This document provides specifications for a product that is 1.5 meters in length, 2.5 meters in width, and requires a thickness of 3 mm. It will require 2 layers of chopped strand mat (CSM) fiberglass, each approximately 1 mm thick. A total of 4 square meters of mold area is needed. The document outlines the required amounts of fiberglass, resin, catalyst, styrene, gelcoat, wax, pigment paste, and polyurethane foam. It also provides spreading/application rates for various materials.
This document provides specifications for a product that is 1.5 meters in length, 2.5 meters in width, and requires a thickness of 3 mm. It will require 2 layers of chopped strand mat (CSM) fiberglass, each approximately 1 mm thick. A total of 4 square meters of mold area is needed. The document outlines the required amounts of fiberglass, resin, catalyst, styrene, gelcoat, wax, pigment paste, and polyurethane foam. It also provides spreading/application rates for various materials.
This document provides specifications for a product that is 1.5 meters in length, 2.5 meters in width, and requires a thickness of 3 mm. It will require 2 layers of chopped strand mat (CSM) fiberglass, each approximately 1 mm thick. A total of 4 square meters of mold area is needed. The document outlines the required amounts of fiberglass, resin, catalyst, styrene, gelcoat, wax, pigment paste, and polyurethane foam. It also provides spreading/application rates for various materials.
PRODUCT PARAMETER Length 1.5 Meter Width 2.5 Meter Thickness Required 3 mm
Layer Required (Thickness) (Each
Layer of CSM approximately 1mm thickness) 2
Total Mould Area 4 Sq.Meter
Fibre Fibre Material (CSM) Using 600 Gram 0.6 Kg Resin Fibre Material Required (Kg) 5 Kg Resin Required 12.5 Kg Catalyst (Hardner) 1250 ml 1.3 Litre Styrene 250 Gram Gelcoat Gelcoat Required 2.4 Kg Wax Required 250 Gram Pigment Paste (If Required) 240 Gram PU Foam Depth/height 25 mm Total Liquid Foam Required 4 Kg
PVA Releasing Agent
G4 Sealer Carborundum Grit 300 450 600 csm 300 6.2 per kg csm 450 5.8 per kg csm 600
resin 7.5 per kg
gelcoat 16 per kg pigment paste wax 20 311g steryne catalyst 14.5 liquid Foam RESIN TO FIBFEGLASS RATIOS For an effective laminate, it is essential that the fi breglass material is thoroughly ‘wetted-out’ with Lay-up Resin (Resin A). The amount of resin needed to do this varies from one fi breglass material to another. The following table shows the amount of Resin A needed per square meter of material. MATERIAL SPREAD RATES (Note: CSM = Chopped Strand Mat) RESIN Priming Plywood Resin = 500g per m2. Laminating, for each layer 300g CSM Resin = 650g per m2. Laminating, for each layer 450g CSM Resin = 1.1kg per m2. Laminating, for each layer 600g CSM Resin = 1.5kg per m2. For multiple layers of CSM Resin = 2.5 x CSM weight. Laminating with Fabrics Resin = 1 x Fabric weight. Casting, unfi lled. For each litre Resin = 1.16kg per litre GELCOAT Gelcoating on mould surface 550g per m2. Topcoating after laminating 650g per m2. PIGMENT PASTES Add 10% by weight to Gelcoat 100g per kg CATALYST Add 2% by weight to Resin or Gelcoat. 20g per kg WAX SOLUTION Add 2% by weight to Gelcoat , to make “Topcoat” 20g per kg STYRENE Add 2% by weight for thinning resin. 20g per kg resin. 2 PART PU FOAM Expands 25 times its original volume. 1kg per cu ft. PVA RELEASE AGENT On non porous surface 200g per m2. G4 SEALER Sealing porous surfaces 250g per m2. CARBORUNDUM GRIT Spread onto wet gelcoat 1.6kg per m2. ith Lay-up Resin The following