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Article history: The mixed convection of a three-dimensional square duct with various arrangements of fins in both lam-
Received 4 September 2016 inar and turbulent flow is numerically characterized and studied. This study focuses on the ability of fin
Revised 23 October 2016 arrangements to enhance a heat transfer while flow is incompressible and the fluid is air. In our models,
Accepted 5 December 2016
the lower duct wall is defined with a constant heat flux condition while the two side walls and upper wall
Available online xxxx
are insulated. The finite volume method with the SIMPLE (Semi Implicit Method for Pressure Linked
Equations) algorithm is used for handling the pressure–velocity coupling. The numerical results are val-
Keywords:
idated with experimental data and show good agreement. The computations confirm that fin arrange-
Numerical simulation
Fin arrangements
ment significantly changes the temperature distribution and cooling performance of the fins. This
Mixed convection study focuses on the new arrangements of the fins that are not presented in previous studies. These
Horizontal channel arrangements have 3 Models with two angles (30 and 45°). According to the results, heat transfer highly
Plate improves (approximately 40–50% in the laminar flow stream and 15–20% in turbulent flow in comparison
Heat sink to base plate heat transfer) as the simple fin arrangement is replaced by inclined fins. Moreover, the influ-
ence of limited heat flux on temperature distribution is extensively investigated. It is notable that the
temperature of fins significantly reduces as the best arrangement of the fins is presented in the air flow
stream. Therefore, an enhanced cooling zone occurs when the fin arrangement is adjusted according to
the location of the source of the heat flux on the base plate.
Ó 2016 The Authors. Publishing services by Elsevier B.V. on behalf of Karabuk University. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
http://dx.doi.org/10.1016/j.jestch.2016.12.007
2215-0986/Ó 2016 The Authors. Publishing services by Elsevier B.V. on behalf of Karabuk University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
2 M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx
Nomenclature
mechanism mounted on the surface of a longitudinal rectangular of the heated fins with the flow. As the air move to downstream
fin for the heat transfer enhancement and efficiency. Homotopy for a long distance, flow patterns and heat rates vary along the
perturbation method was employed by Cuce and Cuce [12] to stud- channel.
ied the thermal performance of straight porous fins whereas Mor- The main object of this paper is the numerical simulation of 3D
adi et al. [13] investigated the effect of convection and radiation in flows over the three fin arrangement is performed to investigate
the analysis of performances of porous triangular fins with temper- the role of each arrangement in the heat transfer. Also, various
ature dependent thermal conductivity. Das and Ooi [14] consid- freestream conditions are investigated and revealed the effects of
ered to predict the multiple combinations of parameters in a each on the temperature and convection performance of surfaces.
naturally convective porous fin for a given temperature distribu- In facts, the difference of these techniques with simple fins over
tion. Also, Syed et al. [15] studied an innovative design of a finned the flat plate is compared. Moreover, this work focuses on various
double-pipe heat exchanger with variable fin-tip thickness. Most of angles of fin array with different surface heat flux in the free
the investigations have studied heat transfer characteristics for fin stream.
height and spacing ratios for transverse, V-shaped, continuous or The flow structure is numerically simulated by solving the
broken, square fins [16,17]. The study on mixed convection of flow three-dimensional Reynolds-averaged Navier-Stokes equations.
with various fin arrays in a square duct has rarely been As the velocity of the free stream in low Reynolds number
investigated. (Re = 750 and 1500) is not high, it is assumed that the flow remains
In the present study, the schematic overview of freestream with laminar. In high Reynolds number (Re = 3000 and 6000), K e RNG
various arrays of fins located in the horizontal rectangular duct is is used for turbulence modeling. Furthermore, the numerical solu-
shown in Fig. 1. In the flow field, the air flow streams through tion is validated with experimental data for a simple parallel fin
the horizontal duct, and cooling occurs by the mixed convection into a laminar air stream.
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx 3
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
4 M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx
(a)
y A B C
Z
100 mm
25 mm
(b)
X
Z
37.5 mm
300 mm
Inflow
50 mm
18.5 mm
(c)
Table 1
Grid analysis.
Mesh type Number of cells Average heat transfer coefficient-CFD Average heat transfer coefficient-experiment % Relative error
Coarse 872,000 8.26 9.1 9.2
Fine 1,746,000 8.74 9.1 3.9
Very fine 2,620,000 8.75 9.1 3.8
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx 5
3.2. Freestream and boundary condition on the streamlines along the fins. It is clear that the flow stream
uniformly moves along the simple fins. Moreover, the temperature
The inflow airstream was chosen to have velocity v = 0.15 m/s distributions on the cross section of simple fins obviously show
(Re = 1500), temperature T 1 ¼ 298 k and the local conditions that temperature gradient occurs in the vicinity of the fin and bot-
P1 ¼ 1 atm. In order to extend the results and find optimum per- tom surface. As the flow move to outlet, the temperature increases
formance, various inlet velocities (Re = 750, 3000 and 6000) are in the flow. This shows that the heat rate varies along the fins.
examined. The mixed convection heat transfer with longitudinal Fig. 4b illustrates the temperature variation inside fins with zig-
fins in a horizontal channel has been investigated with bottom wall zag arrangements (Model 1). The figure shows that the incoming
constant heat flux conditions. The heat flux is applied in the bot- flow fluctuates as it moves to downstream. The temperature vari-
tom of the region B (Fig. 2b) where the fin is presented. The heat ations on the flow stream show that the flow quickly heats up
flux rate of the base plate is varied from Ra = 4e+7 to Ra = 6e+8 inside the domain. In addition, the temperature distribution on
[heat flux = 20–420 W/m2] to discern the cooling on different the outlet section confirms that hot regions in the vicinity of the
conditions. fins are so high and the average temperature of fins is lower than
As shown in Fig. 2a, boundary conditions were applied to the simple fin.
freestream inflow (inlet velocity); flat base plate (constant wall Model 2 presents a new structure of the flow and temperature
heat flux); both lateral sides and top of the channel (adiabatic distribution as it is exhibited in the Fig. 4c. The formation of the
no-slip wall boundary conditions); and outflow (extrapolation). fins differently acts on the incoming flow. This arrangement of fins
According to experimental setup [28], the base plate is copper produces a core divergent channel in the center of the model and
and fins are composed of the aluminum. Since this model is a con- converge channel in the side of the domain. As the flow stream
jugate heat transfer problem, the solid and fluid energy equations along the core divergent fin arrangement, they direct to move in
are coupled to satisfy conservation equations. the streamwise space of fins and cool the fin. This characteristic
of the fin greatly increases cooling of the base plate. However, con-
4. Results and discussion vergent paths reduce the interaction between the fins and flow,
and the cooling performance of the fins diminishes. The tempera-
4.1. Validation ture distribution on the cross section clearly shows the different
temperature zone of these pathways. In fact, the most of the tem-
In the present paper, the numerical results of average heat perature variation occurs in the side paths and the temperature is
transfer coefficient are compared with other experimental data core path is constant and equal to the initial value. This confirms
to validate the precision of the present study. Fig. 3 compares the that the effective air stream moves in the streamwise space of fins
experimental data [28] of average heat transfer coefficient for and vents in the converging paths.
two sets of simple fins with numerical simulations. The set 2 In comparison to the last two fin arrangement, Fig. 4d presents
includes 32 fins with 8 mm spacing and set 4 includes 15 fins with the contrasting three-dimensional feature. While it seems that
18 mm spacing. The plot clearly confirms the precision of the model 1 and 2 show some deficiency in the cooling of the fins,
numerical results with an acceptable discrepancy. Moreover, the Model 3 uses the advantage of these two models and directs the
numerical results remain validate for a wide range of Rayleigh flow in the convergent and divergent path, simultaneously. As
numbers. the flow moves along the fins, it compresses and expands inside
its path. This increases the flow and surface interactions and
improves the cooling of the fins in the inlet of the domain.
4.2. Flow feature and temperature distribution of various fin
Although it is expected to highly increase the cooling rate, the
arrangements
momentum of the incoming air stream significantly reduces and
the cooling performance of the fins decreases. The heat perfor-
The flow pattern and temperature distribution of fin arrange-
mance of the model 1, 2 and 3 increases 8.1%, 23% and 16.2% in
ments are illustrated in the Fig. 4. In this figure, the Reynolds
comparison with simple fin in the same condition.
and Rayleigh numbers are 1500 and 6e+8, respectively. In addition,
the angle of the fins is fixed at 30° for all models in addition to the
4.3. Effect of fin formation
simple straight fin. The Fig. 4a illustrates the temperature variation
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
6 M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx
Fig. 4. Flow stream and temperature distribution on a) simple b) model 1 c) model 2 d) model 3.
arrangements of the fins. On the other word, the Nusselt number of of the fins is increased at a constant Rayleigh number (Ra = 6e
the plate without fin (Nu0) is increase in the turbulent flow. +8). Furthermore, the overall cooling performance of these models
It can be noticed from Fig. 5a that model 2 performs efficiently is the same in high Reynolds number and subtly higher than mod-
as the inlet velocity (or Reynolds number) is increased in constant els with the angle of 30°.
Rayleigh number (Ra = 6e+8). Due to the formation of the fins in Since the effects of buoyancy are reduced by increasing Rey-
the angle of 30°, the fin arrangement may cause air to move zigzag nolds number in laminar flow, the fin arrangement significantly
passing fins toward the downstream. These streamlines are forced influences on the cooling performance and the Nusselt ratio
to contact with fins while model 1 and 3 show similar trends for increases. In turbulent free stream (Re = 3000 and 6000), the effect
various incoming flows. All of our models significantly perform of the buoyancy becomes limited and the turbulent structure of the
better than a simple fin. main flow plays the key role on the heat transfer of the plate. The
Fig. 5 also shows that our three models significantly improve results clearly confirm that the influences of the arrangement
the heat transfer better than the simple model when the angle of highly diminish in turbulent flow (Re = 6000).
the fin is 30°. The comparison of the cooling performance of these In this angle, model 2 slightly performs better than Model 1 and
models shows that Model 2 is more efficient than the first and the 3. It is clear that the angle of fins extends the cooling through the
third model in various conditions. As Reynolds number is increased increasing of the flow contact with the surface of the fin.
and remained laminar in the second model (Reynolds less than Fig. 6b depicts that the performance of the model 2 and 3 is
3000), the Nusselt number ratio raises and cooling improves on approximately similar when the heat flux is varied in constant Rey-
the surface of the fins (Fig. 5a). This is due to the formation of nolds number (Re = 1500). As mentioned before, the compression
hydrodynamic flow pattern inside the fins. In fact, the arrangement and expansion on the path of flow extensively increase the contact
of the fin forces the flow to move in the spanwise direction and the of fins with freestream and consequently the efficiency of this
flow is highly close to the surface of the fins. In the first and the model enhances in the various conditions. Indeed, the increasing
third model, the flow moves inside the specific pathway and the of the angle of the fins reveals this characteristic of the model.
momentum and flow interaction with the surface of fin reduces
at the end of the fins. Fig. 5b compares the influence of the Rayleigh
number on the cooling performance of these fins in constant Rey- 4.4. Influence of heat flux distribution
nolds number (Re = 1500). It is clear that the cooling efficiency of
these models is close in the high Rayleigh Numbers. This is due One of the main challenges on the investigation of the efficient
to the influence of the buoyancy factor in higher Rayleigh numbers. fin arrangement is the real distribution of the heat flux on the base
The results confirm that the Model 2 performs more efficient plate. Since the heat flux as the main source plays a significant role
than other models in different heat fluxes. In addition, the cooling on the cooling performance of various fin arrangements, it is nec-
performance of the Model 3 is better than the first model in low essary to study the limited distribution of the heat flux in the cen-
Rayleigh numbers. ter of the base plate. Fig. 7 shows the specific section of the base
The comparison of the cooling performance of these models plate where the heat source is limited. In this modified domain,
with fin angle of 45° is illustrated in the Fig. 6. Fig. 6a shows that constant heat flux [840 W/m2] is applied and other portions of
the difference on cooling of three models decreases as the angle the plate is adiabatic.
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx 7
Fig. 5. Cooling performance of the various fin arrangement with 30° in different a)
Reynolds numbers b) Rayleigh numbers.
Fig. 6. Cooling performance of the various fin arrangement with 45° in different a)
Reynolds numbers b) Rayleigh numbers.
Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
8 M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx
Fig. 8. Comparisons of temperature distribution on the various fin arrangements on the base plate with limited heat flux.
model clearly shows significant temperature gradient as the source in the temperature distribution is discerned when the heat source
of heat flux is presented in the center of a domain. Furthermore, are limited in the center of the domain. According to our results,
the temperature is reduced in the region far from the main source the cooling of plate is sufficiently increased when the Model 2 is
in the base plate. As mentioned before, this model forces the main presented in the flow. Thus, it is highly recommended for the cool-
stream into the space of the fin in spanwise direction. This model ing in various electronic devices such as CPUs that heat rate highly
highly dissipates the source of heat flux which is located in the influences on the performance and design life of the instrument.
center of the base plate. Therefore, this model is efficient for cool-
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nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007
M. Mokhtari et al. / Engineering Science and Technology, an International Journal xxx (2016) xxx–xxx 9
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Please cite this article in press as: M. Mokhtari et al., Numerical study of mixed convection heat transfer of various fin arrangements in a horizontal chan-
nel, Eng. Sci. Tech., Int. J. (2016), http://dx.doi.org/10.1016/j.jestch.2016.12.007