Professional Documents
Culture Documents
6. 7. 8. 9. 10.
Introduction to
Manufacturing
Raw material
Product
Source: United Nations Global Compact: Corporate Sustainability in the World Economy, February 2011
Source: United Nations Global Compact: Corporate Sustainability in the World Economy, February 2011
Communicate Assess
Communicate progress and Assess risks, opportunities, and
strategies; engage stakeholders. impacts.
Measure Define
Measure and monitor impacts Define goals, strategies, and
and progress toward goals. policies.
Implement
Implement strategies and policies across
the company and value chain.
Source: United Nations Global Compact Management Model: Framework for Implementation, June 2010
1 10 © APICS CONFIDENTIAL AND PROPRIETARY
Manufacturing Business Model
Cost
effectiveness
Meet
customer Quality
needs
DESIGN
Accommodate
planning Efficiency
parameters
Manufacturing
Distribution
Global competition
Economic, government, and
regulatory influences
Customer expectations
Corporate social responsibility
Human rights
Responsible economic
Labor practices growth that benefits all
Environment segments of society in
Anti-corruption an equitable manner
Manufacturing
Environments and
Process Choices
Engineer-to-order (ETO)
Make-to-order (MTO)
Assemble-to-order (ATO)
Make-to-stock (MTS)
Mass customization
High
Engineer-to-order
Mass
customization
Product variety
Make-to-order
Assemble-to-order
Make-to-stock
Low High
Product volume
Units
sold Time
Units
sold Time
ETO
MTO
ATO
MTS
Mass customization
1 25 © APICS CONFIDENTIAL AND PROPRIETARY
Choice of Processes and Layouts
Intermittent
Flow
– repetitive/line
– continuous
Project
The Manufacturing
Supply Chain
Consumers
Raw materials
Customers
Lowest purchase High utilization percent Full truckload
price quantities
Long runs (minimal
Inventory buffers changeovers) Best shipping rate
Low unit costs Safety stocks
Safety stocks
Develop Perform
Manage Produce Manage
products marketing
procurement products distribution
and services and sales
Manage finance
1 4 7
Customer service
2 5 8
Production efficiency
3 6 9
Inventory investment
Strategic
Tactical
Operational
Demand Resources
Manufacturing
Planning and Control
(MPC)
Demand Resources
What must
we get
and
when?
Capacity planning
operations
Priority planning
planning (RP)
planning
Rough-cut
MPC activities
Material Capacity
requirements requirements
planning (MRP) planning (CRP)
Execution
Execution
Input/output
Production activity control
control (PAC)
Order
sequencing
MRP
MRP closed MRP II ERP
loop
MRP processor
Closed-loop feedback
Best practice processes
Common database
Sales and operations
planning
Total cross-functional
software process integration
The Impact of
New Systems and
Philosophies
TQM
Lean TOC
Six sigma
Reduced lead times
Reduced inventory levels
Improved worker productivity
Improved product quality
Cost reductions
Increased profitability
Wrap-Up and
Homework
1. f 7. g
2. i 8. a
3. l 9. j
4. k 10. c
5. d 11. e
6. h 12. b