Mentor; Dinh Thj Bich Phuong, Mentee: Nguyén Chi Thanh Company: Spandex Vigt Nam Plant: QA ‘Thir 6, ngdy 17 thing 06 nim 2022 Gidi thigu ting quan vé cdng ty : Gidi thigu | Cie co edu vé 16 chie phdng ban vé cing ty | Nhigm vy etia ede phong ban Spandex | Gigi thigu quy trinh 5S: VN ‘Sin sang > sip xép > sqch sé > sin séc > sin sing Quy trinh tring hgp polymer gm 2 phan img chinh. Va cé 2 nguyén ligu chinh ki: PMG, MDI d PTMG; Poly Tetramethylene Ether Glycol, % MID: Methylene Dipheny! Diisocyanate ‘Va dung mai hda tan DMAc ( Dimethyl Acetamine Quy winh | Va nguyén ligu phy ( Slurry) : trang hgp | SAM, Chinox2450, L - MET: Ting hap thy mau khi nhugm. Polymer | Chisorb 1500; chat én djnh nhigt Songnox, Hostanox : chit chéng oxy héa Mg — St: chiit chéng dinh sgi TiO: chit tao mau dyc SPA2: chat hogt dong bé mit CHT, C10, Hydromagneiste: chét khéng tly Poly — RIS: chat tgo mau xanh Phan img 1: la phin tmg gitta MID, PTMG Giai thich | MID 6 -6°C, trong kho chita, chuyén MID thinh chét long guy trinh | trong phong néng, va chuyén dén T2400, Di chuyén PTMG trang hgp | dén T1051 > T2400 Bug quét bang CamScanner ¢ 3 ;Phong thi nghigm Héa Spining rong, PT Pre Polymer, DCS cung efp 90°C cho phin tng tit hm, Phin tmg 2: tir tién polymer > polymer c6 miu sang han, ty thudge vilo chdt try. Kidm soft dO nhot Kiém tra tinh chit du vao ctia nguyén ligu cho b phiin DCS va Mixing Kiém tra tiéu chudn sin phim cho 69 phan 'T/U Kiém tra tat cd giai dogn ctla qua trinh tring hyp HG théng Bang Sa: 1d cOng cOng dogn thir 2 eta quy trinh sain xuat sqi Spandex Sau khi tong hop dung dich Dope chuyén tir xuéng polymer sang khu vite Bang Sa qua h¢ | théng win Dope Header. H@ théng Hot Water ( 45° t bd sung nhigt 49 cho Dope, Header, khiic phyc han ché, va duy tri nhiét d6 én dinh cho Dope Dope duge dan déng thoi dén 4 Bag Filter cita tim Pos. trong dé cc Bag Filter 6 cdc fliter ding dé loc chit fin va, Polymer chura héa tan hay bj déng cin Polymer sau loc s@ dan dén Bige théng qua dy Main flexible Thong thuring img, voi mdi Block s@ c6 16 diy End Flexible tuong tng voi 16 b} Nozzle Block..Do dé méi lin ra sqi ta thu duge tong cong 64 sgi/Pos Pe Sato Sato a céng dogn sdy khé polymer tao sgi, loai bé va thu hdi kéo soi , ra khdi Nozzle, Polymer sé duge phun vio thing, bang sa va tigp xite v6i gié néng dé tich dung mdi, ra koi ogi, dm kho agi, dng khi mang s& duge twin hod lai qua aay ngung ty va dua tro vé hg thong chung edt dé tai sit lung. La céng doan sit dung sgi Spandex dé sin xudt quén Ién true Buge quét bang CamScannerThis dét (Beam ) tao thinh true sgi doc dé cung cap cho khach Warping ( | hang, sin xudt, m§t hang dét kim doc, Ngudn sgi duge lay tir Beam ) ho sqi sau khi da déng g6i hofe lay tre tiép tit xuréng sin xudt, sau khi daira cugn sgi thanh pham. Day 1a céng doan khong bat bude trong quy trinh san xuat, tly thudc theo yéu cau khich hang , ma quyét dinh ¢6 quan sgi doc hay khong. Do Denier ( Den) Phong vat | Do d6 gian It Bo FF ( do luc lien két gitta cée fila (2 fila trésnén )_ Bo U% do tinh ding nhat soi Do DMAc du lugng tén dur trong sgi La c6ng doan quan Iai céc éng soi, tir Take up, myc dich nhiim bé sung thém dau cho soi, ing chat hrgng, vé tinh chat vat If cling hu: ngoai quan cho sgi. Céc cugn soi duge ap dung may Rewinder la cae cugn Denier Ién 6 line 7 va 8, Tai Hyosung Spandex Vigt Nam, cée sgi due ép dung may Rewinder la cdc sgi c6 chi sé lén nhur $60D, 840D, 1120D, 1680D, Vai tro: . Theo ddi, duy tri én dinh, cht lgng san phdm theo tiéu chudn khach hang Rewinder | Giai quyét cdc van dé duge phin hdi tir khich hang Ting lgi nhuan ban soi. fran Holder: Mang cuén s¢i nguyén ligu, ( soiwj cdn lai) Bottom Roller: truc quay tiép xiic va chuyén chuyén d6ng, cho Feeding Holder Sensor: cam bién ditt sgi . : Middle Roller: hé hai tryc chay ding b6 cing téc d voi nhau. il Roller: nm trén méng dau, cung cAp lugng dau cho sgi di gua ‘Buge quét bang CamScanner DiasQuy trinh san xudt Yarn guide: con Hic rit nyi, tyo hink cho eudn sah. ‘Top roller: Tiép x~ie va nhn chuén dong, cia Bobbin Holder, pitt bn dinh trong qué trinh quAn, Bobbin Holder: Mang, cugn agi sau khi qudn Syi tir bd phn T/U dua qua c6 bam Jugng dau con thdp, tinh chht sgt chira dn djnh, vi lye 16 ngi con kém. Khi si ane qudn qudn Jai va Jam him luyng, dw ndm trong tiéu chun thi sgi td ra déu hon, vi tré nén co gidn hon, bén va dn dinh hon. gi c6 chi ab Kan ( tir 5601) trés Len) sau kbi san ut ra tai xurdng ‘Take up duyc chuyén qua cho xudmg Rewinder a thye hign qué trinh tra dau, quin dng Ig. Soi duge gin vio Feeding Holder va di qua c4c tryc, cam bién dé qudn vao Bobbin Holder, e4p truc Middle Roller ciing téc dO véi nhau va nhanh han, Feeding Holder dékéo dan va én dinh sisc cng cia agi. Sau d6, soi ‘Ap them dau thong qua tiép xde voi trye dau Oil Roller di theo con lic sgi rai syi quan vao Bobbin Holder Viée kiém sodt lugng dau thong qué trinh Rewind 14 cye ki quan trong dya trén tiéu chudn quan Ii him lugng dau OPU% TU ‘Take up la cong doan sir dung may cde may quén sgi ( Winder ) d& qudn cde sgi duge xa tir thing Bang Sa xudng sau khi qua hé théng Sato, dudi dang dng sai. Sgi di xudng, qua cic trye ¢6 téc 4} khde nhau, gidp dinh huéng, dinh hink va duy trl sy dn dinh cia si trong qué trinh quan sgi. Buge quét bang CamScanner i i i 4 |May dét kim tron tai phong TSC 14 may dét lao Jersay diing dé dét soi, Spandex két hop v6i soi nén (HF — TSC | Hard Fiber ) PET . _ (Technical | La phuong phap di sodt chat Iugng bing cach, nam bat Service | xem vai di det bing may dét kim tron, c6 soc dic biét, soc Central) | nhd, hay vét nhim khong, Sgi Spandex c6 bj dirt doan khi dét hay khdng. Soi nén: . Soi nén Ia sgi cotton CM30" & CM40’S sir dung cho MC2 Soi nén 1a sgi Polyester 75/72 DTY sir dung cho MCI & MC3 . Tiéu chun van hanh, huéng dan sir dung may CSY CSY (Core spun yarn) Soi Spandex nam 6 gitta va sé duge boc béi séi nén khac bén ngoai ggi li sgi boc. Kiém tra Idi sgi khi se. May dét vo: Lap ra thir ty cdc bude dét va kiém tra nhim danh gid chat lugng, cia sgi trén sn phdm v6. Mau dét ra sé so sdnh véi mau chudn xem cé bj hién tuéng sgi lap lanh hay khéng. La céng doan cudi cling dug thyc hign trén sén phim, true Packing | khi dua vao kho luu tri, (Warehouse) cic cupn sgi sé duge dat trong céc thiing va déng géi va bio quan, theo tiéu chudn nha may. Duge quét bing CamScannerQuy trinh dong g6i Cun sgi sau khi duge QA kiém tra va danh gia ngoai quan sé duge chuyén sang cho b6 phan dong géi. a Cac thing carton va va holder duge chudn bj va kiém tra sin sing cho quy trinh déng géi lién tuc Céng nhén sé dit Holder va cugn sgi vao ting Carton Tigp theo, thing duoc chuyén sang may dong bang dinh ty d6ng, théng qua hé théng con Jan, dan chuyén ‘Buge quét bang CamScanner aT