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Pasta: Quality Testing Methods

A Marti, Università degli Studi di Milano, Milan, Italy


MG D’Egidio, Unità di ricerca per la Valorizzazione Qualitativa dei Cereali, Rome, Italy
MA Pagani, Università degli Studi di Milano, Milan, Italy
ã 2016 Elsevier Ltd. All rights reserved.

Topic Highlights technological, nutritional, and sensory/textural characteristics, that


are often dependent on each other. This is valid for pasta as for
• The concept of pasta quality includes different aspects hav- other food products, for which the final quality is linked to the
ing various origins (durum wheat characteristics, milling characteristics of the raw materials and processing conditions that
and pasta-making conditions, and cooking procedures). in the case of pasta include semolina milling, dough extrusion
• Gluten proteins of durum wheat are unique in assuring under pressure or sheeting, drying, and cooking of the final prod-
good pasta cooking performances. uct. The cooking behavior is deemed the most important index of
• Both raw and cooked pasta characteristics are important for pasta quality; however, consumers increasingly base their
pasta quality. choices considering not only its sensory and textural
• The pasta cooking procedure is quite simple, but the eval- characteristics – which they evaluate personally at the time of
uation of cooking behavior is very complex. consumption – but also other parameters, which they cannot
• Pasta cooking promotes two main phenomena, starch gela- immediately detect and which can affect the overall quality of
tinization and protein coagulation, each playing opposing the product (Table 1).
roles in the quality of pasta cooking. Hygienic and sanitary quality, in the pasta field, is a pre-
• Presently, no objective method (chemical or instrumental requisite that must be guaranteed since it is closely linked to
tests) can substitute by itself the sensory evaluation of pasta. consumer health. It is generally related to a sound and unda-
maged harvest, free from sprout damage, disease, mold
infestations, and insect pests, all of which may be labeled as
Learning Objectives defects that greatly influence product safety and end-use char-
acteristics. Kernels exhibiting sprout damage have high levels
• Characteristics of raw and cooked pasta are strictly related of a-amylase, which negatively modify starch, promoting its
to semolina traits and pasta-making conditions. solubilization during cooking. Moreover, the presence of a-
• Water absorption during cooking promotes different and amylase produces higher sugar levels, which, during high-
opposite phenomena whose varying extents determine the temperature (HT) drying, leads to increases in the Maillard
final quality of the product, both in terms of textural and reaction extent with consequences for physical and nutritional
sensory characteristics. properties, as will be discussed later. The presence of sprouted
• The tests presently proposed to evaluate pasta quality kernels is usually determined by means of the Falling Number
mainly deal with examining of the textural properties of (FN) Method (AACC International Method 56-81.03; ICC
the cooked product. Standard 107/1) (AACC, 2011; ICC, 2011). The test measures
the viscosity changes promoted by the enzymatic hydrolysis of
the starch present in a slurry prepared under controlled condi-
Introduction
tions. Generally, an FN value of 350 s or longer indicates low
enzyme activity and very sound wheat. As the amount of
Pasta is the most interesting product obtained from durum
enzyme activity increases, the FN decreases. Values below
wheat (Triticum durum). Although pasta is no doubt the Italian
200 s indicate high levels of a-amylase activity.
food product par excellence, it is also a basic food for people
Among the most common alterations, Fusarium head blight
living in some countries of Southern Europe and is increasingly
should be mentioned because of its strong impact on food
appreciated outside of Europe. The reasons for this success are
safety due to the potential presence of mycotoxins in infected
multiple and include its low price, long shelf life, ease of use,
kernels. In wheat (common wheat or durum wheat), deoxyni-
and adaptability to the most diverse eating habits. Despite
valenol (DON) is one of the most frequently detected myco-
these social–economic aspects, consumer acceptance and
toxins. The debranning process before milling results in a
frequency of purchase are greatly influenced by the quality
significant reduction of the DON concentration in durum
of the product. The various aspects concerning pasta quality
wheat kernels, improving both the sanitary quality and the
along the value chain will be presented, focusing on dry pasta
refining characteristics of semolina.
and the most widespread methods used for testing product
Technological quality determines the suitability of the raw
quality before and after cooking.
materials to a specific industrial process. Semolina from
durum wheat is recognized as the best raw material for dried
The Concept of ‘Quality’ Related to Pasta Products pasta production due to the properties of gluten proteins,
which are unique in assuring good pasta cooking. High ash
Quality is a term commonly used, but not easily definable, to content, small particles of fiber, and black particles in the final
describe a number of features, including hygienic and sanitary, product are directly linked to the semolina yield during the

Reference Module in Food Sciences http://dx.doi.org/10.1016/B978-0-08-100596-5.00132-3 1


2 FOOD-QUALITY TESTING | Pasta: Quality Testing Methods

Table 1 Criteria used to assess pasta quality reducing sugars, as is the case for pasta, the interaction between
reducing sugars and amino groups of lysine results in a decrease
Step of the in the bioavailability of this essential amino acid.
chain Quality aspect Quality parameter
Sensory quality refers to consumer acceptability of the prod-
Grain and Hygienic and sanitary Grain soundness uct. Although cooking is strategic in determining quality, eval-
Semolina quality Grain safety uation starts at the time of purchase by visual evaluation of the
Microbial contamination dried product. Good quality dry pasta must have a uniform,
Grain Technological quality Visual appearance amber yellow color. It has been well documented that carot-
Weight of 1,000 kernels enoid pigments and lipoxygenase activity in the semolina
Total Defects make pasta products yellow. To prevent a darker color from
Vitreousness occurring, oxidation of these pigments by peroxidase has to be
Moisture content
controlled. All the main producers of pasta-making equipment
Protein quantity and quality
have dedicated special attention to the elimination of this
Non-durum contamination
Semolina Technological quality Ash content defect through the use of mixing and extrusion chambers
Speck count operating under vacuum to minimize oxidation of the carot-
Colour enoid or xanthophyll pigments. In addition, the vacuum pre-
Particle size distribution vents air bubble formation, responsible for an unsightly
Damaged starch appearance and physical brittleness in the dried product. The
Non-durum contamination absence of black or brown specks is a quality indicator, too. Brown
Protein quantity and quality specks refer to the presence of small particles of bran in sem-
Pasta Nutritional quality Semolina composition olina, whereas black ones appear in semolina when some
Bioactive compounds
tainted grains (i.e., attack of black point and smudge) or
Recipe and sauces
other materials elude the cleaning process. Consumers may
Glycemic Index
Heat-damage due to Maillard think that dark and brown specks are contaminants. White
reaction specks represent one of the most frequent defects of dried
Pasta Sensory quality Visual appearance semolina pasta, due to the presence of unhydrated particles
(yellow color, uniform during mixing, and are clearly noticeable in the finished prod-
appearance) uct. This defect not only worsens the aesthetic appearance of
Cooking behaviour the product but also is associated with a nonhomogenous
(cooking loss, water structure of the protein network structure, which makes the
absorption, pasta very fragile both in its dry state and during cooking. The
firmness, stickiness)
appearance of white specks can be reduced by using fine sem-
Flavor
olina (diameter of the particles < 300 mm), which have quicker
hydration kinetics and produce a homogeneous moistened
milling process and therefore are related to the extrinsic quality system (Dalbon et al., 1996).
of the raw material. Other parameters – such as protein content, The consumer’s final judgment on pasta quality will surely
gluten quality, color, particle size, and damaged starch – are be based on its behavior when cooked: Only after cooking in
mainly related to the intrinsic quality of durum wheat semolina. boiling water does pasta acquire a palatable structure, easily
Both extrinsic and intrinsic quality attributes affect the pasta- adaptable to the most varied tastes by adding seasonings.
making process and thus the quality of the end product. Cooked pasta must meet consumer criteria. In countries
Nutritional quality is mainly related to the chemical compo- where pasta is traditionally consumed, textural attributes
sition of raw materials and the presence of bioactive components. (firmness and elasticity and absence of stickiness) play a pri-
Most of the bioactive compounds – such as lignans and mary role in determining consumer acceptance, but other fac-
antioxidants – are concentrated in the bran layers and in partic- tors (good yellow color, appearance, and nutritional value) are
ular in the aleurone fraction of the kernel. It follows that the also considered (D’Egidio and Nardi, 1996).
amount of these bioactive components is a function of the
conditions used during the milling process. Moreover, pasta
can be combined in many different kinds of sauces – such as
protein-rich ingredients from animal origin – so as to suit every Measuring Pasta Quality
taste and to compensate for the deficiency of some essential
amino acids in wheat. The Mediterranean diet solved this prob- Over the years, several methods have been developed for mea-
lem by combining pasta with legumes. As regards the conditions suring pasta quality. These methods, however, consider only a
for the pasta-making process, the high structural compactness of limited number of quality characteristics, as described in the
the product (mainly related to the pressure extrusion step) previous section. In Table 2, we propose a criterion for the
influences not only its cooking performance but also its starch classification of methods used today for measuring the quality
digestibility, thus accounting for the low glycemic index (<60) of both dry and cooked pasta. Since most of the methods
of the cooked product despite its high-carbohydrate content. presented are strictly dependent on the type of format (long-
Drying at high temperatures (80–90  C and over) promotes shaped or short-shaped pasta), it is recommended to compare
extensive heat damage in dried pasta, mainly related to the samples that are uniform in shape and dimension in order to
Maillard reaction. In a system that contains both proteins and obtain reproducible results.
FOOD-QUALITY TESTING | Pasta: Quality Testing Methods 3

Table 2 Parameters and approaches used for evaluating pasta and Pasqui, 1992). In addition, it is important to specify the
quality depth of spaghetti and the color of background when using the
color scales (Liu et al., 2013). In recent years, near-infrared
Product Quality parameter Approach
reflectance (NIR) and near-infrared transmittance (NIT) and,
Dry Color Visual inspection more recently, UV–Vis spectrophotometers have been used to
pasta Light reflectance measurement determine color as a useful parameter in assessing food quality.
Near-infrared reflectance (NIR) Surface characteristics are immediately perceived by sight,
measurement and it anticipates a specific tactile perception. In addition,
Near-infrared transmittance (NIT) roughness is relevant as it affects the ability to retain condi-
measurement ments. Recently, Marti et al. (2011) proposed the evaluation of
UV−vis measurement the surface texture of enriched pasta samples before and after
Surface Image analysis techniques
cooking by measuring the heterogeneity parameter using tech-
characteristics
niques of image analysis, in order to gain information on the
(heterogeneity)
Strength Three-point bending test degree of roughness and, consequently, on the product struc-
Cooked Cooking loss Gravimetric method ture. Samples with high surface heterogeneity also had lower
pasta Colorimetric (iodine absorption) resistance to fracture, thus indicating a looser internal structure
Total Organic Matter in the cooked that is probably one of the reasons for the irregular surface. The
water surface properties may also help to explain pasta cooking
Firmness Sensory analysis behavior: Products with high surface heterogeneity expose a
(the force necessary to penetrate greater area to water action during cooking and, consequently,
pasta with teeth) a high amount of material may be released from the pasta
Texture analyzer
surface and, consequently, into the cooking water. This phe-
(blade probe, Kramer shear cell,
nomenon is strictly controlled by the quantity and quality of
firmness/stickiness rig)
Stickiness Sensory analysis proteins and their ability to contrast starch leaching.
(the work necessary to overcome Dry pasta has to be elastic and strong enough to resist
the attractive forces between the breakage during cutting, packaging, handling, and shipping.
surface of pasta and the surface of When broken, pasta must make a dry sound and the fracture
other materials which come into must appear smooth and glassy with no air bubbles. Bending
contact with the food) tests have been utilized to evaluate the mechanical strength of
Texture analyzer dried pasta products since the 1930s. Today, three-point bend-
(firmness/stickiness rig) ing is the most common bending test used for measuring the
Total Organic Matter of the rinsing
resistance of pasta to breakage. In particular, the instrument
water
applied a continuously increasing force to a strand of dried
spaghetti until the break occurred. The test specimen should be
much longer than its thickness and width. Although the test
provides an indication of susceptibility of dried pasta to break-
1. Dry State
age, it does not relate directly to the textural characteristics of
Pasta color comes from a desirable yellow component and an cooked pasta.
undesirable brown and red component. The yellowness of
2. Cooked State
pasta is due to semolina pigments, while the red component
is the result of Maillard reactions. Pasta brightness (L) is an The evaluation of the quality of cooked pasta is made even
indicator of the overall attenuation of the light reflected by more complicated by variables related to modes of cooking.
spaghetti samples when illuminated by sunlight or overcast The most common variables include cooking time (‘al dente,’
daylight. Several analytic techniques have been developed optimal, established, or overcooked), pasta/water ratio (1:10,
over the years to evaluate color in semolina and pasta. 1:20, 1:25, and 1:50), and type of water (tap water, mineral
Among them, the main methods have involved visual compar- water, distilled, deionized, that can greatly change as far as salt
ison with standard references (AACC 14-22.01) (AACC, 2011), concentration and pH values are concerned). The cooking
chemical pigment extraction (AACC 14-50.01) (AACC, 2011), procedure should be standardized, since all these features
and light reflectance measurements. In the pasta sector, the greatly affect the results. According to the AACC International
most popular instruments for measuring color are based on Method 66-50.01 (AACC, 2011), pasta is cooked in boiling
the color space system L*, a*, b* as defined by the Commission natural water with no salt added, keeping the pasta/water ratio
Internationale de l’Eclairage (CIE). The success of these auto- at least equal to 1:10. Pasta is usually cooked at the optimal
matic techniques can be found in the rapidity and safety of the cooking time and the water is drained for 30 s. The optimal
procedure in addition to the good correlation found between cooking time is determined by the time required for the dry
the chemical extraction of pigments and the yellowness central core to disappear when gently squeezed between two
expressed by b*, determined by the reflectance measurements. pieces of clear plastic.
Difficulties in color evaluation can arise when short shapes are Pasta cooking promotes the absorption of large amounts of
considered because the pieces cannot be arranged to form a water (about 1.5–2 times the weight of dry pasta). The product
regular and continuous surface. In this regard, the grinding of assumes a palatable and pleasant consistency but, at the same
dry pasta to a prefixed particle size was proposed (Acquistucci time, maintains its physical integrity and high structural
4 FOOD-QUALITY TESTING | Pasta: Quality Testing Methods

compactness. Water absorption is a complex event promoted Sensory approaches are considered to be the most reliable
by the exceptional capacity of protein and starch (from tem- methods for assessing pasta quality. The International
peratures of 50  C and higher) to solvate and hold water. It is Organization for Standardization (ISO) has developed a stan-
measured as the weight increase in pasta before and after dard method (TC 34 SC4 7304) (ISO 7304, 1985) using
cooking and is expressed as a percentage of weight gained trained assessors for evaluating the firmness and surface con-
with respect to the weight of uncooked pasta. While water dition (stickiness) of cooked spaghetti. A series of reference
transfer proceeds from the outside to the inside of each piece photographs are used to estimate the surface condition.
of pasta, a reverse transfer of material can take place from the A routine standard method (ISO 7304.2) (ISO 7304-2, 2008)
pasta to the cooking water. Cooking loss measures the amount was also developed for assessing the quality of cooked pasta
of solid material lost in the water during cooking. As an alter- such as spaghetti and macaroni in terms of firmness and starch
native to the gravimetric approach, Matsuo et al. (1992) pro- release by comparison with reference samples. The general
posed a quicker method for estimating cooking loss by reacting appearance, degree of swelling, and stickiness are taken into
a clarified aliquot of cooking water with iodine and measuring account for assessing the overall rating. Scores for firmness and
the absorbance at 650 nm, corresponding to the absorption surface condition are assigned using nine-point rating scales. In
maximum for the amylose–iodine complex. Italy, the quality of pasta cooked in water without salt is
Water, which acts as a plasticizer and increases polymer assessed by using the scoring method proposed by D’Egidio
mobility, penetrates concentrically toward the center of the and Nardi (1996), for the evaluation of stickiness, bulkiness,
pasta during cooking. Nuclear magnetic resonance imaging and firmness. Each parameter was scored on a 10–100 scale,
(MRI) in combination with the measurement of spin–spin where 100 ¼ no stickiness and bulkiness and 100 ¼ very good
relaxation time (T2) has been recently used to evaluate for firmness. An overall quality score is determined by calcu-
water distribution and water mobility in dry pasta at vari- lating the mean of each of the three scores. An overall score
ous cooking times (Bonomi et al., 2012). The high- greater than 70 indicates good quality, while a score below 50
temperature dried products that scored best from a sensory indicates poor quality pasta. Sensory evaluation is usually
standpoint showed the highest crosswise gradient of water carried out after a fixed cooking time (12–13 min) and in
content and water mobility. This suggested that slight overcooking (D’Egidio and Nardi, 1996).
undercooking contributes to the ‘al dente’ sensation due to A quantitative description of the events occurring at a mac-
the unsolvated core portion of the product, at least in high- romolecular level can be obtained by using instrumental tests
temperature dried products. for texture analysis. The texture of cooked long-shaped pasta
Besides the hydration extent of the solid matrix, the textural (such as spaghetti and noodles) is evaluated in terms of max-
properties of cooked pasta are closely related to the outcome of imum force achieved during the cutting cycle (peak force) and
two opposite and competitive phenomena, starch gelatini- work, represented by the area under the curve (AACC
zation and protein coagulation, a trend that has been studied International Approved Method 66-50.01; 2000). In order to
by ultrastructural approaches using light and/or SEM and TEM assess how much variation exists when the same samples are
microscopy. Despite their important role in helping to under- tested, Sissons et al. (2008) compared the results of cooked
stand these phenomena, these techniques not only are time- spaghetti firmness tested by two laboratories according to the
consuming, labor-intensive, and highly expensive but also AACC standard method by using various load cells, number of
allow only a qualitative overview and no quantitative strands and their length, texture rig type, and test speed. The
evaluation (Resmini and Pagani, 1983). study found close agreement among the methods for measur-
At a macroscopic level, the degree of starch gelatinization ing the texture of cooked spaghetti. However, even using the
and protein coagulation affects the overall cooking quality of same instrument to measure firmness (TA.XT2i), the authors
the final product, whose textural properties can be defined as found differences for samples that fell between the extremes in
follows (D’Egidio and Nardi, 1996): firmness, likely due to variations in the instrument settings,
cooking method, and sample presentation used by the two
• Firmness or hardness: the force necessary to penetrate pasta
laboratories. When a standard method was selected and
with the teeth (at the first bite).
defined in detail, results from testing ten samples in both
• Cohesiveness or consistency: the extent to which pasta can
laboratories improved the correspondence greatly. Sissons
be deformed before breaking.
et al. (2008) highlighted that the AACC method does not
• Elasticity or springiness or recovery: the rate at which a
specify in sufficient detail these conditions, which may account
piece of pasta returns to its initial state after a deforming
for the differences. An interlaboratory study under the auspices
force is removed.
of AACC International is under way. This should help stan-
• Adhesiveness or stickiness: the work necessary to overcome
dardize data between laboratories.
the attractive forces between the surface of the pasta and the
Most of the studies on pasta texture have been carried out
surface of other materials that come into contact with the
on long-shaped pasta (such as spaghetti or noodles), while
food (e.g., tongue, teeth, palate, and fingers).
very few tests have been proposed for the various pasta shapes
• Chewiness: the time (or the energy) required to masticate a
available on the market. Recently, Manthey and Dick (2012)
sample at the rate of one chew per second in order to reduce
investigated the suitability of various texture probes (knife
it to a state ready for swallowing; it is related to firmness,
probe, Ottawa cell, modified Ottawa cell, Kramer shear cell,
cohesiveness, and elasticity.
mini-Kramer shear cell, and rectangular compression probe)
• Bulkiness or clumpiness: the adhesion rate of cooked pasta
for determining cooked pasta texture on various kinds of pasta
strands with each other; it is related to stickiness.
(lasagna, spaghetti, rotini, and macaroni). The study
FOOD-QUALITY TESTING | Pasta: Quality Testing Methods 5

highlighted the importance of measurement of multiple tex- • At the moment, there are no chemical or instrumental
ture attributes, since consistency values do not by themselves methods able to satisfactorily measure several sensory
accurately represent all the differences in pasta texture. In parameters at the same time. Consequently, sensory analy-
addition, results differ depending on the probe used; for exam- sis remains the most viable to jointly assess quality param-
ple, Kramer and mini-Kramer shear cells gave opposite results eters. What approaches may help to overcome this
compared with those of the pasta blade for macaroni. problem?
The textural characteristics of cooked pasta can also be • There is a great interest in using sensor arrays for the iden-
evaluated by means of a compression test, even if this is not a tification of different volatile compounds, various odors,
standard method. Seven strands of spaghetti are placed on a and tastes in food products. The application of the electronic
specific support block and compressed with a rectangular nose (e-nose) and the electronic tongue (e-tongue) to pasta
probe for a few seconds before taking the probe from the could represent an attractive alternative to sensory tests
sample. Two main parameters can be measured: (1) Young’s for quality control and process monitoring in pasta
modulus or modulus of elasticity, calculated from the stress industries. Investigate this issue and suggest methods for
and strain in the initial linear domain of the curve, and (2) implementation.
adhesiveness, described as the work needed to pull the sample
apart and separate it from the compression plate and corre-
sponding to the area under the zero-force line. See also: The Cereal Grains: Durum Wheat, Overview (00024);
Chemical methods are useful for evaluating surface charac- Wheat-Based Foods: Pasta (00123); Food-quality Testing:
teristics of cooked pasta. D’Egidio et al. (1993) had developed Noodles, Testing for Quality (00131).
a chemical method for the quantitative determination of the
total organic matter (TOM) rinsed from the surface of cooked
spaghetti that indicates the quantity of starch released from the References
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