearing 4
    Diameter Coupling 635 Diameter Coupling
    Axial Bottom -3.25 ∆ Axial Left/Right
    Radial Bottom 28 ∆ Radial Left/Right
    Standard Radial 33 Selisih
    Selisih -5

    Sin α -0.0051181102362 Sin α

    A -4.3503937007874 A
    B -34.035433070866 B

    Shim A -6.8503937007874 Move A


    Shim B -36.535433070866 Move B

    Shim A ( Brg 3 ) -0.068503937 Move A ( Brg 3 )


    Shim B ( Brg 4 ) -0.3653543307 Move B ( Brg 4 )

    Perbandingan jarak Coupling ke BRG 3 dengan jarak BRG 4 ke BRG 3 >>>> 1 : 7.8

    CATATAN :
    TP GUNUNG SALAK

    1 : 0.01 mm 12 LH
    Left
    12
    -4

    Left
    2 BRG 3
    -6
    3
    2
    1

    0.25

    2 16 RH 0.006771653543
    850
    6650
    635
    2
    -4
    -2

    0.0031496062992

    2.6771653543307
    20.944881889764

    0.6771653543307
    18.944881889764

    0.00677165354
    0.1894488189
    BRG 4

    0.1894488189

    8.717949
    ALIGNMENT COUPLING TURBIN GENERATOR PLTP GUNUNG SALAK

    Top Bottom Right


    RADIAL
    0 25 18
    ∆ Radial Left/Right 8

    AXIAL Top Bottom Right


    0° 0 4 2
    90° 0 2 -1
    180° 0 2 2
    270° 0 3 -1
    Sum 0 11 2

    Correction sum/4 0 2.75 0.5

    ∆ Axial Left/Right -2.75

    L Bearing 3 850 L Bearing 3


    L Bearing 4 6650 L Bearing 4
    Diameter Coupling 635 Diameter Coupling
    Axial Bottom 2.75 ∆ Axial Left/Right
    Radial Bottom 25 ∆ Radial Left/Right
    Standard Radial 33 Selisih
    Selisih -8

    Sin α 0.0043307086614 Sin α

    A 3.6811023622047 A
    B 28.799212598425 B

    Shim A -0.3188976377953 Move A


    Shim B 24.799212598425 Move B

    Shim A ( Brg 3 ) -0.0031889764 Move A ( Brg 3 )


    Shim B ( Brg 4 ) 0.24799212598 Move B ( Brg 4 )

    Perbandingan jarak Coupling ke BRG 3 dengan jarak BRG 4 ke BRG 3 >>>> 1 : 7.8

    CATATAN :
    TP GUNUNG SALAK

    1 : 0.01 mm 10 LH
    Left
    10
    8

    BRG 3
    Left
    2
    2
    7
    2
    13

    3.25

    -2.75 18 RH 0.003188976378
    850
    6650
    635
    -2.75
    8
    4

    -0.0043307086614

    -3.6811023622047
    -28.799212598425

    0.3188976377953
    -24.799212598425

    0.00318897638
    -0.247992126
    BRG 4

    -0.24799212598

    8.717949
    ALIGNMENT COUPLING TURBIN GENERATOR PLTP GUNUNG SALAK

    Top Bottom Right


    RADIAL
    0 38 19
    ∆ Radial Left/Right 0

    AXIAL Top Bottom Right


    0° 0 2 1
    90° 0 0 0
    180° 0 2 1
    270° 0 0 -1
    Sum 0 4 1

    Correction sum/4 0 1 0.25

    ∆ Axial Left/Right 0.75

    L Bearing 3 850 L Bearing 3


    L Bearing 4 6650 L Bearing 4
    Diameter Coupling 635 Diameter Coupling
    Axial Bottom 1 ∆ Axial Left/Right
    Radial Bottom 38 ∆ Radial Left/Right
    Standard Radial 32 Selisih
    Selisih 6

    Sin α 0.0015748031496 Sin α

    A 1.3385826771654 A
    B 10.472440944882 B

    Shim A 4.3385826771654 Move A


    Shim B 13.472440944882 Move B

    Shim A ( Brg 3 ) 0.04338582677 Move A ( Brg 3 )


    Shim B ( Brg 4 ) 0.13472440945 Move B ( Brg 4 )

    Perbandingan jarak Coupling ke BRG 3 dengan jarak BRG 4 ke BRG 3 >>>> 1 : 7.8

    CATATAN :
    TP GUNUNG SALAK

    1 : 0.01 mm 19 LH
    Left
    19
    0

    Left BRG 3
    0
    -2
    -1
    1
    -2

    -0.5

    0.75 19 RH 0.010039370079
    850
    6650
    635
    0.75
    0
    0

    0.0011811023622

    1.003937007874
    7.8543307086614

    1.003937007874
    7.8543307086614

    0.01003937008
    0.07854330709
    BRG 4

    0.07854330709

    8.717949
    ALIGNMENT COUPLING TURBIN GENERATOR PLTP GUNUNG SALAK

    Top Bottom Right


    RADIAL
    0 -24 -18
    ∆ Radial Left/Right 13

    AXIAL Top Bottom Right


    0° 0 6.00 2
    90° 0 0 0
    180° 0 0 0
    270° 0 0 0
    Sum 0 6 2

    Correction sum/4 0 1.5 0.5

    ∆ Axial Left/Right 0

    L Bearing 3 1680 L Bearing 3


    L Bearing 4 5930 L Bearing 4
    Diameter Coupling 600 Diameter Coupling
    Axial Bottom 1.5 ∆ Axial Left/Right
    Radial Bottom -24 ∆ Radial Left/Right
    Standard Radial 0 Selisih
    Selisih -24

    Sin α 0.0025 Sin α

    A 4.2 A
    B 14.825 B

    Shim A -7.8 Move A


    Shim B 2.825 Move B

    Shim A ( Brg 3 ) -0.078 Move A ( Brg 3 )


    Shim B ( Brg 4 ) 0.02825 Move B ( Brg 4 )

    Perbandingan jarak Coupling ke BRG 3 dengan jarak BRG 4 ke BRG 3 >>>> 1 : 7.8

    CATATAN : Kekencangan baut Support Bearing 250 bar Enerpac High Torque
    TP GUNUNG SALAK

    1 : 0.01 mm -5 LH
    Left
    -5
    13

    BRG 3
    Left
    4
    0
    0
    0
    4

    0 -18 RH 0.065
    1680
    5930
    600
    0
    13
    6.5

    0
    0

    6.5
    6.5

    0.065
    0.065

    High Torque
    BRG 4

    0.065

    8.717949

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