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Abstract
In this study, fast pyrolysis of safflower seed (Carthamus tinctorius L.) was investigated with the aim to study the product distribution and their
chemical compositions and to identify optimum process conditions for maximizing the bio-oil yield. Experiments were performed in a well-swept
resistively heated fixed-bed reactor under nitrogen atmosphere. The maximum oil yield of 54% was obtained at the final pyrolysis temperature of
600°C, sweeping gas flow rate of 100 cm3 min− 1 and heating rate of 300 °C min− 1 in a fixed-bed reactor. The elemental analysis and calorific
value of the bio-oil were determined and compared with diesel fuel and then the chemical composition of the bio-oil was investigated using
chromatographic and spectroscopic techniques (IR, GC/MS, simulated distillation). The char was characterized by elemental, BET surface area
and SEM analyses.
© 2007 Elsevier B.V. All rights reserved.
Fig. 2. The yields of pyrolysis products at heating rate of 100 °C min− 1 and Fig. 4. The yields of pyrolysis products at heating rate of 800 °C min− 1 and
sweep gas velocity of 100 cm3 min− 1. sweep gas velocity of 100 cm3 min− 1.
bed reactor with a length of 90 cm and an inner diameter of In order to establish the effect of sweep gas velocity on the
8 mm, made of 310 stainless steel. The first group of pyrolysis yields, the second group of experiments was carried
experiments was performed to determine the effect of pyrolysis out for four different nitrogen flow rates of either 50, 100, 200 or
temperature and heating rate on the product yields. Three grams 400 cm3 min− 1. For all these experiments the heating rate and
of air-dried sample, +0.85–1.25 mm size, was placed in the the final pyrolysis temperature were 300 °C min− 1 and 600 °C,
reactor (bed height: 11 cm) and sweep gas velocity of 100 cm3 respectively.
min− 1 was controlled and measured by a rotameter. The In this study, all the yields are expressed on a dry ash free
temperature was raised either from 100, 300 or 800 °C min− 1 to (daf) basis and the average yields of at least three experiments
the final temperature of either 400, 500, 550, 600 or 700 °C and within the experimental error of less than ± 1%.
held at that temperature for 10 min. Heating rate and pyrolysis
temperature were controlled by a PID controller. The flow of 2.3. Characterization
gas released was measured using a soap film for the duration of
the experiments. After pyrolysis, char yield was determined 2.3.1. Bio-oil characterization
from the overall weight losses of the reactor tube. The liquid Physical properties were determined for the bio-oil using the
phase was collected in a glass liner located in a cold trap American Standards for Testing and Materials (ASTM).
maintained at about 0 °C. The weight gains for the liquids trap Elemental analyses were carried out with Fisions, EA 1108
were corrected for the amounts of water present to give the and the calorific values were determined.
actual oil yields. Water was determined by refluxing the toluene Functional group compositional analysis of the oil and
solution in a Dean and Stark method. Gas yield was determined subfraction were carried out using Fourier transform infrared
by overall material balance. This reactor has been described spectrometry. A Jasco FT/IR-300 E Model Fourier Transform
previously [24,25]. Infrared Spectrophotometer was used which had data processing
Fig. 3. The yields of pyrolysis products at heating rate of 300 °C min− 1 and Fig. 5. The yields of pyrolysis products at heating rate of 300 °C min− 1 and
sweep gas velocity of 100 cm3 min− 1. pyrolysis temperature of 600 °C.
526 O. Onay / Fuel Processing Technology 88 (2007) 523–531
Table 2
The comparison of safflower seed bio-oil with biomass derived pyrolysis oils, diesel and heavy fuel oil
Properties Safflower seed Rapeseed cake Sugarcane bagasse Waste paper Diesel Heavy fuel
bio-oil oil [17] oil [35] oil [35] [31,36] oil [35]
Elemental (wt.%)
C 76.8 73.74 46.27 40.80 86.58 85–86
H 12.1 10.69 6.55 6.29 13.29 11–11.5
N 2.6 4.65 0.0 0.0 65 ppm 0.3–0.5
S n.d. a 0.11 N0.1 n.d.a 0.11 1.0–2.6
Ob 8.5 10.51 46.94 52.91 0.01 –
H/C molar ratio 1.89 1.74 1.70 1.85 1.84 1.55–1.62
O/C molar ratio 0.08 0.11 0.76 0.97 – –
Density (kg/m3) ASTM D 1298 1020 993 1198.1 1205 838 980
Viscosity, 50 °C (cSt) ASTM D 88 33 38 89.4 2.0 2.1 200
Flash point (°C) ASTM D 93 76 62 105 200 54 90–180
Pour point (°C) ASTM D 97 − 16 6 − 24 −8 − 28 25–30
Higher heating ASTM D 3286 40.9 36.4 20.08 13.1 45.5 42–43
value (MJ/kg)
Distillation (°C) ASTM D 86
Initial point 92 – – – 179 –
10% 105 – – – 212 –
50% 260 – – – 262 –
90% – – – – 326 –
Final point 315 – – – 326 –
a
n.d., not determined.
b
By difference.
and spectral library search facilities. A small amount of the oil was and HP G1800 A GCD System (60 m × 0.25 mm i.d.; 0.25 μm
mounted on a KBr disc which had been previously scanned as a film thickness, Innowax FSC column). Helium was used as
background. The infrared spectrum of the sample was then taken. carrier gas at a constant flow of 1 ml. The GC oven temperature
Chemical class compositions of the oil were determined by was programmed from 50 °C (2 min) to 280 °C at 5 °C min− 1
liquid column chromatographic fractionation. The oil was and held at 280 °C for 20 min. Typical operating conditions
separated into two fractions as n-pentane soluble and insoluble were: ionization energy 70 eV; ion source temperature 230 °C;
compounds (asphaltenes) by using n-pentane. The n-pentane scan per second over mass range electron (m/z) = 35–500.
soluble material was further separated on activated silica-gel The bio-oil analyzed in this study has been obtained in the
(70–230 mesh) pretreated at 105 °C for 2 h prior to introduction experimental condition that has given maximum bio-oil yield.
in a 20 × 2.5 cm i.d. column. The column was eluted
successively with n-pentane, toluene and methanol to produce 2.3.2. Char characterization
aliphatic, aromatic and polar fractions, respectively. Each Surface area and total pore volume of char were measured in
fraction was dried and weighed. The fractions were analyzed an automated volumetric gas adsorption apparatus using
by Fourier transform infrared spectroscopy to determine the nitrogen as an adsorbate at 77 K. Before adsorption measure-
efficient separation of the chemical class. In addition, n-pentane ment, the sample was out gassed at 300 °C for 4 h. N2 surface
and toluene fraction were analyzed by GC/MS. areas were calculated using Brunauer–Emmett–Teller (BET)
GC/MS analyses were performed using an HP 6890 GC/MS equation. Surface morphology of char was studied by scanning
(30 m × 0.25 mm i.d.; 0.25 μm film thickness, HP-5MS column) electron microscopy (SEM). The SEM analysis was performed
using CAM SCAN 84 attached with an EDX (LINK ISIS300).
Table 3
The functional groups and the indicated compounds of the safflower seed bio-oil
Frequency range Group Class of compound
(cm− 1)
3650–3100 O–H stretching Polymeric O–H, water impurities
3000–2800 C–H stretching Alkanes
2200–1950 C≡C stretching Alkynes
1761–1676 C=O stretching Ketones, aldehydes, carboxylic acids
1670–1550 C=C stretching Alkenes
1400–1300 C–H stretching Alkanes
1020–950 C–O stretching Primary, secondary and tertiary alcohols,
O–H bending phenol, esters, ethers
Fig. 6. Infrared spectra of the fast pyrolysis oil.
O. Onay / Fuel Processing Technology 88 (2007) 523–531 527
Table 5 and hydrogen contents of safflower bio-oil are higher than those
Relative content of main compounds in organic composition of n-pentane of the biomass derived oil. The average chemical composition
subfraction
of the fast pyrolysis oil is CH1.89N0.03O0.08. The significant
n-Alkanes Relative content (%) decrease in oxygen content of the oil (8.5%) compared to the
C13 1.59 original feedstock (27.4%) is important, because the high
C14 0.57 oxygen content is not attractive for the production of transport
C15 0.58
fuels. The bio-oils from biomass usually contain higher
C16 1.55
C17 14.27 proportion of oxygen than fossil oil, and thus they are quite
C18 5.72 reactive and not as stable as fossil fuels and their characteristics
C19 2.58 change rapidly during condensation and under storage condi-
C20 2.61 tions. Their utilization as fuels or sources of chemical feedstock
C21 2.98
requires some form of upgrading to improve storage stability
C22 3.68
C23 6.69 and heating value. However, the bio-oil from safflower seed has
C24 6.23 lower content of oxygen than the bio-oil from other biomass,
C25 8.08 which makes it more stable than the bio-oil from other biomass.
C26 7.65 And also, the bio-oil is almost free of sulfur, making it
C27 6.80
environmentally friendly. Further comparison of H/C ratios
with conventional fuels indicates that H/C ratios of the oils
obtained in this study lie between those of light and heavy
the maximum oil yield. At heating rates higher than 300 °C petroleum products. Comparing the bio-oil obtained with some
min− 1, the oil yield remains constant at a level of 53–54%. other selected biomass materials (Table 2), the bio-oil from
safflower seed has higher heating value and the energy content
3.2.3. Effect of sweep gas rate on products yields of the bio-oil is slightly lower than that of diesel fuel and very
Fig. 5 shows the effect of sweeping gas (nitrogen) flow rate close to heavy fuel oil. The bio-oil density is very close to that
on the product yields. As reported in the literature, sweeping the of fuel. Viscosity is the most important property of bio-oil since
retort environment with nitrogen could increase the oil yield. it affects the operation of fuel injection equipment, particularly
Because sweeping the environment shortens the residence times at low temperatures when the increase in the viscosity affects
of volatiles and reduces their chances of being involved with the fluidity of fuel. Bio-oil is extremely viscous than diesel fuel.
char and radical forming secondary reactions [29]. For this The viscosity of bio-oil can be lowered by blending diesel or
group of experiments, the pyrolysis temperature and heating other fuels. The pour point was higher for the bio-oil than that of
rate were 600 °C and 300 °C min− 1, respectively. When the diesel fuel and very much lower than that of heavy fuel oil. The
nitrogen flow rate was increased from 50 to 400 cm3 min− 1, the high flash point suggested that the bio-oil can be stored at room
oil yield reached the maximum of 54%. The negligible amount temperature. Taking into account the result of distillation of the
of increase in oil yields was obtained at higher nitrogen flow bio-oil, it contains substantial amount of volatile materials. And,
rates from 100 cm3 min− 1. the oil starts boiling below 100 °C but the distillation stops at
As a result, the oil yield reaches a maximum of 54% at a final 310–325 °C leaving 20–25% of the starting material as residue.
pyrolysis temperature of 600 °C, heating rate of 300 °C min− 1, The physical properties of bio-oil of safflower seed make it
and sweeping gas flow rate of 100 cm3 min− 1. Comparing this
study with a previous work, the main differences are in the Table 6
reactor type and the heating rates. In this study, it is showed that Relative content of main compounds in organic composition of toluene
the oil yield obtained in the static conditions (44%) increased subfraction
about 23 wt.% with the fast pyrolysis conditions [20]. Compound Relative content (%)
Phenol, 2 methyl 0.81
3.3. Bio-oil characterization Phenol, 2 methoxyl 1.42
Phenol, 4 methyl 1.15
3.3.1. Physical property and elemental analysis Hexadecanoic acid 3.08
Phenol, 2 methoxyl-4-(1-propenyl) 1.85
The fast pyrolysis of biomass is complicated since the
Phenol, 2 methoxyl-4-(2-propenyl) 3.95
decomposition represents a large number of reactions in parallel Heptadecanoic acid, 16-methyl 2.48
and series. Different kinds of biomass possess different Octadecanoic acid 1.25
reactions in pyrolytic process, which caused the complexity 9-Octadecenoic acid 4.34
and difference in the compositions of their bio-oils. Although 10-Octadecenoic acid 1.03
Cis-Linoleic acid 9.95
bio-oils have different compositions, the key properties of bio-
9,12-Octadecenoic acid 7.51
oils for use as diesel substitute are viscosity, heating value, 9,15-Octadecenoic acid 7.83
density and stability [30,31]. Ethyl linoleate 11.92
Table 2 shows the characteristics of the bio-oil derived from 7-Heptadecyne 2.71
safflower seed in comparison with the other biomass derived 15-Octadecenoic acid 6.52
16-Octadecenoic acid 4.68
oils, diesel and heavy fuel oil. As can be seen in Table 2, carbon
O. Onay / Fuel Processing Technology 88 (2007) 523–531 529
Fig. 8. SEM photomicrographs of chars obtained at (a) pyrolysis temperatures of 400 °C and heating rate of 100 °C min− 1, (b) pyrolysis temperatures of 600 °C and
heating rate of 300 °C min− 1, (c) pyrolysis temperatures of 600 °C and heating rate of 100 °C min− 1.
530 O. Onay / Fuel Processing Technology 88 (2007) 523–531
the value of the surface area observed at 700 °C. And also, that of feedstock. The heating value of the bio-oil is found to be
changes in the heating rate result in differences in the de- similar to that of diesel fuel. The results of spectroscopic
volatilization rate and thus lead to differences in the char methods are consistent with chromatography, confirming that
structure. The char produced at high heating rate presents a the hydrocarbons of n-pentane subfraction of the bio-oil are a
higher surface area compared to low heating rate char. The mixture of alkanes and alkenes. Higher oxygen content in
same trends are also observed in the pore volume data. It is biomass was disadvantageous in obtaining high quality bio-oil
observed that the BET surface area is low compared to other production. However, upgrading of refining of bio-oil is
chars obtained from other biomass materials [18,32,33]. necessary for its inferior property and complex composition.
However, the surface area found is quite similar to the one An important advantage of the bio-oil in applications as a fuel is
reported by other authors [8,34]. that it contains hardly any sulfur and, therefore, emits almost no
Scanning electron microscopy (SEM) was applied to sulfur oxides into atmosphere. The bio-oil obtained in
characterize the shape and the size of the char particles, as experiments can be used as fuel; for example, as diesel fuel or
well as their porous surface structure. Fig. 8 shows the SEM fuels in many static applications. It may either be used directly
photographs of the char sample at different conditions. From a or in a mixture with other conventional fuels.
phenomenological point of view, a gradual release of different The results of this study showed that the composition of the
volatile compounds occurs as the temperature increases during char depends on the pyrolysis conditions and indicated that the
high heating rate devolatilization. Pyrolysis temperature and product distribution at high heating rate and temperature might
heating rate influenced the size and shape of particle through a be affected by the char characteristics. The surface area was
general increase in size and proportion of voids and a decrease maximized at pyrolysis temperature of 600 °C and heating rate
in cell wall thickness. The particles are thick walled and seem of 800 °C min− 1. Both the hydrogen and oxygen content of char
to be covered by tar agglomerates at low pyrolysis decreased with increase in temperature, indicating an increase in
temperature (400 °C). The char particles obtained at pyrolysis the carbonaceous nature of the char. Surface area measurements
temperature of 600 °C form the characteristics hollow, highly suggest that high heating rates result in melting of char particles
porous and mostly spherical particles. The particles are very and creation of smoother surface and spherical cavities. The
fragile and thin walled. The fast volatile release during char obtained in safflower seed pyrolysis is mainly macro-
pyrolysis produces substantial internal overpressure and the porous materials with a low surface area but it could be used for
coalescence a more open structure. Therefore, SEM porosity the production of activated carbon and also as a solid fuel in
increased with a pyrolysis temperature and increasing heating boilers. In addition, it can be used further for the gasification
rate. process to obtain hydrogen rich gas by thermal cracking.
The results of this study showed that the composition of the
char depends on the pyrolysis conditions and indicated that the Acknowledgement
product distribution at high heating rate and temperature might
be affected by the char characteristics. The surface area The author would like to express thanks to the Anadolu
maximized at pyrolysis temperature of 600 °C and heating University, Research Foundation (031803) for the financial
rate of 800 °C min− 1. support that made this work possible.
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