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© Siemens AG, 2000. All rights reserved Upgrade Instructions for SINUMERIK 810/840D
Page 1 of 10
08/08/2002
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2.2 Software upgrade with MMC 100.2...................................................................................................... 3
2.2.1 Requirements.................................................................................................................................... 3
2.2.2 Backup of NC data with MMC 100.2........................................................................................ 4
2.3 Software upgrade with MMC 103 / PCU 50 ......................................................................................... 4
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3.1 Upgrade from CCU1 to CCU3 .......................................................................................................... 5
3.2 Upgrade from CCU2 to CCU3 .......................................................................................................... 5
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4.1 General restrictions........................................................................................................................... 5
4.2 Software version display ................................................................................................................... 6
4.3 Frames .............................................................................................................................................. 6
4.3.1 6
4.3.2 6
4.4 Series start-up file ............................................................................................................................. 6
4.5 Series startup with MMC 103 software version < 5.3 ....................................................................... 6
4.6 Limitation of number of axes and channels ...................................................................................... 7
4.7 DMP modules ................................................................................................................................... 7
1&8
5.1 PLC 6FC5 314-6CF00-0AB0 ............................................................................................................ 7
5.2 PLC operating system version 10.60.15........................................................................................... 7
5.3 PLC toolbox....................................................................................................................................... 7
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6.1 Display of PLC memory configuration .............................................................................................. 8
6.2 Upgrading with gaps in channel axis sequence................................................................................ 8
6.3 Auxiliary functions in OB40 ............................................................................................................... 8
6.4 Synchronous spindle......................................................................................................................... 8
6.5 Coupled-axis groupings .................................................................................................................... 8
6.6 NCU link ............................................................................................................................................ 8
6.7 Extended M function output .............................................................................................................. 9
6.8 Performance 2 control module.......................................................................................................... 9
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Page 2 of 10
08/08/2002
These instructions describe how to upgrade the software on the SINUMERIK 810D, CCU3 / 840D
systems to the new product release 6.3.24.
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6FC5250-6PX10-3AH0 :NCU system software 2 axes on PC card for NCU 561.2/561.3

6FC5250-6BX10-3AH0 :NCU system software 6 axes on PC card for NCU 571.3
6FC5250-6BY30-3AH0 :NCU system software 12 axes on PC card for NCU
572.3/572.4/573.2/573.3/573.4
6FC5250-6AY30-3AH0 :NCU system software 31 axes on PC card for NCU
572.3/572.4/573.2/573.3/573.4
6FC5450-6AY03-3AH0:CCU system software on PC card for CCU3
9HUVLRQVVXEMHFWWRH[SRUWUHVWULFWLRQV
6FC5250-6BX30-3AH0 :NCU system software 12 axes on PC card for NCU 572.3/572.4/573.2/

573.3/573.4
6FC5250-6AX30-3AH0 :NCU system software 31 axes on PC card for NCU
572.3/572.4/573.2/ 573.3/573.4
6FC5450-6AX03-3AH0 :CCU system software on PC card for CCU3
7RROV
- 6FC5252-6AX21-3AG0 :Toolbox V 06.03.02 with basic PLC program 6.3.2

- PG/PC with STEP7, version 4.02 and optional online MPI connection.
- Current documentation for SW 6 with more detailed information about functions
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Before you upgrade the NCK, you must make sure that at least 50KB dynamic memory per channel is
available. You can check this in MD18050 INFO_FREE_MEM_DYNAMIC. If there is less than the
required amount of memory available, you must increase the setting in MD18210 USER_MEM_DYNAMIC
to provide more. If memory cannot be made available in this way, you must install a more powerful CPU or
free up memory space not required elsewhere. The machine data marked with D-RAM in the list would be
ideal for this purpose.
An additional 50KB of static memory must also be available. You can check this in MD18060
INFO_FREE_MEM_STATIC. You can unload NC programs to free up static memory if necessary.
Set machine data 11210 UPLOAD_MD_CHANGES_ONLY = FF, 11220 INI_FILE_MODE to "1" or "2".
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You must make the following cable connections.
RS-232-C connection between MMC and PG/PG for machine / drive and user data.
Page 3 of 10
08/08/2002
%DFNXSRI1&GDWDZLWK00&
Select start-up data in menu "Data Out" in the "Services" area. Back up NCK data in archive format via the
RS-232 interface to PG/PC (individually) separately to the PLC data.
1RWHCompensation data are not backed up with the series start-up data. You can back up
compensation data individually to an external PC by selecting "SK Data Out – SK Data" and areas
"Interpolative Compensation", "Circle Error Compensation" and "Leadscrew Error Compensation" in the
Services area.
(Once the NCU software has been upgraded, these data can be loaded back to the NCK ("Softkey Data
In" in Services area --- MD CEC_ENABLE or ENC_COMP_ENABLE of relevant axes are set to "0").
6RIWZDUHXSJUDGHZLWK00&3&8
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1&.
Before you upgrade the NCK software, you must create a data backup so that you can later restore the
current database for the machine. You can do this by creating series backup files. To create these files,
you need to set the Manufacturer password and unload any tool from the spindle or buffer location.
You can now select the archive content of the file to be created (selection: 1&ZLWK&RPSHQVDWLRQV) in
menu 6HUYLFHV6HULHV6WDUW8S&UHDWH6WDUWXS$UFKLYH.
After you have entered the archive name, start the data backup by clicking soft key Archive.
All important data (compensations, tools, definitions, loaded programs, machine data, etc.) are now saved
to the Archive path.
3/&
In addition to the NCK data backup, you must also create a PLC data backup. You must do this with the
PLC in the Stop state. Set S4 on the NCU module to position 2 to switch the PLC to the Stop state. You
create the PLC series start-up file in the same way as an NCK data backup, i.e. by selecting the data
(selection: 3/&) via the Archive soft key.
You will need STEP7 if you wish to upgrade the basic PLC program. To do this, use SETUP to install the
new toolbox. You will also need the customer project for the installation. The required blocks must be
transferred from the new Toolbox library to the customer project (or copy). In this case, OBs, FC12 and
DB 4 must not be transferred (these are the blocks for generating a new user program) because they will
have been modified by the machine manufacturer. The blocks must then be transferred to the PLC. A new
PLC series start-up file must be created.
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5HSODFHVRIWZDUH
Switch off the control and replace the PCMCIA card which then remains in the control (irrespective of the
type of SINUMERIK 810D/840D).
Set switch S3 to position 1 and S4 to position 3 and switch on. After booting, the control is in the state
" "6" is displayed on 7-segment display / PLC LED PS flashing / PF red " .
NC standard machine data have now been loaded. NC and PLC are reset.
Now start up the PLC by setting switch S4 from position 3 to position 0

=> S4 to position 3 => S4 to position 0. The PLC must now switch to Run mode.
Set S3 to position 0.
You can check the software version in menu 'LDJQRVLV6HUYLFH'LVSOD\V9HUVLRQ.
/RDGGDWDEDFNXSV
After you have set the manufacturer password, you can choose and then import the NCK data backup file
by selecting menu options 6HUYLFHV6HULHV6WDUWXS,PSRUW6WDUWXS$UFKLYH/.
When this import is completed, you can import the PLC data backup.
Page 4 of 10
08/08/2002
After you have imported the PLC backup data, you must switch the system off and on again to allow all
components to boot together.
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- Back up NC data on CCU1
The drive boot files must be backed up in ASCII format to that they can be loaded to the CCU3.
To do this, you must create an upgrade archive by setting "$MN_UPLOAD_MD_CHANGES_ONLY=FF".
- Standard start-up of CCU3

On completion of the CCU3 standard start-up process, you should note the value of MD18210
$MN_USER_MEM_DYNAMIC.
- Import upgrade archive

Drive machine data 1254 has been renamed. The following message is therefore output when the
upgrade archive is read in:
Drive x: Line x: Entry not found in ACC file: N1254 $MD_SPACE_VECTOR_FILTER_TIME
127,&( MD1254 is set to default values. You must use the data backup to check whether its value has
changed from the default setting (0.5ms).
- DRAM configuration
After the upgrade archive has been imported, MD $MN_USER_MEM_DYNAMIC must be set to the CCU3
default setting.
- Important changes to standard machine data
CCU1 CCU3
MD10072=1 MD10072=0.5
MD10134=3 MD10134=6
MD28070=30 MD28070=38
MD28520=1 MD28520=3
8SJUDGHIURP&&8WR&&8
Since the SRAM configuration cannot be defined via option data for the CCU2, memory problems may be
encountered when a CCU3 is upgraded using a CCU2 series start-up file. On the CCU3, the SRAM
deviation from the basic configuration (768KB) is defined by options. In this case, you must unload part
programs before you create series start-up files on the CCU2 so that they can be re-imported without
problems. If you cannot reload all programs, you must retrofit memory options.
1RWHCCU3esoftwareFDQbe flashedA Flash processis identified by "8" on the 7-segment

display and takes approximately 2 minutes. A "9" is displayed to indicate completion of the Flash
operation.
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Page 5 of 10
08/08/2002
- The G643 function (smoothing inside block) is approved for applications connected
with tool changes (e.g. optimization on approach to tool change position).
It is not approved for applications in the machining process.
- The Overlaid Motions with Orientation Transformations function is approved for testing.
- The Extended Interpolation of Orientations function is approved for testing.
- It is no longer possible to simultaneously activate ten channels and 31 axes on the NCU 573.3.
The number of channels has been limited to eight.
- The number of channels on the NCU 561.2 / 561.3 / 571.2 is limited to 1.
- The number of channels on the NCU 572.3, 31-axis SW, is limited to 6.
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The display of the NCK software version in the Diagnosis display (header) and machine data has been
modified in conformance with Catalog NC60.
Example:
'$SKBNP
This example shows the software for 6 axes (06A). This software is compatible with the NCU
571.3. The reference to a particular hardware must not be defined via the Diagnosis display as before, but
indirectly via the number of axes (cf. point 1).
Version displays showing the word PRELIMINARY instead of the order number (MLFB) relate to software
that has been provided for test purposes only.
)UDPHV

When $MC_MM_SYSTEM_FRAME_MASK bit 1 is set to 1, the external zero offset is suppressed
by G153. This behavior differs to other software 6 versions.

The default setting for $MC_CHSFRAME_POWERON_MASK has changed. MD24008 now has a default
setting of zero (previously "1"). The system frame for scratching thus remains valid after power ON /
Reset.
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Series start-up operations enable you to start up machines of the same type quickly and easily. These
machines must really be identical, both in terms of their electrical equipment (e.g. NCU CPU, software)
and their mechanical features. If they are not completely identical, the series start-up method might not be
an appropriate option. You should then opt for a different method for backing up data (e.g. separate data
backup with Initial.ini etc.) as it may be necessary to adapt certain machine data.
Of particular relevance are the different memory limits on the various NCUs. If the total memory capacity
is utilized, memory shortages may be encountered when the NCK software is upgraded or an NCU is
replaced.
Before you create a data backup file, you must check machine data
$MN_UPLOAD_MD_CHANGES_ONLY. It should be preset to "0" or "FFhex". Any other values, such as
"1", may cause problems when a data backup is imported after a software upgrade. The preferred setting
is FFhex.
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If you create a series start-up file using an NCK SW version higher than NCK 05.02.06, the user cycles
are integrated twice. With NCK software version 5.02.06 and later, the NC features a new directory
"CMA_DIR" (cycles for machine manufacturers). The MMC does not yet recognize this directory (only
from MMC version 5.3 and later) and therefore saves user cycles a second time. When you import the
series start-up file, the message "File exists. Overwrite Yes/No" is displayed for user cycles. Since these
have already been imported, they do not need to be overwritten.
Page 6 of 10
08/08/2002
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The limit on the number of axes or channels in the individual software variants does not influence the
display of machine data specific to axes or channels. In other words, the machine data for 31 axes are still
displayed in the 12-axis software variant. It is thus possible to assign axis numbers higher than 12 even
when the total number of axes is 12 or less. The limitation is programmed via MD
NUM_AXES_IN_SYSTEM .
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The number of axes including DMP modules is limited to 31. If, for example, one DMP module is utilized in
a 31-axis software variant, then only another 31 axes can be parameterized.
.
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A new PLC based on the IBC16 chip has been has been developed with the NCU 572.4 / 573.4.
The SINUMERIK order number for PLC 6FC5 314-6CF00-0AB0 corresponds to Simatic order number
6ES7 314-6CF00-0AB0
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- STEP7 version 5.1 service pack 2, Hotfix 3or STEP7 on HMI version 5.1 with service pack 3
- NCU software release >= 5.3.27 or 6.3.15
- PLC firmware version 10.60.15
- Toolbox 6.3.2
- Basic PLC program 5.3.5 or 6.3.2
- HMI ADV version >= 5.3.20, 6.1.15 or 6.2.12
- HMI EMB version >= 6.2.34.
If PLC projects with an S7 hardware configuration are to be installed, a new PLC hardware configuration
will need to be generated. For this purpose, PLC CPU 314C-2DP must be integrated in the hardware
configuration (from the toolbox).
&KDQJHVDVFRPSDUHGWR3/&'3
- Performance is faster by about a factor of 3

- User memory 480KB
- 32 PROFIBUS slaves
- 256 timers
- 256 counters.
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If you intend to run software version 6.3.24 with an NCU572.4 or 573.4, you must install PLC Besy version
10.60.15. Version 10.60.11 is not compatible and must be replaced by the above version as part of the
upgrade.
3/&WRROER[
+DUGZDUHFRQILJXUDWLRQ
SINUMERIK components are now stored in a special "SINUMERIK" folder. In earlier versions, they are
still stored in the "Rack 300" folder. You will need this toolbox to configure the NCU 573.4 as the hardware
catalog for the PLC of the NCU 573.4 ( S7 PLC 314-C-2DP- 6CF00 ) has been modified.
Page 7 of 10
08/08/2002
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The memory configuration display in S7 is not correct. The user is guaranteed 480KB of load memory. It is
possible to exceed this load memory limit, i.e. to use more than 480KB, but problems may then be
encountered when PLC series start-up files are imported. Alarm: Memory full.
8SJUDGLQJZLWKJDSVLQFKDQQHOD[LVVHTXHQFH
If there are gaps in the channel axis definition and you are upgrading from a SW version earlier than
05.03.13 to version 6, you will need to enter the zero offsets by hand, or import the series start-up file
again without resetting the NC.
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Auxiliary functions in the following combinations are sometimes not recognized in the PLC:
H/T function evaluation in OB40 (parameter IRAuxfuT/H =true of FB1)
In the part program:
m=qu(55)
h2=33
The H function goes missing sporadically.
Remedy: Program m55.
6\QFKURQRXVVSLQGOH
If the synchronous spindle coupling is activated while the leading spindle is
accelerating, the following spindle will accelerate faster than the value set in the
relevant MD. Alarms such as "contour monitoring" may be activated.
When the synchronous spindle coupling is activated, all spindles in the coupling
must have been enabled. If this is not the case, a positional offset between
the leading and following spindles may develop when the spindles are positioned
in synchronous spindle mode.
&RXSOHGD[LVJURXSLQJV
When coupled-axis groupings are activated via synchronized actions or on a
cross-channel basis, the user must ensure that the control parameters (e.g.
acceleration, velocity) of the following axis are not violated. These parameters
are not monitored in the NC.
1&8OLQN
If you couple NCUs using the Link function, you must always use NCUs of the
same type (MLFB – order number).
If you want to configure a link connection with different Ipo cycles, the basic
system cycles on both systems must be identical. Otherwise alarm 4013 with error
identifier SYSCLOCK_SAMPLE_TIME_RATIO will be generated.
([FHSWLRQPlease note in the case of the NCU573 that different processors with different cycles are in
circulation. If a module has to be replaced by a faster NCU as a servicing measure,
the slower NCU must act as the master. It is not essential to replace all NCUs.
Page 8 of 10
08/08/2002
NCU MLFB (component) Component item no. Processor PLC
573.2 6FC5357-0BB33-0AE1 GWE-570038.9634.36 3HQWLXP,,0+] PLC 315-DP

X200 MCE4 MOD PENTIUM II 266MHz
573.3 6FC5357-0BB33-0AE2 GWE-570038.9635.11 3HQWLXP,,,0+] PLC 315-DP

X200 MOD MIKROPR PENTIUM II 500MHz MMC-2 5V
573.4 6FC5357-0BB34-0AE0 GWE-570038.9635.20 3HQWLXP,,,0+] PLC 314C-2DP

X200 MOD MIKROPR PENTIUM II 500MHz MMC-2 5V
([WHQGHG0IXQFWLRQRXWSXW
If you program an Mxx=0, the M function will now work correctly as a "Program Stop". This behavior is not,
however, compatible with earlier software versions.
3HUIRUPDQFHFRQWUROPRGXOH
It is possible to co-operate the new measuring circuit module Performance 2 with older control modules.
However, the SinuComNc tool is required to start up a configuration of this type.
(UURUVFRUUHFWHGLQVRIWZDUHYHUVLRQDQGODWHU
BRKdb05483 BRKdb06518 BRKdb06605 BRKdb06662 BRKdb06717
BRKdb06725 CHMdc07053 CHMdc07080 CHMdc07129 ERLde31238
ERLde32387 ERLde32862 ERLde33156 ERLde36500 ERLde37706
ERLde47547 MGLdm00064 MGLdm00145 MGLdm00172 SWBds04646
SWBds04651 BRKdb05483 BRKdb06518 BRKdb06605 BRKdb06662
BRKdb06717 BRKdb06725 CHMdc07053 CHMdc07080 CHMdc07129
Page 9 of 10
08/08/2002
ERLde47442 ERLde47547 MGLdm00064 MGLdm00145 MGLdm00172
SWBds04646 SWBds04651 BRKdb06856 BRKdb06902 BRKdb06907
BRKdb06908 CHMdc07126 CHMdc07389 CHMdc07391 CHMdc07392
CHMdc07469 ERLde39043 ERLde41100 ERLde43626 ERLde44073
ERLde48527 ERLde48683 MGLdm00138 MGLdm00169 MGLdm00190
MGLdm00192 MGLdm00206 MGLdm00212 MGLdm00216 MGLdm00218
MGLdm00224 MGLdm00225 SWBds04710 ERLde49276
Page 10 of 10
08/08/2002

9dolgiru 6,180 (5,.'6RIWZDUH9HUVLRQ: Siemens Ag A&D MC E5

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9dolgiru 6,180 (5,.'6RIWZDUH9HUVLRQ: Siemens Ag A&D MC E5

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Copyright:

Available Formats

SIEMENS AG

6FC5250-6PX10-3AH0 :NCU system software 2 axes on PC card for NCU 561.2/561.3

6FC5250-6BX30-3AH0 :NCU system software 12 axes on PC card for NCU 572.3/572.4/573.2/

- 6FC5252-6AX21-3AG0 :Toolbox V 06.03.02 with basic PLC program 6.3.2

Now start up the PLC by setting switch S4 from position 3 to position 0

- Standard start-up of CCU3

- Import upgrade archive

- Important changes to standard machine data

1RWHCCU3esoftwareFDQbe flashedA Flash processis identified by "8" on the 7-segment

- Performance is faster by about a factor of 3

573.2 6FC5357-0BB33-0AE1 GWE-570038.9634.36 3HQWLXP,,0+] PLC 315-DP

573.3 6FC5357-0BB33-0AE2 GWE-570038.9635.11 3HQWLXP,,,0+] PLC 315-DP

573.4 6FC5357-0BB34-0AE0 GWE-570038.9635.20 3HQWLXP,,,0+] PLC 314C-2DP

You might also like

9dolgiru 6,180 (5,.'6RIWZDUH9HUVLRQ: Siemens Ag A&D MC E5

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

9dolgiru 6,180 (5,.'6RIWZDUH9HUVLRQ: Siemens Ag A&D MC E5

Uploaded by

Copyright:

Available Formats

SIEMENS AG

6FC5250-6PX10-3AH0 :NCU system software 2 axes on PC card for NCU 561.2/561.3

6FC5250-6BX30-3AH0 :NCU system software 12 axes on PC card for NCU 572.3/572.4/573.2/

- 6FC5252-6AX21-3AG0 :Toolbox V 06.03.02 with basic PLC program 6.3.2

Now start up the PLC by setting switch S4 from position 3 to position 0

- Standard start-up of CCU3

- Import upgrade archive

- Important changes to standard machine data

1RWHCCU3esoftwareFDQbe flashedA Flash processis identified by "8" on the 7-segment

- Performance is faster by about a factor of 3

573.2 6FC5357-0BB33-0AE1 GWE-570038.9634.36 3HQWLXP,,0+] PLC 315-DP

573.3 6FC5357-0BB33-0AE2 GWE-570038.9635.11 3HQWLXP,,,0+] PLC 315-DP

573.4 6FC5357-0BB34-0AE0 GWE-570038.9635.20 3HQWLXP,,,0+] PLC 314C-2DP

You might also like

1RWHCCU3esoftwareFDQbe flashedA Flash processis identified by "8" on the 7-segment

573.2 6FC5357-0BB33-0AE1 GWE-570038.9634.36 3HQWLXP,,0+] PLC 315-DP

573.3 6FC5357-0BB33-0AE2 GWE-570038.9635.11 3HQWLXP,,,0+] PLC 315-DP

573.4 6FC5357-0BB34-0AE0 GWE-570038.9635.20 3HQWLXP,,,0+] PLC 314C-2DP