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Proper pipe supporting is synonymous with proper working and longevity of the piping
and pipeline system. A pipe saddle helps in this activity by supporting the pipe weight.
Installing pipe saddles is one of the easiest ways to transfer the pipe’s load generated
due to weight, pressure, temperature, and occasional events onto a supporting base. By
definition, a pipe saddle is a type of structural pipe support consisting of a saddle and
integral base.
It elevates pipes. So wherever the pipe is running at an elevation from the support
structure, pipe saddles can be used.
It can be used to anchor pipes. Similar to pipe shoe supports, saddles can be
used to anchor a pipe at the support location.
It can be used as adjustable support. Using some special arrangements, piping
saddles can be used to work as adjustable support.
Pipe saddles can be used to reduce frictional forces by utilizing PTFE or graphite
plates in between structure and saddle bottom. However, special design
arrangements must be done for that.
Piping saddles can be used to reduce corrosion of the piping system. As with pipe
saddles, the pipe will be elevated, and thus the pipe material will not rest on dirty
surfaces which in turn will reduce corrosion. Elevating a pipe also separates
dissimilar pipe and structural material which reduces the possibility of galvanic
corrosion.
As with pipe saddles, the saddle rubs on the structural surface during pipe
movement, Hence the pipe metal does not get affected to metallic wear mechanism.
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The factors on which the design of pipe saddles depend are:
Saddle material: Pipe saddle material should be compatible with the parent pipe
material. Also, the material should have sufficient strength to handle the loads generated
in the pipe system. The common saddle material is Carbon Steel (CS). However, they
can be made of other materials as well. Sometimes, to reduce cost a combination of
materials can be used. For example, to support stainless steel (SS) pipe using a pipe
saddle the complete design of the saddle may not use SS material. It can easily use the
SS+CS combination to reduce cost. Wherever it touches the SS pipe, the material must
be SS but other parts can be of CS material.
Piping Loads: Piping load is the main important input required while designing saddle
supports. The material thickness, strengthening requirement, weld size, etc all will be
based on the load that needs to be supported. Loads in all directions must be considered
in saddle design.
Pipe Insulation thickness: For insulated pipes, the height of the pipe saddle must also
consider the piping insulation thickness.
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Fig. 1: Heavy-duty pipe saddles
Equipment Saddles
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As saddles have very high load carrying capability, they are quite popular to use as
equipment saddles. They are widely used for supporting horizontal vessels and heat
exchangers. Usually, horizontal vessels and heat exchangers are supported by two
saddles; One saddle is fixed and acts as a fixed anchor while the other acts as the sliding
saddle. The thermal displacement starts from the fixed saddle support and the sliding
saddle can axially move. For modelling nozzles of heat exchangers and horizontal
vessels during piping stress analysis, both fixed and sliding saddles should be
modelled to get proper thermal displacement.
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