Modifikasi Sistem CBP 90 I-MATRIX SICOMA 4 SILO ke Sistem Manual dan AUTO

PT NINDYA KARYA - MAUMERE

SISTEM 1 SISTEM 2

Instrument Input :
- Push Button Instrument Input :
- Sensor Limit Switch - Push Button
- Analog Input dari Timbangan
Aggregat, Semen, Air dan Additive

PLC OMRON CP1H-XA40DR-A PLC OMRON CP1E-E40SDR-A

Eksekusi Proses Penimbangan dan RS232 Eksekusi Proses Mengoperasikan

Mixing Aggregat, Seme, Air dan Motor Motor Mixer, Screw, Pompa
Additive dll

NOTE :
^ Timbangan Aggregate ( 1 buah )
^ Timbangan Semen ( 1 buah )
^ Timbangan Air ( 1 buah ) KONSEP UPGRADE CBP 90 I-MATRIX
Draw : AGUS B
SICOMA Sistem Manual dan AUTO
^ Timbangan Additive ( 1 buah )
Electrical Wiring
Diagram PT NINDYA KARYA Page 1
 60

V A AGG SEM AIR ADV

30
40

25

Panel Concole CBP 90

60x40x30cm

Panel Console CBP 90 SICOMA 4 SILO Draw : AGUS B

Electrical Wiring
Diagram PT NINDYA KARYA Page 2
 Sensor Mixer

Sensor Mixer

Sensor Mixer

Auto Switch
Aggregate

Water Out
Coldbin 1

Coldbin 2

Coldbin 3

Coldbin 4

PB Mixer

PB Mixer

½ Open
Additive

Cement

Additive
Semen

Pump
Water
Pump

Close

Close
Open

Open
Out
Out

Out
BB
AA
PB6 PB7 PB8 PB9 PB10 PB11 PB12 PB13 RA RB RC SS1
N PB1 PB2 PB3 PB4 PB5

A2
0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10
L N COM 00 01 02 03 04 05 06 07 08 09 10 11 00 01 02 03 04 05 06 07 08 09 10

0CH 1CH

#1 PLC OMRON CP1H-XA40DR-A

_ _ _ _
+ + + +

Agg Sem Air Adi

_
+ COM 00 01 02 03 04 05 06 07 COM 00 01 02 03 04 05 06 07

AA

100.00 100.01 100.02 100.03 100.04 100.05 100.06 100.07 101.00 101.01 101.02 101.03 101.04 101.05 101.06 101.07
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16

BB
Bin 1

Bin 3

Bin 4
Bin 2

Semen Nimbang
Aggregate Conveyor

Additive Pump

Mixer Solenoid
Mixer Solenoid
Water Pump

LAMP Auto
Semen Out

Water Out

Additive Out

Hidrolik Pump
Weighing

Weighing

Sicoma

Run
Close
Open
Out

Supply : PLC I/O Panel Console CBP 90 SICOMA 4 SILO DRAW : AGus B
Legend :
PB ( Push Button ) PLC Omron CP1H-XA40DR-A
SS ( Selector Switch ) complete with programmed only Electrical Wiring
PT NINDYA KARYA Page 3
Diagram
 Semen Nimbang

Grease Pump
Screw Silo 1

Screw Silo 2

Screw Silo 3

Screw Silo 4
PB Start Mixer

Water Pump
Water Pump
PB Start Slant
Kompresor

Conveyor

100.05

Supply
PB Start

Spray
24-
24+
R100
N .05 SS2 SS3 SS4 SS5
PB14 PB15 PB16 PB17 PB18 PB19

220v
0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10
L N COM 00 01 02 03 04 05 06 07 08 09 10 11 00 01 02 03 04 05 06 07 08 09 10

0CH 1CH

#2 OMRON CP1E-E40SDR-A
OPERASIONAL CBP 90 SiCOMA

_
+ COM 00 01 02 03 04 05 06 07 COM 00 01 02 03 04 05 06 07

24+

100.00 100.01 100.02 100.03 100.04 100.05 100.06 100.07 101.00 101.01 101.02 101.03 101.04 101.05 101.06 101.07
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16

24-
Mixer 2 STAR
Mixer 1 STAR

Mixer 2 Main
Kompresor

Screw Silo 4
Screw Silo 1

Screw Silo 2

Screw Silo 3
Mixer 1 Main

Water Pump

Water Pump
Conveyor Slant
Mixer 1 DELTA

Mixer 2 DELTA

Grease Pump
Supply

Spray
Legend :
PB = Push Button PLC I/O Panel Console CBP 90 SICOMA 4 SILO Draw : AGUS B
SS = Selector Switch
LS = Limit Switch Electrical Wiring
Diagram PT NINDYA KARYA Page 4
# 1 CAS CI150A # 2 CAS CI150A # 3 CAS CI150A
Aggregate Scale Semen Scale Water Scale

Vo Ao GND 24- 24+ Vo Ao GND 24- 24+ Vo Ao GND 24- 24+

Input 24vdc Input 24vdc Input 24vdc

To PLC #1 To PLC #1 To PLC #1

# 4 CAS CI150A
Additive Scale

Vo Ao GND 24- 24+

To PLC #1

Panel Console CBP 90 SICOMA 4 SILO Draw : AGUS B

Electrical Wiring
Diagram PT NINDYA KARYA Page 5
#1 MT4W series #2 MT4W series
Voltage Display Current Mixer Display

2 5 6 7 2 5 6 7

Input 220VAC Input 220VAC

Panel Console CBP 90 SICOMA 4 SILO Draw : AGUS B

Electrical Wiring
Diagram PT NINDYA KARYA Page 6