PACKING MACHINES

USER’S MANUAL
This handbook includes user manual for the following models

EDDA Spinner 450-s / BN EDDA Spinner 1000-s / BN

EDDA Spinner 1500-s / BN

Do not operate this machine without completely reading and understanding this handbook.
Otherwise this machine may cause serious injury and damage.

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 INTRODUCTION OF THE MACHINE

BUTTONS

Conveyor Speed Setting: This control is for Emergency Stop: This button is to stop the
speeding up the conveyor belt. machine in an emergency.
Turn knob clockwise to adjust the speed of the
conveyor belt.

Stretch Speed Setting: This control is for speeding

up the wrapping ring.
Turn the knob clockwise to adjust the speed of
the wrapping ring.

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Auto Start: Press to start.

Home Position: After an emergency stop, press

this button to return the ring and cartridge to
their start positions.

Auto Stop: Press to stop.

Stretch Installation: Press this button when loading new stretch rolls or when the film tears and you need to
attach the film to the machine.

Load the stretch film roll according to the Stretch Film Mounting Diagram on the plastic door. Hold the stretch
film, press the button (some models have a knob to turn). The main ring will turn and hook the stretch film auto-
matically.

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 MACHINE UNITS
STRETCH FILM HOLDING AND CUTTING ASSEMBLY

It will work automatically

STRETCH FILM CARTRIDGE ASSEMBLY

FRONT TOP-PRESS

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CONVEYOR BELT UNIT PHOTOCELL DETECTOR

Located on the front side of the machine.

CONTROL PANEL

MAIN MOTOR ASSEMBLY

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 DOOR SWITCH

BREAK RELAY

Pull up Relay open (Max. 20 minutes)

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Press down Relay closed, normal position

CONVEYOR ADJUSTMENT SCREWS

AIR PRESSURE

Should be set at 90 PSI

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 Stretch Film Roll
Break Adjustment Nuts
Tensioning Roll
Retraction Spring
Linear Guide
Shock Absorbing Equipment
Idle Rolls

Picture #1

Center material as Picture #1 is showing

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AUTOMATIC START-UP PRE-REQUIREMENTS
There are some electronic pre-requirements for a successful automatic run. All the conditions must be fulfilled.
1. Stretch Cartridge must be at the home position. Make sure that you see when you open the plexiglass-door
2. Cutting group piston must be at the back position and the red light must be seen on the magnetic sensor.
3. Both top press groups must be up and the red light must be seen at the magnetic sensor on the air cylinder.
4. The green light must be seen at both input and output photocell.
5. One of the operating modes must be chosen from 5 different modes.
6. Start-point wrapping and end-point wrapping number must be adjusted to a minimum 2 from stretch film
wrapping turn adjustment

(2) Cutting group magnetic sensor

(3) Top-press magnetic

sensor

(4) Front side

photocell

Conveyor photocell sensor must be green normally. The photocell sensor bracket needs to adjustment (position,
up or down) if there is no light or green + orange warning light at sensor.
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 BEGINNING
After the mounting the components of machine it must be leveled

Make sure that you level the machine.

Make sure that you have 90 PSI

Make sure that the connection of electrics has been done by Professional staff, incorrect voltage
can damage the electric components and motors. In these conditions, the equipment is not under
warranty. Please fit to electric which has been balanced with regulator.

Take the cam-switch to 1 position

The HDMI panel will show as below approximately 20 seconds later

Language icon. It will be change to English when you touch this icon

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OPERATOR USER INTERFACE
When you initially turn on your machine the A section will appear.

Picture A

When you will touch anywhere of the display you will see working mode
adjustment, top press roll and bubble air nylon unit segments

Picture B

F1 Information F3 All Conveyor F4 All Equipment

Belts Reverse Run Manual Run

F2 Error Re-set

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 1 - OPERATING MODES
On the Operating Mode screen there are five different modes to choose from.

1A - MODE 1
Using this mode the product will pass from
input to output without packing.

1B - MODE 2
Choosing this mode will only wrap the head and end of the
product with no wrapping between the head and end. To choose
the number of wraps at each end, see page 9 step 6.

1C - MODE 3
Using this mode the machine will wrap at the head and end, and
one layer between them. To adjust the number of layers at the
head and end see page 9 step 6.

1D - MODE 4
By this mode, the machine wraps number of wrapping at head
and end nearby it wraps only one layer between head and end.

1E - MODE 5
This mode wraps three points; head, middle, and end. The num-
ber of wraps for all three points can be adjusted. See page 9 step
6.

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2 - SETTINGS
This segment is the part that you can change the parameters of start point, stop point and number of
wraps for the product on the conveyor.

***All time adjustment values are given in seconds.***

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 2A - START POINT WRAPPING DELAY TIME
This is the adjustment of the input part which the wrapping material gets in machine.

This timing is the adjustment of stop the material after the input photocell sense.
If the time will be “0” the machine will stop when the photocell sense the material and stretch ring will
start to turn so that this value must be higher than 0.
Depending to conveyor speed this time must be adjusted precision. If the start point of material hasn’t
been wrapped enough this timing must be reduce. But if the ring starts to turn before material comes in
the time must be extended.

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2B - OUTPUT WRAP WAITING TIME
This is the adjustment of the material which exits the of machine (end point).

This adjustment provides how long of a delay there will be (in seconds) once the material exits the input
photocell. (the last point passes the incoming photocell).
If the time will be “0” it stop when the material exits the photocell. In this position the material will not be
wrapped to the end so this value must be more than “0”.
Depending to speed of conveyor this time must be adjusted with precision. Add time to extend wrapping
end point and reduce time to reduce wrapping end point.

2C - MIDDLE WRAPPING WAITING TIME

This timing can be used only with mode 3 and mode 5. For to point middle of material time must be
increase or reduce.

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 2D - WRAPPING TOUR SETTING
This is the part you can adjust the value of spin at start, middle and end points.

2.D – 1 Start Point Stretch Wrapping No:

This is the adjustment of input wrapping spin value (range of adjustment 1 to 9)

2.D – 2 Mid. Point Stretch Wrapping No:

This is the adjustment of middle wrapping spin value (range of adjustment 1 to 9).

2.D – 3 End Point Stretch Wrapping No:

This is the adjustment of output wrapping spin value (range of adjustment 1 to 9).

2E - OTHER ADJUSTMENTS

2.E – 1 BN press time:

This is the adjustment for timing of the piston pressure that cuts the material ( bubble air nylon or PE foam
film)

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2F - BUBBLE AIR NYLON PRESS SELECTION

2F – 1 Bubble air nylon press selection:

This is the section to control the cutting system on BN press unit. Active or inactive are your options.

This should be active if you want to apply film or bubble wrap.

One touch to activate

This should be inactive if you would like to bypass the film or

bubble wrap
Second touch for inactivate

2F – 2 Over press selection:

This adjustment is the selection for the front over press and back over press select active for the presses to
hold material while wrapping product.

One touch for active

Second touch for inactive

RECIPE
Recipe allows you establish standard wrapping settings. This will assist your effencies when changing your
wrapping settings.

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 1. With touching Recipe you can work with different modes. There are 3 different product menus.

2. You can choose the product you want to pack. You should adjust your product setting within one of the
product menus: Door Setting, Door Frame Settings, Door Jamb Settings.

Adjust your settings, touch the Return icon and your settings will be saved in the touch screen.

Return Icon

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3. Adjust settings one time to pack your doors and the system will record it when you touch the enter
icon. Start point Wrapping Delay Time will set the time at the beginning of the wrapping cycle. Retraction
Time Setting will set the time the conveyor moves back at the start of the wrapping process. Endpoint
Wrapping Delay Time Setting will set the time at the end of the wrapping cycle.

***Touch on ####, this menu will allow you to input your time in. The times are measured in seconds.***

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 4. Adjust Door Frame Setting with this menu.

5. Adjust Door Jamb Settings with this menu.

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SOLVING PROBLEMS
Problem Possible Problem
Machine doesn’t start • Working mode hasn’t been
automatically chosen
• Signal is not coming from
sensor of over press rolls
• Signal is not coming from
sensor of cutting cylinder
• Cartridge group is not at
start point
• System air pressure is low
• Emergency button is pressed • Turn the emergency stop button to on position
• Cartridge plexiglass door is and rest the machine. Press F2 to clear the
open
Over press rolls are not • Photocell adjustment fail
going up even after the • System air pressure is low
operator finishes
Machine is not stopping • Photocell adjustment fail
even after the cycle is • System air pressure low
finished
• Counting and Start Sensor
Error
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Solution
• Choose a working mode
• Make sure the cylinder sensor is showing a red
light
• Make sure the cylinder sensor is showing a red
light
• Press the stretch installation blue button until
stretch ring is at the starting point
• Control the air pressure and be sure that is at
90 PSI
error
• Close the cartridge door and reset the machine
• Stop the machine, lock the over press valves
by pressing their buttons. If there is a green +
orange light then loosen the screw of photocell.
Adjust it until only a green light is showing
• Control the air pressure clock, be sure that the
pressure is at 90 PSI
• Stop the machine, lock the over press valves
by pressing their buttons. If there is a green +
orange light then loosen the screw of photocell.
Adjust it until only a green light is showing
• Control the aire pressure clock, be sure that the
pressure is 90 PSI
• Open the two grey big covers. Release the mo-
tor brake relay manual from control panel. This
operation will unlock the motor brake. Be sure
that sensor sheet screws are tight. Turn the ring
by hand; be sure that there is green + orange
light when the cartridge comes in front of
sensor. If there is no signal, replace the sensor.
Control the signals again. If the signal is coming
properly then close the grey covers.
Don’t keep brake relay open more than 20
minutes
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 Problem Possible Problem
When starts turning ring, • Spinning valve has failed
it gives error • Input photocell is loose or
adjustment is off
• A secondary light source
causing a false reading
When the machine is • Spinning valve has failed
finishing wrapping it is • Input photocell is loose or
giving an error code and adjustment is off
does not stop
• A secondary light source
causing a false reading
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Solution
• Be sure that input valve is minimum 2 from
panel
• Put the material in front of input sensor. Make
sure that the photocell read a green + orange
lights are on. Otherwise loosen the screws and
position and adjust it. If not loosen and adjust
the photocell until you have a green + orange
reading.
• There could be another light source causing a
false reading (Direct sun light, protector light
laser pointer light block this sources)
• Be sure that input valve is minimum 2 in the
touch screen
• Put the material in front of input sensor end
move. Make sure that photocell is green + or-
ange lights are on. Otherwise loosen the screws
and position and adjust it.
• There could be another light source causing a
false reading (Direct sun light, protector light
laser pointer light block this sources)
• Open the two grey big covers. Release the mo-
tor brake relay manual from control panel. This
operation will unlock the motor brake. Be sure
that sensor sheet screws are tight. Turn the ring
by hand; be sure that there is green + orange
light when the cartridge comes in front of
sensor. If there is no signal, replace the sensor.
Control the signals again. If the signal is coming
properly then close the grey covers.
Don’t keep brake relay open more than 20
minutes
 Problem
Machine is not stopping at • Brake relay is at up position
start point • Brake Error
Conveyors are going sides
Stretch film is rupturing
and machine is not hold-
ing
Stretch film is not repture
at end
Possible Problem
• Counting and pressure sen-
sor error
• Output valve is intended to
“0”
• Fast ring turn
• Motor driver parameter has
been damaged or changed
• Tension screw is loose
• Pieces as going down from
conveyor
• Cartridge group brake linings • Spray oil between the brake lining
are without oil
• Stretch film is too tight
• Cutting knife dull
• Film tense is so low
• Unsuitable film material
• Narrow staff packing
• Material is not at the middle • Squeeze the film tense
conveyor
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Solution
• Make sure that brake relay is off. If it is on press
with your finger to down and be sure that you
hear a tic sound
• Pull the brake relay by finger and push it back
down and be sure that you hear a tic sound. If
no sound, please replace the electromagnetic
brake with a new one.
• Unfix 2 grey big covers. Pick up the motor brake
relay manual from control panel. This operation
will provide to unlock the motor brake. Be sure
that sensor sheet screws are squeezed. Turn
the ring by hand; be sure that there is green
+ orange light when the cartridge comes in
front of sensor. If there is no signal, change the
sensor. Control the signals again. If the signal is
coming properly then fix the grey covers.
Don’t keep brake relay open more than
20 min.
• Be sure that output wrapping valve is 2 at panel
adjustment.
• Adjust it slower because of the ring may not
stop at start position at high speed
• Please call our technic department for the
parameters
• Where the band of conveyor slides please
squeeze the screw half round and half round
leave it working 20 mins. for control
• Don’t slide the pieces on conveyor to any-
where.
• Reduce the film tense
• Change the blunt knifes carefully. During this
operation wear your Protection clothes and
gloves, be careful while mounting and de-
mounting. Use tools otherwise you can be
seriously hurt
• Use suitable material for packing
• Try to pack wider one.
• Be sure that you put material at the middle of
conveyor
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 Problem Possible Problem Solution
Wrapping the film is too • Tense adjustment is too low • Tighten the tensioning nut on cartridge system.
loose • Recall spring is broken • Replace the recall spring

Over press rolls are • over press rolls are inactive • Activate the press rolls from the touch screen
not working

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