Scribd Logo
Upload

Welcome to Scribd!

  • Facing&Centring Training Material 1

    Uploaded by

    Himanshu Mishra
    38 views30 pages
    This document provides an overview and instructions for gear machining training materials. It covers machine overview including components, safety aspects, machine tools, machine operation including the control panel functions, and quality aspects. The machine operation section explains how to operate the machine including starting and stopping cycles, axis movement, and manual functions. It also shows images to demonstrate correct and wrong part loading directions.

    Original Description:

    Original Title

    Facing&Centring Training Material 1 (2)

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document provides an overview and instructions for gear machining training materials. It covers machine overview including components, safety aspects, machine tools, machine operation including the control panel functions, and quality aspects. The machine operation section explains how to operate the machine including starting and stopping cycles, axis movement, and manual functions. It also shows images to demonstrate correct and wrong part loading directions.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    38 views30 pages

    Facing&Centring Training Material 1

    Uploaded by

    Himanshu Mishra
    This document provides an overview and instructions for gear machining training materials. It covers machine overview including components, safety aspects, machine tools, machine operation including the control panel functions, and quality aspects. The machine operation section explains how to operate the machine including starting and stopping cycles, axis movement, and manual functions. It also shows images to demonstrate correct and wrong part loading directions.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 30

    GEAR MACHINING TRAINING MATERAIL

    Content of the learning


    Machine Overview
    Safety Aspects
    Machine Tools
    Machine Operation
    Quality Aspects
    Machine Overview

    Maker Name:BFW
    Op.No:OP 10 & 20
    Operation : Facing & Centering
    Comopnent Detail :Primary and
    Secondary Shaft
    Machine Overview

    Machine Front
    HMI Panel
    View

    Chips
    Collecting
    Tool Setting
    Trolley
    Gauge
    Machine Overview

    Hydraulic
    Power Chiller Unit
    Pack

    Pressure
    Gauge
    Chiller Filter

    Oil Separator
    Machine Overview

    Coolant Tank Filter


    Machine Overview

    Coolant Tank Filter


    Machine Overview

    Pneumatic System

    Air Pressure Gauge


    Safety Aspects

    Emergency
    Stop

    Cycle Start
    button
    Machine Tools

    Part Locating Clamping


    Fixture Device

    Tool and
    Spindle
    Machine Operation

    Machine Switch On Machine Switch Off


    Machine Operation

    Machine HMI Panel


    Machine Operation
    Axis Selector
    Emergency Stop

    Mode Selector

    Feed Override

    Cycle Stop

    Cycle Start
    Machine Operation

    Single Block

    Lamp Check
    Part
    Clamp/unclamp

    Machine Home Spindle ON/OFF

    Feed ON/OFF

    Axis Movement
    Machine Operation

    Axis Position

    Part Counter

    Cycle Time
    Program
    Mains on Home Condition Machine Lamp Head Selection
    Selection

    Mode Selection

    Control
    on

    Emergency
    Master On Fault Reset Buzzer Reset
    Return
    Machine Operation

    Manual Functions
    Machine Axis

    X Z

    Y
    Component Loading Direction

    Correct Loading Wrong Loading


    Machine Operation

    Before Machining
    After Machining
    Quality Aspects
    MILLING
    MILLING (PART OF MILLING)

    The tool rotates to do the cutting


    APPLICATION OF MILL

    Milling from flat surface to difficult surface can be handled


    Mounting Structure and Components of the Milling Cutter
    Locate position Cutting edge position Insert
    front wedge type behind wedge type

    ①Locator, ②Shim, ③Wedge-T, ④Wedge-S,⑤Clamp Screw,Wrench,Set Bolt

    Screw on Type

    Insert

    ①Shim, ② Shim screw, ③ Clamp screw, Wrench （ Insert ） , Wrench


    （ Shim ）
    TYPES OF MILLING

    Face Milling End Milling

    Milling the wall and bottom surfaces

    Cutting width > Milling depth Cutting width > Milling depth
    Heat increasing area

    Air cooled area

    Repeated rigorous thermal shocks on the cutting edge


    Face Milling
    Insert Fitting Method

    Screw On Type Wedge Type

    Wedge

    Screw Insert

    • Has a 3 dimensional breaker on the cutting edge • High clamping strength counter (measure for
    Centrifugal force)
    • The size of the screw is regulated according
    • Edge height adjustment is possible according
    to the size of the insert the shapes
    • Cutting edge height adjustment (edge deflection) • More parts count (wedge, screw, sheet, sheet
    not possible holding screw)
    • Flat area required in the clamping locations

    28
    Do/Don’t

    DO

    1.Check the JH Point in shift starting


    2.Load the component in fixture properly.
    3.Ensure the finished component Quality parameter by Visually.
    4.Keep cleaning condition of fixture

    DON’T
    1.Don’t adjust any correction in program.
    2.Don’t kept unwanted material near machine .

    Find Any Abnormality Follow STOP.CALL.WAIT


    30

    You might also like