Manual

Tabletop Capsule Counter

TC1000
Edition 1 05/2018
Content
2 PRODUCT DESCRIPTION ......................................................................................................................... 3

2.1 Front ................................................................................................................................. 3

2.2 Back .................................................................................................................................. 4

2.3 Control Panel .................................................................................................................... 5

2.4 THREE VIEW DRAWING .................................................................................................... 6

2.5 TECHNICAL SPECIFICATION .............................................................................................. 7

2.6 ATTACHED SPARE PART .................................................................................................... 8

3 Before Operation .................................................................................................................................... 9

3.1 TRACK MODEL ADJUSTMENT ........................................................................................... 9

3.2 Outlet Adjustment .......................................................................................................... 11

3.3 Bottle Bracket Adjustment ............................................................................................. 12

3.4 Counting Adjustment ..................................................................................................... 13

3.5 V31 Optical Amplifier Setting ......................................................................................... 15

3.6 HMI Control Panel .......................................................................................................... 19

4 Maintenance ........................................................................................................................................ 21

4.1 Tank................................................................................................................................ 21

4.2 Turntable ........................................................................................................................ 22

4.3 Sensor ............................................................................................................................. 25

5 Trouble Shooting .................................................................................................................................. 26

5.1 Capsule/Capsule Overloads ............................................................................................ 26

5.2 No Power......................................................................................................................... 26

5.3 No Vibration ................................................................................................................... 28

5.4 NO FLAPPING .................................................................................................................. 29

5.5 Turntable Breakdown ..................................................................................................... 30

6 Spare Parts............................................................................................................................................ 31

1
1 SAFETY INSTRUCTION
This manual is designed for operators who are not acquainted with the machine, so please
follow the instructions to operate and adjust the machine step by step. If you cannot
thoroughly understand some of the instructions, please ask experienced technicians for help
or contact us. Thank you!

Note: Please read this user manual in detail before taking any action to operate the machine!

⚫ This machine is driven by 110 or 220 VAC. The voltage should

fit for the power standard of the machine and should always
stay within the security limit.

⚫ Only engineering technicians are allowed to make adjustment

of the machine, but any adjustment is forbidden while the
machine is running. Failure to follow this warning may expose
the operator to danger.

⚫ Do not place the machine near high temperature or

inflammables. The places where are not stable or where the
machine will be crashed easily are also not suitable to place
the machine.

⚫ To prevent from getting electric shocks, the machine cannot

be placed in a humid environment.

⚫ Do not attempt to remove/replace parts or to use the

machine for any other purpose other than what is
recommended by us.

⚫ Do not randomly apply lubricants to any part of the machine.

2
2 PRODUCT DESCRIPTION
2.1 Front

Holder
○
1 Track Model ○
5

Photoelectric Sensor and Flapping

○
2 Tempered Glass Turntable ○
6
Unit
Control Panel
○
3 SUS316 Forsted Glass Case ○
7

Hopper
○
4 Fiber Amplifier ○
8

3
2.2 Back

○
1 Dust accumulating Device ○
3 Fan

○
2 Main Power

4
2.3 Control Panel

Starting Button Speed Knob of Vibrator

○
A ○
D

Emergency Button HMI Control Panel

○
B ○
E

Speed Knob of Glass Turntable

○
C

5
2.4 THREE VIEW DRAWING

6
2.5 TECHNICAL SPECIFICATION

型號 NTC100

Counting Speed 600-1000 pcs/min

Accuracy 100% in proper speed (±1pcs in overspeed)

Capsule/Capsule
（Dia.）> 6mm ; （H）> 3mm
Size

Voltage 110 or 220 VAC; 50/60 Hz; Single phase

Dimension (L) 821mm × (W) 597mm × (H) 748mm

7
2.6 ATTACHED SPARE PART

○
1 ○
2 ○
3 ○
4 ○
5 ○
6 ○
7 ○
8 ○
9

ITEM PART
1 Rubber foot
2 Star knob for hopper
3 Star knob for track
4 Relay
5 Cutter of optical fiber
6 Nozzle
7 Dust container
8 Vibration plate
9 Power cable

8
3 Before Operation
3.1 TRACK MODEL ADJUSTMENT

Step1 Loose screw nut①. Adjust routing board A, make the board at a bit larger

distance of 2 units of capsules between board and track edge.

Adjust routing board B, make the board at a bit larger distance of 1 units of

capsules between board and track edge, but only one unit capsule can

pass.

Step2 Loose screw nut②. Adjust routing board③，make it parallel with the other

9
 side. The distance should be just passing for one pallet. You can put one

capsule at position ④ for adjusting convenience. If the capsules exist

tolerance, please choose the biggest one for adjusting.

Step3 Loose screw nut⑤. Adjust height of board for only one unit capsule can

pass, and would not stick capsules.

Step4 Loose screw nut⑥. Adjust routing board ，make the board at distance of

3-5 units of capsules between board and track edge, and would not stick

capsules..

Step5 Tighten the screw nuts after adjusting.

10
3.2 Outlet Adjustment

⚫ The gate marked as ○

1 controls the feeding volume while vibrating.

⚫ Loose both of knurled thumb screws marked as ○

2 to adjust the gate.

- Big size product: lift up the gate.

- Small size product: narrow down the gate.

11
3.3 Bottle Bracket Adjustment

STEP1 Loose the screw nut marked by ○

1 . According to the bottle

height, adjust bracket height, and make the gap of bottle

neck and outlet smaller than 1 unit of pallet.

STEP2 Loose the screw marked by ○

2 . Align the bottleneck with

outlet.

STEP3 Tighten screw after adjusting.。

12
3.4 Counting Adjustment

⚫ If the left bottle contains one more capsule than the right bottle, please

adjust the red mark A to the right for 1-3mm, until the numbers are equal

after testing repeatedly.

⚫ If the capsules numbers differ more than one, please re-adjust sensor.

The value of sensor indicates the sensitivity of object detection. The

lower the value is, the more sensitive the sensor it will be. The higher the

value is, the more insensitive the sensor it will be.

For example:

1. The setting number is 50, but comes out 51 capsules. The sensor is too

sensitive, you could increase the value.

2. The setting number is 50, but comes out 49 capsules. The sensor is too

13
 in-sensitive, you could decrease the value.

Please refer sensor setting to 3.5 V31 Optical Amplifier.

⚫ If the capsules are more than setting number:

1. Adjust height limit in 3.1 Track Model Adjustment.

2. Strengthen sensor sensitivity; please refer 3.5 V31 Optical Amplifier.

14
3.5 V31 Optical Amplifier Setting
Normally, please do not randomly adjust optical amplifier.

Control Interface:

Adjusting Button

Mode Button

Long press the Act and Set button

together for resetting the optical

amplifier.

Press adjusting button to select

“ Reset User”.

Press the mode button to confirm

resetting.

15
Press the mode button to confirm

execution.

Press the mode button to enter

setting page.

First, you would see power modes.

Press adjusting button to select

HSPD mode.

Press the mode button to confirm.

Press mode button 3 times

Press adjusting button to select

“ ADVANCE”. Then, press mode

button to enter advance setting

page.

16
Press adjusting button to select

“Rising Edge”.

Press mode button to confirm.

Press mode button 2 times to

enter “Saturate Cancel”page.

Press adjusting button to select

“Cancel”.

Press mode button to confirm.

Press mode button to enter

“Attenuation” page.

Press adjusting button to adjusting

the value.

17
The value should be among 8000-

9000.

Press mode button to confirm.

Long press the mode button to

leave setting page.

Press the adjusting button to set

up sensor sensitivity. Usually, we

start testing the value at 200.

18
3.6 HMI Control Panel
MONITOR PAGE
⚫ STATUS:
Monitor the counting status.
⚫ OUTPUT:
Shows the current total number of
bottles.
⚫ RESET
After the setting bottle number is
completed. Press reset button to
recover standby status.
⚫ OUTPUT RE-ZERO
Reset the current total output as
zero.
SETTING PAGE
⚫ In this page, you can set up the
counts and bottles by your
requirement.
⚫ BOTTLE COUNTS(OFF):
The counting would continue to
count even the setting bottle is
achieved.

TEST PAGE
⚫ Press “Test Button” to test
whether the flap operated
smoothly or not, and the
vibration and table spinning.

19
INFO PAGE
You could reach us via our company
information, if you have any
questions.
➢ LANGUAGE SELECTION:
There are two languages for
selection. Chinese and English.

20
4 Maintenance
4.1 Tank

Take apart the cover

Step1

Loose the knurled thumb screw

Step2
(Circle Part)
Take apart the hopper carefully
Step3

Clean the hopper with water

Step4

Dry the hopper

Step5

Step6 Assemble the tank with the

opposite steps.

21
4.2 Turntable

Step1: Take apart the hopper.

Step2: Loose the knurled thumb screws

marked as ○2 , and take apart the plate

marked as ○3 .

Step3: Loose the knurled thumb screws

marked as ○1 .

22
Step4: Take apart the track model carefully

avoid breaking acrylic shield marked as 7○6.

Step5: Loose the block marked as D.

Step6: Take apart the glass.

Step7: Clean the glass with water or alcohol.

Step8: Dry the glass and re-assemble the

counter by reverse step.

*Caution! There is a pin which is easy

to lost.

Caution:

1. While re-assemble the glass

fastener, if it is locked to tight, the

glass is hard to spin.

2. When clean the glass, please

23
圖一 caution there are two things easy to

get lost in pic 2(red mark).

3. After cleaning, please lubricate as

the blue mark indicates.

圖二

24
4.3 Sensor

Step1. Please clean product sensor marked as ○1 with pneumatic gun and clean

window with alochol every day.

Step2. Please keep flapping shaft marked as ○2 clean every day.

Step3. Please clean the flapping unit internal marked as ○3 with pneumatic gun and

clean with alochol every day.

25
5 Trouble Shooting
5.1 Capsule/Capsule Overloads
A. Press emergency stop button, and turn the glass turntable clockwisely.，

B. Check if put too much capsules, please reduce some of the capsules.

5.2 No Power
A. Check if the power cable connects or damages.

B. Check if power switch is “ON”.

C. Check if the Emergency stop button is loose.

D. Check if the fuse is blown or not.

The fuse is right behind the

machine as the red mark indicates.

Pull out the fuse as the red mark

indicates.

26
There is a spare fuse as the red
mark indicates.

27
 5.3 No Vibration
Turn to Test page, and test vibration.

Yes
Working? It’s normal

No 1. Loose Socket set screw

completely
Yes 2. Take apart the knob
Check that Knob socket set screw
3. Rotate the adjusting shaft
is loosen or not.
counterclockwise.
4. Put the knob up ,turn knob
No
to Zero.
5. Insert the socket set screw
Yes
Check that internal is breaking or 6.
1. Please contact our company
not.
No

1. Check that Vibrating device

Yes connector is lost or not.
Check that power distribution is
2. Check that wire is lost or not.
correct or not.
3. Connect all the lost wire.
4.
No

Yes
The circuit board is breaking Please contact our company

28
 5.4 NO FLAPPING
Turn to Test page, and test Flap.
切換到測試頁面，測試左右

Yes
Working? 1. Check that delay time is zero or
not
No 2. Set the delay time to zero
3.
Yes
Check that flap stuck or not. Please contact our company.

No

Dismantle the flapping unit.

1. Check that terminal block

wire lost or not.
2. Please connect all the lost
wire.

29
 5.5 Turntable Breakdown
Turn to Test page, and test rotation.

Yes
Working? Check that Turntable is stuck or not.

1. Loose Socket set screw

No completely
Yes 2. Take apart the knob
Check that Knob socket set screw 3. Rotate the adjusting shaft
is loosen or not. counterclockwise.
4. Put the knob up ,turn knob to
Zero.
No 5. Insert the socket set screw
6.

Check that wire is lost or not Yes 1. Check that motor connector is lost
or not.
2. Check that wire is lost or not.
3. Connect all the lost wire.
No
4.

Yes
Motor/Speed Adjuster is Please contact our company
breaking

30
6 Spare Parts
零件說明 廠牌 型號
Motor VGS VGS_4IK25RGN-C
Gear Box VGS VGS_4GN36KB
Vibrator 立原 TC100-F00-H17
Sensor Keyence FU-E40

Optical Amplifier Keyence FS-V31

Turntable 宏益 TC100-A00-O17
Vibration Flake 精台 TC100-F00-L20
Vibration Rubber
鈦瑞 SR30 防震座
Foot Pad
HMI 琦勝 HM-730S
PLC 永宏 FBS-10MAT
PLC Power Supply ACRO AD1048-24FS-2A
Relay OMROM OMRON 繼電器_MY2NJ-DC24V
Speed Controller 高電 Speed Controller_SS-22
Vibration PCB 堃邑 N7

Fan 辰奇 Fan_FP-108AX 220V S1SW

31