Energizing Engineering - Empowering Engineers ISO 9001 : 2008

Institute of Piping Engineering & Building Services

P. G. DIPLOMA CERTIFICATE - ONLINE TRAINING COURSE

Process
cess Piping Design & CONSTRUCTION - ASME B 31.3
Course Co-Ordinator:

Mr. S. Tabraz
Piping Engineering Head
International Course Speaker

IPEBS
# 206, 02nd Floor, B – Block, Mayur Kushal Complex, Abids,
Beside Chermas Showroom, Hyderabad. 500001. Telangana (INDIA).
Contact: +91- 9885946711
Email: info@ipebs.in
Web: www.ipebs.in
ABOUT IPEBS
IPEBS was established with a vision to offer
proactive training & consulting services for design,
construction, Inspection, Operation & Maintenance of
Process Plants & Building Services including
a) Process Plant Engineering: Plant 3d-
Modelling, Process Equipment, Piping
Engineering, Pipeline Engineering, Valves,
Rotating Equipments, Piping QA/QC &
Inspection.
b) Electro-Mechanical Building Services (MEP 3d
Modeling, HVAC, Plumbing, Fire Protection &
Electrical Systems)
IPEBS - CONSULTING
IPEBS team comprises of engineers and designers
having extensive real time experience in the design,
construction, inspection, Operation & Maintenance of
Process Plant Engineering and Building Services.
IPEBS - TRAINING
Thousands of Engineers, Designers, Draftsman and
Technicians have attended IPEBS training programs.
On a national basis, IPEBS is now unquestionably
the number one professional Plant Engineering,
Piping Engineering & MEP course provider.
ABOUT TRAINING PROGRAM
This is a comprehensive program designed to
present all major topics relative to the Piping
Fundamentals, Piping Drawings, Layout Engineering
Pressure Design, Piping Construction & Supports.
The specialist faculty for the contact classroom
training program for Process Piping Design &
Construction – ASME B 31.3 has been conducting the
course at IPEBS for last 12 years with successful
completion of over 100 batches and over 5000
trained professionals from across the globe, who are
today working at major oil & gas owners, EPC
companies & Consultants.
The Online Training Course is developed by the
faculty of IPEBS, who are International Course
Speakers and have more than 20 years work &
training experience individually.
PROGRAM FEATURES

In-depth course content for easy understanding.

Blended Learning: Online contact with faculty.

Accessibility to Course Faculty & Counseling
Services.

Job oriented training program.

Student will be job ready, after the course.

Student will acquire skills and knowledge similar
to working professional.
WHO SHOULD ATTEND
• Graduating College Students in the
following disciplines

Mechanical Engineers

Chemical Engineers

Petroleum Engineers

Production / Industrial Engineers

Diploma / ITI
• Working Professionals

Piping Design / Layout Engineers

Piping 3D Cad Engineers

Pipeline Engineers

Offshore Platform Engineers

Piping Draftsman

Piping Construction Engineers

Piping Fabrication Engineers

Piping Supervisors

Piping Stress Engineers

Piping QA / QC Engineers
• Corporate / Organizations

EPC Companies

Piping Equipment Manufacturing Companies

Piping Consultants

Piping Contractors

Thermal Power Plants Industry

Ship Building / Marine Industry
COURSE MODULES:

Piping Fundamentals

ASME Codes & Standards

Pipe Fittings

Flanges & Gaskets

Valves

Piping Special Elements

Piping Materials

Mechanical Equipments

Process Flow Diagrams

Instrumentation & Controls

Plot Plan & Equipment Layout

Piping Material Specifications

Piping Study & Piping Layout

Piping Isometrics

Piping Spools

Pipe Supports & Pipe Rack

Piping Insulation

Pressure Design of Piping Components

Piping Fabrication & Construction

Fabrication & Installation Requirement
of ASME B 31.3

Inspection & Testing of Piping Systems

Inspection, Examination & Testing
Requirements of ASME B 31.3
Course Content:
Piping Fundamentals
• Introduction to Process Plants
• Difference between Code and Standards
• Scope of Piping in Projects.
• Plant Piping Systems and Transportation Pipelines.
• Definition & Application of Pipe
• Difference between pipes and tubes,
• Pipe Designators – NPS , IPS , NB, Pipe Wall
Thickness & Schedule, Pipe Weights, Lengths,
Grades, Ends, Joining Methods, Methods of
Manufacture, Pipe Ratings, Pipe Symbols.
• ASTM Specifications of pipes.
ASME Codes & Standards
• Introduction to ASME Pressure Piping Design
Codes.
• ASME Standards for Common Piping Elements.
• API Codes.
• Other Codes & Standards.
Pipe Fittings
• Types of Fittings – Butt Weld, Screwed & Socket
Weld.
• Elbow – 90 degree (LR & SR), 45 degree, Reducing
Ell, Elbow Representations on drawings, different
views, drawing call outs .
• Pipe Bends – Miter Bends, Miter types, Miter angle
determination, Miter stress requirements, 180
degree Return, Representations on drawings.
• Branch Connections – Weld Straight & Reducing
Tee, Cross & Lateral. Representations on drawings,
drawing call outs.
• Reducers – Concentric & Eccentric, Reducer Offsets
Representations on drawings, Drawing call outs.
• Eccentric reducer applications, offset calculation.
• Stub Ends, Stub end types: Long, Short, Class A,
Class B Representations on drawings, Application of
Stub Ends.
• Fabricated Branch Connections – Stub in & Stub
On, Representations on drawings, Welding
Minimums for Stub In.
• Branch Reinforcements – Reinforcing Pad, Welding
Saddle, Representations on drawings, Drawing call
outs.
• O let Fittings – Weldolets, Sockolets, Threadolets,
Latrolets, Elbolets & Sweepolets, Nipolet, Flangolet
Representations on drawings.
• Types of Couplings: Full coupling, Reducing
coupling, Half coupling, Representations on
drawings, Drawing call outs.
• Weld Cap, Plug, Representations on drawings,
Drawing call outs.
• Fitting Makeup – Dimensioning, Placement of
Dimensions.
• Minimum Pipe length requirements.
• Screwed & Socket Weld Fittings – Union, Plug,
Coupling, Types of couplings, coupling applications.
Types of Swages, Swage end configurations. Swage
applications.
• Classes of Screwed & Socket Weld Fittings
• Dimensioning Exercises
Flanges & Gaskets Piping Special Elements

• Definition of Flange. • Strainers

• Types of Flanges and Application, P-T. Ratings. – • Bellows/Expansion Joints.
Forged Steel and Cast Iron Flanges. • Rupture Disc.
• Flange Facings – Flat Face, Raised Face, RTJ, & • Spectacle Blind.
Male - Female, Tongue & Groove. Flange Face • Blanks.
Finish types, application. • Spacers.
• Weld Neck, Slip On, Threaded, Socket Weld, Lap- • Steam Traps.
Joint, Reducing, Blind & Orifice Flanges. • Flame Arrestor.
• Flange considerations by a Piping Engineer and by • Vortex Breaker.
Code. Bolt hole requirements. Bolts & Nuts types.
• Gaskets – Types, Thickness, selection requirements Piping Material Specification (PMS)
• Flange selection exercise.
• Dimensioning Exercises. • PMS and its requirements,
• Piping Specifications / Material Selection / P-T
Valves ratings / Valve Data / Branch table / Abbreviation
details.
• Definition. • PMS Application/Use by various departments
• Valve Functions, P-T Ratings, Difference in Valve
and flange Ratings, Valve Tag numbers, Locations Mechanical Equipments
& End Connections.
• Valve Types – Gate, Globe, Ball, Check, Butterfly, • Static – Horizontal Vessels, Distillation columns,
Angle, PRV/PSV, Plug, Control Valve, Diaphragm, Storage Tanks, Heat Exchanger & Re boiler, Fired
Needle, Piston, Flush bottom, 3-Way, 4-Way etc. Heaters, Reactors, Cooling Towers
• Control Valve Manifold: Types, Function, Layout • Rotary – Pumps, Compressor, Fans
types, Representation & Requirements on Flow • Vessel trim
Diagrams and Layouts.
• Valve Operators. Process Flow Diagrams
• Valve Data Sheet preparation and understanding.
• Valve Trim. • Block flow Diagrams-BFD
• Valve Selection. • Process Flow Diagram – PFD
• Valve Layout Considerations. • Utility Flow Diagram- UFD
• Dimensioning Exercises. • Piping & Instrumentation Diagram – P & ID
• Line Numbering
• Line Number requirements Piping Study & Piping Layout
• Piping Tracing (Jacket Piping, Steam/Electric
tracing) Piping Isometrics
• P& ID Requirements,
• Isometric requirements
• Line Designation table/ Line list creation from P &
• Drawing Piping Isometrics
ID
• Isometric Dimensions, Notes & Callouts
• Print Reading Exercise
• Isometric Offsets
• Flow Diagram Exercises
• Print Reading Exercises
• Symbols & Abbreviations
• Exercises on Creation of Isometrics form Piping
• Equipment vendor data/PDS
Plans and Sections
• Instrument Types & Symbols – Flow, Temp,
• Inputs (Drawings/Documents) for piping Isometric
Pressure & Level
drawings
• Instrument Hook-up Drawing
Piping Spools
Instrumentation & Controls
• Definition
Plot Plan & Equipment Layout
• Types of Spool Drawings.
• Guidelines to Prepare Spool Drawings.
• Plot Plan Development & Requirements
• Print Reading Exercises.
• Layout Terminology & call outs
• Exercises on Creation of Piping Spool from Piping
• Control Point & Plant north, Battery Limits
Isometrics.
• Equipment Layout: Types, Guidelines for
• MTO (Material Take Off): Types, and applications.
preparation based on type
• Guidelines for Building layout types
Pipe Supports & Pipe Rack
• Piping GA Drawing Requirements and Layout
Procedure
• Classification of Supports.
• Piping Study Drawings
• Primary supports
• Pipe routing requirements
• Secondary supports
• Pump GA Drawing and Layout Consideration
• Rest supports
• Tank & Vessel Layout Consideration
• Anchor supports
• GA - Print Reading Exercise
• Standard supports
• Inputs (Drawings/Documents) for piping G A
• Standard support details required
drawings
• Non Standard supports/Special pipe supports(SPS)
• SPS requirements.
• Anchors. • Pipeline Wall thickness Calculations – B 31.4 / B
• Pipe Guides. 31.8.
• Limit Stops. • MAOP – Maximum Allowable Operating Pressure for
• Pipe Shoe. Pipelines.
• Shoe Guides / Hold down guides, • Piping Material Selection per ASME Code.
• Dummy Leg / Trunion.
• Field Support / Base Support. Piping Fabrication & Construction
• Rigid Hangers – Rod & Clevis, Trapeze.
• Pick up supports, • Fabrication Requirements
• Flexible/Spring supports – Variable & Constant. - Material Limitations (Pipe, Nipples, Flanges ,
• Control valve manifold supports. Fittings)
• Piping support Engineer work procedure. - Drawings
• Pipe Rack Design – Types, Height & Width
- Fit- Up Tolerances (Mitered Joints, Ends for
Calculations, Pipe Arrangements.
• Control Station & Utility Station on Pipe Racks. Field Welding)
- Pipe Bending (Hot & Cold)
Piping Insulation • Welding & Heat Treatment
- Butt Welds
Pressure Design of Piping Components - Fillet Welds
- Welding Steps
• Scope of ASME B 31.3, B31.4 & B 31.8 • Inspection & Testing Of Pipe Spools
• ASME B 31.3 Fluid Service Categories. • Product Marking
• Design Pressure & Design Temperature for Piping - Identification
Systems.
- Cleaning
• P-T Rating Determination of Flanges, Threaded &
Socket Weld Fittings. - Painting
• Pressure Design of Straight Pipe under Internal - Protection
Pressure. – Wall thickness Calculations. • Metallic Plant Piping Installation Requirements
• MDP – Maximum Design Pressure for Piping - Pipe Fitup & Tolerances
Systems - Pipe Alignment to Load Sensitive Equipment
• Branch Reinforcements – Reinforcement Pad - Flange Joint Assembly
Calculations. • Buried Installation
• Pressure Design of Miter Bends – Single & Multiple
Miters.
• Pressure Design of Blanks.
Fabrication & Installation Requirement of ASME
B 31.3

• Welder/Brazer Qualification
• Welding Processes (SMAW, GMAW, FCAW, GTAW)
• Weld Preparation
• Typical Welds
• Preheating and Heat Treatment
• Bending and Forming
• Typical Owner Added Requirements
• Installation

Inspection & Testing of Piping Systems

• Typical Weld Imperfections

• Types of Weld Inspection ( Visual, Radiography,
Magnetic Particle, Liquid Penetrant, Ultrasonic )
• Examination Requirements
• Types of Pressure tests ( Strength, Tightness,
Leak, System, Service)
• Plant Piping – Hydrostatic Leak Test
• Pneumatic Test – Plant Piping
• Cross Country Pipeline – Hydrostatic Test

Inspection, Examination & Testing Requirements

of ASME B 31.3

• Inspection
• Examination (Methods, Requirements & Acceptance
Criteria)
• Leak Testing (Methods & Requirements)
IPEBS Corporate Training Clients:

Company Name Location Company Name Location

Intergraph Consultants India SPPC Sudan

Port of Sohar Oman CFPE Technology Solutions Malaysia

Uhambiso Consultant South Africa Qatar Petroleum Technical Center Qatar

Newtech Consulting Group Sudan Petro Vietnam Marine Shipyard Vietnam

Yashada Consultant India Locus Technologies India

Telstar Life Science Pvt Ltd India RasGas Qatar

BHEL India ICB Technimont India & Italy

IDC Training House SDN BHD Malaysia LG-Digitech Sudan

Sakhlain Energy Russia Infotech Enterprises India

Aveon Offshore Nigeria Petroleum Operating Company Sudan

BPCL Bhutan Dr. Reddy’s Labs India

Saitech Engineers India Vasavi Power Services India

Riyan Architects Maldives Siddhi Consulting India

Oryx GTL Qatar Qatar Petroleum Qatar

WNPOC Sudan Centroid Technical Services Sudan

GNPOC Sudan MG – Vowgas Group Nigeria

Fleming gulf UAE DAL Group Sudan

Course Fee Details:

Fee for Indian Fee for

Course Title Participants International
Participants

Process Piping Design INR 30,000/- USD 800/-

& Construction -
ASME B 31.3 – Online (Spl Offer: (Spl Offer:
Training Course INR 26000/-) USD 600/-)

For making e – payment for the course fee please find

IPEBS Bank account details below.

Account Name IPEBS

Account Number 03182020005287
Bank Name HDFC
Branch ABIDS
RTGS / NEFT / IFSC Code HDFC0004125
SWIFT Code HDFCINBB
Terms & conditions:
CANCELLATIONS: IPEBS does not provide refunds
for Cancellations done after registration & fee
payment. However, credit maybe granted to a later
program. This credit will be available for up to one
year from the date of issuance.
COURSE MATERIAL AGREEMENT: It is the intention
of IPEBS that the course text and materials supplied
to participants at IPEBS courses are prepared and
issued for the participants’ sole use. Codes and
standards constantly change and interpretations are
issued by the publishing societies. Information
contained in IPEBS course materials is based on the
best available data obtained by IPEBS at the time of
publication. IPEBS is in no way responsible for
subsequent use regardless of intention.
PROGRAM CHANGE POLICY: Please note
instructors and topics were confirmed at the time of
publishing this document; however, circumstances
beyond the control of the training organizers may
necessitate substitutions, alterations or cancellations
of the instructors and/or topics. As such, IPEBS
reserves the right to alter or modify the instructors
and/or topics if necessary. Any substitutions or
alterations will be updated on our web site.
COURSE CANCELLATION BY IPEBS: IPEBS
reserves the right to cancel any course due to
circumstances beyond our control. All tuition fees will
be refunded in the event of cancellation. IPEBS
liability is limited to only those tuition fees paid in
advance.
FORCE MAJEURE: Except for the obligations to make
money payments as outlined hereunder, neither party
shall be responsible to the other for delay or failure to
perform any of the terms and conditions, or other
activities, of this agreement if such delay or failure is
caused by strike, war, act of God, or force majeure.
that
Frequently Asked Questions – FAQ’s Training Methodology?

Duration of the course? Ans: Online streaming of lectures, contact with faculty
by email or chat groups.
Ans: Course Duration is 01 month.
Training Material?
Daily Class Duration?
Ans: Printed Material – Course / Class handouts will
Ans: Daily class will be for 02 to 03 Hours. be provided in printed format and shipped (within
Requirement for the course? India) to the participants.

Ans: Computer / Laptop with good internet Soft Copy Material - Data tables, charts, nomographs,
connection, Camera and Mic. drawings, concept theory, design calculations and
practice exercise’s will be provided in soft copy.
Support from IPEBS?
Demonstration software’s and excel spread sheets will
Ans: Faculty assigned to all registered participant of be provided.
the course. Faculty not only helps to clear the
participant’s queries while doing the course but also ** International Shipping charges of printed material -
monitors the progress of the participant to help in course / class handouts to be borne by participants.
successful completion of the course.

Mode of Payment?

Ans: You can make the payment through electronic

transfer or at IPEBS office.

Issue of Certificate?

E - Certificate would be issued by IPEBS only on

successful completion of the course & will be sent via
email to the participant.