Dsi Stressing Record - Bridge IC12

Project : Al Sharqiyah Express Way Section II Part 2 ( Al Kamil To Sur)
Contractor : Khalid Bin Ahmed & Sons LLC

Subcontractor : DSI / Al Ammar International
Client : Minisitry of transport & communications DGR LT
Strand Distribution at Interchange bridge - IC12

Actual Cross-Sectional Actual Modulus Average Average Average Average
Tendon # Coil # # of Strands Correction Factor
Area ( A ) of Elasticity ( E ) Actual A Theo. A Actual E Theo. E
1 1741329718 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
2 1741329718 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
1741329718 7 139.95 196.89
3 139.95 140.00 196.79 195.00 99.10%
1741329719 12 139.95 196.73
4 1741329715 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
5 1741329715 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
6 1741329715 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
7 1741329717 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
8 1741329717 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
1741329717 15 139.95 196.89
9 139.95 140.00 196.89 195.00 99.10%
1741329716 4 139.95 196.89
10 1741329716 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
11 1741329716 19 139.95 196.89 139.95 140.00 196.89 195.00 99.10%
1741329716 11 139.95 196.89
12 139.95 140.00 196.89 195.00 99.10%
1741329718 8 139.95 196.89
1741329716 1 139.95 196.89
1741329717 1 139.95 196.89
13 139.95 140.00 196.76 195.00 99.10%
1741329718 1 139.95 196.89
1741329719 16 139.95 196.73
14 1741329719 19 139.95 196.73 139.95 140.00 196.73 195.00 99.20%
15 1741329719 19 139.95 196.73 139.95 140.00 196.73 195.00 99.20%
1741329719 13 139.95 196.73
16 140.03 140.00 197.30 195.00 98.80%
1741329714 6 140.20 198.52
17 1741329714 19 140.20 198.52 140.20 140.00 198.52 195.00 98.10%
18 1741329714 19 140.20 198.52 140.20 140.00 198.52 195.00 98.10%
Note:
Correction Factor Average Theo. A x E 195x140
99.10%
Average Actual A x E 139.95x196.89
Main Tendon
Calculation of Pressure
Al Sharqiyah Express Way Section II Part 2 ( Al

Project : Kamil To Sur) Client : Minisitry of transport & communications DGR LT
Contractor : Khalid Bin Ahmed & Sons LLC DSI Approval : ETA - 130815
Subcontractor : DSI / Al Ammar International Structure : Interchange bridge - 12
Drawing Number : KAS/BS2P/SDW/TD/IC13/006-005-R02
For 3711 kN (19 No of strands)

Type of jack : HOZ 5400 /250
As per calibration certificate 2016-0191 2016-0119
Jack N° : 06-086 975448
Relative piston friction around jacking for 0.18 % 0.38 %
Average relative psiton friction for both ja 0.28 %
Piston area (Sp) 894.57 cm²
Required pressure gauge (bar) for stressi = `
= 3711 / ((894,57 x 0,01) / (1 - 0,0028))
= 416 bars
Hence required gauge pressure (bar) for s = 418 bars corrected according to pressure gauge certificate of calibration
Stressing record - from both ends
Project : Al Sharqiyah Express Way Section II Part 2 ( Al Client : Minisitry of transport & communications DGR LT
Kamil To Sur)
Tendon characteristics Stressing equipment

Tendon number 8 Type of jack : HOZ 5400 /250
Stressing sequence 1 Type of pump : R6.4
Number of strands 19
Coil Number 1741329717 End : Abuitment 1 Jack N° : 975448
Theoritical tendon lenght = 51.217 m Piston area (Sp) 894.57 cm² Pump N°: 934676
Theoritical elongation (2) = 344 mm Friction at jacking force (f 0.38 % Mano N°: 1104UZF4
Theoritical elongation protrusion len = 11 mm End : Abuitment 2 Jack N° : 06-086
Correction factor = 0.991 Piston area (Sp) 894.57 cm² Pump N°: 8301
Total corrected theoritical elongation (3) = 352 mm Friction at jacking force (f 0.18 % Mano N°: 110701V4
Maximum elongation ( + 5%) = 370 mm
Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

lenghts 2 jacks E X S Tendons Jacking pressure - jack correction (4) = 416 bars
.8X3711X10^6 2968800000 jacking pressure - jack and manometer correction (5) 418 bars
= = 11 mm
195000x140x19 518700000 Maximal jacking pressure - (+ 5%) 439 bars
(2)
value from the table in the document KAS/BS2P/SDW/TD/IC13/006-005-R02
(3)
correcting factor (for actual cross section and elastic modukus) x theorotical elongation
(4)
Calcultated with the following formula : P (bar) = F(kN) / (Sp(cm²) x 0,01 x (1-fr)), at both jacks. The average value has to be considered.
(5)
Includes the deviation of the manometer, according to certificate of calibration, in the area of the jacking pressure ( » 2bars)
End : Abuitment 1 End : Abuitment 2

Pressure Partial elongation sum
(Bars) Partial Elongation Partial Elongation (1) + (2) total elongation
Reading (mm) (1) Reading (mm) (2)
40 42 81
100 167 165 81
35 37 72
200 132 128 153
44 44 88
300 88 84 241
40 44 84
400 48 40 325
16 12 28
418 32 28 353
The partial elongation at 100 bars is a calculated value. It is the average of the partial elongation of the stages : 100 to 200 bars / 200 to 300 bars / 300 to 400
bars.
Pressure shall not exceed maximal pressure (+ 5%). Elongation shall not exceed maximum elongation (+5%).
Observations on stressing operation :
Al Ammar Int Trd & Cont KAS Renardet :
Name : Syed Kareemuddin Name : Name :
Date : Date : Date :
Signature: Signature: Signature:


Coil Number 1741329716/1741329718 End : Abuitment 1 Jack N° : 975448

= = 11 mm
(2)
(3)
(4)
(5)

Reading (mm) Reading (mm)
(1) (2)
41 44 85
100 174 173 85
41 43 84
200 133 130 169
41 45 86
300 92 85 255
42 44 86
400 50 41 341
11 10 21
418 39 31 362
bars.



= = 11 mm
(2)
(3)
(4)
(5)

Partial Elongation Partial Elongation total elongation
(Bars) Reading (mm) Reading (mm) (1) + (2)
(1) (2)
41 43 84
100 170 165 84
41 41 82
200 129 124 166
41 44 85
300 88 80 251
42 44 86
400 46 36 337
10 9 19
418 36 27 356
bars.



= = 11 mm
(2)
(3)
(4)
(5)

Pressure Partial elongation sum total elongation
(Bars) Partial Elongation Partial Elongation (1) + (2)
(1) (2)
42 43 85
100 172 167 85
43 42 85
200 129 125 170
40 44 84
300 89 81 254
44 43 87
400 45 38 341
10 9 19
418 35 29 360
bars.




lenghts 2 jacks E X S Tendons Jacking pressure jack correction
- (4)
= 416 bars
= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
27 28 55
100 174 171 55
27 26 53
200 147 145 108
27 30 57
300 120 115 165
28 27 55
400 92 88 220
4 2 6
418 88 86 226
bars.


Project : Client : Minisitry of transport & communications DGR LT
Kamil To Sur)

Coil Number 1741329716/7/8/9 End : Abuitment 1 Jack N° : 975448

= = 11 mm

(1) (2)
28 28 56
100 187 185 56
26 27 53
200 161 158 109
29 28 57
300 132 130 166
28 30 58
400 104 100 224
4 3 7
418 100 97 231
bars.

Pressure has been released at 300 bars => second reading at 300 bars.



= = 11 mm
(2)
(3)
(4)
(5)

(Bars) Reading (mm) Partial Elongation Reading (mm) Partial Elongation (1) + (2)
(1) (2)
41 45 86
100 175 160 86
37 43 80
200 138 117 166
44 46 90
300 94 71 256
41 47 88
400 53 24 344
11 7 18
418 42 17 362
bars.



= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
41 44 85
100 168 164 85
41 41 82
200 127 123 167
40 44 84
300 87 79 251
43 47 90
400 44 32 341
14 7 21
418 30 25 362
bars.



= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
40 44 84
100 172 167 84
38 43 81
200 134 124 165
43 43 86
300 91 81 251
39 47 86
400 52 34 337
12 8 20
418 40 26 357
bars.




= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
42 44 86
100 167 178 86
46 43 89
200 121 135 175
42 42 84
300 79 93 259
39 47 86
400 40 46 345
12 7 19
418 28 39 364
bars.


Theoritical tendon lenght = 212 m Piston area (Sp) 894.57 cm² Pump N°: 934676

= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
27 28 55
100 176 174 55
26 26 52
200 150 148 107
27 28 55
300 123 120 162
28 30 58
400 95 90 220
6 5 11
418 89 85 231
bars.



= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
27 28 55
100 185 183 55
28 27 55
200 157 156 110
27 28 55
300 130 128 165
27 29 56
400 103 99 221
5 4 9
418 98 95 230
bars.



= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
27 28 55
100 185 183 55
26 27 53
200 159 156 108
30 28 58
300 129 128 166
26 28 54
400 103 100 220
5 5 10
418 98 95 230
bars.




= = 11 mm
(2)
(3)
(4)
(5)

Reading (mm) (1) Reading (mm) (2)
27 28 55
100 189 186 55
22 27 49
200 167 159 104
32 29 61
300 135 130 165
28 28 56
400 107 102 221
5 4 9
418 102 98 230
bars.



= = 11 mm
(2)
(3)
(4)
(5)

(Bars) Reading (mm) Partial Elongation Reading (mm) Partial Elongation (1) + (2)
(1) (2)
42 45 87
100 170 169 87
43 45 88
200 127 124 175
42 45 87
300 85 79 262
41 46 87
400 44 33 349
8 6 14
418 36 27 363
bars.



= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
43 44 88
100 170 167 88
43 42 85
200 127 125 173
43 44 87
300 84 81 260
44 47 91
400 40 34 351
8 6 14
418 32 28 365
bars.




= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
41 44 85
100 147 141 85
41 44 85
200 106 97 170
40 43 83
300 66 54 253
42 44 86
400 24 10 339
10 8 18
418 14 2 357
bars.




= = 11 mm
(2)
(3)
(4)
(5)

(1) (2)
41 44 85
100 157 154 85
41 35 76
200 116 119 161
40 53 93
300 76 66 254
41 45 86
400 35 21 340
10 8 18
418 25 13 358
bars.


Dsi Stressing Record - Bridge IC12

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Project : Al Sharqiyah Express Way Section II Part 2 ( Al Kamil To Sur)

Contractor : Khalid Bin Ahmed & Sons LLC

Client : Minisitry of transport & communications DGR LT

Strand Distribution at Interchange bridge - IC12

Al Sharqiyah Express Way Section II Part 2 ( Al

For 3711 kN (19 No of strands)

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :

Date : Date : Date :

Signature: Signature: Signature:

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :

Date : Date : Date :

Signature: Signature: Signature:

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :

Date : Date : Date :

Signature: Signature: Signature:

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :

Date : Date : Date :

Signature: Signature: Signature:

Al Sharqiyah Express Way Section II Part 2 ( Al

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :

Date : Date : Date :

Signature: Signature: Signature:

Al Sharqiyah Express Way Section II Part 2 ( Al

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :

Date : Date : Date :

Signature: Signature: Signature:

Tendon characteristics Stressing equipment

Theoritical elongation protrusion = L Jack X load Jacking force = 3,711 kN

End : Abuitment 1 End : Abuitment 2

Observations on stressing operation :

Al Ammar Int Trd & Cont KAS Renardet :

Name : Syed Kareemuddin Name : Name :