Equipment Training

Material
OP 220 - REV SHAFT
PREPARATION

Prepared by
A.RAJ KANNU
Content of the learning
Function of machine
Quality aspects
Safety aspects
HMI panel operating procedure
Jig/Fixture/Tool change over
Abnormality /Trouble shoot
Poke yoke check
TPM check points
Does/ Don’t does
Machine ON

ON

OFF

Note;
1.First Switch ON the main panel OFF ON
2.SecondSwitch ON the HMI panel
PARTS OF THE MACHINE AC motor

HMI operating panel

Stoke length setting unit

OK/NG display

Safety Light curtain

Riveting fixture

Emergency
switch
Cycle start button

Table Adjusting unit

Specification of the
machine
1.Motor power 3PH

2.Input Air 6 bar pressure

3.HMI panel 24 volts

4.Spindle speed 1500 TR/MIN

5.Grease Grade CALORIES MS 23

Sequence of the machine operation
Load the
component Part presence sensor ON

Press cycle Safety curtain in GREEN light

start

Fixture Fixture length control sensor ON

Forward

Rivet head SROKE length sensor ON

come down &
rotate
Fixture Return
Short Notes;
1. This machine spindle head up and down by pneumatic power
2. Linear potentiometer used to measure distance of spindle
movement.
3. Load cell is used to measure the load and this is placed in
the bottom of rivet fixture.
4. The rivet fixture forward and return is controlled by read
switch (magnetic type) of the pneumatic cylinder
5. The tool is made in High speed steel material.
6. Tool holding by ball catcher unit in the spindle.
Quality Aspects
NG OK

Rivet height checking gauge

SPEC 14.2 to 14.6
Quality Setting Adjust
Aspects
31MM

Note:
• This position should not changed from 31MM
• If adjusted it will affect the rivet quality. the
rivet thickness NG will come
• Allen key size 3 mm is used
• The one unit rotation of the knob 50 micron
Of movement in the length
5.The increment of the stroke length the tool will
Be move downwards (thickness will be less)

Stroke length adjuster

Load vs Displacement Display

Note:
1.This position should not
changed
2.The distance should be in
the limit of 25 mm to 35 mm
3.The load value should be
in 6 KN to 11KN
Safety Aspects

Safety curtain

Emergency switch

Note:
1.This will ensures safety of the operator
2.Green signal enables cycle start and Red signal un enables cycle start
HMI panel operating
procedure HMI panel

This panel manual mode we can do

1.Move the rivet fixture manually
2.Pressing the rivet manually
HMI panel operating
procedure

SCREEN 1

SCREEN 2

SCREEN 3
Note:
1.For upward movement move press letter 1
2.For downward movement press letter 2

SCREEN 4
 Rev shaft loading
Jig/Fixture/Tool change over support

Rocker support

Rivet pin support

Base
 Jig/Fixture/Tool change over

Tool guide
bush

Riveting support
Jig/Fixture/Tool change over
Riveting tool Note:
1.The tool larger diameter end should be go
into top side of the machine
2.The contact point have a concave shaped
3.The align key size is 3 mm
4.The tool life designed is 1 lakes cycle
Abnormality / Trouble shoot
Problem: Safety curtain is on (Red lamp glows)
Action: Press ESC button (Reset)

Problem: Load or distance not achieved

Action: This component is NG &Put Tag for
component

Problem: Part presence sensor not in ON

Action: Reload the component & ensure is ON
 Poke yoke
Part presence
sensor

Note:
1.The rivet head should be seated properly in the fixture for good riveting
TPM Check points
S.N
O
PHOTO CHECK POINT
1 Incoming air pressure 6
bar
2 Safety curtain works
normally
3 Emergency apply cycle
is stop
4 Grease level is within
the minimum level
Does / Don’t does
DOES

1.Load Properly in the riveting fixture

2.Keep cleaning condition of fixture

DON’T

1.Don’t adjust the setting value of stroke

length
2.Don’t adjust OK/NG graph setting
3.Don’t remove /adjust tool