U.V.

TECH SYSTEMS

Operational manual
For
STICKER LABELING MACHINE

TB-1

Instruction for use

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CONTENTS

1. External View………………………………..…….. ..... ...……3

2. Specification Characteristics …………………………...…… 3

3. Operation Procedure…………………………………….……4

4. Device Label………………………………………..………… 5

5. Label Host Height Adjustment …………………......……… 5

6. Wheel Attached Unit Adjustment ……………………..……6

7. Electric Eye Sensitive Adjustment ………………………… 6

8. Labelling Electric Eye Sensitive Adjustment ………………7

9. HMI Touch control Operation Instructions………….…… 8

10.Abnormal State to explain and Rule Out ……………..……9

11.Note and Maintenance ……………………………….…..…10

12.Device Parts List…………………………………………… 12

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1. TB External View
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2. Specification Characteristics

Power Required: One phase AC220V 50/60Hz Power

Consumption: <1KW
Labeling speed: MAX 33pcs/min
Labeling Precision: ±1mm
Suitable Range: Height 10-80mm, Length 10-180mm Max.Labeling
Supply: Dia. 350mm,Paper circle dia.76mm

3. Operation Procedure:
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4. Device Label:

Note of the equipping the label

1) Confirm the label positive and negative direction first.

2) Move the bottom ring guide to the appropriate location.

3) According to the label shown, go round the path around.

4) Make sure the tag along the pull.

5) Fix the end tags of the label on paper plates.

6) Make sure the up ring guide and the edge of labels are at the same position.

7) After completion of the tag around. Lock the wheel of the label.

5. Label Host Height Adjustment:

1) Adjust the height and handle（③）and could lift the host height.

2) The adjustment should be after loosening the fixed nut, all finished, lock it.
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6. Wheel Attached Unit Adjustment:

1) Between the wheel and working things is ideal of a little clamping, rotating the handwheel

clockwise ， then move forward plate pinch of the wheel, if not, please pull it back.

2) When the attach belt is too loose or too tight, could adjust the screw of the wheels, correct the

firmness. Clockwise taut the belt, counter-clockwise loosen it.

3) When adjusting the positioning bottles, put the bottle into the clip insitution, a little clamping

is better, but must pay attention to the position.

7. Electric Eye Sensitivity Adjustment:

1) COARSE is coarse tuning, FINE is tight alignment.

2) Adjust the coarse left to the smallest position, and tight alignment to the middle.

3) Put the object to the detection head and adjust the coarse tuning right slowly to the OUT
light on.
4) Then adjust the tight alignment, left to transfer to the lamp off and right to adjust until the
lamp just be bright.
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8. Labelling Electric Eye Sensitivity Adjustment:

1) COARSE is coarse tuning, FINE is tight alignment.

2) Adjust the coarse left to the smallest position, and tight alignment to the middle.
3) Put the object to the detection head and adjust the coarse tuning right slowly to the OUT
light on.

4) Then adjust the tight alignment left to transfer to the lamp off and right to adjust until the
lamp just be bright.
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9. HMI Touch Control Operation Instructions:

1) Operation mode: Light touch the screen button.

2) Operation button introductions:

 Start: Control conveyor belt, press is starting the convey belt, press it again it will stop

 High/low speed: Switch button, press it will run up the conveyor, press again, it will slow down

 Labeling/Not labeling: a switch type button, press it is AltTab, when switch to not labeling, it

won't label

 Length of labeling: a numerical value change button after pressing the measuring mark, the label is

not to the right position of stripping, labeling effect will be not ideal. change the value could

adjust the right position of label and stripping board to achieve the ideal result.

 Labeling delay: a numerical value change button according to the time from photo electricity to
the bottle to starting labeling change this value could adjust the time of labeling again at the right

position

 Bottles delay: when the light induction to the bottles, the delay time of the cylinder of the bottles;

 Labeling speed: show the current speed of labeling change its value could adjust the servo labeling
speed

 Wheel speed: show the current speed of the operation wheel change its value could adjust the

speed

 Labeling count: a numeric button after a label out to increase the count

 Back: Press it will return to the main menu screen

 Startup Picture: Press this button will turn back boot state.
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10. Abnormal State to explain and rule out:

 The indicator is not bright:

Check the power supply is even on, and circuit is the electricity.

 Photoelectric abnormal:
In labeling process, when the eye couldn't dected, it must adjust the magic eye sensitivity, if the
repeated adjustment is invalid, please replace the new products of the damage eye.

 The labeling position:

After pressing the button of labeling length, the system will calculate the label length and
clearance automatically, the length of labeling head, could be adjusted by the position of the
photoelectric detection.
 Labeling front, middle buckling:

Adjust the match speed of the spoke and labeling, the labeling speed should be slower than the
spoke speed.
 Labeling stick uneven:

Check the label is round or the parallel and the firmness of the wheel attached institution is
moderate if not please move the labeling institution to a parallel and adjust the firmness to be
moderate.

 Continuous Labeling straight or the label stops inaccurately:

Ensure the label detection light eyes can illuminate to the label, readjust the label detection
magic eye(Two electric distance 3-5mm is advisable, at the same time, the detected label
distance should be above 3 mm).After the repeated adjustment is void, maybe the magic eye is
damage.

 Label easy broken:

Ensure the quality of the label, check the pressure force of the wheel of the
labeling is appropriate, and could adjust the eccentric sheave
to loosen the label appropriately. (8).
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 Frequency converter abnormal:
If it has the abnormal signal output, handle it according to the frequency converter instruction
manual, and it can't return to be normal, please contact our company soon.

Warn:

Driver, Inverter, PLC can't be changed at will after changes equipment will be unable to normal operation.

11. Note and Maintenance:

1) This machine uses 220V single phase three wires, power grounding should be reliable, or a
danger of an electric shock.
2) On/ off time, should be more than 30 seconds, otherwise it's easy to damage electrical components.

3) Don't change the parameters of the servo driver and inverter, if there is a change, the machine may
not be regulated.
4) When you are operating the machine, please don't make the optical fiber ruffled, if there is ripple,
may cause the wrong labeling, and should change the fiber. Ensure the same size fiber when
replaces it.
5) Don't change the electric wires, data lines, tracheal interface at will, and should protect it from
damaging.
6) Avoid scratch when touch screen surface for fear that the touch disorders.

7) Host rubber wheel should be cleaned by alcohol, and please don't use edge tool when the surface
sticks on the label in case of the damage.
8) Keep clean of the conveyor belt, if the dirt is difficult to wipe, please use the brush to make it
clean.
9) The main labeling motor drive belt should be checked once a month, if it is too loose, adjust
properly. Please loosen the fixed screw of the servo motor, and hold the strap lock tight. Should
not hold the belt too tight, in case of causing the resonant noise from the servo motor machinery.

10) Each part of the bearing should be checked irregularly for fear that the screw loose to influence
work.
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12.Device Parts List:

DEVICE PART

Item Name

01 Touch screen

02 Main switch

03 Bottle separation potentiometer

04 Chassis

05 Conveyer belt

06 Host adjusting handle

07 Collection tray

08 Providing tray

09 Spoke

10 Conveyor belt motor

11 Spoke positioning board