250A Busway

& Plug Units

Submittal MANUAL
Project:Pelican
Date: 25-06-2020
Table of Contents

Bill of Materials
2D Drawings
3D Images
Product Data sheets
Specification
FAT Procedure
Bill of Materials
 Option with 100%N and Isolated Ground
BOM (250A AMPS)
SL No
Part code Description UOM QTY
1 GS250T5CGS-M300C-STD6 Global 250A Busway Section,3P+ISO GND - 3 mtr, Red color. Nos 123
2 GS250T5CGS-M300C-STD7 Global 250A Busway Section,3P+ISO GND - 3 mtr, Blue color. Nos 123
3 GS250T5CGS-M150C-STD6 Global 250A Busway Section,3P+ISO GND - 1.5 mtr, Red color. Nos 41
4 GS250T5CGS-M150C-STD7 Global 250A Busway Section,3P+SO GND - 1.5 mtr, Blue color. Nos 41
Global 250A END Feed Unit, 3P+ISO GND, Bolt lugs, Large box, Reverse unit with CPM & IR Window Right side
5 GF250T5CGR-RRRR-M030C-STD6-PM5560-LNY Nos 21
orientation with Red color tape.
Global 250A END Feed Unit, 3P+ISO GND, Bolt lugs, Large box, Standard unit with CPM & IR Window Left side
6 GF250T5CGS-RLRL-M030C-STD6-PM5560-LNY Nos 20
orientation, with Red color tape.
Global 250A END Feed Unit,3P+ISO GND, Bolt lugs, Large box, Reverse unit with CPM & IR Window Right side
7 GF250T5CGR-RRRR-M030C-STD7-PM5560-LNY Nos 20
orientation with Blue color tape.
Global 250A END Feed Unit,3P+ISO GND, Bolt lugs, Large box, Standard unit with CPM & IR Window Left side
8 GF250T5CGS-RLRL-M030C-STD7-PM5560-LNY Nos 21
orientation, with Blue color tape.
9 GJK250T5G-1 Housing Coupler Nos 328
10 GEC250T5 End Cap Nos 82
11 MBRHT5-M12 Hanger Bolt Nos 738
12 SCST5-1 Closure strip, 3 mtr per length Each 273
13 ST5IT Installation Tool. Nos 4
14 GMCBMT5GE56-(5)316A6S-2P-4-SP-G61 Single Phase Plugin Box with 5 Double Pole 16A MCB and 5 IEC Socket .(Plug top not Included) Nos 814
15 GMCBMT5GE56-(4)316A6S-2P-4-SP-G61 Single Phase Plugin Box with 4 Double Pole 16A MCB and 4 IEC Socket .(Plug top not Included) Nos 90
16 GMCBMT5GE53-(2)316A6S-2P-4-SP-G61 Single Phase Plugin Box with 2 Double Pole 16A MCB and 2 IEC Socket .(Plug top not Included) Nos 8
17 GMCBT5GE93-532A6S-4-4P-ABB-G61 Three Phase Plugin Box with 1 Four Pole 32A MCB and 1 IEC Socket (Plug top not included ) Nos 16

Option with 200%N and Isolated Ground

BOM (250A AMPS)
SL No
Part code Description UOM QTY
1 GS250T5CFS-M300C-STD6 Global 250A Busway Section,3P+200% Neutral+ISO GND - 3 mtr, Red color. Nos 123
2 GS250T5CFS-M300C-STD7 Global 250A Busway Section,3P+200% Neutral+ISO GND - 3 mtr, Blue color. Nos 123
3 GS250T5CFS-M150C-STD6 Global 250A Busway Section,3P+200% Neutral+ISO GND - 1.5 mtr, Red color. Nos 41
4 GS250T5CFS-M150C-STD7 Global 250A Busway Section,3P+200% Neutral+ISO GND - 1.5 mtr, Blue color. Nos 41
Global 250A END Feed Unit, 3P+200% Neutral+ISO GND, Bolt lugs, Large box, Reverse unit with CPM & IR Window
5 GF250T5CFR-RRRR-M030C-STD6-PM5560-LNY Nos 21
Right side orientation with Red color tape.
Global 250A END Feed Unit, 3P+200% Neutral+ISO GND, Bolt lugs, Large box, Standard unit with CPM & IR Window
6 GF250T5CFS-RLRL-M030C-STD6-PM5560-LNY Nos 20
Left side orientation, with Red color tape.
Global 250A END Feed Unit,3P+200% Neutral+ISO GND, Bolt lugs, Large box, Reverse unit with CPM & IR Window
7 GF250T5CFR-RRRR-M030C-STD7-PM5560-LNY Nos 20
Right side orientation with Blue color tape.
Global 250A END Feed Unit,3P+200% Neutral+ISO GND, Bolt lugs, Large box, Standard unit with CPM & IR Window
8 GF250T5CFS-RLRL-M030C-STD7-PM5560-LNY Nos 21
Left side orientation, with Blue color tape.
9 GJK250T5F-1 Housing Coupler Nos 328
10 GEC250T5 End Cap Nos 82
11 MBRHT5-M12 Hanger Bolt Nos 738
12 SCST5-1 Closure strip, 3 mtr per length Each 273
13 ST5IT Installation Tool. Nos 4
14 GMCBMT5GE56-(5)316A6S-2P-4-SP-G61 Single Phase Plugin Box with 5 Double Pole 16A MCB and 5 IEC Socket .(Plug top not Included) Nos 814
15 GMCBMT5GE56-(4)316A6S-2P-4-SP-G61 Single Phase Plugin Box with 4 Double Pole 16A MCB and 4 IEC Socket .(Plug top not Included) Nos 90
16 GMCBMT5GE53-(2)316A6S-2P-4-SP-G61 Single Phase Plugin Box with 2 Double Pole 16A MCB and 2 IEC Socket .(Plug top not Included) Nos 8
17 GMCBT5GE93-532A6S-4-4P-ABB-G61 Three Phase Plugin Box with 1 Four Pole 32A MCB and 1 IEC Socket (Plug top not included ) Nos 16

NOTE :  plug‐in‐unit  quantity is considered  is as per tender BOQ, however based on the number of cabinets we see a 20 plugs‐
in‐units short in the tender BOQ.
 Layout Drawings
2D Drawings & 3D Images
Product DATA SHEET
T5 Global Systems
 250T5 SYSTEMS
250T5 Systems

SYSTEM LAYOUT DRAWING

Support Hardware

Straight Section

Joint Kit
Tee

Installation Tool Elbow

End Feed Unit

End Cap

Plug-In Units
For further information on applicable T5
plug-in unit options, please consult the
factory.

4.9 | StarlinePower.com
 250T5 Systems

STRAIGHT SECTIONS

Product Description
Track Busway straight section consists
of an extruded aluminum shell with
“spring-pressure” type copper channel
busbars contained in a full length insulator
mounted on the interior walls. The
aluminum extrusion acts as a protective
earth. Each housing has a continuous
access slot over its entire length for the
insertion of turn-n-lock plug-in units.
Housing configurations include 4-pole
varieties, optional isolated or dedicated
earth, optional oversize (200%) neutral. GLOBAL & METRIC SYSTEM
The housing sections join together using
Bus connectors which fit into the channels 111mm
of the adjoining section. An Installation
tool is used to force the blades into the
busbar channels for a maintenance-free, (L2)
“spring-pressure” electrical connection. (L3)

128mm
Material
(L1)
Extruded Aluminum
(N)
Ratings
100% Protective Earth
250 Amps
250T5C4/250T5CG: 415 Volt
250T5CN/250T5CF: 415 Volt L1 or Phase A brown

black
Length L2 or Phase B
3m, 6m; or custom lengths between .6 - gray
6m L3 or Phase C blue
green/
Global System Weight Neutral Ground yellow
3m 4 pole: 18.6 kg
3m 4 pole w/ ground: 20.9 kg Housing Coupler
3m 4 pole w/ 200% N: 21.3 kg
3m 4 pole w/ ground & 200% N: 23.1 kg

Bus Connector

Installation Tool

4.10 | StarlinePower.com
 250T5 Systems

STRAIGHT SECTIONS: PRODUCT NUMBERS

G S 250 T5 C G-F S - M100 C

1. 2. 3. 4. 5. 6. 7. 8. 9.
System Product Type Product Compatibility Material Neutral/ Polarization Straight Busway
Frame Ground
busbar

- STD 6-7
10. 11.
Paint Color Tape Marking

1. System (standard of measure) 9. Busway Access (how plugs access the busway)
G Global C Continuous

2. Product Type (section component) 10. Paint Color (allows painting of the busway housing)
S Straight section STD UEC Mill Finish RED Paint UEC Red

BLK Paint UEC Black BLU Paint UEC Blue

3. Product Frame (maximum amperage)
WHT Paint UEC White **RAL (PLEASE SEE PAGE 4.81)
250 250 amps
**Standard offering (STD) will be UEC Silver paint for Global (G) systems
4. Compatibility (frame compatibility)
T5 T5 systems K5 T5 systems (with limiting strip) 11. Tape Marking (colored tape on both sides of busway housing)
0 None 6 Tape UEC Red
5. Material (busbar material)
3 Tape UEC Black 7 Tape UEC Blue
C Copper
4 Tape UEC White
6. Neutral/Ground Busbar (size of neutral busbar and/or ground)
G 3 Phase plus Neutral plus
4 3 Phase plus Neutral
Internal Ground Conductor
F 3 Phase plus 200% Neutral
N 3 Phase plus 200% Neutral
plus Internal Ground Conductor

7. Polarization (orientation of section for mating purposes)

S Standard

8. Straight Length (length of section)

MXYY X = meters, YY = centimeters

Examples:

GS250T5C4S-M300C-STD0 = Global, Straight section, 250 amps, T5, Copper conductor, 3 phase plus neutral, Standard polarization- 3m,
Continuous access- UEC silver, no tape marking

4.11 | StarlinePower.com
 250T5 Systems

END FEED UNITS

Product Description
End power feed units connect to the end 269mm
Standard box
of the Busway. A standard size, factory
assembled unit consists of a steel junction
box, with removable sides, connected to a
305mm section of Busway. The assembly
includes connection lugs and a ground lug
305mm
for wires up to 150mm2 for standard size
boxes and large size boxes. 305mm

End power feed units are connected to

adjacent Busway sections using a housing
coupler and bus connector (ordered
separately). 457mm

Special need power feed units for

confined spaces, as found in mission
critical data centers, can also be designed
and fabricated but may require minimum
1 Meter & 1
quantities. 1 Meter or 1 Meter & 1
Accessory
Box/Lugs Option Accessory
(opposite
Global System Weight (for stan- Accessory
lids)
(same lid)
dard size end feed)
(S) Standard Box, Standard Lugs X X
15 kg
(L) Large Box, Standard Lugs X X X
(R) Large Box, Bolt Lugs X X X

254mm

762mm

394mm

Boxes 305mm
Lugs Standard Large Fused

Standard S L F

Double Fused box

Bolt R
Box size and Lug options:

Refer to option 8. Lug/Box Options on PAGE Top View standard orientation

4.19 End Feed Units: Product Numbers

*Isolated or dedicated ground is determined at the feed

during installation. For further details about Dedicated
Ground vs. Isolated Ground, please reference our tech
brief on downloads.uecorp.com/starline/ reversed orientation

4.16 | StarlinePower.com
 250T5 Systems

END FEED UNITS: METERING

Product Description
End power feed units connect to the
end of the Busway. A large size, factory
assembled unit consists of a steel junction
box, with removable sides, connected to a Large box with
(305mm) section of busway. The assembly circular IR window
includes connection lugs, a ground lug, and M41D CPM with
and shrink tubing for wires up to 150mm2 305mm 4.3 inch display and
Wi-Fi on a 30° angled
for standard size boxes and large size
display
boxes. 508mm”

Integral CPM installed in the end feed

provides power monitoring and alarm
capabilities. The M40 models are for AC
busway, while the M60 models are for DC 508mm
busway. Nuisance tripping may be avoided
269mm
using the current information to protect
against overloading phases. The monitors
also assist in the continuous challenge
to balance the three phase loads. Once Box Dimensions
the meter is integrated, an automated Standard Box 18” L x 10.6” D x 12” H
email will be sent at 80% of full load as
Large Box 20” L x 10.6” D x 20” H
a warning to the user. This level may be
changed in the field using the integrated Fused Box 30” L x 10” D x 15.5” H
webpage.

Large box With 3rd

AC End Feed Meter Options: Party meter M5560
meter with 4.3 inch
Meter: Third Party Meter Schneider display and Wi-Fi
PM5560
Front
Right
(looking
down the
busway run)

Left

*The above arrows show how to determine

your meter location on an end feed (Refer
to option 9. Meter Location on PAGE 4.19
End Feed Units: Product Numbers)

4.17 | StarlinePower.com
 250T5 Systems

END FEED UNITS: PRODUCT NUMBERS

G F 250 T5 C G-F S - R L-R R R-L

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
System Product Type Product Compatibility Material Neutral/ Polarization Lug/Box Meter Accessories Accessories
Frame Ground Options Location Package Location
busbar

- M030 C - STD 6-7 - M41 S 1

12. 13. 14. 15. 16. 17. 18.
Straight Length Busway Paint Color Tape Marking Meter Release M40 Options System
Access Config. and
CT Type

1. System (standard of measure) 10. Accessories Package (optional accessories for feed units)
G Global S Standard R IR window - rectangular
C IR window - circular A Angled meter lid
2. Product Type (section component) T IR (rect.) + angled lid L IR (circ.) + angled lid
F End Feed F End feed hanger & gland plates B (C+F)
E (T+F) J (R+F)
3. Product Frame (maximum amperage) K (A+F) M (L+F)
250 250 amps O Seismic D (O+C)
Q (O+R)
4. Compatibility (frame compatibility)
**O, Q & D seismic options can only be selected with Global (G) systems
T5 T5 systems K5 T5 systems (with limiting strip)
11. Accessories Location (viewed from the terminal, the side with accessory)
5. Material (busbar material)
N None (N/A) R Right
C Copper L Left F Front (consult the factory)

6. Neutral/Ground Busbar (size of neutral busbar and/or ground) 12. Straight Length (length of section)
G 3 Phase plus Neutral plus M030 .3 meters
4 3 Phase plus Neutral
Internal Ground Conductor
F 3 Phase plus 200% Neutral 13. Busway Access
N 3 Phase plus 200% Neutral
plus Internal Ground Conductor
C Continuous

7. Polarization (orientation of section for mating purposes)

14. Paint Color (allows painting of the busway housing)
S Standard R Reversed STD UEC Mill Finish RED Paint UEC Red
BLK Paint UEC Black BLU Paint UEC Blue
8. Lug/Box Options (choice of standard/double/bolt lugs and box size)
WHT Paint UEC White **RAL (PLEASE SEE PAGE 4.81)
S Standard lugs, standard box F Standard lugs, fused box **Standard offering (STD) will be UEC Silver paint for Global (G) systems
L Standard lugs, large box R Bolt lugs, large box
15. Tape Marking (colored tape on both sides of busway housing)
9. Meter Location (viewed from the terminal, the side with removable lid)
0 None 6 Tape UEC Red
R Right L Left 3 Tape UEC Black 7 Tape UEC Blue
N None (N/A) 4 Tape UEC White

Examples:

GF250T5C4R-LRLL-M030C-BLK0 = Global, end Feed, 250 amps, T5, Copper conductor, 3 phase plus neutral, Reversed polarization- Std lugs,
Large box, Right meter location, Circular IR window + angled meter lid, left accessory location- 30 cm, Continuous access-painted Black, no tape
marking

4.19 | StarlinePower.com
 250T5 Systems

END FEED METERING: PRODUCT NUMBERS

G F 250 T5 C 4 S - S N S N
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
System Product Type Product Compatibility Material Neutral/ Polarization Lug/Box Lid Accessories Accessories
Frame Ground Options Orientation Package Location
busbar

- M030 C - STD 0 - PM5560 D 3

12. 13. 14. 15. 16. 17. 18.
Straight Length Busway Paint Color Tape Marking Meter Release M40 Options System
Access Config. and
CT Type

*16. Meter Release (M40/M60 Series Meters) *18. System Configuration and CT Type (line-line or line-neutral
and wye or delta systems)
M41 WiFi, ≤415V Y, ≤240V Δ
1 LLD - Standard, milivolt K LLD - SC, 5A
M43 No WiFi, ≤415V Y, ≤240V Δ
2 LLY - Standard, milivolt L LLY - SC, 5A
M45 WiFi, 600V Y, 347V Δ
3 LNY - Standard, milivolt M LNY - SC, 5A
M47 No WiFi, 600V Y, 347V Δ
0 No CT's present (Temp 1 Circuit 1 Only, Solid Core
M61 Single Eth./WiFi, single phase, 120VDC - 300VDC OR split phase Monitors only) (M60s only)
120VDC (+/-60VDC) to 380V(+/-190VDC)
2 Circuit 2 Only, Solid Core 3 Both Circuits, Solid Core
M63 Single Eth./No WiFi, single phase, 120VDC - 300VDC OR split phase (M60s only) (M60s only)
120VDC (+/-60VDC) to 380V(+/-190VDC)
M67 Dual Eth., single phase, 120VDC - 300VDC OR split phase 120VDC
(+/-60VDC) to 380V(+/-190VDC) Third Party Meter: Schneider PM5560

M69 Dual Eth/Dual Modbus, single phase, 120VDC - 300VDC OR split

phase 120VDC (+/-60VDC) to 380V(+/-190VDC)

*17. M40 Options (choose from a 4.1” display, measured neutral,

audible alarm and/or a temperature monitor)
S Standard (M60s also) F Featured (D+A)

D Display (M60s also) E Enhanced (N+A)

N (Measured) Neutral P Professional (D+N)

A Audible alarm U Ultimate (D+N+A)

T Temperature Monitor G (T+D)

H (T+N) J (T+A)

Q (T+D+N) K (T+D+A)

L (T+N+A) R (T+D+N+A)

Examples:

GF250T5C4R-LRLL-M030C-BLK0-M47S1 = Global, end Feed, 250 amps, T5, Copper conductor, 3 phase plus neutral, Reversed polarization- Std
lugs, Large box, Right meter location, Circular IR window + angled meter lid, left accessory location- 30 cm, Continuous access-painted Black, no tape
marking- M47 meter, Standard options, LLD- standard, milivolt

4.20 | StarlinePower.com
 T5 Series

ACCESSORIES: SUPPORT HARDWARE

Threaded Rod(250, 400, 630 & 800 Part Number

only) (250, 400, 630 & 800 amp systems
For mounting to M12 threaded rod. Twist- only):
in design. Can be inserted anywhere MBRHT5-M12
along the top full-access slot of busway. Available in plain zinc
Maximum hanger support spacing is every
or black (-BLK)
3m.
Weight
.14 kg

Part Number
Seismic Threaded Rod (250 & 400 amp systems only):
For mounting to 3/8 - 16 threaded rod.
Can be inserted anywhere along the top MBRH-M10
full-access slot of busway, and includes a Available in plain zinc
seismic brace. Hanger support is required
every 3m maximum. or black (-BLK)
Weight
.14 kg
Part Number
Standard(250, 400, 630 & 800 only) (250, 400, 630 & 800 amp systems
For mounting to strut or other flat surfaces. only):
Twist-in design allows inserting anywhere MBHT5-M12
along the top full-access slot on the
busway. Hanger support is required every Available in plain zinc
3m maximum. or black (-BLK)
Weight
.09 kg

Part Number
Standard One-Piece(1000 & 1250
only) (1000 & 1250 amp system only):
For mounting to strut or other flat surfaces. MBSHT5-1
Twist-in design allows inserting anywhere
along the top full-access slot on the Available in plain zinc
busway. Hanger support is required every or black (-BLK)
3m maximum.
Weight
.09 kg

End Feed Seismic Brace

For seismic applications, the End Feed Part Number
Seismic Brace bolts on to the end feed,
to be used with threaded rod for gravity SEFB-SIL
seismic
hanger. brace

4.82 | StarlinePower.com
 T5 Series

ACCESSORIES: CONNECTION HARDWARE

bus
Part Numbers connectors
housing
(for 250 amp global & metric systems):
couplers
MJK250T5-1
MJK250T5G-1
MJK250T5N-1
MJK250T5F-1
Joint Kit
For the connection of adjacent busway
sections. One kit is required at each joint. (for 400 amp global & metric systems)
Each kit is comprised of a housing coupler GJK400T5-1 MJK400T5-1
250-800 amp
pair and bus connector set. GJK400T5G-1 MJK400T5G-1 systems
GJK400T5N-1 MJK400T5N-1
Bus Connector: copper blades secured
GJK400T5F-1 MJK400T5F-1
to an insulating mounting plate. This
makes the electrical connection between (for 630 amp global & metric systems)
GJK630T5-2 MJK630T5-2
sections.
GJK630T5G-2 MJK630T5G-2
Housing Couplers: consists of two *G = copper, M = hybrid
12-screw couplers-one for the top and (for 800 amp systems)
one for the bottom. These make the MJK800T5-2
mechanical connection between busway 1000 amp system
MJK800T5G-2
sections.

*Installation tool is required (see below) (for 1000 amp systems)

MJK1K0T5-1
**Available in all standard and RAL colors
MJK1K0T5G-1

(for 1250 amp systems)

MJK1K2T5-1
MJK1K2T5G-1 1250 amp system

Part Number
Installation Tool ST5IT
An installation tool is used to install the
bus connector between two adjacent No available colors
sections of busway.
Weight
Busway sections are butted together
and the top housing coupler is installed. 1.4 kg
The bus connector is inserted, centered
and seated in the slot of the busway. The
installation tool is inserted into the jointed
intersection and rotated 90 degrees to
form a secure electrical connection. The
housing coupler is then positioned over
the bottom joint and tightened.

4.85 | StarlinePower.com
 T5 Series

ACCESSORIES: CONNECTION HARDWARE

End Cap
For covering the end of T5 busway
systems.
108mm
Part Numbers
(for 250 amp global & metric systems):
220mm
GEC250T5
MEC250T5
127mm
127mm (for 400 amp global & metric systems): MEC250T5,
GEC400T5 GEC250T5 &
GEC400T5
MEC1K2T5 MEC400T5

(for 630 amp global & metric systems):

220mm
GEC630T5
MEC630T5 145mm

(for 800 amp systems):

127mm
MEC800T5
127mm
MEC1K0T5 (for 1000 amp systems): MEC400T5 &
MEC1K0T5 GEC630T5

(for 1250 amp systems):

163mm
MEC1K2T5

Available in all standard and RAL colors

127mm
Weight: .18 kg
127mm
MEC800T5
MEC630T5

Part Numbers
Optional Closure Strip
(for 250, 400, 630 & 800 amp systems):
The Closure Strip snaps into the bottom access
slot of T5 housing to close off access to power SCST5-1
around the installed plug-in units. It is normally
shipped in 2.9m sections. Aluminum closure strip:

SCST5-1-AL
The Closure Strip is offered in both non-
conductive plastic material and aluminum for
250, 400, 630 & 800 amp systems. It is only
available in plastic for the 1000 & 1250 amp (for 1000 & 1250 amp systems):
systems.
SCST5-2
The aluminum Closure Strip affixes with an -Plastic Closure Strip available in black &
adhesive backing to the access slot of T5 white
housing.
-Aluminum Closure Strip available in all

standard colors

4.86 | StarlinePower.com
 CUSTOMER APPROVAL RENDERING

15.00 [381.0] 4.54 [115.4]

10.62 [269.9]

ORDER: NOTES:
GROUND TYPE: ISOLATED
PART NO: GMCBMT5GE56-(5)316A6S-2P-4-SP-G61 G61=ABB S200M series breaker with spacer and Neptune
DEVICE(S): (5) 316A6S Standard receptacle.

DEVICE TYPE: (5) PIN & SLEEVE SPLASHPROOF RECEPTACLE

CUSTOMER COMMENTS:

CIRCUIT PROTECTION: (5) 2 POLE ABB S202M-D16 BREAKER

ELECTRICAL RATINGS
SYSTEM VOLTS: 415Y/240 LOAD VOLTS: 240
Approved Approved with comments
AMPERAGE: 16 SHORT CIRCUIT: 15 kAIC
F4007214-APPR-RevA (gkeck - 5/5/2020) Customer Signature Date
 CUSTOMER CONCEPT RENDERING

15.000 381.00

10.625 269.87

NOTES:
UNIT IS WIRED HOUSING GROUND

ORDER:

PART NO: GMCBMT5E56-(4)316A6S-2P-4-SP-G61 CUSTOMER COMMENTS:

DEVICE(S): (4) 316A6S

DEVICE TYPE: (4) PIN & SLEEVE ANGLED SPLASHPROOF

RECEPTACLE CIRCUIT PROTECTION: (4) 2-POLE BREAKER

THIS DRAWING MUST NOT BE USED FOR APPROVAL OR MANUFACTURING.
ELECTRICAL RATINGS IT IS FOR CONCEPT PURPOSES ONLY.
LOAD VOLTS: 240
ALL DETAILS ARE LIABLE TO CHANGE WITHOUT NOTICE.
SYSTEM VOLTS: N A
UEC ACCEPTS NO RESPONSIBILITY TO THE ACCURACY OF
AMPERAGE: 16 SHORT CIRCUIT: 10 kAIC DETAILS AND MEASUREMENTS CONTAINED.
GMCBMT5E56-(5)320A6S-2P-4-SP-G61 -APPR-RevA (SBacvinskas - 7 24 2018) APPROVAL DRAWING WILL BE CREATED ON ORDER OF UNIT.
 CONCEPT APPROVAL RENDERING

10.000 254.00

10.625 269.87

NOTES:
UNIT IS WIRED ISOLATED GROUND
CIRCUIT BREKAER SPACER
EACH BREAKER WIRED LINE TO NEUTRAL

ORDER:

PART NO: GMCBMT5GE53-(2)316A6S-2P-4-SP-G61

CUSTOMER COMMENTS:
DEVICE(S): (2) 316A6S

DEVICE TYPE: (2) PIN & SLEEVE ANGLED SPLASHPROOF RECEPT.

CIRCUIT PROTECTION: (2) 2-POLE ABB S202M, D-CURVE BREAKER

ELECTRICAL RATINGS

SYSTEM VOLTS: 240 LOAD VOLTS: 240 Approved Approved with comments

AMPERAGE: 16 SHORT CIRCUIT: 15 kAIC

F4005660-APPR-RevA (SBacvinskas - 11 21 2018) Customer Signature Date
 CUSTOMER APPROVAL RENDERING

9.91 [251.7] 4.54 [115.4]

8.12 [206.4]

ORDER: NOTES:
GROUND TYPE: ISOLATED
PART NO: GMCBT5GE93-532A6S-4-4P-ABB-G61 G61=4P S204M-D32 ABB BKR, NEPTUNE RECEPTACLE
BUILT IN SINGAPORE
DEVICE(S): 532A6S

DEVICE TYPE: ANGLED PIN AND SLEEVE SPLASHPROOF RECEPTACLE

CUSTOMER COMMENTS:

CIRCUIT PROTECTION: 4-POLE S204M-D32 ABB BREAKER

ELECTRICAL RATINGS
SYSTEM VOLTS: 415Y/240 LOAD VOLTS: 240/415
Approved Approved with comments
AMPERAGE: 32 SHORT CIRCUIT: 15 kAIC
F4007151-APPR-RevA (gkeck - 4/15/2020) Customer Signature Date
Specification
 TRACK BUSWAY SYSTEM

1 Summary

1.1 This specification covers the electrical characteristics and general requirements for a track busway
system, hereafter referred to as Track Busway. The system shall be designed primarily for
overhead power distribution of electrical power. Once installed, the Track Busway will provide Plug
& Play, simple, versatile, fast and economic means of distributing power. Plugin units/Tapoff boxes
powering the cabinets can be added or removed from Track Busway without shutting down the
busway and the busway should be continuous access where the plugin unit/Tapoff can be
connected anywhere along the busway.

1.2 Specification includes:

1.2.1 Three-phase Track Busway system with the following features:

1.2.1.1 Extruded aluminum busway housing with conductors

1.2.1.2 Power Feed
1.2.1.3 Plug-in units for power distribution
1.2.1.4 Monitoring
1.2.1.5 Installation tool and joint kits
1.2.1.6 Optional accessories

2 Standards and Certification

2.1 The Track Busway shall be designed and manufactured to the following standards:

2.1.1 Electrical Testing Laboratories (ETL) (US/Canada) Certified to UL 857.

2.1.2 International Electrotechnical Commission (IEC) Standard, IEC 61439-1, edition 2.0 – Low
Voltage Switchgear and Controlgear Assemblies, Part 1: Type Tested and Partially Type Tested
Assemblies

2.1.3 International Electrotechnical Commission (IEC) Standard, IEC 61439-6, edition 1.0 – Low
Voltage Switchgear and Controlgear Assemblies, Part 6: Particular Requirements for Busbar
Trunking Systems (Busways).

2.1.4 CCC (China) Certified to GB 7251.1-2013.

2.1.5 CE (Europe) Certified to IEC 61439-1 and IEC 61439-6.

2.1.6 VDE (Germany) Certified to IEC 61439-1 and IEC 61439-6.

 2.1.7 NOM (Mexico) Certified to NOM-003-SCFI-2000

2.1.8 National Electric Code (NEC) – Article 368 – Busways

2.1.9 National Fire Protection Agency (NFPA) – 70, National Electric Code (NEC)

2.1.10 National Electrical Manufacturers Association (NEMA) - AB1, Molded Case Circuit Breakers and
Molded Case Switches (if applicable)

2.1.11 National Electrical Manufacturers Association (NEMA) – KS-1, Enclosed and Miscellaneous
Distribution Equipment Switches (600 VAC) (if applicable)

3 System Description

3.1 Electrical Requirements

3.1.1 System voltage: 600V

3.1.2 Frequency: 50/60 Hz.

3.1.3 Ampacity: 250A

3.1.4 Neutral Ampacity: 100% of rating and Optional 200% N

3.1.5 Short circuit rating Ipk : 37KA.

3.1.6 Conductors: 3 phase conductors, 1 neutral conductor solid copper, tin plated and Ground

Conductor

3.1.7 Grounding: 1 dedicated conductor solid copper, tin plated

3.2 Operational Requirements

3.2.1 Environmental Conditions: The Track Busway shall be capable of operating continuously in the
following environmental conditions without mechanical or electrical damage, degradation or
derating of operating capability.

3.2.1.1 Operating temperature: busway shall operate with continuous load with no
derating up to 55 degrees Celsius, .95 at 60 degrees Celsius
3.2.1.2 Relative humidity: 0 to 95 percent, noncondensing
3.2.1.3 Altitude: Sea level to 4,000 feet (1220m)
4 Submittals

4.1 Submittals shall be in accordance with specified procedures. Submit shop drawing and product data
for record purposes prior to shipment. Shop drawings for Track Busway must include:

4.1.1 Detailed equipment assemblies and dimensions, weights, location and identification of each field
connection

4.1.2 Wiring Connection: For power and monitoring wiring

4.1.3 Orientation of plug-in units face in final installation

4.1.4 Include plug-in schedule with detailed description

4.2 Provide electrical characteristics and connection requirements for the system and accessories.

4.3 Indicate special receiving and handling procedures.

5 Warranty

5.1 The Track Busway manufacturer shall guarantee the entire system against defective material and
workmanship for a period of one (1) year from date of shipment.

5.2 Additional years of warranty and ability for start-up services must be an option if required per
drawings.

6 Product Components

6.1 Track Busway Housing

6.1.1 Standard housing lengths should 1, 2 , 3m and available up to 6 meters and can be cut in
customizable lengths down to 0.6 Meters. The housing should be properly extruded with a slot
to receive rod mount hangers to hang from a ceiling. This housing should be open on the bottom
to accept plug-in units anywhere along its length. This opening shall pass UL’s hypothetical
finger probe test.

6.1.2 All conductors shall be made of copper and sized to handle 100% of its rating continuously up to
the maximum ambient temperature. The conductors shall be electrically isolated from the
housing. All insulators must be UL and IEC compliant.

6.1.3 Track Busway housing sections shall be joined together by a ‘press fit’ that requires no bolted
connection and no future maintenance
 6.1.4 Track Busway housing shall be available with Red for Source A and Blue color Tape for Source
B for differentiation.

6.2 Power Feed

6.2.1 The End feed shall provide the connections from the incoming cables to the Track Busway
system. The End feed shall have internal connection to a section of busway conductors. End
Feeds shall have the option to be designed with mechanical or compression type lugs.
6.2.2 End feed unit to be provided with IR Window and Color Tape of Red and Blue for differentiation

6.3 Plug-In Units

6.3.1 Plug-in units shall be polarized to avoid incorrect installation

6.3.2 Plug-in units can be added, removed or repositioned without de-energizing the busway

6.3.3 Plug-in units shall use a circuit breaker for branch circuit protection

6.3.4 Plug-in units shall not require any tools to mount to the busway

6.3.5 Plug-in units shall not have a mechanism in order to engage the electrical connection to the
busway conductors

6.3.6 Plug-in units shall have locking clips or bolt-on tabs to secure units to the busway

6.3.7 Plug-in units shall be configured by the manufacturer to balance the load based on quantity of
plug-in unit types provided

6.4 Accessories

6.4.1 Closure strip to be provided

6.4.2 Power Feed Monitoring: The power feed is to be provided with PM5560 Meter on it

6.4.3 Plug-In Unit Monitoring: No metering to be provided

7 Installation
7.1 The contractor shall install Track Busway in accordance with the manufacturer’s instructions.

7.1.1 Track Busway runs shall consist of lengths as shown on the drawings.

7.1.2 The plug-in unit orientation shall be indicated on the drawings.

7.1.3 Hanging of the Busway: The Track Busway shall be hung from a structure above the busway,
using the supplied busway hangers. The hangers shall connect to the busway, and to an all
thread rod provided by the installing contractor. The spacing of the hangers along the busway is
10 feet (3 meters).

7.1.4 The busway shall be installed with the open access channel facing downward, or to the side for
special applications. Special installation shall be agreed upon by the manufacturer.

7.1.5 Connecting Sections of Track Busway: At a junction of Track Busway sections, the installer will
use a Joint Kit (includes Housing Couplers and Bus Connector) and an Installation Tool supplied
by the manufacturer. Two sections are joined together by a ‘press fit’ that requires no bolted
connection and no future maintenance.

7.1.6 End of Runs: End caps will be provided to install at the end of each run.

7.2 All Track Busway joints are non-bolted, compression fit and shall require no maintenance after
installation
FAT PROCEDURE
Starline Track Busway FAT :

Project:
Bridge DC
Pelican Project, Mumbai India
Factory Acceptance Test for Plugs, Busway Housings and End Feeds. 

Customer:  Bridge Data Centre

Order No: 

Customer 
Approval:

Date: 
 Testing
Check List &
4XDOLW\ Process
 Facility Process
Applicable Inspection
Department/Product Responsibility

Universal
BWP-M

Electric
Process Process / Components / Sample Reference Document(s) / Applicable Acceptance standards /

BWP

BWS
BWF
Step # Manufacturing Operation Characteristics checked Type of Check / Name of test Size procedure(s) criteria Record Location Remarks
1 INCOMING MATERIAL INSPECTION

QP743.1 Receiving Materials with a

Purchase Order, X X QC inspection based on customer
Dimensions, defects, QP753.2 Warehouse Management Drawing, visual complain and preventive action to
1.1 Raw material - housing packaging Quality Lab (CMM) 2% Product drawing inspection Styeline supplier.

QP743.1 Receiving Materials with a

Purchase Order, X X QC inspection based on sample check due
Raw material - Copper & Dimensions, defects, QP753.2 Warehouse Management Drawing, visual to manpower and lead time to release
1.2 insulator packaging Quality Lab (Quick Vision, Quick Image) 2% Product drawing inspection Styeline into warehouse

QP743.1 Receiving Materials with a

Purchase Order,
QP753.2 Warehouse Management X X X X X
Quality Lab (elcometer - hatch paint test, QP752.10 Outsource Procedure Drawing, work QC inspection based on sample check due
Dimensions, defects, DeFelsko PosiTector - Coating Thickness QWI823.11 Enclosure Coating instruction, visual to manpower and lead time to release
1.3 Outsource process coating Instrument) 2% Acceptance Guidelines inspection Styeline into warehouse
2 MANUFACTURING / ASSEMBLY
QP824.1 First Article Inspection,
QF003 FAI Busway Plugs,
1 - First
First Article Build QF004 FAI Straights, All checklist criteria Paper record stored in QA filing
2.1 FAI (First Article Inspection) FAI Checklist Article X X X X X
Correctness QF006 FAI Busway Fittings, verified cabinet
Only
QWI823.29 First Article Inspection
Work Instructions

QF750 EAI Form Plugs and Meters,

QF751 EAI Straights and Fittings,
QF742 BWS-BWF Finished Product
Product Build All checklist criteria Paper record stored in QA filing
2.2 EAI (Every Article Inspection) EAI Checklist 100% Checklist, X X X X X
Correctness verified cabinet
QF756 BWS Inspection Sheet,
QP823.1 FG Inspection Busway &
Plugins

3 FINAL PRODUCT TEST

Measured Resistance
Safety Earth Ground between exposed
3.1 Ground Bond Test Ground Bond Test 100% QWI823.8 Ground Bond Testing Record collected by APT X X X X X
Connection Integrity Ground Point and Earth
Ground <30mΩ @ 30A

QP823.3 Hi-Pot Testing,

QWI823.23 Hi-Pot work instructions Measured Leakage
BWP-BWP-M Current <10mA between
Insulation Performance,
3.2 Hipot Test Dielectric Voltage Withstand Test 100% QWI823.28 Hi-Pot Work Instructions conductors @ Record collected by APT X X X X X
Workmanship Defects
BWS, 3100VDC or 4000VAC
QWI836 Hi-Pot Work Instructions (Busway Straights only)
BWF
ETP040.4 - M40 CPM Final Product
Test Specification,
ETP050.4 - M50 CPM Final Product
Wiring Pathways, Circuit Breaker Functionality, Automated test
Test Specification,
Product build/wiring Auxiliary Device Functionality, Fused Disconnect application indicates
Automated Plug Tester (APT) ETP060.4 - M60 CPM Final Product Record stored on local test machine
3.3 correctness and Functionality Residual Current Device 100% "PASS" (test parameters X X X X
Test Test Specification, PC
functionality Functionality, Indicator Lights Functionality, automatically generated
ETP041.3 - CPM Temp Monitor Final
Power Meter Configuration and Functionality based on job info)
Product Test Specification,
SWI-TST-APT3.0-ALL APT 3.0 Test
Procedure
 Facility Quality Process
Applicable Inspection
Department/Product Responsibility

Universal
BWP-M

Electric
Process Process / Components / Sample Reference Document(s) / Applicable Acceptance standards /

BWP

BWS
BWF
Step # Manufacturing Operation Characteristics checked Type of Check / Name of test Size procedure(s) criteria Record Location Remarks

4 FAT (Factory Acceptance Test)

Refer Attached formats as
1.1
applicable
Identification sticker, Physical verification / Phase Label, termination
1.1.1 End-Feed 1 unit Refer End-Feed FAT Annex 1
Termination (bolt-Lug)
Safety Earth Ground
Ground Bond Test Ground Bond Test
Connection Integrity
Insulation Performance,
Hipot Test Dielectric Voltage Withstand Test
Workmanship Defects
Product build/wiring Bolt-Lug, CT rating, wiring pathways, Indicator
Automated Plug Tester (APT)
correctness and Lights Functionality, Power Meter Configuration
Test
functionality and Functionality, Auxiliary Device Functionality

1.1.2 Straight Section Length Housing length verification Refer Straight Section FAT Annex 2
Verification Copper and Insulator location

Insulation Performance,
Hipot Test Dielectric Voltage Withstand Test (4kV)
Workmanship Defects

To check strength of material (range 8 to 65

Torque Test Torque
ft/lbs.)
1.1.3 Plug-In Refer Plug In FAT Annex 3
BOM Verification Ratings STAB, breaker, receptacle rating and quantity

Circuit Breaker Lug, Receptacle Lug, Ground Lug,

Torque Test
Physical Verification
Automated Plug Tester (APT)
Test
Torque Ground Connection, L1/L2/L3/N/Ground as per
phasing requirements, etc.
Breaker / RCCB to Receptacle, Single / Dual /
Product Verification three / four pole breaker, Dual / Four pole RCCB,
Ground Bond Test
Product build/wiring Bolt-Lug, CT rating, wiring pathways, Indicator
correctness and Lights Functionality, Power Meter Configuration
functionality and Functionality, Auxiliary Device Functionality