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with capabilities exceeding those available from water based nuids (WBFs). As a
result, non-aqueous drilling nuids (NADFs), for which the continuous phase is primarily a
non-water soluble base nuid ie non-aqueous base nuid (NABF), have also been used exten-
sively by the petroleum industry.
Te drilling process generates waste nuids and drill cuttings. Typical waste management
options include reuse, onshore discharge, re-injection and onshore treatment and/or dis-
posal. Choice of waste management options typically considers local regulations, environ-
mental assessment and cost/benent analysis.
Early applications of NADFs used diesel or crude oil as the base nuid. Later, to lessen envi-
ronmental impacts when cuttings were discharged, mineral oils replaced diesel and crude.
More recently, low toxicity mineral oil based nuids, highly renned mineral oils and synthetic
nuids (esters, paramns and olenns) have been used as base nuids. Tese nuids are generally
less toxic due, in part, to reduced concentrations of aromatic compounds, and are less persist-
ent in the environment.
In many jurisdictions, regulations to deal with the full range of NADF technology have
not yet been developed. However, this is expected to change in the future since a number of
countries have either drafted or are actively working on new regulations. Worldwide regula-
tions on drilling discharges are summarised in Appendix C.
Tis document provides information useful for the development of technically based waste
management practices that consider both environmental risks and the balance of cost and
benent associated with drilling discharges. Access to a full range of drilling nuid technology
is necessary to achieve drilling performance objectives and providing cost-enective develop-
ment, especially in deep water or where horizontal or extended reach drilling is employed.
Consequently, it is essential to understand the potential environmental issues and enects
associated with marine discharge of drilling wastes and the full life cycle analysis of imple-
menting alternative options.
To this end, this document discusses what is known about the fate and enects of drilling
discharges associated with the use of NADFs. In the following text, the process of oil and gas
drilling is described along with the technical advantages and disadvantages of NADFs. Tis
is followed by discussion of drill cuttings processing and waste disposal options, along with
guidelines for conducting cost analyses of options. Te fate and enects of drilling nuids on
discharged cuttings are discussed next. Finally, the tools available to evaluate the environ-
mental performance of NADFs, including laboratory testing, computer modelling and neld
studies are described along with the results of such studies.
rilling fuids are often referred to as muds or drilling muds
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1.1. Processes of offshore oil & gas exploration and development drilling
1.1.1 Exploratory, developmental and other drilling
Te two primary phases of drilling operations conducted as part of the oil and gas extrac-
tion process are exploration and development. Exploratory drilling involves drilling wells
to determine whether hydrocarbons are present. Once hydrocarbons have been discovered,
additional appraisal or delineation wells may be drilled to determine the size of the hydro-
carbon accumulation. When the size of a hydrocarbon accumulation is denned sumciently
for commercial development, neld development is started. Development wells are drilled for
later production during this phase. Although the facilities used for each type of drilling may
diner, the drilling process for each well is generally similar.
Exploration activities are usually of short duration, involve a relatively small number of
wells, and are conducted from mobile drilling rigs. Development drilling usually occurs
over a longer interval of time and involves multiple wells to dinerent parts of the reservoir.
Development wells are drilled to produce the hydrocarbon contained in the reservoir em-
ciently. Tey are drilled both as the initial means of producing the neld and over the nelds
life, to manage withdrawal of reserves properly and replace wells that have experienced
mechanical problems.
1.1.2 Drilling rigs
Dinerent types of facilities are commonly used for dinerent drilling scenarios. Onshore,
drilling operations are performed either from mobile onshore drilling units (MODUs) or
permanent production platforms. MODUs facilitate moving drilling equipment from one
drilling site to another. Te two basic types of MODUs are bottom-supported units and
noating units. Bottom-supported units include submersibles and jack-ups and are typically
used for drilling in waters up to around I50 metres. Floating units include semi-submersibles,
either anchored or dynamically positioned (Figure I.I) and ship-shaped vessels. Floating units
are typically used when drilling in deeper waters and at locations far from shore.
Permanent production platforms include nxed platforms or compliant towers (CT) or noat-
ing facilities such as tension leg platforms (TLP), or spar platforms (Figure I.I) and FPSOs.
In addition to providing a platform for drilling wells, the nxed or noating platform provides
space for production facilities and living quarters.
Exploratory drilling is usually accomplished using a MODU. For development, nxed plat-
forms represent the minimum cost solution for drilling in shallow water. When the water
depth exceeds about 400 metres, development drilling is usually conducted from noating
drilling units or noating production facilities.
Te type of facility used for drilling will have some innuence on waste management options.
For example, the location of the wellhead can anect the ability to apply certain drilling
waste disposal options, particularly cuttings re-injection. When drilling is being conducted
from a nxed or noating platform or jack-up rig, the wellhead is located on the surface, above
the water level. When drilling is being conducted from a semi-submersible, the wellhead
is located on the seanoor. Technologies for injection into sub-sea wellheads are not mature
and are discussed in more detail in Chapter 2. In addition, space and weight limitations of
MODUs may limit the capability to store drilling wastes or to incorporate cuttings process-
ing or handling equipment more so than would be the case for nxed or noating platforms.
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Figure 1.1 Facilities from which drilling can be conducted as a function of water depth
As water depth increases beyond 400 metres, drilling will generally be conducted from floating drilling units or
floating production facilities
1.1.3 Description of drilling operations
Te drilling process uses a rotating drill bit attached to the end of a drill pipe, referred to as
the drill string. Drilling nuids are pumped down the drill string, through the drill bit and up
the annular space between the drill string and the hole. As the bit turns, it breaks on small
pieces of rock (or drill cuttings (Figure I.2)), thus deepening the hole. Te drilling nuid
removes the cuttings from the hole, cools the drill bit, and maintains pressure control of the
well as it is being drilled. As the hole becomes deeper, additional lengths of pipe are added to
the drill string as necessary. Periodically, the drill string is removed and the unprotected sec-
tion of the borehole is permanently stabilised by installing another type of pipe, called casing.
Cement is then is pumped into the annular space between the casing and the borehole wall to
secure the casing and seal on the upper part of the borehole. Te casing maintains well-bore
stability and pressure integrity. Each new portion of casing is smaller in diameter than the
previous portion through which it is installed. Te process of drilling and adding sections
of casing continues until nnal well depth is reached. For further information on the drilling
process see the following web site: www.howstunworks.com/oil-drilling.htm.
As shown in Figure I.3, drilling nuid is pumped
downhole through the drill string and ejected
through the nozzles in the drill bit at high
speeds and at high pressure. As discussed in
Section I.2, this nuid is frequently a mixture of
water and/or various types of non-aqueous base
nuids, special clays, and certain minerals and
chemicals.
Figure 1.2: Typical drill cuttings from a shale shaker
This sample has 11.8% synthetic fluid (SOC) on cuttings.
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Te drilling nuid serves several purposes:
Maintaining pressure: Te column of drilling nuid in the borehole provides a hydrostatic head
that counteracts the natural pressure of nuids in the formations being drilled. Tis prevents
the potentially dangerous, uncontrolled now of nuids into the well and is vital for safe drill-
ing operations.
Removing cuttings from the borehole: Drilling nuid moves the drill cuttings away from the bit
and out of the borehole. Te jets of drilling nuid lift the cuttings from the bottom of
the hole and away from the bit so the cuttings do not interfere with the enectiveness of
the drill bit. Te drilling nuid circulates and rises to the surface through the annulus
between the drill string and the casing.
Cooling and lubricating: Drilling nuid cools and lubricates the drill bit and drill string.
Lubrication is especially important when drilling extended reach or horizontal wells.
Protecting, supporting and stabilizing the borehole wall: Drilling nuids can contain additives to
reduce shale swelling and minimise sloughing of the side wall into the well.
Protecting permeable zones from damage: Mud additives can build a nlter cake on the wall of the
well, preventing deep penetration of the nuid into the formation causing damage to near
well bore permeability.
Ultimately, drilling nuids and drill cuttings become wastes at dinerent stages of the drilling
process. Drill cuttings are generated throughout the drilling process as formation is cut and
removed, although higher quantities of cuttings are generated when drilling the nrst few
hundred metres of the well because the borehole diameter is the largest during this stage.
Substantial waste nuid must be handled at completion of drilling because essentially the
entire drilling nuid system must be removed from the hole as it is either replaced by comple-
tion equipment and nuids or by plugging operations to abandon an unsuccessful well. After
completion of drilling, nuid components can be recovered by treatment at the rig or by
returning the entire nuid to the supplier.
In many areas, regulatory standards do not allow discharge of whole non-aqueous nuid into
the environment. Te high cost of non-aqueous drilling nuids provides a strong incentive to
recover and reuse the nuid. When onshore infrastructure is available or additional wells are
being drilled in the area, waste NADFs are recovered and recycled. Otherwise they must be
disposed of onshore in an acceptable manner.
Processing of drill cuttings and waste disposal options are discussed in greater detail in
Chapter 2.
Figure 1.3: Circulation of drilling fluid during drilling
Note the suspension and removal of drill cuttings from the
borehole by the drilling fluid
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1.2. Types of drilling fuids
1.2.1 Drilling fuid composition
Drilling nuids consist of a continuous liquid phase, to which various chemicals and solids
have been added to modify the operational properties of the resulting mix. Key operational
properties include density, viscosity, nuid loss, ion-exchange parameters, reactivity and salin-
ity.
Tere are two primary types of drilling nuids: water based nuids (WBFs) and non-aque-
ous drilling nuids (NADFs). WBFs consist of water mixed with bentonite clay and barium
sulphate (barite) to control mud density and thus, hydrostatic head. Others substances are
added to gain the desired drilling properties. Tese additives include thinners (eg lignosul-
phonate, or anionic polymers), nltration control agents (polymers such as carboxymethyl
cellulose or starch) and lubrication agents (eg polyglycols) and numerous other compounds
for specinc functions. WBF composition depends on the density of the nuid. An example,
WBF composition (in wt%) for a I,I90 kg/m
3
(9.93 lb/gal) nuid is: 76 wt% water, I5% barite,
7% bentonite and 2% salts and other additives (Figure I.4; National Research Council (US),
I983).
NADFs are emulsions where the continuous phase is the NABF with water and chemicals as
the internal phase. Te NADFs comprise all non-water and non-water dispersable base nuids.
Similar to WBFs, additives are used to control the properties of NADFs. A typical NADF
composition is shown in Figure I.5. Emulsiners are used in NADFs to stabilise the water-in-
oil emulsions. As with WBFs, barite is used to provide sumcient density. Viscosity is control-
led by adjusting the ratio of base nuid to water and by the use of clay materials. Te base nuid
provides sumcient lubricity to the nuid, eliminating the need for lubricating agents. NADF
composition depends on nuid density. Te United States Environmental Protection Agency
(USEPA) (I999a) presented an example NADF composition of (in wt%) 47% base nuid,
33% barite and 20% water. Tis example does not renect a 2-5% content of additives such as
nuid loss agents and emulsiners that would be used in a NADF.
For the purposes of this report, NABFs are grouped according to aromatic hydrocarbon
concentrations (which contribute to nuid toxicity) as follows:
Figure 1.4: WBF drilling fluid composition
Figure 1.5: NADF drilling fluid composition
(after Melton et al, 2000)
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Group I non-aqueous fuids (high aromatic content)
Tese were the nrst NABFs used and include diesel and conventional mineral oil based nuids.
Tey are renned from crude oil and are a non-specinc collection of hydrocarbon compounds
including paramns, olenns and aromatics, and polycyclic aromatic hydrocarbons (PAHs).
Group I NABFs are denned by having PAH levels greater than 0.35%
Diesel oil based fuids: Te PAH content of diesel-oil nuids is typically in the range of 2-4% and
the aromatic content is up to 25%.
Conventional mineral oil (CMO) based fuids: Tese were developed as a nrst step in addressing the
concerns over the potential toxicity of diesel oil-based nuids and to minimise nre and safety
issues. CMOs are manufactured by renning crude oil, with the distillation process control-
led to the extent that total aromatic hydrocarbons are about half that of diesel. Te PAH
contents are I-2 %.
Because of concerns about toxicity, diesel-oil cuttings are not discharged. However, in situa-
tions where transportation of cuttings to shore or injection of cuttings is possible, such nuids
may still be in use.
Group II non-aqueous fuids (medium aromatic content)
Tese nuids, usually referred to as Low Toxicity Mineral Oil Based Fluids (LTMBF) were
developed as a second step in addressing the concerns over the potential toxicity of diesel-
based nuids. Group II NABFs are also developed from renning crude oil, but the distillation
process is controlled to the extent that total aromatic hydrocarbon concentrations (between
0.5 and 5%) are less than those of Group I NABFs and PAH content is less than 0.35% but
greater than 0.00I%.
Group III non-aqueous fuids (low to negligible aromatic content)
Tese nuids are characterised by PAH contents less than 0.00I% and total aromatic contents
less than 0.5%. Group III includes synthetic based nuids which are produced by chemical
reactions of relatively pure compounds and can include synthetic hydrocarbons (olenns,
paramns, and esters). Base nuids derived from highly processed mineral oils using special
renning and/or separation processes (paramns, enhanced mineral oil based nuid (EMBF),
etc) are also included. In some cases, nuids are blended to attain particular drilling perform-
ance conditions.
Synthetic hydrocarbons: Synthetic hydrocarbons are produced solely from the reaction of specinc,
purined chemical feedstock as opposed to being distilled or renned from petroleum. Tey
are generally more stable in troublesome high temperature downhole conditions than the
esters, ethers and acetals, and their rheological properties are more adaptable to deep water
drilling environments. By virtue of the source materials and the manufacturing process, they
have very low total aromatic hydrocarbon and PAH content (<0.00I%). Te most common
synthetic hydrocarbons are esters, polymerised olenns (linear alpha olenn (LAO), internal
olenn (IO)) and synthetic paramns.
Highly processed mineral oils: Tese nuids are produced by renning and/or separation processes and
can have composition and properties similar to those of synthesised paramns. Te composi-
tion of these nuids depends on the feedstock and the renning or separation processes used.
Some of the commonly used commercial NABFs are listed in Appendix D.
Historically, diesel and mineral oils were the base nuids (together referred to as Group I
NABFs) used in NADFs. Te drilling advantages of Group I NABFs can be obtained with
the use of the Group II and Group III NABFs that have technical performance properties
and uses similar to Group I nuids. Group II and III NABFs have lower aromatic content
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and PAH than diesel oil or mineral oil and have lower acute toxicity. Depending on local
regulatory requirements, cuttings from wells drilled with the NADFs are currently being
discharged in many onshore areas such as the Gulf of Mexico, Azerbaijan, Angola, Nigeria,
Equatorial Guinea, Congo, Tailand, Malaysia, Newfoundland, Australia and Indonesia
instead of being barged to shore for disposal or injected onshore.
1.2.2 Advantages and disadvantages of NADFs
In most cases, WBFs are less expensive than NADFs and are used where practicable. WBFs
are not well suited for certain drilling applications. For example, WBFs are not suited for use
in some demanding drilling operations, including the drilling of highly deviated and hori-
zontal wells often associated with onshore developments. WBFs can be problematic where
water sensitive clays/shales are present, because interactions of the formation with water will
cause the drill pipe to stick or the walls of the hole to slough in.
In these situations, NADFs are used in place of WBFs. Often, both WBFs and NADFs are
used in drilling the same well. WBFs may be used to drill some portions (particularly the
shallow portion) of the well, and then NADFs will be substituted for the deeper portions
Although NADFs are generally more expensive on a per barrel basis than WBFs, the
increased expense is usually onset by improved drilling performance. NADFs oner the fol-
lowing signincant advantages:
Well-bore stability: Because NADFs do not contain water as a free phase, they typically
exhibit low reactivity with water-sensitive formations (primarily shales) encountered and
consequently avoid damage to the formation. Tus clay swelling and borehole stability
problems are minimised. Te resultant improved drilling emciency leads to lower opera-
tional and environmental risks.
Lubricity: Some of the additives used to formulate NADFs can considerably reduce the
friction factor (over that of WBFs) between the drill string and the sides of the borehole.
Minimising friction and the ability to transfer the weight to the bit are very important
factors in drilling highly deviated extended reach and horizontal wells. Higher lubricity
also lowers the incidence of stuck pipe, which can signincantly lower drilling emciency.
Without sumcient lubricity, deviated or horizontal wells may not be able to reach their
drilling target, leading to the need for additional platforms to develop a resource. Such
additional costs may make development of the resource non-economic, and thereby
prevent development. If the resource can be developed using additional platforms and
wells, the environmental footprint would be substantially increased. Terefore, lubricity
is critically important in modern drilling nuid systems.
High temperature stability: Whereas the properties of WBFs generally degrade at high tempera-
tures (>350F/I75C), most NADFs are more stable in high temperature applications,
such as those encountered in deeper wells.
Low mud weight: Lower mud weights can be achieved with NADFs than with WBFs due to
the lower specinc gravity of NADF base nuids. Low mud weight systems are desirable
for wells drilled in highly fractured formations with low fracture strength, wells with low
productivity, and wells with lost circulation zones.
Hydrate formation prevention: Tere is a somewhat greater risk of forming gas hydrates in WBFs
than NADFs. Gas hydrates are (relatively) stable solids that can plug lines and valves
when they form. Tey form under certain conditions of pressure and temperature in the
presence of free gas and water. Tese conditions can occur during critical well control
operations and may present a risk to operations, especially in deep water. For this reason,
chemicals (salt, methanol, and/or glycol) are often added to WBFs used for deep water
wells to prevent hydrate formation. Te water phase of a NADF does not normally con-
tribute to hydrate problems, because it is present in a relatively low concentration (20%
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or less by volume) and it generally has a high salt content (primarily for shale inhibi-
tion).
Te following benents can be derived from the above properties:
Safety: Reduction in drilling time and the need for well-bore maintenance activity reduces
the health and safety risks to personnel for each well drilled. Use of NADFs reduces drilling
time for wells drilled through sensitive shales, and horizontal, or highly deviated extended
reach wells. In addition NADF use results in fewer drilling problems and consequent reme-
dial work.
Improved rate of penetration: Drilling with NADFs can often result in more emcient drilling
(less time to drill a well) by reducing well-bore friction-resulting in better stabilisation of
the bottom hole assembly, providing improved lubricity, providing better well-bore sta-
bility resulting in less time for cleaning the hole, and by keeping the bit cutting surfaces
cleaner. For the Chirag Field in the Caspian Sea, the nrst three wells were drilled with
water-based mud with an average drilling time of 46.3 days. Subsequently three wells
were drilled at the same location with a synthetic paramn to about the same depth as the
wells drilled with WBM. Te average drilling time for the latter wells was 23.5 days. Tis
case suggests that non-aqueous drilling nuids reduce drilling nuids in half compared to
water-based drilling nuids (National Ocean Industries Association, et al 2000)
Reduced waste generation: Te volume of cuttings produced from drilling with NADFs will
be less than that generated from drilling with WBFs. Hole maintenance is better when
drilled with NADF, resulting in less sidewall wash out and a hole that is close to gauge;
ie nominal bit diameter. In addition, NADFs are more tolerant to the buildup of nne
particulate materials before the drilling properties degrade. Terefore, they can be reused
for a longer period of time than WBFs prior to their disposal.
Suspension of drilling: In locations where severe weather is an issue, drilling operations may
need to be suspended on occasions and a hole may need to be left exposed to the drilling
nuid for extended periods of time. Te well-bore stability characteristic of NADFs allows
sensitive shale formations to be left exposed during such periods without the extensive
remedial work that could be required if WBFs were used.
Te use of NADFs can also lead to some disadvantages relative to the use of WBFs. Tese
disadvantages include:
Cost: Te cost of NABFs is on the order of USD$250 to $2,500/m
3
($50 to $500/Barrel).
Te wide range of NABF costs depends on the cost of materials for the base nuid (renned
versus synthesised). Synthetic base nuids tend to be 3 to 5 times more expensive than
mineral oils. Cost can be prohibitive, particularly in situations where lost circulation of
the drilling nuid is experienced. In such circumstances, options may include using WBF
or Group I nuids with injection or onshore disposal of cuttings.
Physical properties: Tis is a particular issue for cold waters. Cold temperatures can cause the
viscosity of some base nuids, such as the conventional esters, to rise to an unacceptable
level. Terefore, it is important to choose a base nuid that has acceptable drilling proper-
ties for the drilling situation envisioned.
Reduced logging quality: Due to the insulating properties of the base nuid, use of NABFs may
not be acceptable in applications where electrical log information is critical.
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2 Drill cuttings processing and waste
disposal option
As discussed in Chapter I, as part of the drilling process, drill cuttings are brought to the
surface with drilling nuid for processing (Figure I.3). It is at this stage that drill cuttings are
removed from the nuid, become waste, and processing and disposal begins (Figure 2.I). On
the drilling rig, solids control equipment removes unwanted solids from the drilling nuid to
provide the maximum practical recovery of drilling nuid for re-use. Disposal options for the
waste solids comprise onshore discharge, onshore re-injection, and onshore disposal.
Figure 2.1: Schematic flow chart showing separation of cuttings from drilling fluids and options
for drill cuttings disposal
Tis chapter will nrst discuss solids control techniques for recovering drilling nuid and will
then discuss attributes of the disposal options. Finally, factors to be considered in cost analy-
ses of disposal options as well as example analyses for three dinerent geographic areas will
be presented.
2.1 Solids control equipment
Te solids control system sequentially applies dinerent technologies to remove formation
solids from the drilling nuid and to recover drilling nuid so that it can be reused. Te
challenge faced in processing is to remove formation solids while at the same time minimis-
ing loss of valuable components such as barite, bentonite and NABF. Ultimately, the solids
waste stream will comprise the drill cuttings (small pieces of stone, clay, shale and sand) and
solids in the drilling nuid adhering to the cuttings (barite and clays).
Some drill cuttings, particularly in WBF, disintegrate into very small particles called nnes,
which can build-up in the drilling nuid increasing the drilling nuid solids content and
degrading the now properties of the drilling nuid. If drilling nuid solids cannot be controlled
emciently, dilution with fresh drilling nuids might be necessary to maintain the performance
characteristics of the drilling nuid system. Te increase of nuid volume resulting from dilu-
tion becomes a waste. For WBF systems, when the drilling nuid in use cannot meet the criti-
cal operational properties, then that nuid may be replaced by freshly prepared drilling nuid
or a dinerent type of nuid. Used water-based nuids are typically disposed of by discharging
into the sea, in accordance with local regulations.
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Unlike WBFs, used NADFs are recycled instead of being discharged because of regulatory
requirements and the expense of the nuid.
Te components of the solids control system will depend upon the type of drilling nuid used,
the formations being drilled, the available equipment on the rig, and the specinc require-
ments of the disposal option.
Solids control may involve both primary and secondary treatment steps. Figure 2.2. illus-
trates the most advanced type of system in use by industry.
As part of primary treatment, cuttings are nrst processed through equipment designed to
remove large cuttings and then through a series of shale shakers with sequentially nner mesh
sizes, designed to remove progressively smaller drill cuttings. Shale shakers are the primary
solids control devices. Each stage of the process produces partially dried cuttings and a liquid
stream. Where no secondary treatment is employed, partially dried cuttings output will be
disposed of by the selected option.
Where secondary treatment is used, the partially dried cuttings may be further processed
using specialised equipment commonly called cuttings dryers followed by additional centrif-
ugal processing. Cuttings dryers, sometimes used to process NADF cuttings, include such
equipment as specialised shale shakers and centrifuges that apply higher centrifugal forces
than can be developed by conventional shale shakers.
Figure 2.2: Example solids control system for non-aqueous fluids including a secondary
treatment system (vertical cuttings dryer)
Centrifuges are used to remove particles that can contribute to nnes build-up. If the centri-
fuges are unable to remove the nnes adequately, waste nuid requiring disposal will be gener-
ated. Te waste streams from the cuttings dryer and decanting centrifuge are then disposed
of using the selected option.
Secondary treatment allows recovery of additional NADF for re-use, and results in a waste
stream (cuttings) with a lower percentage of the drilling nuid retained on the cuttings. Some
of the considerations when deciding whether to install secondary treatment equipment
include:
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Volumes of waste nuid requiring disposal
Operational delays due to equipment
downtime
Compatibility of cuttings size and consist-
ency with dryer design
Space limitation on drilling rigs
Regulatory limits on percentage of nuid
retained on solids for discharge.
Additional cost associated with the equip-
ment and required operators. Installation
costs for a single well may be large (eg for
a single exploration well), with little envi-
ronmental benent.
Savings from nuid recovery
Figure 2.3 shows an example of cuttings that have been processed through cuttings dryer.
2.2 Cuttings collection and handling
Once the cuttings have passed through the solids control system, the cuttings collection and
handling system takes the waste stream of cuttings with adhering drilling nuid and delivers it
to the next stage of the disposal process. If discharge is the selected disposal option, handling
requirements will be minimal and no additional storage is required.
For non-discharge options, some type of cuttings transport system (such as an auger con-
veyer, or vacuum system) will be required. Furthermore, storage (bags, cuttings boxes, tanks)
will be needed due to limitations in the rate at which cuttings can be accepted by subsequent
processing steps. Te storage capacity will need to be sumciently large to handle variations
in cuttings generation rates and any downtime associated with injection or omoading of
cuttings. If the storage capacity is exceeded, drilling operations may need to be shutdown.
Space limitations on the drilling rig may place a limit on the rate at which cuttings can be
accepted for further processing.
2.3 Cuttings disposal options
Te primary options available for disposal of NADF drilling cuttings are:
Offshore discharge: where NADF cuttings are discharged overboard from the drilling vessel
or platform after undergoing treatment by solids control equipment.
Offshore re-injection: where drill cuttings are ground to nne particle sizes and disposed of,
along with entrained NADFs, by injection into permeable subterranean formations;
Onshore disposal: where cuttings and the associated NADFs are collected and transported
for treatment (eg thermal desorption, land farming) if necessary and nnal disposal by
techniques such as land nlling, land spreading, injection, or re-use.
Within each of these options, there is a variety of alternatives. Discharge of bulk or whole
NADFs is not an acceptable environmental practice and specincally prohibited in some
juristictions. When onshore infrastructure is available, NADFs are recovered and recycled.
NADFs can be reused on other wells that are being drilled in the area. If neither option is
available, cuttings must be disposed of onshore in an acceptable manner.
Figure 2.3: Cuttings that have been
processed using a cuttings dryer
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In making decisions regarding drill cuttings disposal, one must consider not only potential
environmental impacts of an option, but also the potential impacts of alternatives. Tese
other impacts include costs, resource use, air emissions, transportation and handling risks,
occupational hazards, and chemical exposure. All of these factors are part of a comparative
framework in which the relative environmental, operational (including human health and
safety), and economic costs and benents can be evaluated.
A framework of key parameters by which all disposal technologies can be evaluated is shown
in Table 2.I.
Table 2.1: Framework of parameters for evaluating disposal options
(modified from CAPP, 2001)
Economic Operational Environmental
Immediate costs
$/m
3
for disposal
Energy cost
Maintenance cost
Labour cost
Equipment cost
Transportation costs
Disposal costs of end products
Future liabilities
Safety
Human health issues/chemical
exposure*
Processing rate
Mechanical reliability
Size and portability of unit(s)
Space availability
Energy requirements
Condition of end products
Method of disposal after
Processing
Weather conditions
Availability of appropriate
facilities/infrastructure
Air emissions from drilling and
supporting operations
Power requirements
Reduction in volume of waste
By-products of process
Compliance with regulations
Receiving physical
environment
Marine species potentially at
risk
Potential environmental
stressors
Removal of hydrocarbons from
solids and water
Removal of heavy metals from
solids and water
Environmental issues at
onshore site including
potential impact to ground
and surface water
Te following section describes for each option the techniques and equipment used, the
advantages and disadvantages from economic, operational, and environmental perspective,
and the worldwide experience with its application. Tis is followed by a more in-depth dis-
cussion of factors that must be considered for a cost analysis of disposal options as well as
examples of several country and project specinc cost analyses.
2.3.1 Offshore discharge
Te Onshore Discharge option is broadly applicable. However, its use may limit the range of
acceptable NADF base nuids. Consequently, in evaluating potential discharge one will need
to consider regulatory requirements that may innuence an operators choice of nuid or deci-
sion to employ secondary treatment equipment.
Te advantages and disadvantages of onshore discharge are summarised in Table 2.2. Te
base case here does not include secondary treatment equipment.
Technique and equipment
Te Onshore Discharge option (hereafter referred to as the Discharge option) is opera-
tionally simple and may require no additional equipment to that conventionally found on a
drilling rig. Te option involves discharging the cuttings, after treatment, to the local envi-
ronment. Specincally, once drilling nuid is removed from the cuttings by shale shakers and
perhaps other secondary control equipment, the cuttings containing residual nuid are mixed
with sea water and discharged to the sea through a pipe known as a downcomer. Te end
of the downcomer is typically located a few metres below the water surface. Unlike the other
disposal options, no temporary storage for cuttings is required.
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Environmental Life Cycle and Implications
Te discharged cuttings and adsorbed nuids will fall to the seanoor and accumulate to dif-
ferent degrees. Accumulation will depend on the volume and characteristics of the nuid
discharged and the characteristics of the local receiving environment. As a consequence,
immediately following drilling discharges, NABF concentration in the sediments will typi-
cally be elevated and benthic biota may be anected. Typically, NABF concentrations will
decrease with time and biota will recover, but the time scales vary depending upon the
NABF, the thickness of the accumulation, and the characteristics of the receiving environ-
ment (eg water depth, temperature, waves and currents). Recovery for thicker accumulations
(or piles) is thought to be much slower than for thin accumulations. Impacts to water column
of the NADF cuttings are considered to be negligible, because the cuttings settle quickly
(leading to short exposure times in the water column) and the water solubility of the base
nuids is low.
Table 2.2 Advantages (+) and disadvantages (-) of offshore discharge (modified from
CAPP, 2001)
Economics Operational Environmental
+ Very low cost per unit volume
treatment
+ No potential liabilities at
onshore facilities
Potential future offshore
liability
Cost of analysis of discharges
and potential impacts (eg,
compliance testing, discharge
modelling, field monitoring
programmes)
+ Simple process with little
equipment needed
+ No transportation costs
involved
+ Low power requirements
+ Low personnel requirements
+ Low safety risk
+ No shore-based infrastructure
required
+ No additional space or storage
requirements
+ No weather restrictions
Management requirements of
fluid constituents
+ No incremental air emissions
+ Low energy usage
+ No environmental issues at
onshore sites
Potential for short-term
localised impacts on seafloor
biology
Worldwide application
In most onshore operating areas around the world, discharge of WBF and WBF cuttings is
routine practice except in highly sensitive areas. NADF cuttings are discharged onshore in
a number of geographic locations subject to local regulations. Regulatory requirements and
industry practice for onshore discharge are discussed for most oil producing countries in
Appendix C.
2.3.2 Offshore cuttings re-injection
Cuttings may be injected into subsurface geological formations (Figure 2.4) at the drilling
site, onshore or onshore. Te overall process is similar for each sub-option. For this discus-
sion we consider cuttings re-injection on site. Te associated advantages and disadvantages
are summarised in Table 2.3.
Technique and equipment
Cuttings re-injection involves grinding cuttings to a small size, slurrying them to create a
stable suspension, and injecting the cuttings and the associated NADFs into a subsurface
geological formation. Cuttings may be injected into the annulus of a well being drilled, or
into a dedicated or dual-use disposal well, ie one that will later be completed for production.
Tere are both operational and economic considerations in choosing the appropriate injec-
tion option. Expenses associated with dedicated and/or dual use wells will be greater than for
annular injection. However, potential operational problems, such as blockage of the annular
spaces, may be fewer.
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A related approach is to inject
cuttings at another location (plat-
form or other). However, this
approach shares many disadvan-
tages, though typically to a lesser
extent, with the Onshore Disposal
option described in the following
subsection (eg, boat rental, fuel use,
increased air emissions, increased
chance of worker injuries, etc).
Cuttings re-injection may not be a
viable option for all operations.
A thorough technical analysis
must be completed to evalu-
ate the suitability of a site and
operation for cuttings re-injec-
tion. Te presence of a suitable
geological formation capable of accepting and containing the waste on a long-term basis
is critical to the operation. In addition, the slurry injection should not pose any threat to
drilling operations or production reservoirs.
Tis technique is used on land and on onshore platforms with surface wellheads. Since
the technology for injecting through sub-sea wellheads from noating facilities and in
deep water is not mature, the technique would not likely be applicable to nelds in deep
water developed exclusively with sub-sea wellheads at this time.
Logistical implications may also limit the applicability of re-injection. Mobile Onshore
Drilling Units drilling single exploration wells are not likely to have the space to accom-
modate the necessary additional equipment and storage.
In general, this option can be of most practical and economic value in neld development situ-
ations where a large number of wells are being drilled from a single location.
Additional equipment is required for the Re-injection option relative to the Discharge option.
A special wellhead and a modined casing programme relative to the base-case production
wells will likely be required. However, this may apply to only one or two wells for the dedi-
cated and dual-use disposal well situations, whereas more wells would likely be anected in
the annular injection case. Additional equipment, as shown in Figure 2.5, is required under
any re-injection scenario and includes the following:
auger conveyer or vacuum system to transport cuttings from the shale shaker to be
ground and slurried;
centrifugal pumps or grinding units are required to process the cuttings and seawater
mixture;
a slurry tank to store the ground cuttings/seawater mixture prior to injection;
a triplex cementing pump to inject cuttings slurry downhole
If injection operations have to be shut down due to problems with injection equipment or
well operations, or if the system is unable to handle the quantity of cuttings being generated
from drilling, then either drilling will need to cease or another disposal option will need to be
implemented. Operators are sometimes granted temporary provision to discharge (depend-
ing upon the nuid they are using) during the start-up phase or during upset conditions.
Figure 2.4: offshore cuttings re-injection
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Figure 2.5: Offshore cuttings re-injection equipment
Environmental life cycle and implications
Re-injection has the advantage relative to onshore discharge of completely avoiding dis-
charge of cuttings and adsorbed NADFs to the sea and, after settlement on to the seabed Tis
advantage needs to be weighed against the environmental cost of the associated increased
fuel use and air emissions. Relative to onshore disposal, re-injection eliminates the use of
landnll space and the associated potential for impacts to groundwater resources. In some
cases, depending upon the onshore disposal technique employed and the distance between
the drilling rig and the disposal site, injection may also require less fuel use and result in
fewer air emissions.
Tere have been occasions where the injected slurry has breached to the surface. However, by
properly designing the cuttings injection programme and taking special consideration of the
local geological conditions this risk can be managed.
As discussed above, certain operational factors may preclude exclusive use of this option.
Tese factors could reduce the environmental advantages of the re-injection option to a lim-
ited extent.
First, if onshore disposal were chosen as the primary backup option, omoading from a
MODU or loading onto the platform might be dimcult or unsafe in certain weather/sea
state conditions. Such transfers carry many similar operational/safety risks associated
with the Onshore Disposal option. Tus to minimise the potential for drilling delays,
discharge would be required as a back-up option as well.
Second, one must consider the consequences of operating when injection is not possible
(eg, if the well became plugged). In such instances, cuttings must be discharged at the rig
site or transported to shore; otherwise, drilling delays may occur. Both of these back-up
options carry environmental costs, as described in this chapter.
In summary, the use of the re-injection option would drastically reduce, but not necessarily
eliminate, impacts to the seanoor or the use of onshore landnlls.
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Table 2.3 Advantages (+) and disadvantages (-) of cuttings re-injection
Economics Operational Environmental
+ Enables use of a less expensive
drilling fluid
+ No offsite transportation
needed
+ Ability to dispose of other
wastes that would have to be
taken to shore for disposal
Expensive and labour-intensive
Shutdown of equipment can
halt drilling activities
+ Cuttings can be injected if pre-
treated
+ Proven technology
Extensive equipment and
labour requirements
Application requires receiving
formations with appropriate
properties
Casing and wellhead design
limitations
Over-pressuring and
communication between
adjacent wells
Variable efficiency
Difficult for exploration wells
due to lack of knowledge of
formations
Limited experience on floating
drilling operations and in deep
water
+ Elimination of seafloor impact
+ Limits possibility of surface
and ground water
contamination
Increase in air pollution due to
large power requirements
Possible breach to seafloor if
not designed correctly
Worldwide application
Cuttings generated from drilling have been injected onshore in a number of locations includ-
ing the North Sea, Gulf of Mexico, Alaska, and eastern Canada. Most onshore injection pro-
grammes to date have been conducted from nxed leg platforms or jack-ups and have involved
injection into a surface wellhead. Additional technology is required to inject through subsea
wellheads from a noating drilling platform. Te immaturity of this technology has resulted
in limited use of re-injection from noating facilities and in deep water. Tere are only a few
instances where injection through sub-sea well-heads has been employed, consequently, there
is not a large database of information on its reliability (Ferguson et al I993; Saasen et al,
I998).
In some instances, where there is a multi-well development from a nxed platform, and where
suitable geological formations exist, re-injection has been shown to be a technically and
viable disposal option. For example, for a recent North Sea platform development (Kunze
and Skorve, 2000), the injection experience was positive and operational downtime was lim-
ited. During this development, LTMBF cuttings, oily waste and drainage water, as well as
production residue from the adjacent noating production storage and omoading unit (FPSO)
were injected into a dedicated injection well that was later completed as a production well.
Use of a dedicated well minimised concerns about annular plugging, hanger erosion, and
casing collapse of producers. Although a number of disposal options was available, the
combination of suitable geological conditions for injection, the development scenario which
made using a dedicated injection well economic, and the regulatory restrictions combined to
make re-injection the best option available in this situation based on cost, operational, and
environmental considerations.
Recent surveys show that re-injection can be successful, with improvements over the last few
years, reducing downtime considerably. But as mentioned previously, re-injection may not be
a suitable option for all drilling situations, particularly exploratory and deep water drilling.
Te applicability of this technology needs to be evaluated and compared by cost-benent to
other options on a case-by-case basis.
2.3.3 Onshore disposal
Cuttings may be processed on the drilling rig, stored, and transported to shore for disposal.
Consequently, there are two components of onshore disposal that must be considered when
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evaluating the viability of this option. Te nrst is marine transport (ie ship-to-shore which
is common to all potential onshore disposal options) and the associated advantages and
disadvantages (Table 2.4). Second are the advantages and disadvantages associated with the
selected onshore disposal option (Table 2.5).
Technique and equipment
In the Onshore Disposal option, cuttings and the associated NADFs are collected on the
rig, stored, and transported to shore for disposal (Figure 2.6). Onshore the following options
may be available:
Treatment to remove or reduce oil content (eg composting, incineration, thermal desorp-
tion) followed by disposal by land-farming or landnlling;
Re-use as fuel;
Re-use as construction materials;
Disposal in landnlls without treatment (minimum oil content requirements may require
prior treatment);
Disposal by land-farming;
Disposal by injection.
Figure 2.6: Schematic diagram of onshore cuttings disposal options
Tis option is not technically complicated, but it involves a substantial amount of equipment,
enort and cost. Te option involves the following steps
Cuttings from the shale shakers are stored in storage containers (boxes, bags, or tanks);
Storage containers are on-loaded by crane to a workboat or other vessel or cuttings may
be pumped by vacuum into tanks on a workboat;
Te vessel transports the cuttings (and containers) to shore;
Containers are omoaded from the boat to the dock at port;
As trucks or other ground transport vehicles are available, cuttings (and containers) are
loaded into the trucks;
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Te trucks transport the cuttings to the land disposal or treatment facility;
Equipment at the facility omoads the cuttings from the trucks, while other equipment
may provide further treatment or manipulation (eg bulldozers, grinding and slurrinca-
tion units);
Te treated cuttings may be placed in a landnll and buried, incinerated, spread on land,
or injected into a suitably isolated injection zone;
Empty containers are transported back to the port by truck and, ultimately, back to the
rig by boat.
As indicated by the description above, onshore disposal involves a substantial amount of
additional equipment relative to the Discharge option. On the platform itself, incremental
equipment requirements are primarily limited to storage containers, such as 2-m
3
cuttings
boxes to hold the cuttings prior to and during transport. However, this option also involves
increased use of existing rig equipment, such as the crane. If vacuum transfer equipment is
used, less lifting will be required.
On the platform, equipment requirements are substantial. Tese include rental of one or
more dedicated boats (or barges), use of port facilities, rental of trucks, and use of equipment
at the disposal facility. If injection is involved, grinding, slurrincation, and pumps for injec-
tion will be required at the site.
Once onshore, there are a number of options for treatment/disposal of cuttings.
Disposal options include injection, land-spreading, land-farming, and land-nll disposal. If
necessary or optimal, cuttings may be treated prior to disposal biologically (by for example
composting) or thermally (thermal desorption or incineration). Once treated, the cuttings
can be land-nlled, land-spread, or re-used for example in road construction.
Table 2.4 Advantages (+) and disadvantages (-) of marine transport
(ship to shore)
Economics Operational Environmental
+ Waste can be removed from
drilling location eliminating
future liability at the rig site
Transportation cost can be
high for vessel rental and vary
with distance of shorebase
from the drilling location
Transportation may require
chartering of additional supply
vessels
Additional costs associated
with offshore transport
equipment (vacuums, augers)
cuttings boxes or bulk
containers), and personnel
Operational shut-down due to
inability to handle generated
cuttings would make
operations more costly
Safety hazards associated with
loading and unloading of
waste containers on
workboats and at the
shorebase
Increased handling of waste is
necessary at the drilling
location and at shorebase
Additional personnel required
Risk of exposure of personnel
to aromatic hydrocarbons is
greater
Efficient collection and
transportation of waste are
necessary at the drilling
location
May be difficult to handle
logistics of cuttings generated
with drilling of high rate of
penetration large diameter
holes
Weather or logistical issues
may preclude loading and
transport of cuttings, resulting
in a shut down of drilling or
need to discharge
+ No impacts on benthic
community
+ Avoids impacts to
environmentally sensitive areas
offshore.
Fuel use and consequent air
emissions associated with
transfer of wastes to a shore
base.
Increased risk of spills in
transfer (transport to shore
and offloading)
Disposal onshore creates new
problems (eg, potential
groundwater contamination)
Potential interference with
shipping and fishing from
increased vessel traffic and
increased traffic at the port
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Table 2.5 Advantages (+) and disadvantages (-) of onshore treatment/disposal options
20
International Association of Oil & Gas Producers
:cc+ OGP
2I
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Onshore injection is similar in process to that described for onshore injection and requires
the presence of a suitable injection formation with appropriate properties for the disposal and
containment of the cuttings and associated NADFs. In general, containment is more impor-
tant if there is potential cross contamination of fresh water aquifers.
Land-spreading involves spreading untreated cuttings evenly over an area followed by
mechanical tilling with addition of nutrients, water, air and or oxygen as necessary to stimu-
late biodegradation by naturally occurring oil-degrading bacteria. Land-spreading is gener-
ally limited to one application.
Land-farming is similar to land-spreading except material is applied several times at the same
location. Depending upon the location of the land-farm, a liner, overliner, and/or sprinkler
system may be required. Both land-spreading and land-farming are more emcient in warm
tropical climates, and may be inapplicable in areas where the ground is frozen part of the
year.
Landnlls are widely used for containing waste. Under this option, cuttings, either treated
or untreated, would be placed in a containment unit with a liner and cover that have been
designed to contain the waste. Te ability of the landnll to contain waste will depend upon
the quality of the design and materials, and underlying geological units. Landnlls must be
continually maintained and monitored to sustain their enectiveness in containing waste.
Composting may be an alternative to land-spreading or land-farming in areas where land
is limited and/or in cold climates. Composting is a process in which wastes are mixed with
bulking agents to enhance aeration and microbial numbers. Te mixture may be tilled peri-
odically to increase aeration, and additional nutrients or moisture added as required. As with
land-farming, the primary process acting is biodegradation. With composting, the combina-
tion of placing the material in a pile, and addition of bulking agent result in high tempera-
tures in the pile, which further increase rates of biodegradation and volatilisation. Tis gives
composting an advantage over land-spreading or land-farming in cold climates. Te treated
residue requires subsequent disposal, for example by placement in a landnll. Since the volume
and mass of the waste is increased by addition of the bulking agent, substantially more waste
may require disposal unless the treated material can be land-spread.
Termal technologies that have been used to treat wastes include thermal desorption and
incineration. With thermal desorption, the cuttings are placed in a treatment unit and then
heated. Te liquids are volatilised and re-condensed back to two phases: water and NABF.
Te resulting waste streams are water, oil and solids. Te wastewater will require treatment
prior to disposal. Te resulting solid residue has essentially no residual hydrocarbons, but
does retain salt and heavy metals, and can be disposed of in a landnll or by land-spreading,
or may be used in road construction. Depending upon the process used, recovered hydrocar-
bons can be used as fuel or reused as base nuid in the drilling nuid system.
Incineration involves heating cuttings in direct contact with combustion gases and oxidiz-
ing the hydrocarbons. Solid/ash and vapour phases are generated. Te gases produced from
this operation may be passed through an oxidiser, wet scrubber, and bag house before being
vented to the atmosphere. Stabilisation of residual materials may be required prior to disposal
to prevent constituents from leaching into the environment.
Ultimately, once treated, cuttings may be used for construction or other alternative uses.
Other proposed applications include incorporation into roonng tiles, use for landnll or
trench cover (UKOOA, I999), in road construction or as soil re-conditioner. However for
these uses, it is necessary to remove as much salt as possible.
20
International Association of Oil & Gas Producers
:cc+ OGP
2I
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Environmental life cycle and implications
Relative to the Discharge option, the Onshore Disposal option has the advantage that it does
not leave an accumulation of cuttings and associated NADFs on the seanoor. Tus, local
impacts to the seanoor and biota are avoided. However, the Onshore Disposal option has
several disadvantages. Aside from the high cost associated with the boat rental, fuel costs,
ground transport, and treatment/disposal, these disadvantages include:
Increased potential for accidents involving workers (eg, during crane lifts at platform and
at port, boat transport, truck transport, landnll/disposal site operations);
Increased potential for accidents involving the civilian population near the port and
disposal facilities (eg, tramc accidents);
Increased air emissions and fuel use associated with almost every step of the process (eg,
platform-to-boat transfer, boat transport to port, port transfer, truck operation, facility
equipment operation);
Increased potential for fuel spills from vessels associated with transport of cuttings to
shore;
Potential for nearshore or onshore spills of the cuttings, associated with loading, omoad-
ing, and transport of the cuttings to shore during rough weather or during transport to
the disposal site;
Use of landnll space, which is a relatively precious commodity in many developed coun-
tries as well as in most developing countries;
Use of land (eg, ~0.04 acres/well for a landnll, depending on assumptions) that might be
used for better purposes;
Potential for groundwater contamination, particularly at the landnll/disposal or injec-
tion site, but also at other onshore handling locations;
Minor nuisance impacts to the civilian population near the port and disposal facilities
(eg, tramc, noise, dust, odour);
Potential interference with shipping and nshing from increased vessel tramc and
increased tramc at the port.
Injecting drilling wastes alleviates the problem of land-use for landnlls. However, disposal
either in landnlls or by injection may lead to long-term liability problems should wastes
leak into nearby groundwater.
In addition to the disadvantages above, the Onshore Disposal option also involves increased
exposures of workers to NADFs relative to the Discharge option. However, exposure is
unlikely to represent a signincant health issue except when diesel or conventional mineral oil
nuids are used.
From an operational perspective, use of the Onshore Disposal option involves the potential
for drilling delays due to the inability to omoad cuttings during heavy seas. As storage space
on platforms or drill ships is limited, a delay in omoading could lead to the need to temporar-
ily suspend drilling operations if a strict no discharge policy is followed.
Worldwide application
Cuttings are disposed of onshore in many locations, particularly those where drilling is con-
ducted in environmentally sensitive areas (such as near shore) or those with highly restrictive
discharge requirements. Conventionally, cuttings have been hauled to shore in cuttings boxes
(or skips). However, more recently in the North Sea some operators have been using bulk
containers for storage, which may eliminate deck space issues and pumping the cuttings
directly to a waiting vessel. Tis system helps lessen some of the safety issues associated with
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this option, crane lifts and manual handling, however, requires greater capital and operating
expense and is still subject to weather related delays.
Worldwide, a wide range of onshore disposal and treatment options is employed. Te selected
option varies depending upon such factors as local infrastructure (eg does a managed landnll
exist?), local regulations, and land availability.
Onshore injection of onshore wastes has seen limited application.
Drilling wastes have been disposed of using land-spreading in several states in the US.
(Texas, Oklahoma, Louisiana). Guidelines are available for application rates to avoid damage
to the soil or crop production.
Land-farming is conducted in such areas as Louisiana, Venezuela, and Western Canada.
While land-farming is an accepted option to treat onshore drilling waste, it has been used
less extensively to treat onshore wastes. In some areas land-farming may not be feasible due
to lack of available land, rockiness or lack of topsoil, frozen ground, concerns over residual
soil productivity, or long hauling distances.
Dedicated landnlls are available to manage wastes generated from drilling onshore in areas
of signincant drilling activity such as the Gulf of Mexico, the North Sea, and Western
Australia. In more remote and less developed areas, appropriate landnll areas may not be
available. However, limited applications have occurred in such places as Egypt and Russia.
Composting has been used to manage routinely generated waste from petroleum opera-
tions. Numerous projects have been successfully completed in the United States, Canada,
Indonesia, Africa, and Russia. Composting has seen limited use to treat onshore wastes.
Termal desorption has been used in the UK, Venezuela, Ecuador, Kazakhstan, Canada
and the US where it is selected primarily for its capacity to recover base nuid immediately
for reuse in a nuid system. Incineration has rarely been used in the Western Hemisphere for
treating drill cuttings due primarily to its prohibitive cost. It was used on a limited basis in
Eastern Canada prior to changing to another option.
Re-use of treated cuttings for construction or other alternative uses has been limited, and
safety, health, and environmental issues associated with these uses are still under evaluation.
In Scotland, cuttings have been used for construction of bike paths. Other proposed uses
include use as a trench or land-nll covering material.
2.4 Drill cuttings disposal options cost analysis
Te cost of drill cuttings disposal depends on costs for drilling rigs, drilling nuids, solids
control equipment, transportation and handling of cuttings, cuttings injection equipment
and onshore treatment and disposal. Costs for these items vary widely around the world.
Estimates of disposal costs are also highly dependent on assumptions used for the analysis,
eg the amount of waste per well, the length of time required to drill a well, and estimates
of increased drilling time due to equipment breakdowns or inability to omoad cuttings due
to bad weather. Te following sections summarise the factors that need to be considered in
performing a cost analysis and discuss example cost analyses for a series of likely disposal
scenarios. Data needed for the cost analysis were drawn from both published sources and
contacts with industry stan.
Factors to be considered in a cost analysis include the following:
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Drilling time
Te length of time required to drill a well is not uniform between areas and projects. It will
vary with the geological specincs of the area and any technical challenges posed by drilling.
Te costs associated with operating the rig will be the largest overall cost associated with
drilling a well. Rig rates will vary according to the technical capabilities of the drilling rig,
the region where the drilling will be conducted, and the terms of agreements negotiated
between operators and drilling companies.
Te length of time required to drill a well is important for two reasons. First, there may be
an incremental cost associated with reduction in drilling rates (and consequently require-
ment for additional drilling time) associated with a disposal option. For example, selection
of WBF versus NADF may avoid the cost of non-discharge cuttings disposal options but may
add days to a technically challenging drilling operation. Te use of onshore cuttings disposal
options may result in additional costs due to drilling down-time associated with inability to
omoad cuttings for marine transport in rough weather. Second, the cost of equipment rental
and operation (including dedicated personnel) associated with disposal options is propor-
tional to the length of time required to drill a well.
Te length of time needed to drill wells varies according to the technical dimculty of the
drilling process. Drilling times have been estimated to range from 30-45 days for wells in
waters less than 300 metres (m) deep and 60-90 days for wells in deeper waters (API/NOIA
2000).
Te selection of non-discharge disposal options may result in increased drilling time to drill
a well. Te maximum rate of penetration during drilling can be limited by the maximum
cuttings handling capacity of advanced solids control equipment, cuttings re-injection
plants, and omoading operations (van Slyke 2000). Downtime of equipment associated with
cuttings handling, omoading, and injection will also increase drilling time. Increased drill-
ing time translates into increased drilling costs. Van Slyke (2000) reviewed operational data
on the increases in drilling time associated with the use of advanced solids control equip-
ment, injection, and shore-based disposal. Van Slyke found that drilling time increases by as
much as 3 days per well. Kunze and Skorve (2000) presented no information on reduction
in rates of penetration due to injection plant capacity limits, but did report that there was no
downtime during an onshore cuttings injection programme. For the example analyses, the
enects of capacity limitations and downtime are considered by assuming an increase in drill-
ing time of I.5 days per well for the non-discharge disposal options and for discharge options
that include use of secondary solids control equipment.
Te daily rate for a drilling rig includes the operating costs of the rig and of any associated
helicopters or workboats needed to service the rig. Drilling rig costs depend on the technical
capabilities of the rig. Deep water drilling is most likely to require the use of NADF and rigs
with deep water capabilities are estimated to cost $300,000/day.
Volume of hole drilled per well
Te total volume of cuttings waste generated per well can be estimated as the sum of the
nominal volume of hole drilled, the amount of hole washout, and the volume of drilling
nuid retained on the cuttings. Requirements for containers and support vessels will depend
upon the volume of cuttings. Once cuttings are brought ashore, treatment and disposal costs
will be dependent upon this volume as well. A cuttings density, including formation solids,
adhering drilling nuid, and water of I.7t/m
3
was assumed to estimate the costs of for disposal
or treatment steps that are dependent on waste mass rather than volume.
It was assumed for the example analysis that I675m of I7.5-inch and I600m of I2.25-inch
diameter sections of the well are drilled with NADF. Assuming that an additional 7.5% of
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nominal hole volume is removed by washout (EPA, I999), this yields a volume of 4I0m
3
(2,580 bbl) of rock removed.
Drilling fuid consumption
Tree factors contribute to net consumption of NADF during the drilling process.
Retention of NADF in the cuttings waste stream
Downhole NADF loss
Losses due to maintenance losses during transfers or spillage, NADF mud that
becomes contaminated during use, and additional NADF added to maintain desired
nuid properties.
For the purpose of the example analyses, it was assumed that downhole and maintenance
losses accounted for 239m
3
(I500 bbl) NADF consumed per well. Losses in the cuttings
waste stream depend on the assumed base nuid content of cuttings. Te example analyses
assumed that conventional solids control equipment could achieve I5% base nuid content on
cuttings and that secondary solids control equipment could achieve 5% base nuid content
on cuttings.
Calculated NADF losses on cuttings are based on assumptions made about the base nuid
content of cuttings, the base nuid content of the NADF (40wt %), and the relative densities
of the rock removed from the hole (2.5g/cc) and the drilling mud (I.2t/m
3
or I0lb/gal). Based
on these assumptions, the estimated ratios of NADF volume lost on cuttings to cuttings
volume drilled were I.3 and 0.6 for conventional and secondary solids control equipment,
respectively.
Cost of secondary solids control systems
Te use of secondary solids control equipment adds both costs and savings to the overall
economics of cuttings disposal. Daily charges for rental and operation of secondary solids
control equipment increases costs are onset to some extent by savings from recovering addi-
tional NADF which would otherwise go to waste.
Te example presented here analyses use and estimated daily cost of $3,000 to rent and oper-
ate secondary solids control equipment. In practice, the reductions in base nuid on cuttings
achievable with advanced solids control equipment do not translate completely into reduced
NADF loss. Te increased nne particle content in NADF recovered from secondary solids
control equipment can ultimately reduce the actual recoverable NADF by 50% (API/NOIA
2000). Nominal base-nuid-on-cuttings contents achievable with dinerent solids control
options are used for this analysis. Te cuttings base nuid content achievable in practice is
dependent not only on the choice of solids control equipment but also on the type of base
nuid, the nature of the formation being drilled, and the rate of penetration. For the purposes
of estimating waste volumes and disposal costs, it is assumed that only 50% of the incre-
mental recovery achieved by advanced solids control equipment can be counted as usable
NADF.
Cost of drilling fuid consumed
Te cost of the drilling nuid includes the cost for the base nuid, barite and other additives.
For NADFs, the base nuid used will be the primary determinant of cost. Group I and Group
II nuids will be less costly than Group III nuids. Within Group III nuids, the esters are
generally the most expensive, and enhanced mineral oils, paramns and olenns are cheaper.
Costs of drilling nuids will have high geographic variability depending upon local availabil-
ity of products. Tere will likely be a higher drilling nuid cost when the discharge option is
selected. Tis is due to the use of a more costly nuid than would be required for the re-injec-
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tion or onshore disposal option. In the given example, Group II and Group III nuids were
estimated to cost $5I6 and $I,I95 per cubic metre, respectively.
Discharge disposal costs
Some cost items are specinc to the discharge option. Tese include the possible use of a more
costly base nuid and the required environmental monitoring of seabed conditions at dis-
charge sites. Environmental monitoring studies are typically carried out on a regional basis so
that the costs can be shared among a number of wells. A basic monitoring study might entail
costs of $400,000 for sample collection and analysis at a given site. A more detailed regional
study could cost $3,000,000. For the example cost analyses, discharge option cases were
charged with $I00,000/well for monitoring costs based on an assumed scenario in which the
cost of a regional monitoring study is shared over 30 wells.
Cuttings transportation and handling
Non-discharge disposal options require equipment such as auger or vacuum systems to move
the cuttings from the solids control equipment to the omoading point or the on-site injection
plant. For the example analyses, all non-discharge options incurred a cost of $2,500/day for
rental and operation of cuttings handling equipment and $277/ton of waste for transport to
shore or to an alternate onshore disposal site.
Onshore cuttings treatment and disposal
Te availability of any of the range of onshore cuttings disposal options depends on local
regulations and waste disposal infrastructure. Cuttings brought ashore may be disposed of
directly in landfarms or landnll facilities without further treatment. Regional regulations in
many cases require pretreatment to reduce concentrations of salts or hydrocarbons prior to
disposal. Literature data on onshore treatment and disposal were used for example analyses
involving these options. Te example of cost analyses for scenarios involving onshore dis-
posal were based on information on the cost of onshore treatment and disposal collected
from literature sources (Table 2.6). Cost estimates were converted, where necessary, to U.S.
dollars using September 2000 exchange rates. Cost estimates stated on a volume basis were
converted to a weight basis using an assumed density of cuttings waste of I.7 metric tons per
cubic metre.
Offshore re-injection disposal costs
Disposal by injection is subject to the cost of a disposal well and the cost of operating the
surface equipment. Wastes can be injected into a dedicated disposal well, injected into the
annulus of a producing well, or injected into a well that is later converted to a producing well.
Te cost of a disposal well can in some cases be spread over a number of producing wells. For
this analysis, an apportioned cost of $300,000 per well drilled is assumed for the capital cost
of the injection well and a daily cost of $2,500 is assumed for the operation of the surface
plant. Also to be considered are any potential cost-savings that may be gained by having the
capability to inject other wastes (waste drilling nuids, oily waste water) that might otherwise
have to be transported to shore for disposal onshore. Tese cost-savings may help onset the
costs of equipment and/or the disposal well.
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Table 2.6 Costs for onshore cuttings treatment and disposal options
Cost Parameter Value Units Comments
Thermal Treatment (UK) 251 $/t UKOOA (1999)
Incineration Treatment (UK) 111 $/t UKOOA (1999)
Landfarm (USA) 37 $/t API/NOIA (2000)
Untreated Landfill (UK) 74 $/t UKOOA (1999)
Treated Landfill (Median- UK,
Norway, USA)
208 $/t Calculated from Veil(1998), API/NOIA(2000), and
Kunze and Skorve (2000)
Onshore Injection (Median, USA) 130 $/t Calculated from Veil(1998) and API/NOIA(2000)
Example cuttings disposal cost analyses
Te cost assumptions discussed above were used to develop example cuttings disposal cost
analyses for a variety of realistic disposal scenarios. Te costs were put on a comparative basis
by calculating the dinerence between the disposal related costs of the option of interest and
a base case. Te base case was denned as discharge of cuttings drilled with Group II NADF
and basic solids control equipment.
Te incremental costs per well
range from $450,000 for discharge
of cuttings drilled with a Group III
and basic solids control equipment
to $I,400,000 for onshore landnll
disposal after thermal treatment
of cuttings drilled with a Group II
NADF (Figure 2.7).
Te cost analysis examples are very
sensitive to two costing assump-
tions. Tese assumptions are an
important factor in the dinerence
between this and other analyses
of cuttings disposal costs (eg EPA,
I999).
Increased drilling time: It was
assumed that the selection of any
non-discharge disposal option or
the use of secondary solids control equipment with a discharge option introduces a I.5 day
increase in drilling a 45-day well. At an assumed rig cost of $300,000/d, the increased drill-
ing time can account for more than 50% of the incremental cost over the reference case.
Other analyses (USEPA, I999) have assumed no increase in drilling time for the alternative
disposal options.
Credit for recovered NADF: Te assumption that NADF mud recovered through the
use of secondary solids control equipment is worth only 50% of the cost of new NADF
has a strong innuence on the trade-on between savings from increased NADF recovery
and the cost of installing and operating secondary solids control equipment. Other
analyses (USEPA, I999) assigned a I00% value to the recovered NADF.
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.
74
International Association of Oil & Gas Producers
:cc+ OGP
75
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Appendix D:
Group II & III based nuid systems & base nuids
Company Type System name Base fluid name Locations used
Amoco Chemical LAO
1
AmoDrill 1000
synthetic olefin
Amoco Chemical IO
2
AmoDrill 1000
synthetic olefin
Baker Hughes INTEQ IO SYN-TEQ ISO-TEQ Active - GOM, Australia, Nigeria, UK,
China, Indonesia
Baker Hughes INTEQ IO/Paraffin Blend SYN-TEQ OMNI-BASE Active - GOM
Baker Hughes INTEQ Ester NEXES NX-3500 Active - Australia
Baker Hughes INTEQ Paraffin SYN-TEQ (PARA) PARA-TEQ Active - Norway, UK, Nigeria
Baker Hughes INTEQ LAO SYN-TEQ (ALPHA) ALPHA-TEQ Active - Norway, UK, Angola
Baker Hughes INTEQ Ester BIO-GREEN BG-5500 Active - Norway, UK, Nigeria, Australia
Baroid Ester PETROFREE PETROFREE Gulf of Mexico, UK, Norway, Holland,
Australia, Brunei, Nigeria, Malaysia,
Mexico
Baroid LAO PETROFREE LE LE BASE Venezuela, USA
Baroid Linear paraffin XPO7 XPO7 Australia, UK, Indonesia, Thailand,
Eritrea, Brunei, Myanmar,
Afghanistan, South Africa, Venezuela,
Nigeria, Brazil, Ethiopia, Mexico, USA,
Italy
Baroid Low Viscosity Ester PETROFREE LV PETROFREE LV Gulf of Mexico
Baroid IO PETROFREE SF SF BASE Gulf of Mexico
Baroid EMBF
3
ENVIROMUL HDF 2000 USA, UK, Thailand, Colombia,
Canada, Egypt, Germany, Norway,
Denmark, Netherlands, France,
Indonesia, Nigeria, Italy, Angola,
Trinidad and Tobago, Australia
Chevron IO Gulftene 14/16/18/20
Conoco EMBF LVT-200
Dowell Ester Finagreen
Dowell LAO Ultidril
Exxon EMBF ESCAID 110 Gulf of Mexico; Offshore California
Exxon EMBF ESCAID 240
Exxon Paraffin 613DF
Exxon PAO
4
EXDRILL S 175
Mobil EMBF Certrex 67 Special Equatorial Guinea
MI PAO
5
Novadril Novasol II System name retained but unlikely to
be used again
MI IO
(IO/SLP blend)
6
NOVAPLUS IO 16/18
predominately
Active - GoM, Eastern Canada
MI LAO NOVATEC LAO C14/16 or
C14/16/18
Active - Norway, Nigeria, Caspian
MI Paraffin
g
/
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)
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96
International Association of Oil & Gas Producers
:cc+ OGP
97
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Table E.2 Field survey partameters/chemical and biological impacts for Group III
NADF cuttings discharge field studies
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5
0
m
(
e
s
t
e
r
c
o
n
c
.
3
6
0
m
g
/
k
g
)
1
0
0
m
;
l
o
w
s
p
e
c
i
e
s
d
i
v
e
r
s
i
t
y
a
n
d
a
b
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n
d
a
n
c
e
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h
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c
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y
N
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f
f
e
t
a
l
,
2
0
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/
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r
t
h
S
e
a
/
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K
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e
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r
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m
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l
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t
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f
d
r
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l
l
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g
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n
e
N
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M
a
x
i
m
u
m
c
o
n
c
.
(
1
6
0
0
m
g
/
k
g
)
a
t
7
0
m
N
A
D
i
s
t
a
n
c
e
i
n
f
o
r
m
a
t
i
o
n
n
o
t
a
v
a
i
l
a
b
l
e
;
d
e
c
r
e
a
s
e
i
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n
u
m
b
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r
o
f
i
n
d
i
v
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u
a
l
s
a
t
c
o
n
c
.
I
n
e
x
c
e
s
s
o
f
5
0
0
m
g
/
k
g
N
A
N
e
f
f
e
t
a
l
,
2
0
0
0
/
N
o
r
t
h
S
e
a
/
U
K
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e
c
t
o
r
N
K
N
K
S
h
o
r
t
l
y
a
f
t
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r
c
o
m
p
l
e
t
i
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n
o
f
d
r
i
l
l
i
n
g
N
o
n
e
N
K
M
a
x
i
m
u
m
c
o
n
c
.
(
2
8
0
0
0
m
g
/
k
g
)
a
t
2
1
0
m
N
A
D
i
s
t
a
n
c
e
i
n
f
o
r
m
a
t
i
o
n
n
o
t
a
v
a
i
l
a
b
l
e
;
N
u
m
b
e
r
o
f
i
n
d
i
v
i
d
u
a
l
s
h
i
g
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e
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t
a
t
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n
c
e
n
t
r
a
t
i
o
n
s
o
f
1
5
0
0
0
-
2
8
0
0
0
m
g
/
k
g
;
n
u
m
b
e
r
o
f
t
a
x
a
l
o
w
N
A
B
P
E
x
p
l
o
r
a
t
i
o
n
,
1
9
9
6
/
N
o
r
t
h
S
e
a
0
-
2
c
m
,
2
-
5
c
m
,
5
-
1
0
c
m
?
5
m
o
n
t
h
s
+
1
5
m
o
n
t
h
s
2
5
/
5
0
m
(
?
)
H
i
g
h
e
s
t
c
o
n
c
.
a
t
2
5
m
(
1
0
5
5
-
8
3
8
9
m
g
/
k
g
)
-
+
5
m
o
n
t
h
s
D
e
t
e
c
t
a
b
l
e
t
o
5
0
0
m
(
0
.
1
m
g
/
k
g
)
?
I
m
p
a
c
t
e
d
a
t
5
0
m
;
t
r
a
n
s
i
t
i
o
n
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l
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m
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t
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1
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3
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m
C
a
n
d
l
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l
,
1
9
9
5
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G
u
l
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f
M
e
x
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c
o
0
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2
c
m
2
5
c
m
9
d
a
y
s
+
2
4
m
o
n
t
h
s
2
5
/
5
0
m
H
i
g
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e
s
t
T
P
H
c
o
n
c
.
a
t
5
0
-
1
0
0
m
(
3
9
0
0
0
-
1
3
4
,
0
0
0
m
g
/
k
g
)
;
>
1
0
0
0
m
g
/
k
g
o
u
t
t
o
2
0
0
m
M
a
x
.
l
e
v
e
l
s
a
t
2
5
m
(
~
8
0
0
0
a
n
d
1
9
0
0
0
m
g
/
k
g
)
;
c
o
n
c
.
>
1
0
0
0
m
g
/
k
g
o
u
t
t
o
2
0
0
m
N
o
s
a
m
p
l
e
s
M
a
c
r
o
b
e
n
t
h
i
c
i
n
d
i
c
e
s
d
e
p
r
e
s
s
e
d
a
t
t
h
r
e
e
s
i
t
e
s
(
t
w
o
a
t
2
5
m
a
n
d
o
n
e
a
t
5
0
m
)
96
International Association of Oil & Gas Producers
:cc+ OGP
97
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
S
t
u
d
y
D
e
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m
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2
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/
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a
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n
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b
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5
c
m
N
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-
n
o
b
e
n
t
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s
a
m
p
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s
A
l
l
d
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r
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n
g
N
A
2
5
0
/
5
0
0
m
F
e
c
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l
m
e
t
a
l
,
1
9
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e
x
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c
o
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2
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m
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2
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m
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2
5
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5
0
m
H
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t
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E
c
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n
a
t
7
5
m
(
1
6
5
,
0
5
1
m
g
/
k
g
)
N
A
N
A
N
A
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S
A
,
1
9
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8
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f
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m
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5
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m
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1
0
-
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5
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s
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n
e
5
0
/
1
5
0
m
N
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H
i
g
h
e
s
t
H
C
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e
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s
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r
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d
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t
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n
5
0
m
(
1
9
0
0
-
2
3
0
0
0
m
g
/
k
g
)
;
p
a
t
c
h
y
d
i
s
t
r
i
b
u
t
i
o
n
N
A
N
A
O
l
i
v
e
r
a
n
d
F
i
s
c
h
e
r
,
1
9
9
9
/
A
u
s
t
r
a
l
i
a
/
;
L
y
n
x
1
5
c
m
1
5
c
m
I
m
m
e
d
i
a
t
e
+
1
0
m
o
n
t
h
s
C
u
t
t
i
n
g
s
p
i
l
e
;
5
0
/
1
0
0
m
T
P
H
c
o
n
c
e
n
t
r
a
t
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o
n
s
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f
4
0
,
4
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m
g
/
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d
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a
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e
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t
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h
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1
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5
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2
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0
m
h
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-
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o
n
c
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a
t
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d
i
n
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p
p
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r
5
c
m
;
l
e
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l
s
d
e
c
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a
s
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d
r
a
p
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d
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t
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e
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w
e
l
l
(
l
e
v
e
l
s
a
t
1
0
0
m
w
e
r
e
1
0
%
o
f
t
h
o
s
e
a
t
t
h
e
w
e
l
l
-
s
i
t
e
S
i
g
n
i
f
i
c
a
n
t
r
e
d
u
c
t
i
o
n
s
i
n
T
P
H
a
n
d
b
a
r
i
u
m
1
0
m
o
n
t
h
s
f
o
l
l
o
w
i
n
g
d
r
i
l
l
i
n
g
;
n
o
c
u
t
t
i
n
g
s
p
i
l
e
s
;
T
P
H
l
e
v
e
l
s
(
w
h
e
r
e
d
e
t
e
c
t
a
b
l
e
)
r
a
n
g
e
d
f
r
o
m
0
.
0
2
-
0
.
1
2
5
m
g
/
k
g
N
A
N
A
N
K
:
n
o
t
k
n
o
w
n
N
A
:
n
o
t
a
v
a
i
l
a
b
l
e
98
International Association of Oil & Gas Producers
:cc+ OGP
99
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Table E.3 Summary of Group II NADF cuttings discharge field studies
Source Fluid type
(specific/generic)
Location (field) Physical
environment/
bottom type
Number
of wells
Drilling
period/
discharge
period
Volume
discharged
Water
depth (m)
Sampling
programme
(total number of
surveys)
Parameters #Sampling
stations/
replicates/
controls
Sample distances Sampling design Sampling
protocol
Davies
et al, 1988
Group II NADF Southern North
Sea-Vulcan Field
High energy 8 March 1986-July
1987
? ? Baseline;
Immediately post-
drill
TPH; benthic
indices
6/2/? 200,500,800,1200,2500, 5000m from
the platform
Davies
et al, 1988
Group II NADF (16/
28H also OBF
section)
Central North Sea-
16/28H and 16/
28I
2 ? 100 Baseline;
immediately post-
drill
TPH 10/?/? 50,100,250,500,800,1200,2500, and
5000 to the south of the drill-site; 50 and
100m to the north
Davies
et al, 1988
Group II NADF/
WBF/ Diesel Group I
Central North Sea-
16/27, 14/11, 21/
12
3 16/27-85 tonnes
Group II; 14/11-
Group I; 21/12-
181 tonnes diesel
Group I
? One survey; 6
years post Group II
well drilling; 7 yrs
post WBF; 5 yrs
post Group I
TPH; benthic
indices
8/?/1 50m north; 50,100,200,500,800,1200,
and 2500m south of the drill-site;
reference station 6000m east
Oliver and
Fischer,
1999
Shellsol DMA/
Group II NADF
NW Australia-
Wanaea 6
Silty carbonate
sands
1 November 1994 44 tonnes 80 Baseline, +11
months, +3 years
Biota, TPH,
metals, grain
size, TOC,
SiO
2
,CaCO
3
8/5:2/2 #1 survey-at well #3 site,
100,200,400,1200m downcurrent;
100,200,400 perpendicular to current;
also references at 4 and 7km #2 survey-
additional stations at well # 6 site, at
cuttings discharge point, at 100, 200m
downcurrent from well-site; and 100,
200m perpendicular to prevailing
current
Transects aligned
in current direction
and perpendicular
to current
Oliver and
Fischer,
1999
LTO NW Australia-
North Rankin A
Silty carbonate
sands
11
(preceded
by 12 WBF)
1983-1991 1297 tonnes 125 End of drilling; +1,
+2, +6 years at
800m; at pile +3
years
Platform, 200, 400,800,1200,1600,2000,
3000,5000,10000 downcurrent; 200,
400, 800, 1200 @90 degrees to current
Transects aligned
in current direction
and perpendic ular
to current
Drill-site, 50 and 100m radii, and 200m
downcurrent; 400 and 1200 for 1997
survey DGPS with ROV
Grab sample
penetrated ~15
cm into seabed
98
International Association of Oil & Gas Producers
:cc+ OGP
99
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Table E.3 Summary of Group II NADF cuttings discharge field studies
Source Fluid type
(specific/generic)
Location (field) Physical
environment/
bottom type
Number
of wells
Drilling
period/
discharge
period
Volume
discharged
Water
depth (m)
Sampling
programme
(total number of
surveys)
Parameters #Sampling
stations/
replicates/
controls
Sample distances Sampling design Sampling
protocol
Davies
et al, 1988
Group II NADF Southern North
Sea-Vulcan Field
High energy 8 March 1986-July
1987
? ? Baseline;
Immediately post-
drill
TPH; benthic
indices
6/2/? 200,500,800,1200,2500, 5000m from
the platform
Davies
et al, 1988
Group II NADF (16/
28H also OBF
section)
Central North Sea-
16/28H and 16/
28I
2 ? 100 Baseline;
immediately post-
drill
TPH 10/?/? 50,100,250,500,800,1200,2500, and
5000 to the south of the drill-site; 50 and
100m to the north
Davies
et al, 1988
Group II NADF/
WBF/ Diesel Group I
Central North Sea-
16/27, 14/11, 21/
12
3 16/27-85 tonnes
Group II; 14/11-
Group I; 21/12-
181 tonnes diesel
Group I
? One survey; 6
years post Group II
well drilling; 7 yrs
post WBF; 5 yrs
post Group I
TPH; benthic
indices
8/?/1 50m north; 50,100,200,500,800,1200,
and 2500m south of the drill-site;
reference station 6000m east
Oliver and
Fischer,
1999
Shellsol DMA/
Group II NADF
NW Australia-
Wanaea 6
Silty carbonate
sands
1 November 1994 44 tonnes 80 Baseline, +11
months, +3 years
Biota, TPH,
metals, grain
size, TOC,
SiO
2
,CaCO
3
8/5:2/2 #1 survey-at well #3 site,
100,200,400,1200m downcurrent;
100,200,400 perpendicular to current;
also references at 4 and 7km #2 survey-
additional stations at well # 6 site, at
cuttings discharge point, at 100, 200m
downcurrent from well-site; and 100,
200m perpendicular to prevailing
current
Transects aligned
in current direction
and perpendicular
to current
Oliver and
Fischer,
1999
LTO NW Australia-
North Rankin A
Silty carbonate
sands
11
(preceded
by 12 WBF)
1983-1991 1297 tonnes 125 End of drilling; +1,
+2, +6 years at
800m; at pile +3
years
Platform, 200, 400,800,1200,1600,2000,
3000,5000,10000 downcurrent; 200,
400, 800, 1200 @90 degrees to current
Transects aligned
in current direction
and perpendic ular
to current
Drill-site, 50 and 100m radii, and 200m
downcurrent; 400 and 1200 for 1997
survey DGPS with ROV
Grab sample
penetrated ~15
cm into seabed
I00
International Association of Oil & Gas Producers
:cc+ OGP
I0I
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Table E.4 Summary of Group III NADF cuttings discharge field studies
Source Fluid type
(specific/
generic)
Location
(field)
Physical
environment/
bottom type
Number
of wells
Drilling
period/
discharge
period
Volume
discharged
Water
depth
(m)
Sampling
programme (total
number of
surveys)
Parameters #Sampling
stations/
replicates/
controls
Sample distances Sampling
design
limitations Sampling
protocol
Terrens
et al, 1998
Petrofree/Ester Australia-
Bass Strait
(Fortescue)
High energy
seabed-winter
storms; medium
to coarse sand
7
(Dvlpmnt)
1 year 5000m
3
cuttings;
2000m
3
SBF
on cuttings
70 Five Surveys: 8/95-
prior to SBF-1yr+WBF
4/96-(+8 mo into
SBF discharge) mid
SBF 8/96-(1 yr SBF
discharge) end post
SBF 1/97-(+4 mo)
post SBF 8/97-(+11
mo) post SBF (5)
Other: 9/96-Video
Biota, TPH, esters, grain
size, barium
5/2*/3 * Four
replicates taken =
two tested
0.1, 0.5, 1.0, 2.0km in
alignment with current;
one sample at 0.1km in
alignment with bottom
current; references in
same water depth @ 10,
15, and 20km
Transect
following
predominant
ocean current;
also one site in
direction of
bottom current
Samples 10cm thick
with Smith
MacIntyre; upper
2cm for sediment
chemistry; chem
and bio from same
grab?
Daan et al,
1995
Ester Dutch
sector of
N. Sea
(K14/13)
Strong bottom
currents; Fine
sand with some
silt
I 3 weeks?
(mid Aug-
begin
Sept)`
361m
3
(477.2
tonnes EBF;
180 tonnes
of Ester-
38%)
30m
(with the
discharge
pipe 5m
above
the
seabed)
July 1993-August
1994; Baseline;
+1,+4, + 11 months
Ester, Biota Baseline 6/Post- +1-4
st (8 reps each + 8
box cores at 125m)
Post +4 mo-10 st (8
reps each + 8 box
cores at 125m)
Post+11mo-10 st
Reference- 3000m
BL-
+75,200,500,1000,3000
@45deg; 75m
@225deg; +1mo-
+75,125,200
@0deg;75@45deg;
+4&11mo-75,125,200,50
0,1000,3000@0deg;75,
125,200@45deg; DGPS
positioned
BL-supposed to
follow current;
post surveys
along depth
contour
Change in
orientation of
sampling stations
from baseline to
post-drill surveys
Grab sampled to 15-
20 cm
Smith and
May, 1991
Petrofree/Ester North Sea
(Ula Well
7/12-9)
Strong tidal
current; well
sorted fine
sands
1 Three
months
(Feb-May
1990)
749 tonnes
cuttings;
96.5 tonnes
esters-13%
67 + 2 days (1990) + 1
year (1991) + 2 years
(1992) -???
Esters, THC, metals,
grain size, biota
13 stations including
reference
50, 100, 200, 500, 800,
1200, 2500, 5000 to the
SW; 100, 200, 500,
1200 to the SE;
references at 6000m to
the NW radar
positioned samples
Two transects;
one to the SW
one to the SE
Sampling depths
for chemistry and
biology; radar
position of
samples
Only 0-1 cm
sampled for esters;
0-10 for biology
BP
Exploration
Operating
Co. Ltd
1996
Petrofree/Ester North Sea
15/20b-12
1 304 tonnes 142 August 1995-5
months post drilling
June 1996-15
months post drilling
Ester for 0-2 cm, 2-5
cm, 5-10cm, Barium,
Redox measuremnts at
2 and 4 cm; biota;
Sidescan for cuttings
piles depths
25-5,000m
downcurrent (south);
25-200m upcurrent
(north); 25-100m east,
west, ne, nw, and sw
Candler
et al, 1995
NOVADRIL-
Polyalphaolefin
(PAO)
Gulf of
Mexico-
North
Padre
Island
Block 895
(NPI-895)
Silty clay 1 Discharged
over a 9
day period
441 bbl
cuttings;
354 bbl sbf
(45 tonnes
olefins)
39 + 9days + 8 months
+ 24 months
(Oil and grease; TPH;-
to measure level of
organic compounds)
GC/MS; Barium; grain
size; biota for third
survey + 9 days-
chemistry + 8 months-
chemistry +24
months-chem+bio
20 stations +9 days-
1 box core/station
+8 months--1 box
core/station +24
months-1 box core/
station
N/S; E/W transects-
25m,50,100,200,2000
ref=2000m - DGPS
positioning on samples
N/S; E/W
transects
Chemistry-upper
2cm; (instead of
deeper) Bio-top 25
cm; no baseline only
previous regional
studies
Fechhelm
et al, 1999
Petrofree LE
(LE)-90% LAO,
10% ester
Gulf of
Mexico
Unk 7
(Dvlpmnt)
October
1995-
March
1997 (6
wells);
February-
March
1998 (1
well)
7700 bbl
WBF
cuttings;
5150 bbls of
Group III
cuttings;
and 7659
bbls of
Group III
fluid
adhered to
cuttings
565 Existing baseline
information (MMS,
1980s); July 1997 (+
4months) March
1998 (immediately
(days) after drilling of
Feb-March well)
Sampling by ROV
Petrofree LE analysis:
1997-down, up, and
cross current samples in
1997 Macrofauna: 1997
downstream; 1998
upstream at 50, 75, 90
m ; Video transects to
identify. fish and large
invertebrates
16 stations 1 sample
per station No
reference sites
-Samples at 25, 50, 75,
90 m following
predominant current
direction -at 25, 50m
cross current -at four
template corners
Transect
following
predominant
bottom current
direction
Chemistry-upper
2cm; upper 3cm;
biol samples-upper
2cm
I00
International Association of Oil & Gas Producers
:cc+ OGP
I0I
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Table E.4 Summary of Group III NADF cuttings discharge field studies
Source Fluid type
(specific/
generic)
Location
(field)
Physical
environment/
bottom type
Number
of wells
Drilling
period/
discharge
period
Volume
discharged
Water
depth
(m)
Sampling
programme (total
number of
surveys)
Parameters #Sampling
stations/
replicates/
controls
Sample distances Sampling
design
limitations Sampling
protocol
Terrens
et al, 1998
Petrofree/Ester Australia-
Bass Strait
(Fortescue)
High energy
seabed-winter
storms; medium
to coarse sand
7
(Dvlpmnt)
1 year 5000m
3
cuttings;
2000m
3
SBF
on cuttings
70 Five Surveys: 8/95-
prior to SBF-1yr+WBF
4/96-(+8 mo into
SBF discharge) mid
SBF 8/96-(1 yr SBF
discharge) end post
SBF 1/97-(+4 mo)
post SBF 8/97-(+11
mo) post SBF (5)
Other: 9/96-Video
Biota, TPH, esters, grain
size, barium
5/2*/3 * Four
replicates taken =
two tested
0.1, 0.5, 1.0, 2.0km in
alignment with current;
one sample at 0.1km in
alignment with bottom
current; references in
same water depth @ 10,
15, and 20km
Transect
following
predominant
ocean current;
also one site in
direction of
bottom current
Samples 10cm thick
with Smith
MacIntyre; upper
2cm for sediment
chemistry; chem
and bio from same
grab?
Daan et al,
1995
Ester Dutch
sector of
N. Sea
(K14/13)
Strong bottom
currents; Fine
sand with some
silt
I 3 weeks?
(mid Aug-
begin
Sept)`
361m
3
(477.2
tonnes EBF;
180 tonnes
of Ester-
38%)
30m
(with the
discharge
pipe 5m
above
the
seabed)
July 1993-August
1994; Baseline;
+1,+4, + 11 months
Ester, Biota Baseline 6/Post- +1-4
st (8 reps each + 8
box cores at 125m)
Post +4 mo-10 st (8
reps each + 8 box
cores at 125m)
Post+11mo-10 st
Reference- 3000m
BL-
+75,200,500,1000,3000
@45deg; 75m
@225deg; +1mo-
+75,125,200
@0deg;75@45deg;
+4&11mo-75,125,200,50
0,1000,3000@0deg;75,
125,200@45deg; DGPS
positioned
BL-supposed to
follow current;
post surveys
along depth
contour
Change in
orientation of
sampling stations
from baseline to
post-drill surveys
Grab sampled to 15-
20 cm
Smith and
May, 1991
Petrofree/Ester North Sea
(Ula Well
7/12-9)
Strong tidal
current; well
sorted fine
sands
1 Three
months
(Feb-May
1990)
749 tonnes
cuttings;
96.5 tonnes
esters-13%
67 + 2 days (1990) + 1
year (1991) + 2 years
(1992) -???
Esters, THC, metals,
grain size, biota
13 stations including
reference
50, 100, 200, 500, 800,
1200, 2500, 5000 to the
SW; 100, 200, 500,
1200 to the SE;
references at 6000m to
the NW radar
positioned samples
Two transects;
one to the SW
one to the SE
Sampling depths
for chemistry and
biology; radar
position of
samples
Only 0-1 cm
sampled for esters;
0-10 for biology
BP
Exploration
Operating
Co. Ltd
1996
Petrofree/Ester North Sea
15/20b-12
1 304 tonnes 142 August 1995-5
months post drilling
June 1996-15
months post drilling
Ester for 0-2 cm, 2-5
cm, 5-10cm, Barium,
Redox measuremnts at
2 and 4 cm; biota;
Sidescan for cuttings
piles depths
25-5,000m
downcurrent (south);
25-200m upcurrent
(north); 25-100m east,
west, ne, nw, and sw
Candler
et al, 1995
NOVADRIL-
Polyalphaolefin
(PAO)
Gulf of
Mexico-
North
Padre
Island
Block 895
(NPI-895)
Silty clay 1 Discharged
over a 9
day period
441 bbl
cuttings;
354 bbl sbf
(45 tonnes
olefins)
39 + 9days + 8 months
+ 24 months
(Oil and grease; TPH;-
to measure level of
organic compounds)
GC/MS; Barium; grain
size; biota for third
survey + 9 days-
chemistry + 8 months-
chemistry +24
months-chem+bio
20 stations +9 days-
1 box core/station
+8 months--1 box
core/station +24
months-1 box core/
station
N/S; E/W transects-
25m,50,100,200,2000
ref=2000m - DGPS
positioning on samples
N/S; E/W
transects
Chemistry-upper
2cm; (instead of
deeper) Bio-top 25
cm; no baseline only
previous regional
studies
Fechhelm
et al, 1999
Petrofree LE
(LE)-90% LAO,
10% ester
Gulf of
Mexico
Unk 7
(Dvlpmnt)
October
1995-
March
1997 (6
wells);
February-
March
1998 (1
well)
7700 bbl
WBF
cuttings;
5150 bbls of
Group III
cuttings;
and 7659
bbls of
Group III
fluid
adhered to
cuttings
565 Existing baseline
information (MMS,
1980s); July 1997 (+
4months) March
1998 (immediately
(days) after drilling of
Feb-March well)
Sampling by ROV
Petrofree LE analysis:
1997-down, up, and
cross current samples in
1997 Macrofauna: 1997
downstream; 1998
upstream at 50, 75, 90
m ; Video transects to
identify. fish and large
invertebrates
16 stations 1 sample
per station No
reference sites
-Samples at 25, 50, 75,
90 m following
predominant current
direction -at 25, 50m
cross current -at four
template corners
Transect
following
predominant
bottom current
direction
Chemistry-upper
2cm; upper 3cm;
biol samples-upper
2cm
I02
International Association of Oil & Gas Producers
:cc+ OGP
I03
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Source Fluid type
(specific/
generic)
Location
(field)
Physical
environment/
bottom type
Number
of wells
Drilling
period/
discharge
period
Volume
discharged
Water
depth
(m)
Sampling
programme (total
number of
surveys)
Parameters #Sampling
stations/
replicates/
controls
Sample distances Sampling
design
limitations Sampling
protocol
CSA GI-IO SMI-
LAO/IO ST-IO
Gulf of
Mexico
GI-fine grained;
sandy silty clay
SMI- coarser
silty-sand/sandy
silt ST-fine
grained; sandy
silty clay/sandy
clayey silt
GI-5 SMI-2
ST-1
GI-1394 bbl
cuttings/
1315bbls
Group III;
SMI-376
cuttings-94
Group III; ST-
782
cuttings;
2390 Group
III
GI-61m;
SM-39m
ST-33m
GI- +25 months SMI-
+11 months ST-- +10
months
Total organic
hydrocarbons (TOC)-;
TPH; PAHs; grain size,
presence of drill
cuttings, odour, visual
char, redox;
macrofauna, side-scan
sonar, Video; visual
observations include
location and thickness
of redox potential
discontinuity layer;
water column profiles;
sediment toxicity
samples at select
locations
GI-10/2/4 SM-10/2/4
ST-8/2/4
JWEL,
2000a
IO/ Eastern
Canada-
Sable
Island
High Energy, V
and T- sand NT-
sand with
minor silt and
clay
V-5 T-5
NT-1
V-15
months T-
21Months
NT- 2
weeks
V 1821.4m
3
;
T 1832.8m
3
;
NT 194.1m
3
V 20-22
m; T 20-
22m, NT
80m,
V: during drilling T:
+3 months NT: +1
month
Water quality;
suspended particulate
matter (SPM) in the
benthic boundary layer
(BBL); metals, TPH, total
organic carbon, total
inorganic carbon, grain
size, and toxicity);
benthic habitat, and
megafaunal
community; shellfish
body burden and taint;
marine mammals; and
seabirds.
At each field, samples
were taken along eight
radials at distances from
the platform at
distances ranging from
250 m to 20 km. Mussel
moorings were set at
500m, 1km, 2km, 4km,
10km, 13km, and 30km
from the Venture
platform. Scallops were
collected from natural
beds at three test areas
(north of Venture, south
of Thebaud, and west
of North Triumph) and a
reference area.
JWEL
2000b
IPAR-3;
isoparaffin
Eastern
Canada-
Hibernia
Moderate to
high energy;
sands; winter
storm influence
Multiple
1997-2
1998-7
1999-3 by
August
1999,
three
more
underway
NK 80m All to be considered
during drilling as
new wells have been
continued to be
drilled and
associated cuttings
discharge. By 1999
survey cuttings had
been discharged
from a total of 12
wells
Sediment total
extractable
hydrocarbons (TEH:
C11-C32; C11-C20; C21-
C32); PAH; grain size,
trace metals, organic/
inorganic carbon,
sediment toxicity
(bacterial bio-
luminescence,
amphipod survival,
juvenile polychaete
growth and survival;
biologic sampling of
American Plaice (body
burden, trace metals,
hydrocarbons, PAH,
total extractable
hydrocarbons,
moisture, taint).
Oliver and
Fischer,
1999
XPO7/linear
paraffin
NW
Australia-
Lynx 1a
Silty carbonate
sands
1 July-August
1996
160 tonnes 78 End of drilling; +10
months
TPH, metals (video
observations, sonar)
13-15/1/2 One grab
per location
50m, 150m, 2000m
(ref) GI and SM-also
100m
Transects aligned
with bathymetry
Side scan Sonar-
ROV
Upper 5 cm for
organic, grain size
and microscopic
analyses.
GI-Grand Isle 95A IO-Internal Olefin V-Venture SMI-South Marsh Island 57C
LAO-Linear Alpha OlefinT-Thebaud ST-South Timbalier mg/kg 148E-3 NT-North Triumph
Table E.4 Summary of Group III NADF cuttings discharge field studies
I02
International Association of Oil & Gas Producers
:cc+ OGP
I03
Environmental aspects of the use and disposal of non aqueous drilling nuids associated with onshore oil & gas operations
:cc+ OGP
Source Fluid type
(specific/
generic)
Location
(field)
Physical
environment/
bottom type
Number
of wells
Drilling
period/
discharge
period
Volume
discharged
Water
depth
(m)
Sampling
programme (total
number of
surveys)
Parameters #Sampling
stations/
replicates/
controls
Sample distances Sampling
design
limitations Sampling
protocol
CSA GI-IO SMI-
LAO/IO ST-IO
Gulf of
Mexico
GI-fine grained;
sandy silty clay
SMI- coarser
silty-sand/sandy
silt ST-fine
grained; sandy
silty clay/sandy
clayey silt
GI-5 SMI-2
ST-1
GI-1394 bbl
cuttings/
1315bbls
Group III;
SMI-376
cuttings-94
Group III; ST-
782
cuttings;
2390 Group
III
GI-61m;
SM-39m
ST-33m
GI- +25 months SMI-
+11 months ST-- +10
months
Total organic
hydrocarbons (TOC)-;
TPH; PAHs; grain size,
presence of drill
cuttings, odour, visual
char, redox;
macrofauna, side-scan
sonar, Video; visual
observations include
location and thickness
of redox potential
discontinuity layer;
water column profiles;
sediment toxicity
samples at select
locations
GI-10/2/4 SM-10/2/4
ST-8/2/4
JWEL,
2000a
IO/ Eastern
Canada-
Sable
Island
High Energy, V
and T- sand NT-
sand with
minor silt and
clay
V-5 T-5
NT-1
V-15
months T-
21Months
NT- 2
weeks
V 1821.4m
3
;
T 1832.8m
3
;
NT 194.1m
3
V 20-22
m; T 20-
22m, NT
80m,
V: during drilling T:
+3 months NT: +1
month
Water quality;
suspended particulate
matter (SPM) in the
benthic boundary layer
(BBL); metals, TPH, total
organic carbon, total
inorganic carbon, grain
size, and toxicity);
benthic habitat, and
megafaunal
community; shellfish
body burden and taint;
marine mammals; and
seabirds.
At each field, samples
were taken along eight
radials at distances from
the platform at
distances ranging from
250 m to 20 km. Mussel
moorings were set at
500m, 1km, 2km, 4km,
10km, 13km, and 30km
from the Venture
platform. Scallops were
collected from natural
beds at three test areas
(north of Venture, south
of Thebaud, and west
of North Triumph) and a
reference area.
JWEL
2000b
IPAR-3;
isoparaffin
Eastern
Canada-
Hibernia
Moderate to
high energy;
sands; winter
storm influence
Multiple
1997-2
1998-7
1999-3 by
August
1999,
three
more
underway
NK 80m All to be considered
during drilling as
new wells have been
continued to be
drilled and
associated cuttings
discharge. By 1999
survey cuttings had
been discharged
from a total of 12
wells
Sediment total
extractable
hydrocarbons (TEH:
C11-C32; C11-C20; C21-
C32); PAH; grain size,
trace metals, organic/
inorganic carbon,
sediment toxicity
(bacterial bio-
luminescence,
amphipod survival,
juvenile polychaete
growth and survival;
biologic sampling of
American Plaice (body
burden, trace metals,
hydrocarbons, PAH,
total extractable
hydrocarbons,
moisture, taint).
Oliver and
Fischer,
1999
XPO7/linear
paraffin
NW
Australia-
Lynx 1a
Silty carbonate
sands
1 July-August
1996
160 tonnes 78 End of drilling; +10
months
TPH, metals (video
observations, sonar)
13-15/1/2 One grab
per location
50m, 150m, 2000m
(ref) GI and SM-also
100m
Transects aligned
with bathymetry
Side scan Sonar-
ROV
Upper 5 cm for
organic, grain size
and microscopic
analyses.
GI-Grand Isle 95A IO-Internal Olefin V-Venture SMI-South Marsh Island 57C
LAO-Linear Alpha OlefinT-Thebaud ST-South Timbalier mg/kg 148E-3 NT-North Triumph
Table E.4 Summary of Group III NADF cuttings discharge field studies
I04
International Association of Oil & Gas Producers
:cc+ OGP
I04
International Association of Oil & Gas Producers
:cc+ OGP
What is OGP?
Te International Association of Oil & Gas Producers encompasses the worlds leading
private and state-owned oil & gas companies, their national and regional associations, and
major upstream contractors and suppliers.
Vision
To work on behalf of all the worlds upstream companies to promote responsible and
prontable operations.
Mission
To represent the interests of the upstream industry to international regulatory and
legislative bodies.
To achieve continuous improvement in safety, health and environmental performance
and in the engineering and operation of upstream ventures.
To promote awareness of Corporate Social Responsibility issues within the industry
and among stakeholders.
Objectives
To improve understanding of the upstream oil and gas industry, its achievements and
challenges and its views on pertinent issues.
To encourage international regulators and other parties to take account of the
industrys views in developing proposals that are enective and workable.
To become a more visible, accessible and enective source of information about the
global industry, both externally and within member organisations.
To develop and disseminate best practices in safety, health and environmental
performance and the engineering and operation of upstream ventures.
To improve the collection, analysis and dissemination of safety, health and
environmental performance data.
To provide a forum for sharing experience and debating emerging issues.
To enhance the industrys ability to innuence by increasing the size and diversity of
the membership.
To liaise with other industry associations to ensure consistent and enective approaches
to common issues.
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London SE1 8NL
United Kingdom
Telephone: +44 (0)20 7633 0272
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Telephone: +32 (0)2 566 9150
Fax: +32 (0)2 566 9159
Internet site: www.ogp.org.uk
e-mail: reception@ogp.org.uk