2

AUTOSPOOL is an automatic piping spooling software used for

generating piping Fabrication / Erection Isometrics and related
reports based on the convenience of Fabrication / Erection work,
site requirements, spool transportability etc, and to achieve the
best international construction practices and clients requirement
standard.
The program generates Fabrication / Erection construction scope
in Inch Dia., Inch Meter and tonnage. It also calculates piping cut
length, piping bending length, spool weight and surface area as
required in the project.
 RECOMMENDED BY PIPING CONSTRUCTION ENGINEERS

Ease of Implementation
Imagine a software that makes your work life simple! A software that helps to save 75% of your work time.
An efficient aid by your side that offers an organized module with systematic process, making the work easy,
very precise, accurate and reducing the chances of costly errors while performing the task. From automatic
spooling based on logic to the production of drawing and reports, can there be a software that takes care of
it all?
This can be further extended to SPOOLMAN / ERMAN for activity level Project Management, Planning
and Control, progress monitoring, Material Management and reporting at various stages of Piping
Fabrication, Erection, Testing, Flushing, Box-Up, Warehouse, Pre-Commissioning of Systems and
Commissioning of Units / Plants.

Why use AU TOSPOOL ?

AUTOSPOOL offers
Automatic and accurate Spool / Erection drawings

Reduction in the upright construction work by at least 15%

Automatic reporting at spool-level, joint-level, component

level & Insulation / tracing reports
Systematized processes

75% saving in time

Reduction of errors in the work process

Complete control on the job

Revision Management and Project Management

Reliable in every aspect of the work

How does AU TOSPOOL Work ?

AUTOSPOOL works interactively as per user defined settings

& configurations. Graphics, Drawing templates, Reporting, Output
Formats, Mode of Measurement etc. can be totally controlled
based on user preferences. Neutral input files like *.idf, *.pcf,
*.ipmf are automatically processed to generate desired outputs
like automatic Spool / line wise drawing & reports, Scope In Inch
Dia., Inch meter, tonnage etc. interactively.
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1

What do you get from Au toSPOOL

• Automatic generation of Spool and Erection drawings
• Piping revision and Project Management
• Clear guidelines to decide field welds, planning of scaffolding based on access of nearest
platform, floor, supportive structure
• Bill of materials and reports

AUTOSPOOL works with following inputs :

Neutral file *.idf, *.pcf, *.impf which are generated from leading plant design software but not limited to
PDMS, E3D, PDS, SP3D, AUTOPLANT, PLANT3D, ISOMEC etc

PROJECT MANAGEMENT
This software has been designed to handle multiple users and control
the project at various stages of design revision. The Work breakdown
structure (WBS) can be created based on the priority of construction.
This is further integrated with SPOOLMAN / ERMAN for Plant
Construction Management and Control ( Planning, Cost, Material,
Progress, Analysis)

FLANGE JOINTS / FLANGE ASSEMBLY

AUTOSPOOL controls the tracking of flange joints, alignment of welding, the proper installation and
approval of critical high rating flanges/flanged assemblies as per the project procedures.
The program addresses this requirement with a rule based provision to identify critical flanges & flange
joint assembly which can be numbered / monitored / recorded / accounted in detail during the construction.

N FABRICATION MATERIAL
10 BILL OF MATERIAL SKETCH LIST
W 411.595
CONT.TO: PT SIZE
N 1078.242 FABRICATION ITEM CODE DESCRIPTION QTY.
4 NO (INCH)
EL +107.527 PT ITEM CODE SIZE
QTY NOT FOUND
DESCRIPTION
80

No. (INCHES) W 413.500 PIPE, B-36.10, ASTM A 106 GR.B, BE,

7 2 10 ITM1917Z01718 0.989 M
PIPE SEAMLESS, 10.0 INCH, STD
4

N 1079.600
FW-8 1 PIPE, IS-3589, IS-3589 GR.330, BE, ITMD919Z01754 10 6.60 M
3

FW-6
EL +101.377
WELDED, 10.0 INCH, 6.0 MM THK
57

6 10 ITM684Z101718 ELBOW.90, B-16.9, ASTM A 234 GR.WPB, 1

2 PIPE, B-36.10, ASTMA 106 GR.B, BE, ITM1917Z01718 10 0.99 M BW, 1.5D, 10.0 INCH, STD
V12
SEAMLESS, 10.0 INCH, STD 7 10X10 ITM684ZZ01718 T.EQUAL, B-16.9, ASTM A 234 GR.WPB, 1
FW-5 2 3 PIPE, IS-1239-I, IS-1239 (BLACK), ITMD471Z00523 0.75 0.16 M BW, 10.0 INCH, STD
1 PE, C.WELDED, 0.75 INCH, HVY 9 10X8 ITM684ZZ01718 REDUC.ECC, B-16.9, ASTM A 234 GR.WPB, 1
FITTING F14 BW, 10.0 INCH, STD, 8.0 INCH, STD
1994
242
3

4 ELBOW.90, B-16.9, ASTM A 234 ITM754Z101754 10 5 14 10 ITM0147Z01718 FLNG.WN, B-16.5, ASTM A 105, 300, 2
3

GR.WPB-W, BW, 1.5D, 10.0 INCH, 6.0 RF/125AARH, 10.0 INCH, STD
5 MM THK 23
77
5

0.75" NPS 5 ELBOW.45, B-16.9, ASTM A 234 ITM754Z101754 10 1

1

GR.WPB-W, BW, 1.5D, 10.0 INCH, 6.0

MM THK
FW-4
10-WCS-0IG-3302-A91A-G-SP2 6 ELBOW.90, B-16.9, ASTM A 234 GR.WPB, ITM684Z101718 10 1
BW, 1.5D, 10.0 INCH, STD
3
11

9 7 T.EQUAL, B-16.9, ASTM A 234 GR.WPB, ITM684ZZ01718 10X10 1

10-WCS-0IG-3302-A91A-G-SP1
BW, 10.0 INCH, STD
2

8 0 8 CPLNG.HALF, B-16.11, ASTM A 105, SW, ITM02D2Z005SS 10X0.75 1

98 6
640

12 68 3000, 0.75 INCH

10"X0.75" NPS
4 9 REDUC.ECC, B-16.9, ASTM A 234 ITM684ZZ01718 10X8 1 19
10 GR.WPB, BW, 10.0 INCH, STD, 8.0
20
EL +105.143
INCH, STD

S18 10 CAP, B-16.11, ASTM A 105, SCRF, ITM0282Z005ZZ 0.75 1 2

5 5 6 3000, 0.75 INCH
50 1 9 F14
45° S19
4 VALVE
11 18
EL +107.137 2
11 VLV.GATE, SHEET 51401, 10.0 INCH ITM01ZZZ017VG 10 1
JOINTS DETAILS
12 VLV.GATE, SHEET 51001, 0.75 INCH ITM01ZZZ005VG 0.75 1
89
FW-12 FLANGE 10 8 WELD NO. SIZE (NB) WELD TYPE WELD PROC
2 18 10" BW
50

13 FLNG.WN, B-16.5, ASTM A 105, 300, ITM0147Z01754 10 1

2

1 RF/125AARH, 10.0 INCH, 6.0 MM THK 9 19 10" BW

1

14 FLNG.WN, B-16.5, ASTM A 105, 300, ITM0147Z01718 10 2 10"X8" NPS

RF/125AARH, 10.0 INCH, STD
22 0 20 10" BW
7

CONT.TO:
88
70

10-WCS-0IG-3302-A91A
FLAT SIDE DOWN 21 10" BW
9

W 413.500 FW-25 8" BW GASKET

N 1079.600
EL +101.377 24 10" BW 15 GASKET, B-16.20-ANSI B16.5, SP.WND ITM5074Z017GS 10 2 27MM OFFSET 7 22 10" BW
13
2 23 10" BW SS316+GRAFIL, SPIRAL, 300, 10.0 INCH 23 10" BW
50
22 10" BW BOLTS & NUTS 24 21 24 10" BW
10-WCS-0IG-3302-A91A-G-SP4
21 10" BW 16 BOLT.M/C WITH 1 NUTS, B-18.2, A307 BM41418Z0 1 16
F14 4 20 10" BW GR.B, A563 GR.B, 5.5" BOLT LENGTH

14 19 10" BW 17 BOLT.STUD WITH 3 NUTS, B-18.2, A193 BS40404Z0 1 16

23 10-WCS-0IG-3302-A91A-G-SP3
GR.B7, A194 GR.2H, 7.25" BOLT 6
1
875

18 10" BW
LENGTH 21
1

17 10" BW
SUPPORT ACTUAL PIPE CUT LENGTH WELD INCH DIA INCH METER
S-16 10" SOT
18 PIPE SUPPORT G2-8" 10 1 NB PIECE NO. LENGTH(MM) NB SHOP NB SHOP NB LENGTH METER INCH METER
6 15 10" BW
11

4406

19 PIPE SUPPORT S6A-1-8" 10 1

10" 7 10" 70
8

10" NPS 14 10" BW 8 10" 9 399 10" 2.811 28.110

20 17
2

20 PIPE SUPPORT L1-3-680/0 10 2

640

89 13 BW
10"
1

8
10" 10 283
FW-12 10" BW PIPE CUT LENGTH WELD SUMMARY INCH DIA SUMMARY INCH METER SUMMARY
11 10" BW 10" 11 307
19 NB PIECE NO LENGTH(MM) NB SHOP FIELD NB SHOP FIELD NB LENGTH M. INCH METER
45 10 10" BW 10" 1 280 0.75" 1 3 0.75" 0.8 2.3 0.75" 0.253 0.190
10" NPS 10 2 7
2 9 9 10" BW 10" 2 518 10" 17 3 10" 170.0 30.0 10" 14.115 141.150
49
8 10"
9 FW-8 BW 10" 5 1232 8" 0 1 8" 0.0 8.0

10"X8" NPS
FLAT SIDE DOWN
27MM OFFSET 22 88
0 18
15 7 10"
FW-6 0.75"
FW-5 0.75"
BW
SW
SW
10"
10"
6
7
759
170 *10-WCS-0IG-3312-A91A-G-SP4*
10" 8 3644
CONT.TO: FW-4 0.75" SW NOTES : LINE DATA
20-WCS-0IG-6503-A91A- ZONE:G F14:G15 10" 9 399 1) FOR SOCKETWELD AND/OR VALVES, DIMENSION SHOWN ON
W 412.100 24 21 4 3 0.75" OLET THIS DRAWING MAY NOT MATCH THOSE OF VALVE P & ID NO. SPEC MATL. INSULATION STRESS PAINT PROC FERATIC No. PWHT PMI HARDNESS PICKLING & INCH DIA INCH METER SUR. AREA(M ) TEST PRESS RT MPT/DPT
N 1078.242 B17 V11 17 S20 10" 10 283 PURCHASED. THE VALVE LENGTH SHALL BE THE CLASS REQD & SPEC NO TEST (BARG)
EL +106.262 FW-25
2 10" BW GOVERNING DIMENSION ON SOCKETWELD AND/OR SCREWED .
PASSIVATION

S-16 10" 11 307

B16 1 10" BW PIPING.
7 WCS-0IG-3312 A91A CS 0203-06-P-M NO ABC - 5% 5% 73.6 NIL 70 28.116 2.413 60.3 5% 5%
F13:G15
6
CONT.TO: 21 S20 JT NO. SIZE TYPE 2) IF STRESS NUMBER APPEARS ON THIS ISOMETRIC IT
8-WCS-0IG-3305-B1A- ZONE:G HAS BEEN STRESS ANALYSED AND CANNOT BE MODIFIED SHOP
WELD LIST SOCKET REV REVISIONS BY CHK APP'D DATE REFERENCE DOCUMENT
W 413.894 8" NPS WITHOUT PRIOR APPROVAL OF AN AUTHORISED STRESS WELD

N 1079.600 ENGINEER. WELD

EL +100.710 8 SYMBOLOGY
17 0 ISSUED FOR FABRICATION ABC PQR XYZ 25.12.14 STRESS NUMBER:
TRACED PIPELINE 3) BOM QTY TO HAVE WELD ALLOWANCE & PIPE CUTTING
NOTES:
P & ID NO. WCS-0IG-3312 ALLOWANCE ALREADY ADDED TO THE CALCULATED LENGTH TRACING:
LINE DATA
SCREWED
1. ALL DIMENSION ARE IN MM.
2. LINES UPTO 1.5" NOMINAL BORE SIZE SHALL BE SUPPORTED AT
FIELD WELD DRAWING NO.: WCS-0IG-3312-G SHEET NO. TOTAL SHEET REV
WELD BATCH REF.:
JOB NO.: A-1234 PROJECT NO.: 337
SITE A91A NO 0203-06-P-M NO 60.3 73.6 55.2 58.9 - 11.86 0 24-09-2014 ISSUED FOR CONSTRUCTION ABC PQR XYZ WCS-0IG-3312-G
3. PIPE CUT LENGTHS FOR SMALL BORE LINES SHALL BE CONFIRMED AT DRAWING NO.:- 10-WCS-0IG-3312-A91A REV
SITE
4. PEDESTALS FOR LOW SUPPORTS SHALL BE AS PER LINE LIST. LINE
INSUL PAINT CODE PWHT OPER.TEMP.
OPER.PRESS DES.TEMP.
DES.PRESS. STRESS SURFACE
Rev. Date Description Stress Inst. Apprv.
SUPPORT POSITION LINE NO.: 10-WCS-0IG-3312-A91A-G 1 01 0
WELDING / NDT:
CLASS (BARG). (BARG). CALC NO AREA(M ) SPOOL NO.:- WCS-0IG-3312-G-SP4 0

Erection Drawing Spool Drawing

 REVISION MANAGEMENT
1

Changes in engineering piping isometrics are continuous and must be taken care in various stages of
project planning and execution.
The software has been designed to transfer changes from one revision to another by referring the
work done in the old revision.
The change in information is automatically detected and the necessary changes are transferred to the
fabrication / erection / management software (SPOOLMAN / ERMAN).

MASTER LATEST

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WELDING & SPOOLING

Welding is the most important activity at a construction site to be planned, it governs the whole project with
respect to time, volume, progress, material, cost, project management and control. The project cost can be
optimized by proper planning of welding at the site and fabrication shop. This software has several flexible
options to take care of proper and efficient welding implementation on site.
The program is uniquely designed to combine multiple isometric and adapt a single isometric with respect
to the company standard welding criteria. AUTOSPOOL helps to optimize field Inch Dia, locate field welds
and fix field tolerance lengths to increase the efficiency of the shop & field weld management.

SUPPORT, WELD, INSTRUMENT & OTHER COMPONENTs

The software supports the detailing of the standard library including the
support fabrication drawing and related MTO, planning for welding specific
primary supports along with spools.

Welding preparation details, Instrument / special component installation,

fabrication / erection details of instruments, supports, special tagged
items etc. are managed.
Erection of piping, painting, insulation process and hardware
items measurement consideration
Erection of pipes of different sizes
• Measurement of erection scope in Inchmeter with breakup of
sizewise running meter (calculation of running lengths based
on Length of the pipe + fittings + flanges in inch meter)
• Provision of considering curvilinear lengths / center line length
for elbows 90 deg / 45 deg
• Provision to include / exclude half OD of header pipe for
calculation of running length at branch connection
• Provision to include / exclude length of flanged valves & special
erection items in Inch meter calculation
• Consideration of other special erection items / tagged items based
on sizewise counts
• Provision to include / exclude instrument lengths in calculation of running meter & inch
meter
Painting
Paint system based on base material,design temperature,operating temperature range & insulation
quirement is considered for identification of different coats(primer / intermediate / finish),number of
coats, thickness of coat(dry film thickness).
Measurement of painting is based on sizewise running meter,surface area in square meter as per
project specifications like
• Paint system,size,running lengths
• Paint system & surface area of
• Painting Paint system & volume of painting etc.
INSULATION
• Measurement of insulation based on different criteria like
Size, insulation type, thickness and running lengths (running lengths is based on Length of
thepipe + fittings)
• Size, count of Valve boxes, Flange boxes, bling flanges etc.
Provision of measurement in surface area & insulation volume apart from running meter
Hardware items :
• Reporting of hardware items like bolts, gaskets etc. can be completely customized / Modified as
per the project requirement.
DRAWING GENERATION / development
AUTOSPOOL facilitates generation of customized spool drawing, erection drawing and related reports as
per the project requirement. The user can configure construction measurements in the drawing / report in
terms of Inch Dia, Inch meter, Spool weight, Surface area etc.
The process parameter, NDT and PWHT requirements can either be taken from the isometric
attributes or can be externally / mapped.
User can automatically generate various reports like
• Project level consolidated BOQ for
fittings and pipes
Line Id Rev No Spec Spool No NB1_Inch NB2_Inch End_Type Insulation_Type Insulation_Thk Item_Type Itemcode
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 WN IT 45MM FLANGE FAC5289GYTYT4GHYTGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 IT 45MM PIPE PI254GH7GYTYT4GHYTGGGG

• Project wise, line wise, spool wise,

0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 BW IT 45MM VALVE 53GH39GGGYTYT4GGGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 BW IT 45MM ELBOW AAG664GGHYTYT4GHYTGGGG
0.5-MS-334-1055B-E4G-IT-PXCD-01 R0 E4G SP01 0.5 BW IT 45MM VALVE 5GHGH39GGGYTYT4GGGGGG

Inch Dia / Inch Meter 0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP02 0.5 WN IH 45MM FLANGE FACYTGH89GGHYT4GH9GGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP02 0.5 IH 45MM PIPE PI2GH9GH7GGHYT4GH9GGGG

• Joint detailed summary for Shop 0.5-MS-334-1056A-E2A-IH-PXCD-01

0.5-MS-334-1056A-E2A-IH-PXCD-01
RO
RO
E2A
E2A
SP02
SP02
0.5
0.5
BW
BW
IH
IH
45MM
45MM
ELBOW
VALVE
AAG684GGHGHYT4GH9GGGG
52GHYT2GGGGHYT4GGGGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.5 WN IH 45MM FLANGE FACYTGH89GGHYT4GH9GGGG

weld joint, Field weld joint, Offshore 0.5-MS-334-1056A-E2A-IH-PXCD-01

0.5-MS-334-1056A-E2A-IH-PXCD-01
RO
RO
E2A
E2A
SP01
SP01
0.5
0.75 0.5 BW
IH
IH
45MM
45MM
PIPE
REDUCER
PI2GH9GH7GGHYT4GH9GGGG
AUG684GGGHYT5GH9YT4GH9

weld joint
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 0.5 BW IH 45MM REDUCER AUG684GGGHYT5GH9YT4GH9
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 IH 45MM PIPE PI2GH9GH7GGHYT5GH9GGGG

• Spool BOQ, Erection BOQ

0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 0.75 BW IH 45MM TEE AEG684GGGHYT5GH9YT5GH9
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 BW IH 45MM VALVE 5GHGHYT2GGGGHYT5GGGGGG
0.5-MS-334-1056A-E2A-IH-PXCD-01 RO E2A SP01 0.75 BW IH 45MM ELBOW AAG684GGHGHYT5GH9GGGG

• Surface area calculation

• Insulation & tracing measurements
Other customized reports
AU TOSPOOL works for you

AUTOSPOOL is an engineer's delight. It is a masterpiece software that takes care of your every need and
offers you a solution at every platform. So, if you wish to simplify your work process, ask for an AUTOSPOOL
demo today.

AUTOSPOOL is open for customization

AUTOSPOOL can be fully customized as per specified requirements for complete integration with the
existing processes. All the outputs whether graphics, bill of materials, attributes or desired revision details,
different lists like cut length, Inch Dia., Inch Meter, Weld etc. can be fully customized.
Drawing templates can be customized as per the requirement by using the backing sheet customization
module. Any company specific formats / standards / logics can also be customized.
AUTOSPOOL can further be customized for the desired spool numbering, weld numbering, weld setting,
weld identifier, weld categories, drawings, reporting and much more with Inch Dia. calculation considering
reinforcement pad, branch connection, O-lets and other mode of measurement factors.

BARCODE COMPATIBLE
The program has the feature to have 1D / 2D barcodes on
generated drawings.
A 1D / 2D barcode representing the spool can be automatically
printed on drawing or generated separately from the barcode printer.
The system has an inbuilt BARCODE printing language compatible
with a ZEBRA printer. And these barcodes can be scanned directly
by a barcode scanner for tracking the working status.

PIPING CU TTING OPTIMIZATION

The software can generate the most efficient way of pipe cutting
based on the required cutting length and the pipe material available
in the store. This way one can minimize the length of pipe wastage
and effectively utilize the material. All cutting reports are generated
and the data can be sent to the pipe cutting machine by additional
customization.

CONSUMABLE ESTIMATE & MANPOWER ESTIMATE

The program can generate the consumable required like O2, DA, Grinding wheel, Cut of wheel, Argon
Welding, Purging gas, Root / Final filler wire type and quantity. Root / final electrodes type and quantity.
etc.
The program can generate manpower planning for the work to be done in fabrication and in erection based on
the input available.
SPOOLING IN 3D MODEL
The program generates a 3D model of a piping isometric
and the user can directly work on the 3D model for spooling
operations. One can see proportionate spools and erection
items in different colors. The planner can make a better
decision by using these facilities.

PROGRESS UPDATION IN 3D MODEL

With the integration of SPOOLMAN / ERMAN the actual
progress of the fabrication , material availability, erection
can be shown in 3D model. Program generates 3D dwg
file containing 3D model of the pipe with all associated
progress status. This can be further viewed by any third
party tool for review.

MATERIAL FRONT AVAILABILITY

The program can give material based information on the
quantum of material available for fabrication / erection,
material in Inch Dia., Inch / Meter etc. and material
constrain list (material which need to be available in
store in order to complete fabrication / erection).

Integration with third part y software

The results from the AUTOSPOOL can be sent to a third party software for further communication to a CMM
machine or to another in house customized software. We are open for creating an integration with the clients
existing software. Kindly get back to us for more information on the same.

This program is integrated with other module of EPCPROMAN like SPOOLMAN / ERMAN for further
fabrication / erection / manufacturing and setting up of the material management.

FULFILMENT OF CODE REQUIRMENT

AUTOSPOOL generated Piping Isometric drawings are suitable for the requirement of design codes such as
IBR (1950), ASME section-I, ASME B 31.1 And ASME B31.3.

Inch Dia, Inch Meter Scope calculation

One can get Inch Dia, Inch Meter, joint size, joint quantity, joint type of the complete project with its area
wise, unit wise, or line wise information. This helps in getting the right scope at specific time for the project.

Updating of progress in graphics

The actual progress of the fabrication / erection can be seen in isometric graphics with the difference in
color, one can also generate isometric drawings with different color, stating the progress of execution.
 Training & Customer Support
We provide training & customer support on and off site for a successful implementation of the software.
This is to ensure seamless integration with the clients work processes.

Minimum recommended hardware & softwares

Machine I-7 onwards with 4 GB RAM. Operating system WIN 8.1 onwards( 64 bit).

SPOOL TRANSPORT OPTIMIZER

Optimum utilization of container / pallet space for spool transportation by analyzing container / pallet
free volume(M³) & maximum capacity(MT) with respect to spool dimensions / weight is possible
through SPOOL TRANSPORT OPTIMIZER.The software generates 3D graphics of spools which works
interactively in optimizing the container space utilization in transportation.
The system generates following outputs:-

• Packing list for each container / pallet

(List of spools to be accommodated in a container / pallet(with Pallet no. reference) for
transportation)
• Sequence of spools to be loaded in the container / pallet
• Sequence of spools to be loaded in first layer, second layer, etc. in the container / pallet
• Alignment of spools & position / location of spool w.r.t to container reference coordinates, to be
loaded in the container / pallet
• Individual weight of spools & Total weight loaded in the container pallet

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respective holder.