Parts Manual - UL: Wayne Helix™ Dispenser

Parts Manual - UL
Wayne Helix™ dispenser

WM048522_UL
Rev 19
AE
Read this manual before starting any installation, service, or maintenance work
Fuel dispensers contain both electrical components and a hazardous, flammable and potentially
explosive fuel. Failure to follow the below precautions and the Warning and Caution instructions
in this manual may result in serious injury. In addition, it is your responsibility to follow all rules,
codes, regulations, and laws that apply to your location and type of work being performed.
Safety precautions
Make sure that ALL power to the dispenser is turned OFF before opening the cabinet or starting
work. Physically lock, restrict access to, and/or tag the circuit breakers you turn off. In addition,
be sure to trip (close) all emergency valves under the dispenser (if installed) BEFORE you begin.
Make sure that you locate the facility’s emergency shut-off button, and know how to turn OFF
power to the dispenser and submersible pumps (if any) in an emergency.
Never allow a leaking pump to run! Use appropriate measures to clean up any fuel on the fore-
court, and ensure that any leaks or issues that could cause a leak are attended to and repaired
immediately.
Indicators and notations
Note!
Indicates extra information or tip.
NOTE! Indicates extra information or tip.
NOTICE!
Highlights an essential element of a procedure to

help ensure accuracy, completeness, and appropriate
performance.
CAUTION!
Indicates a potentially hazardous situation, which if

not avoided, could result in personal (non-lethal) in-
jury or equipment damage.
WM048522_UL Rev 19 01/2020

WARNING!
INDICATES A POTENTIALLY HAZARDOUS SITUA-

TION, WHICH, IF NOT AVOIDED COULD RESULT
IN DEATH OR SERIOUS INJURY.
DANGER!
INDICATES A HAZARDOUS SITUATION, WHICH,

IF NOT AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
Note!
The graphics and pictures of dispensers contained in this manual may not be representative of
your actual dispenser(s).
WM048522_UL Rev 19 01/2020

Table of Contents
Table of Contents
1 Health and Safety Regulations ................................................................................. 9

2 Introduction ............................................................................................................... 10
2.1 Separation of power supply .......................................................................... 11
2.2 Electrostatic discharge (ESD) ...................................................................... 11
2.3 Dispensers .................................................................................................... 12
2.4 Abbreviations ................................................................................................ 12
2.5 Side A - Side B ............................................................................................. 13
3 Hydraulic configuration (tubes) ................................................................................. 14
3.1 Tube clip ....................................................................................................... 14
3.2 Hydraulic configurations (tubes) - UL ........................................................... 15
3.2.1 Helix 2000 - Small pump - UL .................................................................................. 15
3.2.2 Helix 4000 - Narrow body - UL ................................................................................ 19
3.2.3 Helix 5000 - Whide body - UL .................................................................................. 24
4 Electronic head (polymer head) ................................................................................ 33
4.1 Frame module, EHPM .................................................................................. 33
4.2 Frame EHPM, internal .................................................................................. 34
4.3 Frame exterior stucture , EHPM ................................................................... 35
4.4 iGEM board .................................................................................................. 36
4.4.1 Sealing of programmed load switch ........................................................................ 37
4.5 Connection board, LEE - UL ........................................................................ 37
4.6 ISB, module LEE .......................................................................................... 38
4.7 Power supply module, LEE .......................................................................... 39
4.8 Bezel ............................................................................................................. 40
4.8.1 LEE bezel ................................................................................................................ 40
4.8.2 EH bezel (glue assembly) (UL) ................................................................................ 41
4.8.3 PT bezel for 5.7" display .......................................................................................... 42
4.9 Display module ............................................................................................. 43
4.9.1 Display module, softkeys and qVGA, Monochrome ................................................ 43
4.9.2 Soft key for 10.4" display with boards ..................................................................... 44
4.10 iX board ........................................................................................................ 45
4.10.1 iX board (5.7" display monochrome) ....................................................................... 45
4.11 Keypad ......................................................................................................... 46
4.11.1 SPM keypad ............................................................................................................ 46
4.11.2 SCD (UL) ................................................................................................................. 47
4.11.3 Preset keypad .......................................................................................................... 48
4.11.4 Metalic preset @ LEE .............................................................................................. 48
4.12 Card reader .................................................................................................. 50
4.12.1 Card reader, chip/mag secure injected (Zebra/medium postion) ............................ 50
4.12.2 Card Reader, Secure Hybrid, VGA, non-ADA ......................................................... 51
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Table of Contents
4.12.3 Card Reader, Secure Hybrid, ADA .......................................................................... 52

4.12.4 Card reader, mag type, (ADA/low position) ............................................................. 53
4.12.5 Card reader, mag type, (Zebra/medium postion) .................................................... 54
4.13 Contactless reader ....................................................................................... 54
4.14 Wayne track / Speed pass ............................................................................ 55
4.15 Wayne track / Speed pass combined with contactless and/or bar code
scanner ......................................................................................................... 56
4.16 Printer ........................................................................................................... 58
4.16.1 Printer, 60mm, Zebra ............................................................................................... 58
4.16.2 Printer, 60mm, Zebra (5,7''' display) ........................................................................ 59
4.16.3 Printer, 60mm, Zebra (10,4''' display) ...................................................................... 60
4.16.4 Printer, Citizen ......................................................................................................... 60
4.17 Printer door ................................................................................................... 61
4.17.1 Printer door small .................................................................................................... 61
4.17.2 Printer door large ..................................................................................................... 62
4.18 Cover decal area PT .................................................................................... 63
4.19 Blind panel for payment ................................................................................ 63
4.20 Lock, PT ....................................................................................................... 64
4.21 Push to start button ...................................................................................... 65
4.22 IPB - Individual Push Buttons ....................................................................... 65
4.23 UPD board .................................................................................................... 66
4.23.1 UPD board, LEE ...................................................................................................... 66
4.23.2 UPD board, EH ........................................................................................................ 67
4.24 Sales/Volume display ................................................................................... 68
4.24.1 Sales/Volume display .............................................................................................. 68
4.24.2 Sales/Volume display with single UPD .................................................................... 69
4.24.3 Sales/Volume display dual ...................................................................................... 70
4.25 U-frame and decor ....................................................................................... 71
4.26 U-frame Vibration Kit (Suction only) ............................................................. 72
4.27 Speaker ........................................................................................................ 73
4.27.1 Speaker, media ........................................................................................................ 73
4.27.2 Speaker, intercom .................................................................................................... 74
4.27.3 Speaker, intercom, dual S/V .................................................................................... 75
4.28 EMT .............................................................................................................. 75
4.29 Non-PT config. ............................................................................................. 76
4.30 Blank panel ................................................................................................... 78
4.31 Intercom call button ...................................................................................... 78
4.32 Stop switch ................................................................................................... 79
4.33 Annunciator/buzzer/beeper for PT ............................................................... 79
4.34 On/off switch ................................................................................................. 80
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Table of Contents
4.35 Security switch ............................................................................................. 81

4.35.1 Security switch - std ................................................................................................. 81
4.35.2 Security switch - PT ................................................................................................. 82
4.35.3 Security switches non-payment w/o 10,4'' Media ................................................... 83
4.35.4 Security switches payment w/ 10,4'' Media ............................................................. 83
4.36 Nozzle converter board ................................................................................ 85
4.37 Float .............................................................................................................. 86
4.38 Ethernet switch ............................................................................................. 86
4.39 Healy ............................................................................................................ 87
4.40 PCN box ....................................................................................................... 88
4.41 Heater/fan ..................................................................................................... 89
4.42 Cable harness .............................................................................................. 90
4.42.1 Assembly PT bezel .................................................................................................. 90
4.43 High speed board ......................................................................................... 90
5 Electronic head - UL (metal head) ........................................................................... 92
5.1 Vapor Barrier Plug ........................................................................................ 92
5.2 Speaker, Intercom ....................................................................................... 93
5.3 Nozzle Converter ......................................................................................... 93
5.4 Framework .................................................................................................... 94
5.5 Upper Bezel .................................................................................................. 96
5.6 Lower Bezel, Standard Parts ........................................................................ 97
5.7 Option Panel - Payment ............................................................................... 98
5.8 Door stay, Lower Bezel, Non-Payment ....................................................... 100
5.9 Display Module ............................................................................................. 100
5.9.1 Display module, Payment ....................................................................................... 100
5.9.2 Display module, qVGA ............................................................................................ 101
5.9.3 Display module, VGA .............................................................................................. 102
5.9.4 Display module UPD ............................................................................................... 103
5.10 Display single S/V , non-payment ................................................................ 104
5.11 qVGA Display Cables ................................................................................... 105
5.12 iX Board ........................................................................................................ 106
5.13 SCD .............................................................................................................. 106
5.14 CPU Board ................................................................................................... 107
5.15 ATC Board .................................................................................................... 108
5.16 Card Reader ................................................................................................. 109
5.16.1 Card reader module, hybrid PCI 3 ........................................................................... 109
5.16.2 Card reader module, hybrid PCI 5 ........................................................................... 110
5.17 Printer ........................................................................................................... 111
5.18 Printer Door .................................................................................................. 112
5.19 Speaker, Media ........................................................................................... 113
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Table of Contents
5.20 Board for Call/Stop Button ............................................................................ 113

5.21 Stop/Call Button ........................................................................................... 114
5.22 PTS ............................................................................................................... 115
5.23 Keypad ......................................................................................................... 116
5.24 Payment Option ............................................................................................ 117
5.24.1 Scanner ................................................................................................................... 117
5.24.2 Card reader, contactless .......................................................................................... 118
5.25 Standard Components ................................................................................. 119
5.26 iGEM Seal .................................................................................................... 120
5.27 ISB Module ................................................................................................... 120
5.28 EMT .............................................................................................................. 121
5.29 Metallic Preset .............................................................................................. 122
5.30 Preset - Non-Payment .................................................................................. 122
5.31 U-Frame Lock ............................................................................................... 123
5.32 Bezel Door Security ...................................................................................... 123
5.33 Board, Security Switch ................................................................................. 124
5.34 Frame, Exterior, H-Style ............................................................................... 125
5.35 Healy VR Electronics .................................................................................... 126
5.36 Option - Wayne Connect & POB & Suction Relay Support .......................... 127
5.37 Option - Pulse Outlet .................................................................................... 128
5.38 Ethernet ........................................................................................................ 129
5.39 Switch, Wayne Connect ............................................................................... 130
5.40 HS PPM (Pulse Processing Module) Board ................................................. 131
5.41 HS Head Cover ............................................................................................ 132
5.42 Heater ........................................................................................................... 132
5.43 CAN BUS/Annunciator ................................................................................. 133
6 Hose handling ........................................................................................................... 134
6.1 Nozzle boot ................................................................................................... 134
6.1.1 Nozzle boot, H-style ................................................................................................ 134
6.1.2 Nozzle boot, Small style .......................................................................................... 136
6.2 Nozzle boot (LTS compatible) ...................................................................... 137
6.3 Nozzle boot blank panel ............................................................................... 138
6.4 Top box ......................................................................................................... 139
6.4.1 Top box wide 4 hoses, 8 hoses and narrow ............................................................ 139
6.4.2 Top box vapor module ............................................................................................. 141
6.5 Outlet casting module ................................................................................... 142
6.6 Hose handling module .................................................................................. 143
6.6.1 Hose handling module H-style ................................................................................. 143
6.7 H-style hose connection, UL balanced vapor recovery ................................ 145
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Table of Contents
7 Hydraulic cabinet, hydraulic module, tubes and couplings ....................................... 147

7.1 Framework Helix 2000, 4000, 5000 ............................................................. 147
7.2 Vapor barrier ................................................................................................. 149
7.2.1 Vapor barrier, H-style ............................................................................................... 149
7.3 Hydraulic module .......................................................................................... 151
7.3.1 Hydraulic module, remote ........................................................................................ 151
7.3.2 Hydraulic module, suction, incl. motor ..................................................................... 153
7.4 Hydraulic ....................................................................................................... 156
7.4.1 Pump cover - suction ............................................................................................... 156
7.4.2 Pump internal gear - suction .................................................................................... 158
7.4.3 iMeter™ ................................................................................................................... 160
7.4.4 iMeter™2 ................................................................................................................. 162
7.4.5 xFlo™ ...................................................................................................................... 165
7.5 Pulser to iMeter™ ......................................................................................... 166
7.6 Pulser to xFlo™ ............................................................................................ 167
7.7 Filter, adaptor, nut, spout subassembly (remote) ......................................... 168
7.8 Filter pot (suction UL) ................................................................................... 169
7.9 HS inlet, UL .................................................................................................. 170
7.10 Solenoid valve .............................................................................................. 171
7.10.1 Solenoid Valve, single, UL ....................................................................................... 171
7.10.2 Solenoid Valve, duplex, UL ..................................................................................... 172
7.11 Healy VR ...................................................................................................... 173
7.11.1 Coupling cross, Healy and Wayne VAC .................................................................. 173
7.11.2 Healy VR ................................................................................................................. 174
7.12 Air separation (suction) (UL) ........................................................................ 177
7.13 Junction box ................................................................................................. 178
7.13.1 Junction box, Helix 2000, 4000, 5000, UL ............................................................... 178
7.14 Vapor barrier routing ..................................................................................... 180
7.14.1 Vapor barrier routing, Narrow, UL ............................................................................ 180
7.14.2 Vapor barrier routing, Wide, UL ............................................................................... 181
7.15 Nozzle switch module, LEE .......................................................................... 182
7.16 ATC2 ............................................................................................................. 183
7.16.1 ATC2 (UL) ................................................................................................................ 183
7.17 Lighted Valance (UL) .................................................................................... 184
7.17.1 Lighted Valance (Remote) (UL) .............................................................................. 184
7.17.2 Lighted Valance (Suction) (UL) .............................................................................. 185
7.17.3 Lighted Valance with Intercom Speaker (UL) ......................................................... 186
8 Exterior ..................................................................................................................... 188
8.1 Helix 4000 & Helix 5000 - H-style ................................................................. 188
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Table of Contents
9 Tubes and couplings ................................................................................................ 191

9.1 Vapor recovery tubes .................................................................................... 191
9.1.1 Vapor Tubes (UL) .................................................................................................... 191
9.2 Inlet tubes ..................................................................................................... 192
9.2.1 Suction - flexible inlet tubes ..................................................................................... 192
9.3 Tube between CPU's .................................................................................... 193
9.4 Conduits ....................................................................................................... 194
9.5 Conduit accessories ..................................................................................... 194
9.6 Couplings, UL Vapor Recovery, common ..................................................... 195
9.7 Couplings, UL Healy Vapor Recovery .......................................................... 195
9.8 Vapor recovery couplings, H-style, Balance VR, UL .................................... 196
9.9 Vapor recovery tubes, H-style, Balance VR, UL ........................................... 197
9.10 Misc. ............................................................................................................. 197
10 Cables ...................................................................................................................... 198
10.1 Misc. ............................................................................................................. 198
10.2 Annunciator/buzzer/beeper for PT ............................................................... 198
10.3 ATC ............................................................................................................... 198
10.4 Cable harness (LEE to EH) .......................................................................... 199
10.5 Card reader .................................................................................................. 200
10.6 EMT .............................................................................................................. 200
10.7 Heater ........................................................................................................... 201
10.8 ISB ................................................................................................................ 202
10.9 Junction box ................................................................................................. 202
10.9.1 Junction box UL ....................................................................................................... 202
10.10 Media Display ............................................................................................... 202
10.11 Nozzle converter .......................................................................................... 203
10.12 Nozzle switch ............................................................................................... 203
10.13 Power supply ................................................................................................ 204
10.14 Preset ........................................................................................................... 204
10.15 PT and media ............................................................................................... 205
10.16 Pulser ........................................................................................................... 207
10.17 Satellite parts ................................................................................................ 208
10.18 Single push-buttons ...................................................................................... 208
10.19 Speaker Intercom ......................................................................................... 208
10.20 SPM .............................................................................................................. 209
10.21 UPD in EH .................................................................................................... 209
10.22 Zebra printer ................................................................................................. 210
10.23 4 User cables ............................................................................................... 210
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Table of Contents
11 Misc. ......................................................................................................................... 212

11.1 Tools / Remote control .................................................................................. 212
11.2 Decal / sticker ............................................................................................... 212
WM048522_UL Rev 19 01/2020 7

1 Health and Safety Regulations
1 Health and Safety Regulations
It is important that the following rules and regulations are followed when flammable liquids and/or
gas are used:
• It is prohibited to smoke and light fire or bring open flame close to the pump.
• Stop the engine while refuelling.
• The distribution box must be easily accessible and access must not be blocked by any objects.
• Always ask a specialist to perform electrical installations of any kind. Special rules and regu-
lations are applicable!
• Please watch for any leakage from pumps. If there is leakage, cut all power to the pump and
call Wayne After Sales Service.
• Make sure a suitable fire extinguisher is in place and is easily accessible.
• To avoid malfunction or damage to the pump, make sure that there is enough fuel in each
tank.
• Adequate personal safety equipment should be used during maintenance of the equipment
(gloves, breathing mask, glasses etc.).
WM048522_UL Rev 19 01/2020 9

2 Introduction
2 Introduction
Also read "User Manual", "Installation manual" and "Service manual".

See also relevant painting instructions.
The supplier’s product liability is only valid if no alterations, additions etc. have been made to
the equipment without the supplier’s express permission.
Use only genuine parts.
Consider the environment. Please don't print this document unless you really need to.
Any LEAD seals crimpled onto sealing wire shall be collected at the end of life and treated in
accordance with the national transposition of waste from electrical and electronic equipment di-
rective (WEEE). This also applies to seals that are broken during service.
WARNING!
Disconnect mains power prior to any work, to prevent

damage which may result in electric shock or fire.
WARNING!
Electrical components under ATEX marked with

must not be repaired and should be replaced as
complete spare part in case of operational functional
failure.
10 WM048522_UL Rev 19 01/2020

2 Introduction
CAUTION!
Unauthorised personnel must not do service and

maintenance. This may cause personal injury or
property damage.
CAUTION!
Burn hazard
Avoid the heat sink on the electronic unit.
WARNING!
Mind the rotating V-belt when the cover of the hy-

draulic unit is removed! (Suction pump)
WARNING!
Use your protective equipment. (Protective mask,

gloves, glasses, etc.)
2.1 Separation of power supply

Separation is done by removing the main fuse of the pump on the station.
2.2 Electrostatic discharge (ESD)

Before service/maintenance of a pump discharging must be done. This is done when you open
the covers of the pump with a key.
If an extensive repair work is to be done, discharge should be done regularly by touching the
key.
WM048522_UL Rev 19 01/2020 11

2 Introduction
2.3 Dispensers
Wayne Helix™ 4000 fuel dispenser Wayne Helix™ 5000 fuel dispenser
"H-style narrow" "H-style wide"
UL & IEC UL & IEC
2.4 Abbreviations
ALU = Aluminum LTS = Lift To Start
CAT = Customer Activated Terminal MUX = Multiplexor
EH = Electronic Head PT = Pay Terminal
EHPM = Electronic Head and Payment Terminal SPM = Secure Payment Module
EMT = ElectroMechanical Totalizer Std = Standard
ESD = Electrostatic discharge TRAC = Transponder Activated CAT
ISB = Intrinsically Safe Barrier UPD = Unit Price Display
LEE = Lower Electronic Enclosure VR = Vapor Reocery
LT = Low Temperature
12 WM048522_UL Rev 19 01/2020

2 Introduction
2.5 Side A - Side B
suction pump remote pump
WM048522_UL Rev 19 01/2020 13

3 Hydraulic configuration (tubes)
3.1 Tube clip
4.
No. Part Number Description Amount
1 WB000346-0002 Clip, for 24 tube, M6 fixing 1

2 WB000346-0004 Clip, for 10 tube, M6 fixing 1
3 WM027467-0001 Set screw, hexagon socket, M6x16, flat point 1
4 WM062170 Clamp, tube protector (WM048246 replaced
by WM062170)
14 WM048522_UL Rev 19 01/2020

3.2 Hydraulic configurations (tubes) - UL

S = Short conduit WM040845 for Remote
SS = Short conduit WU014767 for Suction
L = Long conduit WM040846 for Remote
D = Conduit for dual valve, WU013597
3.2.1 Helix 2000 - Small pump - UL

S(W/I)11-111
WU016510-0001
S(W/I)11-111**
Alternative configuration
for Suction UL
WU016510-0002
WM048522_UL Rev 19 01/2020 15

S(W/I)11-110
WU016510-0005
S(W/I)11-110**
for Suction UL
WU016510-0007
S(W/I)11-210 130 H
for Xflo
WU016510-0006
16 WM048522_UL Rev 19 01/2020

S(W/I)22-211
for Remote UL
WU016510-0003
S(W/I)22-211**
for Suction UL
WU016510-0004
S(W/LU) 11-111
WU016509-0002
WM048522_UL Rev 19 01/2020 17

S(W/LU) 11-111**
for suction UL
WU016509-0004
S(W/LU)22-222
WU016509-0005
S(W/L)22-220
WU016509-0006
18 WM048522_UL Rev 19 01/2020

3.2.2 Helix 4000 - Narrow body - UL

H(N/LU) 11-110
WU016502-0001
WU018420-0001 (MH)
H(N/LU) 11-110**
WU016502-0021
H(N/LU) 11-11
WU016502-0002
WU018420-0002 (MH)
H(N/LU) 11-11**
WU016502-0022
WM048522_UL Rev 19 01/2020 19

H(N/LU) 11-21 130 H

WU016502-0004
WU018420-0004 (MH)
H(N/LU) 23-21
WU016502-0012
WU018420-0012 (MH)
SS WU016502-0011
SS WU018420-0011
(MH)
H(N/LU) 24-21
WU016502-0016
WU018420-0016 (MH)
SS WU016502-0015
SS WU018420-0015
(MH)
H(N/LU) 25-21
WU016502-0018
WU018420-0018 (MH)
SS WU016502-0017
SS WU018420-0017
(MH)
H(N/LU) 11-21 130 H**
H(N/LU) 23-21**
for suction UL
WU016502-0014
WU018420-0014 (MH)
SS WU016502-0013
SS WU018420-0013
(MH)
20 WM048522_UL Rev 19 01/2020

H(N/LU) 11-210 130 H

WU016502-0003
WU018420-0003 (MH)
H(N/LU) 22-220
WU016502-0007
WU018420-0007 (MH)
H(N/LU) 22-22
WU016502-0008
WU018420-0008 (MH)
WM048522_UL Rev 19 01/2020 21

H(N/LU) 22-22 4U
WU016502-0008
WU018420-0008 (MH)
H(N/LU) 22-22**
for suction UL
WU016502-0010
WU018420-0010 (MH)
SS WU016502-0009
SS WU018420-0009
(MH)
H(N/LU) 22-32 130 H

H(N/LU) 34-32
H(N/LU) 35-32
WU016502-0020
WU018420-0020 (MH)
SS WU016502-0019
SS WU018420-0019
(MH)
22 WM048522_UL Rev 19 01/2020

Master High Speed

H(N/LU)11-110JRY
WU016422-0001
WU018817-0001 (MH)
Master/Master High
Speed
H(N/LU)11-21JRY
WU016422-0001 &
WU016422-0002
WU018817-0001 &
WU018817-0002 (MH)
Master/Satellite High
Speed
H(N/LU)22-111JRYZ
WU016422-0001 &
WU016436-0001
WU018817-0001 &
WU018818-0001 (MH)
WM048522_UL Rev 19 01/2020 23

Single Satellite
H(N/LU)11-010JZ
WU016436-0001
WU018818-0001 (MH)
Satellite/Satellite
H(N/LU)22-011JZ
WU016436-0001 &
WU016436-0002
WU018818-0001 &
WU018818-0002 (MH)
3.2.3 Helix 5000 - Whide body - UL

H(W/LU) 11-110
WU016503-0001
WU018421-0001 (MH)
24 WM048522_UL Rev 19 01/2020

H(W/LU) 11-11
WU016503-0002
WU018421-0002 (MH)
H(W/LU) 11-21 130 H

H(W/LU) 23-21
H(W/LU) 24-21
WU016503-0008
WU018421-0008 (MH)
SS WU016503-0007
SS WU018421-0007
(MH)
H(W/LU) 23-21**
for suction UL
WU016503-0010
WU018421-0010 (MH)
SS WU016503-0009
SS WU018421-0009
(MH)
WM048522_UL Rev 19 01/2020 25

H(W/LU) 22-220
WU016503-0003
WU018421-0003 (MH)
H(W/LU) 22-22
Assy WU016503-0004
WU018421-0004 (MH)
H(W/LU) 22-22**
for suction UL
WU016503-0006
WU018421-0006 (MH)
SS WU016503-0005
SS WU018421-0005
(MH)
26 WM048522_UL Rev 19 01/2020

H(W/LU) 22-32 130 H

H(W/LU) 34-32
H(W/LU) 35-32 (only for
UL)
WU016503-0020
WU018421-0020 (MH)
SS WU016503-0019
SS WU018421-0019
(MH)
H(W/LU) 34-32 E
Note! E85 allowed on
hyd. 3 for ethanol ver-
sion.
WU016503-0042
WU018421-0042 (MH)
SS WU016503-0041
SS WU018421-0041
(MH)
H(W/LU) 35-33 E
H(W/LU) 36-33 E
for UL E85
Note! E85 meters and
components used on all
positions
WU016503-0024
WU018421-0024 (MH)
SS WU016503-0023
SS WU018421-0023
(MH)
WM048522_UL Rev 19 01/2020 27

H(W/LU) 34-32**
for UL suction
WU016503-0022
WU018421-0022 (MH)
SS WU016503-0021
SS WU018421-0021
(MH)
H(W/LU) 45-42
WU016503-0040
WU018421-0040 (MH)
SS WU016503-0039
SS WU018421-0039
(MH)
H(W/LU) 33-31
WU016503-0014
WU018421-0014 (MH)
SS WU016503-0013
SS WU018421-0013
(MH)
28 WM048522_UL Rev 19 01/2020

H(W/LU) 33-330
WU016503-0015
WU018421-0015 (MH)
H(W/LU) 33-33
H(W/LU) 33-33 4U
WU016503-0016
WU018421-0016 (MH)
H(W/LU) 33-33**
for suction UL
WU016503-0018
WU018421-0018 (MH)
SS WU016503-0017
SS WU018421-0017
(MH)
WM048522_UL Rev 19 01/2020 29

H(W/LU) 33-43 130 H

H(W/LU) 45-43
//////E+,E,B,E (1 Blend)
(Nozzle 1, 2, 4)
WU016503-0038
WU018421-0038 (MH)
SS WU016503-0037
SS WU018421-0037
(MH)
H(W/LU) 45-43
//////E+,E,E,B
(1 blend) (Nozzle 1, 2, 3)
for UL
WU016503-0036
WU018421-0036 (MH)
SS WU016503-0035
SS WU018421-0035
(MH)
H(W/LU) 45-43
E//////E+,E,E,B
for UL
Note! E85 allowed on
hyd. 3 and 4 for ethanol
version.
WU016503-0032
WU018421-0032 (MH)
SS WU016503-0031
SS WU018421-0031
(MH)
30 WM048522_UL Rev 19 01/2020

H(W/LU) 45-43 E
///////E+,E,E+,B
H(W/LU) 45-43 E
//////E+,E,E+c,B (2 blend)
(Nozzle 1, 2, 3)
H(W/LU) 46-43 E
///////E+,E,E+,B (Nozzle
1, 2, 3)
for UL E85. Note! E85
meters and components
used on all positions
WU016503-0030
WU018421-0030 (MH)
SS WU016503-0029
SS WU018421-0029
(MH)
H(W/LU) 44-42
WU016503-0026
WU018421-0026 (MH)
SS WU016503-0025
SS WU018421-0025
(MH)
WM048522_UL Rev 19 01/2020 31

H(W/LU) 44-440
WU016503-0027
WU018421-0027 (MH)
H(W/LU) 44-44
H(W/LU) 44-44 4U
WU016503-0028
WU018421-0028 (MH)
H(W/LU) 44-44 E
Note! E85 allowed on all
positions.
WU018421-0043 (MH)
32 WM048522_UL Rev 19 01/2020

4 Electronic head (polymer head)
4.1 Frame module, EHPM
1 WM039271 Support, box shape, LEE top + dispensed 1

gasket
2 WM039277 Support, flat EHPM interior side 2
3 WM041393 Die cut gasket for interface LEE top/int. sde 2
4 WM045581 Die cut gasket for interface LEE top/bottom 1
WM048522_UL Rev 19 01/2020 33

--- WM048556 Gasket top panel to interior side 2

--- WM049146-0001 Gasket L=416, W=4, T=2 2
4.2 Frame EHPM, internal
1 WM038210 Support, U-shape, EH base plate 1

2 WM038213 Support, flat, for components 1 or 2
WM047916 Support, for components 1 or 2
3 Support, U-shape, EHPM
WM039459 - Support cross beam 2
WM045678 - Support cross beam, lower posion 2
34 WM048522_UL Rev 19 01/2020

4 WB000229-0002 Lock nut, M4 4
4.3 Frame exterior stucture , EHPM
- WM043266-0001 Screw M3x8, large head with knurled grip

1 Top panel, EHPM top panel 1
WM052500-F105 - Std (grey F105, A032 for UL)
WM057988-F105 - Dual indicator lamp (grey F105) (IEC)
WM059898-F105 - Single indicator lamp (grey F105) (IEC)
2 WM041394 Sealing for cable channel 2
3 Cover plate, side panel exterior
WM046986-F105 - Narrow & wide (grey F105, A032 for UL) 2
WM048522_UL Rev 19 01/2020 35

WM049505-F105 - Small style (grey F105, A032 for UL) 2

WM062954-F105 - With pop-nut (grey F105) (IEC)
4 WM041995-0002 Support, L-shape, upper left 1
5 WM049223-0002 Support, flat right 2
6 WM043266-0001 Screw M3x8, large head with knurled grip 8
7 WB000229-0003 Lock nut, M6 10
4.4 iGEM board
1 CPU board (iGEM board)

WM001908-0003 - CPU board (US) 1
WU007226-0001 - CPU board (Mexico) 1
2 WM045308-0002 Taptite Torx, pan head, M4x10 4
(Extra fasteners when 2 iGEM boards are
used.)
36 WM048522_UL Rev 19 01/2020

3 WM047150-0001 Plastic fastener (L=4.8) 5

- see page 34 Support, U-shape, EH base plate 1
4.4.1 Sealing of programmed load switch
1. 2.
1 WM051057-0001 Spacer, blind, M4x20, self tapping male/fe- 1

male hexagonal
2 WM032350 Sealing program load switch iGEM 1
4.5 Connection board, LEE - UL
1 WM040068 Support, L-shape, LEE component bracket 1

2 WM019873-0001 Screw, hex head, M6x12, with flange 2
3 Connection board 1
WU006410-0001 - Suction pump - UL
WM048522_UL Rev 19 01/2020 37

WU004203-0001 - Dispenser pump - UL

WU018864-0001 - Dispenser pump - Mexico
4 WB000209-0009 Screw, hexagon socket CAP, M4x12 6
4.6 ISB, module LEE
WARNING!

failure.
1 WM044632 Support, U-shape, component bracket (for 1

ISB:s)
38 WM048522_UL Rev 19 01/2020


3 Module, ISB
WU005093-0001 - Three channel, UL/cUL 1 *1
WU005093-0002 - One channel, UL/cUL 1 *1
WM046690-0001 - Three channel, ATEX (not used for UL) 1 *1
WM046690-0002 - One channel, ATEX (not used for UL) 1 *1
WU019230-0001 - Three channel, Mexico 1 *1
WU019230-0002 - One channel, Mexico 1 *1
4 WB000209-0009 Screw, hexagon socket cap, M4x12 2-4
--- WM058532 Support, Z-shape, ISB strain relief sheet metal *2
(Only needed for Australia and New Zeeland!,
not used for UL))
*1 Amount of channels needed is 1 channel/hyd + 1 channel for Nozzle + 1 channel if ATC.

*2 One per ISB WM046690-0001 and WM046690-0002
4.7 Power supply module, LEE
Cables see page 204.
1 WM039382 Support, L-shape, LEE extra power supply 1

bracket
WM048522_UL Rev 19 01/2020 39


3 WM027313-0001 Power supply, +24V, 150W, global 1 or 2
4 WM042620 Power supply cover 1 or 2
5 WB000209-0009 Screw, hexagon socket CAP, M4x12 2 or 4
4.8 Bezel
4.8.1 LEE bezel
1a. 1b. 1c.
1 Bezel
1a WU016024-F105 Bezel lower electronic enclosure with glass 1
(grey F105, A032 for UL)
1b WU016029-A032 Bezel, LEE, UPD, With glass hole pattern, 1
(grey A032)
1c WU016034-A032 Bezel, LEE, top cover, with glass hole pattern, 1
(grey A032)
40 WM048522_UL Rev 19 01/2020

2 WM045302-0003 Gasket profile L=510 1

3 WM040630 Glass 415,3x56,2 T=4 1
WU017281-0001 Glass, with gasket/led, rear mount (use gasket
WM045302-0003)
4 --- --- ---
5 WM040631 Adhesive tape, double-sided 416x59 (not used 1
for WU017281-0001)
6 Moulded tube 1
WM044629 Moulded tube (Only for payment) (with PTS)
WM061077 Moulded tube (without PTS)
4.8.2 EH bezel (glue assembly) (UL)

1 EH bezel
W2894259-A032 Kit, bezel mod, EH S/V with glass (grey A032) 1
W2894260-A032 Kit, bezel mod, EH S/V UPD with glass (grey 1
A032)
W2894261-A032 Kit, bezel mod, EH dual S/V with glass (grey 1
A032)
W2894262-A032 Kit, bezel mod, EH dual S/V UPD with glass 1
(grey A032)
W2894263-A032 Kit, bezel mod, EH dual S/V VGA with glass, 1
(grey A032)
WM048522_UL Rev 19 01/2020 41

4.8.3 PT bezel for 5.7" display
1 Front panel
WM052529-F105 - Payment terminal, small opening W/ Fasten- 1
ers (grey F105, A032 for UL)
WM052522-F105 - Payment terminal, large opening W/ fasten- 1
ers, (grey F105, A032 for UL)
2 WM039389 Support, U-shape, bottom plate 1
3 WM045250 Rail complete assembly with snap, L=450 mm 2
4 WM028446-0001 Pop rivet, dome head, 4.0 diameter x7, grip 4
range 0-3,2
5 WM044986 Gasket profile 4
42 WM048522_UL Rev 19 01/2020

4.9 Display module
4.9.1 Display module, softkeys and qVGA, Monochrome
1 WM039974 Support, soft key, monochrome display 5,7" 1

2 WM040524 Key pad, soft key 5.7" 1
WM040572-0001 Cable multi 5x0.34 L=300 for Soft keys (UL) 1
3 WU004677 Display module 5,7" FSTN transflective, qVGA 1
W/LED, 109mm
4 WB000330-0004 Spacer, blind, M3x7, male/female hexagonal 4
5 WM042349 Support fan 1
7 WM042628 Fan blower, 51x15mm, 24V 1
8 WB000209-0002 Screw, hexagon socket cap, M4x20 2
9 WB000228-0002 Nut, M4 2
WM048522_UL Rev 19 01/2020 43

4.9.2 Soft key for 10.4" display with boards
1 WM045539 Support soft key, 10.4" display 1

2 WM045513 Key pad, soft key 10.4" 1
3 WU002840 Display, module, 10,4" color TFT, VGA, LED 1
backlight
4 WM047255-A040 Button, soft key, 10.4" display (silver A040) 8
5 WM045536 Support, flat, 10.4" display, boards 1
6 CPU board iX-R2
WU007284-0002 - 806MHz, programmed (UL)
WM044945 - Unsigned + MAC address (Media) (not used 1
for UL)
WM044946 - Production signed + MAC address (iX Pay-
ment) (not used for UL)
7 WU005427-0001 Board quad channel LED driver 1
8 WM020648-0004 Board iX TFT interface Sharp US VGA 10.4 1
CFL (not used for UL)
9 WM045329-0001 Screw, hexagon socket cap, M4x8, low head
10 WM045228-0001 Screw, hexagon socket cap, M4x8, low head 2
44 WM048522_UL Rev 19 01/2020


13 WU002299-0001 Board adaptor, VGA, NEC, rear mount 1
14 WM038067 Spacer, thru-hole ID=3,2, OD=6, T=2 2
15 WB000691-0003 Self tapping screw, POZ, pan head, F (B) 2
ST2,2x6,5
16 WM042628 Fan blower, 51x15mm, 24V 1
18 WB000228-0002 Nut, M4 2
4.10 iX board
4.10.1 iX board (5.7" display monochrome)
1 CPU board iX-R2

WU007284-0002 - Programmed (806MHz) 1
WM048522_UL Rev 19 01/2020 45

WU003083-0002 - With MAC address (806MHz) 1

WU003083-0002-R
2 WM045709 Support, flat R2 board 1
3 WB000663-0001 Screw, taptite, M3x6 (MRX-TT) 6
4 WM045308-0002 Taptite screw, Torx, pan head, M4x10 4
5 WM038213 Support, flat, for components 1
6 WB000229-0002 Lock nut, M4 1
- see page 34 Support, U-shape, EH base plate
4.11 Keypad
4.11.1 SPM keypad
1 Key pad, assy, secure payment module

WU000436-0005 - Canada low profile 1
WU000436-0006 - US, low profile 1
WU000436-0007 - UK, low profile 1
46 WM048522_UL Rev 19 01/2020

WU000436-0008 - Gen, low profile 1

3 WM042603 Gasket, SPM keypad 1
4.11.2 SCD (UL)
1. 2. 3. 4.
5.
1 WU015685 Bracket
2 WB000209-0001 Screw, hexagon socket cap, M4, x10,
SHMSHXSTZN
3 892139-001 Cable USB, A male to B male
4 WU004075-0001 Cable multi, power, iX POB & PPM
5 WU010204-0001 Cable assembly, 24V/annunciator splitter
WM048522_UL Rev 19 01/2020 47

4.11.3 Preset keypad
Cables, see page 204.
1 WM052499-F105 Panel keypad back support (grey F105, A032 1-2

for UL)
2 WU007271-0001 Preset, 3x5, no overlay, 70x92mm 1-2
3 WM045577 Gasket insert panel 1-2
4.11.4 Metalic preset @ LEE

1 WU014336-0001 Key pad, preset, 2x8, Helix, ADA 1

2 WU014336-0002 Key pad, preset, 2x8, Helix, ADA, with right 1
hole
48 WM048522_UL Rev 19 01/2020

3 WU014336-0003 Key pad, preset, 2x8, Helix, ADA, with left hole 1
4 WU014336-0004 Key pad, preset, 2x8, Helix, ADA, with both 1
holes
5 WU014336-0005 Key pad, preset, dual 2x8, Helix, ADA 1
6 WU014336-0006 Key pad, preset, dual 2x8, Helix, ADA, with 1
right hole
left hole
both holes
9 WU011733-0001 Cable assembly, preset, Helix, 16 key 1
10 WM060566 Adhesive silicone TSE392 10ml
WM048522_UL Rev 19 01/2020 49

4.12 Card reader

4.12.1 Card reader, chip/mag secure injected (Zebra/medium postion)
1 WM039427 Support, L-shape, card reader 1

2 WU011955-0001 Card reader, PCI 3, hybrid, injected 1
WU011955-0002 Card reader, PCI 3, hybrid, development, in-
jected (use together with WU009557-0001)
WU018644-0001 Card reader, PCI5, hybrid
4 WM045438 Gasket 80x72 1
5 WM045228-0001 Screw, hexagon socket CAP, M4x8, low head 2
6 WM041514 Switch plate, SPM 1
7 WU015283 Knob SPM switch 1
8 WU004886-0001 Temper screw 1
50 WM048522_UL Rev 19 01/2020

- see page 42 PT Bezel
4.12.2 Card Reader, Secure Hybrid, VGA, non-ADA
WU001091-0001 Cable multi, SPM to SAnkyo card reader,

RS232
1 WM045438 Gasket, 80 x 71.8, T=5
2 WM045308-0002 Taptite screw, Torx, pan head, M4, x8
3 WB000209-0005 Screw, hexagon socket CAP, M4, x6,
SHMSHXSTZN
4 WU015283 Spacer, SPM switch, 7mm
5 WM041514 Switch plate, spm
6 WU011955-0001 Card reader, PCI 3, hybrid, production, inject-
ed
7 WU004886-0001 Screw, shoulder, M4x6.5, special
SHMSHXSTZN
WM048522_UL Rev 19 01/2020 51

9 6005910 SCR 6-32X1/4 PHESPHSTPL

10 WM045328-0003 Cable single wire, ground, 4mm ring terminals,
L=200
11 WM064764 Support, card reader, printer
4.12.3 Card Reader, Secure Hybrid, ADA
WU001091-0001 Cable multi, SPM to SAnkyo card reader,

RS232
1 WM045308-0002 Taptite screw, Torx, pan head, M4, x8
2 WU015283 Spacer, SPM switch, 7mm
3 WM041514 Switch plate, spm
4 WU011955-0001 Card reader, PCI 3, hybrid, production, inject-
ed
5 WU004886-0001 Screw, shoulder, M4x6.5, special
SHMSHXSTZN
52 WM048522_UL Rev 19 01/2020

7 WM045328-0003 Cable single wire, ground, 4mm ring terminals,

L=200
8 6005910 Screw, SCR 6-32X1/4 PHESPHSTPL
9 WM047492 Support, box shape, card reader ADA, SPM
10 WM045438 Gasket, 80x71.8, T=5
4.12.4 Card reader, mag type, (ADA/low position)
1 WM042098 Support, box shape, card reader ADA 1

2 Card reader
WU003908-0001 - Mag only, Sankyo (not used for UL) 1
WU003908-0002 - Mag only, high sensitivity
WU000899-0001 - Magnetic, insertion type, single head (not 1
used for UL)
WU002747-0001 - Secure mag only, Sankyo 1
3 WB000663-0001 Taptite screw, cross recessed, pan head, 4
M3x6
4 WM044173 Gasket card reader 1
- see page 61 Panel, printer door
WM048522_UL Rev 19 01/2020 53

4.12.5 Card reader, mag type, (Zebra/medium postion)

1 Card reader
WU003908-0001 - Mag only, Sankyo (not used for UL) 1
WU000899-0001 - Magnetic, insertion type, single head (not 1
used for UL)
WU002747-0001 - Secure mag only, Sankyo 1
M3x6
3 WM045438 Gasket 80X72 1
4 WM044154 Moulded water tray 1
5 WM045379-0001 Tube, flexible DI=7, DO=9 1
4.13 Contactless reader
1. 2. 3. 4.
5. 6. 7. 8.
9.
1 WU007054-0001 Card reader, contactless C150, internal mount, 1

portrait (not used for UL)
54 WM048522_UL Rev 19 01/2020

WU007054-0005 Card reader, contactless, C150, internal

mount, portrait, IDS
2 WM052454 Support box-shape, scanner and contactless 1
reader
3 WM045228-0001 Screw, hexagon socket cap, M4x8, low head 2
4 WM045329-0001 Self tapping screw, Torx, pan head 4x8, for 4
plastic
5 WM053583 Blind panel, decal T=1 (not used for UL) 1
6 WU007054-0004 Contactless reader, portrait, rear mount, no 1
front bezel or gasket (on picture)
WU016373-0002 Contactless card reader, C150S-NP, no front 1
gasket (only for Canada)
7 WU009802-0001 Gasket, contactless card reader, C150 1
8 WU008347-0002 Sticker, generic, contactless card reader, 1
portrait
9 WU007049-0004 Cable assembly, contactless-iX red, 1900 mm 1
4.14 Wayne track / Speed pass

Both Tieger & Pegasus
1. 2. 3. 4.
5. 6. 7. --- 8.
9. 10.
WM048522_UL Rev 19 01/2020 55

1 WM058788 Support, L-shape, Wayne TRAC 1

2 WM045329-0001 Self tapping screw, Torx, pan head 4 x 8, for 2
plastic
3 WU007169-0001 Wayne trac board 1
4 WU000627-0002 Stndoff, support post, nylon 4
5 Module
WU009811-0001 - Speedpass, antenna-tiger lighting decal 1
WU009811-0003 - Speedpass, antenna-pegasus lighting decal 1
WU009811-0007 - Speedpass, LED/antena, pegasus with 1
Wayne tap
WU009811-0006 - Speedpass, LED/antena, tiger without
Wayne tap
WU009811-0005 - Speedpass, LED/antena, tiger with Wayne 1
tap
6 Antenna and LED ind., Wayne trac
WU015088-0001 - With Wayne tap
WU015088-0002 - Without Wayne tap
7 WM053800 Adhesive, loctite 5607 5ml
8 WU004174-0001 Cable assembly, 24V, SPM to Wayne Trak
9 WU009940-0001 Cable assembly, RS-232, Wayne trak to
Wayne Trak, 3050mm
10 WU013061-0001 Cable assembly, RS-485, connector board to
Wayne Trak board
4.15 Wayne track / Speed pass combined with contactless and/or bar code
scanner
Both Tieger & Pegasus
1. --- 2. 3. 4.
56 WM048522_UL Rev 19 01/2020

5. 6.
1 WM053800 Adhesive, loctite 5607

2 WM053469 Support, L-shape, Wayne TRAC w/ contact- 1
less
4 WU007169-0001 Wayne Trac board 1
5 WU000627-0002 Stndoff, support post, nylon 4
6 Module
WU009811-0002 - Speedpass, antenna-tiger lighting decal 1
WU009811-0006 - Speedpass, LED/antena, tiger without 1
Wayne tap
WU009811-0004 - Speedpass, antenna-Pegasus lighting decal 1
WU009811-0005 - Speedpass, LED/antena, pegasus without 1
Wayne tap
WM048522_UL Rev 19 01/2020 57

4.16 Printer
4.16.1 Printer, 60mm, Zebra
1 WU008226-0001 Clamp cable, 25.4mm dia. max, adhesive M4 1

(#6) mount
2 WM028446-0001 Pop rivet, dome head, 4.0 diameter x 7, grip 8
range 0-3,2
3 WM045328-0004 Cable single wire ground, 4mm ring terminals, 1
L=410
4 WU001867-0001 Screw, pan hd cross, M3xL6 pan head exter- 2
nal washer (SEMS)
5 WU014730-0001 Nut, M3 half-height, 1.8mm THK 2
L=200
58 WM048522_UL Rev 19 01/2020

7 WM048062 Moulded rail, printer support 1

8 WM045125 Rail L=300, complete assembly 1
9 WU006648-0001 Printer Zebra, 60mm 1
10 WM054097-0001 Support, U-shape adapter Zebra 1
11 WM045228-0001 Screw, hexagon socket CAP, M4x8, low head 1
12 WM049124 Cover plate printer ADA, small payment 1
plastic
14 WM054095 Support, L-shape printer 1
15 WR002083 Support, U-shape printer paper arm 1
16 WU007118-0001 Paper roll thermal OCPT 1
17 WM048061 Support paper roll 1
4.16.2 Printer, 60mm, Zebra (5,7''' display)


2 WM048061 Support, paper roll 1
3 WM048062 Moulded, rail, printer support 1
plastic
5 WM064766 Support, printer 1
6 WM054097-0001 Support U-shape, adapter Zebra 1
7 WR002083 Support, shaft paper 1
8 WU007118-0001 Paper roll thermal OCPT 1
range 0-3,2
WM048522_UL Rev 19 01/2020 59

4.16.3 Printer, 60mm, Zebra (10,4''' display)


2 WM048061 Support, paper roll 1
3 WM048062 Moulded, rail, printer support 1
plastic
5 WM064766 Support, printer 1
6 WM054097-0001 Support U-shape, adapter Zebra 1
7 WR002083 Support, shaft paper 1
8 WU007117-0001 Paper roll 60 mm (not used for UL) 1
WU007118-0001 Paper roll, thermal OCPT (UL)
range 0-3,2
4.16.4 Printer, Citizen
1 WM039420 Support, flat, printer Citizen 1
60 WM048522_UL Rev 19 01/2020

2 WU005878-0001 Printer DW-12 1

4 WM046834 Gasket Citizen printer 1
4.17 Printer door
4.17.1 Printer door small
1 WM052520-F105 Printer door, small (grey F105, A032 for UL) 1

2 Lock without latch 1
WU007624-0002 - std, DW2 key code
WU007624-0007 - DW2 key code
WU007624-0001 - DHW1 key code
WM026155-0001 - Lock, individually keyed (not used for UL)
3 WM039385 Latch, flat, range=25 mm 1
4 WU015486 Gasket 1
WM048522_UL Rev 19 01/2020 61

4.17.2 Printer door large
1 Panel, printer door

WM052521-F105 - Large, printer door assembly (grey F105, 1
A032 for UL)
WM052502-F105 - Large, printer door (grey F105, A032 for UL) 1
2 Lock without latch 1
WU007624-0002 - std, DW2 key code
WU007624-0007 - DW2 key code
WU007624-0001 - DHW1 key code
WM026155-0001 - Lock, individually keyed (not used for UL)
3 WM039385 Latch, flat, range=25 mm 1
4 WU014095 Gasket molded, round 1
62 WM048522_UL Rev 19 01/2020

4.18 Cover decal area PT
1 WM052534-F105 Moulded decor panel (grey F105, A032 for 1

UL)
4.19 Blind panel for payment
1. 2. 3. 4.
1 WM044285-0003 Gasket, grip range 1.0 - 2.0 THK, L=1855 mm

2 WM051637-F105 Blind panel, payment terminal (grey F105,
A032 for UL)
3 WM050951 Latch, Z-shape, L=35,6, W=19, H=8
WM048522_UL Rev 19 01/2020 63

4 WM050952-0001 Spacer, ID19, OD22, L=5
4.20 Lock, PT
1 Lock
WM026155-0001 - Lock, individually keyed (not used for UL) 1
WU001367-0001 - Tubar, DW-01 (UL)
WM026155-0002 - Lock, individually keyed, 6 locks, 2 keys (not
used for UL)
WM026155-0003 - Lock, individually keyed, 4 locks, 2 keys (not
used for UL)
WU007624-0001 - Without latch, std, DHW1 key code 1
WM008096 Key to DHW1 standard lock (not used for UL) 1
Lacht
2 WM045965 Latch, L-shape, range=24 mm 1
WU014049 Latch, L-shape, range=21 mm
WM050951 Latch, Z-shape, L=35,6, W=19, H=8
- see page 34 Support, U-shape, EHPM
64 WM048522_UL Rev 19 01/2020

4.21 Push to start button
1 WM052517-F105 Push-button (PTS assembly with dome and 1-5

magnet) (grey F105, A032 for UL)
2 WM052551-F105 Blind panel, blank button (grey F105, A032 0-5
for UL)
4.22 IPB - Individual Push Buttons
1. 2. 3.
WM048522_UL Rev 19 01/2020 65

1 WM053017-0001 Button, individual push-button with connector

mini UMNL
2 WU011934-0001 Cable assembly, long
3 WU012009-0001 Cable assembly, I-PTS /preset key splitter
4.23 UPD board
4.23.1 UPD board, LEE
1 WM039282 Support, box shape, LEEs back part (with 1

PTS)
WM056110 Support, box shape, LEEs back part (without 1
PTS)
2 WU007563-0001 Display board, main UPD 1
WU018859-0001 Display board, programmed, cntrl, UP, Mexico
NOM
3 Display, module UPD
WM040824-0007 - 5x12.7mm single 1-5
WM040824-0008 - 5x25.4mm single (not used for UL) 1-5
WM040824-0009 - 5x12.7mm dual 1-5
plastic
5 WM041399 Gasket, push to start sealing 1
66 WM048522_UL Rev 19 01/2020

4.23.2 UPD board, EH
1 WU007563-0001 Display board Helix main UPD 1

WU018859-0001 Display board, programmed, cntrl, UP, Mexico 1
NOM
2 WM040824-0007 Display, module UPD 5x12.7mm single 1-5
plastic
WM048522_UL Rev 19 01/2020 67

4.24 Sales/Volume display
4.24.1 Sales/Volume display
WM051625-0001 Display, module, complete S/V TN NEG (not

used for UL)
1 WU007562-0001 - Display board, main, cash/volume 1
WU018858-0001 - Display board, programmed, cntrl, SV, Mex- 1
ico NOM
2 WM040823-0002 - Display, module sales/volume 1
plastic
68 WM048522_UL Rev 19 01/2020

4.24.2 Sales/Volume display with single UPD
1 Display board
WM050782-0001 - Programmed, sales/volume control 1
WU018861-0001 - Programmed, cntrl, SV & UP, Mexico NOM 1
WU009332-0001 Module, jumper, authorization (not used for 1
UL)
2 WM040823-0002 Display, module sales/volume 1
3 WM040824-0007 Display, module UPD 5x12.7mm single 1
plastic
WM048522_UL Rev 19 01/2020 69

4.24.3 Sales/Volume display dual
1 WM050782-0001 Display board dual 2

WU018861-0001 Display board, programmed, cntrl, SV & UP, 2
Mexico NOM
2 WM040823-0002 Display, module sales/volume 2
3 WM040824-0007 Display, module UPD 5x12.7mm single 2
plastic
70 WM048522_UL Rev 19 01/2020

4.25 U-frame and decor
4a. 4b. 4c. 7.
1 Frame, U-shaped
WM046993-A040 - Decor, no cover (silver A040) 1
WM046991-A040 - Decore (silver A040) 1
2 WM046887-0001 Taptite screw, Torx, countersunk head, M4x8 2
3 WM046995-A040 Frame top decor (silver A040) 2
4 Lock
WM026155-0001 - Individually keyed (not used for UL) 1
WU007624-0001 - Without latch, DHW1 key code 1
WM008096 Key to DHW1 standard lock (not used for UL) 1
WM048522_UL Rev 19 01/2020 71

4a WM071422-0001 Lock, individually keyed, electronic head, for

Reliance India only (not used for UL) (2 lock,
1 key)
(Use WM071422-0002 for the hydraulic cabi-
net.)
4b WM071399 Button, for Reliance India only (not used for *
UL)
4c WM071400 Ring, keyring, for Reliance India only (not used *
for UL)
5 WM039598 Latch, flat, range=13mm 1
6 WM042405 Cover plate frame cover 0 or 2
7 WM050969-0001 Support, Z-shape
- see page 35 Top panel, EHPM top panel
* 1x per WM071422-000X
4.26 U-frame Vibration Kit (Suction only)
1.
1 Gasket, U-frame trim, vibration damper

WU017098-0001 - Left
WU017098-0002 - Rright
72 WM048522_UL Rev 19 01/2020

4.27 Speaker
4.27.1 Speaker, media
2.
1 Speaker
WM045906-0001 - 4x with cable 2x0.5 L=800,400 (not used for 1
UL)
WM045903-0002 - 2x with cable 2x0.5 L=830 (UL) 2
WM048866-0002 - 2x with cable 2x0.5 L=800 (IEC) (not used 2
for UL)
2 WU013305 Bracket, speaker, VGA (when 2 iX boards)
(UL)
WM048522_UL Rev 19 01/2020 73

4.27.2 Speaker, intercom
Cable, see page 208.
1 WM039599 Support, flat, speaker mounting plate 2

2 Intercom speaker
WU007892-0001 - Cable, assy, intercom speaker (UL) 1
WM030248 - Intercom speaker (not used for UL) 1
plastic
74 WM048522_UL Rev 19 01/2020

4.27.3 Speaker, intercom, dual S/V
1 WU007892-0001 Cable, assy, intercom speaker

2 WM045308-0002 Taptite screw, TORX, pan head, M4, x8
3 WM045329-0003 Self tapping screw, Torx, pan head, 4 x 12,
for plastic
4 WM061158 Support, flat, intercom speaker with dual dis-
play
4.28 EMT
1. 2. 3.
1 WM042452-0002 Electromechanical totalizer with connector 1-4
WM048522_UL Rev 19 01/2020 75

WM074071 Identification label, NOM EMT WM042452- 1-4

0002
2 WM050421 Gasket (not used for UL) 1-4
3 WM049609 Sheet metal support for EMT in LEE 1-4
4.29 Non-PT config.
1.
76 WM048522_UL Rev 19 01/2020

1 WM046987-F105 Panel bottom decor, electronic head (grey 1

F105, A032 for UL)
plastic
3 WM046660 Gasket L=492, W=10 2
4 WM052516-A032 Front panel with 3 insert areas (UL) (grey 2
A032)
WM041921 Front panel with 3 insert areas (IEC)
6 Cover
WM052495-F105 - Blind panel lower enclosure (grey F105, 2
A032 for UL)
WM052496-F105 - Bezel lower electronic enclosure with UPD
2 and top cover (IEC) (grey F105)
WU016034-A032 - Bezel LEE, Top cover, with glass hole pat- 2
tern, (UL) (grey A032)
7 WU011159 Gasket pressure sensitive, 12.7W x 7.95H, D 2
shape (UL)
WM044986 Gasket profile (IEC) 2
8 WM046988-F105 Cover plate, side panel electronic head (grey 2
F105, A032 for UL)
9 WM046664 Gasket L=556, W=10 2
10 WM046678-0001 Profile T-shape, sealing, L=398 (UL)
- see page 33 Support, flat EHPM interior side
- see page 33 Support, box shape, LEE top + dispensed
gasket
WM048522_UL Rev 19 01/2020 77

4.30 Blank panel
1. 2. 3. 4.
5. 6. 7.
1 WM052499-F105 Panel blank (grey F105, A032 for UL) 0-3

2 WM045577 Gasket insert panel 0-3
3 WM054848-F105 Panel blank, iButton (grey F105) (not used for
UL)
4 WM054857-F105 A032Panel blank, dual iButton (grey F105)
(not used for UL)
5 WM054868-F105 Panel, blank, emergency stop button (grey
F105) (not used for UL)
6 WM052498-F105 Plastic support panel for preset (grey F105,
A032 for UL)
7 WM061168-F105 Panel blank intercom speaker (grey F105,
A032 for UL)
4.31 Intercom call button
1. 2. 3. 4.
78 WM048522_UL Rev 19 01/2020

5.
1 WU007094-0001 Switch, call button, grey 1

2 WM049230 Cover push button 1
3 WU010943-0001 Call button board 1
4 WU000627-0002 Standoff 4
5 WU016087 Cover, push button, metallic preset
4.32 Stop switch
1. 2. 3.
1 WU007094-0002 Switch, button, normally closed, red 1

2 WM049230 Cover push button 1
3 WU007094-0003 Switch, button, normally closed, red, with text 1
4.33 Annunciator/buzzer/beeper for PT
1. 2.
1 Buzzer, beeper, annunciator
WM048522_UL Rev 19 01/2020 79

WU000638-0001 - UL 1
WM020649-0002 - IEC 1
2 WU012183-0001 Cable assembly, CAN/anunciator, VGA Helix
(UL)
4.34 On/off switch
1 On/off switch
WM045769-0001 - Cable 2x0.75, UL 1
WM042316-0001 - Cable 4x0.75, IEC 1
80 WM048522_UL Rev 19 01/2020

4.35 Security switch
4.35.1 Security switch - std
1 WM001626 Magnet 1
2 WM045692-0001 Security switch, magnetic reed 2-wire normally 1
close cable L=1300
M3x6
- see page 50 Support, L-shape, card reader
WM048522_UL Rev 19 01/2020 81

4.35.2 Security switch - PT
1 WM001626 Magnet pin 2

WM021382 Magnet for Security switch, D=14, H=3, Used 2
when 10,4'' and payment
close cable L=1300
M3x6
82 WM048522_UL Rev 19 01/2020

- see page 50 Support, L-shape, card reader
4.35.3 Security switches non-payment w/o 10,4'' Media
1. 2. 3. 4.
5.
1 WM001626 Magnet, pin

2 WU009121-0001 Security switch, sensor, magnetic, no, dual
Helix Gull Wing
WU009121-0003 Security switch, sensor, magnetic, no, dual
Helix Gull Wing
3 WM044451-0001 Expansion board, RS485 (not used for UL)
4 WM058763-0001 Cable multi, 3PC 1x0.5 BK L=300 (not used
for UL)
5 WM056742-0001 Cable multi, 6x0.5 BK L=200, 300 (not used
for UL)
4.35.4 Security switches payment w/ 10,4'' Media
1. 2. 3. 4.
5. 6.
WM048522_UL Rev 19 01/2020 83

1 WM057277 Magnet, pin (not used for UL)

WM001626 Magnet, pin (UL)
2 WM021382 Magnet, D=14, H=3
3 Active switch, switch security
WU012889-0001 - L=400 (not used for UL)
WU012889-0002 - L=1000
WU012889-0003 - L=1500
4 WM023586-0004 Passive switch, magnetic reed 2-wire normally
open L=2000 (not used for UL)
5 WM058763-0001 Cable multi, 3PC 1x0.5 BK L=300 (not used
for UL)
6 WM056742-0001 Cable multi, 6x0.5 BK L=200, 300 (not used
for UL)
84 WM048522_UL Rev 19 01/2020

4.36 Nozzle converter board
1 WU014977-0001 Programmed, nozzle switch converter, 2 1

- see page 34 Support, U-shape, EH base plate
WM048522_UL Rev 19 01/2020 85

4.37 Float
1 WM046046 Float 1
4.38 Ethernet switch
1. 2.
1 WU007300-0001 Ethernet switch, 5 port 1

2 WM048515 Support, flat 1
86 WM048522_UL Rev 19 01/2020

4.39 Healy
1 Board 1
WU013234-0001 - Module, 220V interface, Healy 1365-200A
WU011600-0001 - Module, 110V interface, Healy 1365A
2 WM042602 Support, L-shape Healy 1
WM048522_UL Rev 19 01/2020 87

4.40 PCN box
1 WU004898-0002 Switch Wayne connect in-dispenser module

(gen 5)
2 WM042298 Sheet metal support 1
3 WM039822-0001 Screw, pan hd cross, 6-32 x .375 w/ext tooth 2
lock washer
88 WM048522_UL Rev 19 01/2020

4.41 Heater/fan
1 Heating element with electronic thermostat

290W
WM044405-0001 - 100-120VAC, 24V 1
WM044405-0002 - 220-240VAC, 24V 1
2 WM042298 Support, U-shape components center 1
- see page 33 Support, flat EHPM interior side
WM048522_UL Rev 19 01/2020 89

4.42 Cable harness

Cable harness, see page 199.
4.42.1 Assembly PT bezel
1. 2. 3. 4.

(#6) mount
range 0-3,2
3 WB000232-0002 Washer, plain, M4 ID=4.3, OD=9, T=0.8 2
4 WM031974 Plastic fastener EC27 2
4.43 High speed board
1. 2. 3. 4.
5. 6.

2 WM053554 Support flat, adapter for high speed 1
3 WM053659 Support U-shape, switch cover 1
4 WU010435-0003 Board, pulse processing module, modified 1
90 WM048522_UL Rev 19 01/2020


6 WU010612-0001 Seal screw, hex head, M4 2
WM048522_UL Rev 19 01/2020 91

5 Electronic head - UL (metal head)
5.1 Vapor Barrier Plug
1 000-507284- Screw 5/16"-18 X 3/4" hex. hd. cap screw 1

HHCSUNG2CD/ZN
2 004-916931- Washer, plain special, OD=0.984, ID=0.355, 1
T=.078
3 001-916931- Washer, plain special, OD=1.50, ID=0.346, 2
T=.12
4 000-511883- Lock nut 5/16-18 hex-elastic stop 1
92 WM048522_UL Rev 19 01/2020

5.2 Speaker, Intercom
1 WB000229-0003 Lock nut, M6 2

2 WU007892-0001 Intercom speaker 1
5.3 Nozzle Converter
WM040747-0001 Cable iGEM to nozzle switch converter board,

L=200
1 WU014977-0001 Board programmed, nozzle switch converter 1
WM048522_UL Rev 19 01/2020 93

WU006752-0001 Board programmed, nozzle switch converter, 1

Mexico
2 WB000209-0005 Screw, hexagon socket cap, M4x6, 2
SHMSHXSTZN
5.4 Framework
9. 14.
WU017712-0001 Cable assembly iGEM core harness 1

1 WM052637-xxxx Support, box shape roof, electronic head 1
WM052637-A032 - Grey, A032
WM052637-W011 - White, W011
WM052637-W007 - White, W007
94 WM048522_UL Rev 19 01/2020

WM052637-A017 - Silver, A017

2 WM059018-0002 Plug dome, Ø11.9 (silver pantone 877C) 2
4 WB000229-0003 Lock nut, M6 39
5 --- Gasket - not a spare part
6 WT000398-0001 Pop rivet, dome head, 4.0 diameter x8, grip 16
range 1.5 - 3.5 closed end
7 WM060147 Gasket H=14,8 L=288 T=1,5 4
8 WM068974 Hook D=5, L=300 2
9 --- ---
10 WM051319 Pin Ø6x35 4
11 --- Deep drawn electronic head - not a spare part 1
(grey A032)
12 WM066263-A040 Raw casting, cover (silver A040) 2
13 WU017453-0001 Support components, metal head 1
14 WU017636-0001 Key, tamper resistant, Torx 1
15 --- Gasket - not a spare part h=40, w=15, t=3 4
16 WU016756-0001 Support catch, U-frame lock 2
17 WB000300-0002 Taptite screw, hexagon flange, M6x12 4
18 WU017429-0001 Hinge continuous, metal head 2
(#6) mount
20 WB000229-0002 Lock nut, M4 2
21 --- Support electrical enclosure half - not a spare 2
part
22 WM053063-0001 Gasket profile L=1640 mm 2
WM048522_UL Rev 19 01/2020 95

5.5 Upper Bezel
1. 2. 3. 4.
5. 6.
1 W2894355-A032 Front panel glued, glass, 5.7", IR, MH, pay-

ment
2 W2894354-A032 Front panel glued, glass, 10.4", IR, MH, pay-
ment
3 W2894352-A032 Bezel large head, small glass w/o EMT, non-
payment
4 W2894353-A032 Bezel large head, small glass w/o EMT, pre-
set, non-payment
5 WM061706-A032 Blind panel mod, MH; EHPM; H-style; AUS,
for single sided
6 WU019200 Support, L-shape, hook, blind side
96 WM048522_UL Rev 19 01/2020

5.6 Lower Bezel, Standard Parts
WU018604 Cable tie outside serrated, edge clip 1

1 WU018478 Gasket UPD glass 1
2 WU018479 Glass UPD 1
3 WU017467-0001 Bracket door stay, metal head 1
SHMSHXSTZN
5 WU001756-0001 Washer fender, M4, ID=4.3mm, OD=12mm 1
6 WU000631-0001 Bracket door stay 1
SHMSHXSTZN
L=600
9 WU018769-0001 Support, Z-shape UPD visor 1
10 WU018537 Support, Z-shape UPD board and glass 1
WM048522_UL Rev 19 01/2020 97

11 WU010076-0002 Gasket bezel, clip-on, L=1490 1

12 WU018047 Retaining ring quick release, OD=0.75, ID=.28, 1
T=.06
13 WU017306-0001 Screw quick release, tamper proof, L=1.75 1
14 Bezel 1
Available in other colors. Needs to be routed
for UPD, PTS, Stop/Call Button and Metallic
Preset.
WU017829-A032 Bezel metal head, payment (grey A032)
WU017354-A032 Bezel metal head, non-payment (grey A032)
5.7 Option Panel - Payment

plastic
2 WU017404-0001 Gasket option panel 1
3 Option panel 1
Needs to be routed for Stop and Call Button.
98 WM048522_UL Rev 19 01/2020

WU017830-A032 - Panel option, grey, A032

WU017830-W011 - Panel option, white, W011
WU017830-W007 - Panel option, white, W007
WU017830-A017 - Panel option, silver, A017
WU017831-A032 - Panel option, contactless, grey, A032
WU017831-W011 - Panel option, contactless, white, W011
WU017831-W007 - Panel option, contactless, white, W007
WU017831-A017 - Panel option, contactless, silver, A017
WU017832-A032 - Panel option, scanner, grey, A032
WU017832-W011 - Panel option, scanner, white, W011
WU017832-W007 - Panel option, scanner, white, W007
WU017832-A017 - Panel option, scanner, silver, A017
WU017833-A032 - Panel option, scanner, contactless, grey,
A032
WU017833-W011 - Panel option, scanner, contactless, grey,
W011
WU017833-W007 - Panel option, scanner, contactless, grey,
W007
WU017833-A032 - Panel option, scanner, contactless, grey,
A017
WM048522_UL Rev 19 01/2020 99

5.8 Door stay, Lower Bezel, Non-Payment
1 WB000229-0003 Lock nut, M6 2

2 WU017458-0001 Bracket door stay, non payment 1
5.9 Display Module
5.9.1 Display module, Payment
100 WM048522_UL Rev 19 01/2020

WM040234-0001 Cable flat bitbus, iGEM to sales volume dis- 1 or 2

play L=650
1 WB000229-0002 Lock nut, M4 9 or 13
L=600
3 Support 1
WM071101-0003 - Single, display s/v, without EMT
WM071101-0004 - Dual, display s/v, without EMT
4 WB000291-0003 Spacer ID=4.3, OD=8, L=6 1 or 2
5 WU018356-0001 Display, module complete sales/volume Helix, 1 or 2
6 button
WM041368-0002 Display, module complete sales/volume Helix, 1 or 2
white on blue
5.9.2 Display module, qVGA
6.
WM048522_UL Rev 19 01/2020 101

WU018073-0001 Display, mod, qVGA, H-style

1 WU015106-0001 Key pad PCAP, QVGA 2
2 WU010338-0001 Screw, hexagon socket cap, M3x6, low profile 2
3 WU004677 Display, module 5,7" FSTN, transflective, 1
QVGA w/led, 109mm, gold
4 WU018064 Support, U-shape for boards 1
5 WB000229-0002 Lock nut, M4 4
6 WU018414-0001 Cable assembly PCAP switches, Helix
5.9.3 Display module, VGA
10. 11. 12. 13.
WU018079-0001 Display, mod, VGA, H-style

1 WU015107-0001 Key pad PCAP, VGA 2
102 WM048522_UL Rev 19 01/2020


SHMSHXSTZN
3 WU002840 Display, module 10,4" color TFT, VGA, LED 1
backlight
4 WU010239-0001 Board adaptor, NEC to R2, 19.6mm shift 1
5 WU003530-0002 Screw, pan HD cross self-tapping, M2.2x8mm 2
6 WU018064 Support, U-shape for boards 1
7 WB000229-0002 Lock nut, M4 4
8 WU005427-0001 Board quad channel LED driver 1
10 WU002745-0001 Cable multi LED backlight 1
11 WM021228-0003 Cable flat 34 pin, 1 mm, L=700 1
12 WU002549-0001 Cable multi power, backlight, VGA, R2 1
13 WU018414-0001 Cable assembly PCAP switches, Helix 1
5.9.4 Display module UPD
WM048522_UL Rev 19 01/2020 103

3. 4. 5. 6.
WM040870-0003 Cable etherline CAT5e L=1800 1 or 2*

1 Board programmed, UPD
WU016603-0001 - UPD 1-5 product (on picture) 1
WU016393-0001 - UPD 6 product 1
WU017637-0001 - UPD, dual 3 product 1
SHMSHXSTZN
3 WM040824-0007 Display, module UPD 5X12.7mm single, Helix 1
4 WM040824-0010 Display, module UPD 5X11.7 dual, Helix 1
5 WU018546 Moulded UPD adapter, single 1
6 WU018547 Moulded UPD adapter, dual 1
* 2 cabels for 4U
5.10 Display single S/V , non-payment
104 WM048522_UL Rev 19 01/2020

WM040234-0001 Cable flat bitbus, iGEM to sales volume dis- 1 or 2

play L=650
1 Support singel display bracket, without
EMT, small glass
WM071131-0001 - Single 1
WM071131-0002 - Dual 2
2 WB000229-0002 Lock nut, M4 5 or 9
L=600
4 WM041368-0002 Display, module complete sales/volume Helix, 1 or 2
white on blue
5 WB000291-0003 Spacer ID=4.3, OD=8, L=6 1 or 2
SHMSHXSTZN
5.11 qVGA Display Cables
1. 2.
1 WU018337-0001 - Cable assembly, video, iX to QVGA display, 1

side A, L=400
WU018337-0002 - Cable assembly, video, iX to QVGA display, 1
side B, L=1500
2 WU001565-0001 - Cable, Y, power dist. 1
WM048522_UL Rev 19 01/2020 105

5.12 iX Board
WU018355-0001 Cable assembly 24VDC, sv display to iX board 1

1 WU000627-0002 Standoff, snap-lock .156 hole (2), L=.250 2
2 WU003083-0002-R CPU board iX-R2 with MAC address, 806MHz 1
WU011879-0001-R CPU board IX-Jade, production signed
5.13 SCD
WU008645-0004 Cable assembly 24VDC power, L=1000 1
106 WM048522_UL Rev 19 01/2020

WU008808-0001 Cable assembly USB type A male - type B 1

male L=900
SHMSHXSTZN
2 WU018013-0001 Support 1
5.14 CPU Board

SHMSHXSTZN
2 WM001908-R003 CPU board US 1
WM048522_UL Rev 19 01/2020 107

5.15 ATC Board
WM040866-0001 Cable ttl serial,nozzle conv/TTL-CAN brd to 1

ISB, L=1100
WU008819-0001 Cable assembly CAN bus, iGEM to TTL/CAN 1
converter, L=400
1 WU007564-0001 Board programmed, TTL/CAN converter 1
SHMSHXSTZN
108 WM048522_UL Rev 19 01/2020

5.16 Card Reader
5.16.1 Card reader module, hybrid PCI 3
WU001091-0001 Cable multi SPM to Sankyo card reader, 1

RS232
1 WU000637-0001 Gasket for secure card reader 1
2 W2893895-001 Card reader PCI 3, hybrid, production, injected 1
3 WU004886-0001 Screw shoulder, M4x6.5, special 1
4 WU018331-0009 Screw, CSK socket CAP, M4, 12mm, zinc 3
plated, lubricated
5 WU018415-0001 Screw, pan hd cross, 6-32x.25 ext SEMS 1
L=200
WM048522_UL Rev 19 01/2020 109

5.16.2 Card reader module, hybrid PCI 5
WU018887-0001 Cable assembly SPM to gen 5 card reader

1 WU000637-0001 Gasket for secure card reader 1
2 W2893895-002 Card reader PCI 5, hybrid, production, inject- 1
ed, Sankyo
3 WU018331-0009 Screw, CSK socket CAP, M4, 12mm, zinc 4
plated, lubricated
4 WU018415-0001 Screw, pan hd cross, 6-32x.25 ext sems 1
L=200
110 WM048522_UL Rev 19 01/2020

5.17 Printer
WU018336-0001 Cable assembly SPM to printer (Citizen) 1

WU017715-0001 Cable assembly 24V dist board to SPM & 1
printer, 1.4/1.7m
WM042821-0001 Cable USB type A male - mini B right angle 1
male L=2500 (Zebra)
1 WB000229-0003 Lock nut, M6 4
range 0-3,2
3 WU017736-0001 Cover plate printer 1
4 WU016754-0001 Support printer assembly 1
5 WU012783-0002 Printer Citizen DW-14 with sensor & cable 1
WU006648-0001 Printer Zebra, 60mm 1
6 WU010309-0001 Moulded, housing printer carriage 1
7 WU017439-0001 Support printer carriage 1
WM048522_UL Rev 19 01/2020 111

8 WU010391-0001 Screw shoulder, M4x4, SH dia 5 3

9 7000701 Paper roll thermal OCPT 1
SHMSHXSTZN
L=1050
12 WM040482 Support telscopic-3045-250-Rollco 1
5.18 Printer Door
1 WU018027-0001 Latch printer door 1

2 WU002094-0001 O-ring T=.070, ID=.739 1
3 WU007624-0001 Lock without latch, DHW1 key code 1
4 WU016774-xxxx Panel printer door assembly 1
WU016774-A032 - Panel printer door, grey, A032
WU016774-W011 - Panel printer door, white, W011
WU016774-W007 - Panel printer door, white W007
WU016774-A017 - Panel printer door, silver, A017
5 WU017253-0001 Gasket printer door 1
112 WM048522_UL Rev 19 01/2020

5.19 Speaker, Media
1. 2.
1 WM045903-0002 Speaker dual media with cable, L=830 1

2 WM065220 Clip spring 2
5.20 Board for Call/Stop Button
WM048522_UL Rev 19 01/2020 113

WU008647-0001 Cable 24VDC, conn. board to SVD/SVD to 1

SVD, L=1300
WU017708-0001 Cable assembly jbox harness to call button 1
board, 1m
WU017709-0001 Cable assembly call button board to call but- 1
tons, 1.7/1.2m
WU017717-0001 Cable assembly 24V, Call button board to 1
ethernet board, 250mm
1 WU010943-0001 Board call button 1
2 WU000627-0002 Standoff, snap-lock .156 hole (2), L=.250 1
5.21 Stop/Call Button
3. 4.
1 Switch
WU007094-0001 - Switch call button, gray 1
114 WM048522_UL Rev 19 01/2020

WU007094-0002 - Switch button, normally closed, red 1

WU007094-0003 - Switch button, normally closed, red, with text 1
2 WM049230 - Cover push button 1
3 WU007675-0001 - Cable stop button-sv display 1
4 WU011940-0001 - Cable assembly stop button, dual iGEM 1
5.22 PTS
1. 2.
1 WU016104-0001 Switch product select 1

2 WM045329-0004 Self tapping screw, TORX, pan head 4x10, 2
for plastic
WM048522_UL Rev 19 01/2020 115

5.23 Keypad
WU008808-0004 Cable assembly USB type A male - type B 1

male, L=2000
L=410
2 WU018415-0001 Screw, pan hd cross, 6-32x.25 ext SEMS 1
SHMSHXSTZN
4 892638-006-700 Key pad assy, secure payment module, US, 1
low profile
5 WU013661-0001 Gasket keypad 1
116 WM048522_UL Rev 19 01/2020

5.24 Payment Option
5.24.1 Scanner
WU012768-0001 Cable assembly SPM to scan engine 1

WU012636-0001 Cable flat flexible 21 pin, 0.33mm pitch, 50mm 1
long
1 WU017624-0001 Bracket scanner 1
2 WU013216-0001 Screw phms, M1.6X0.35x3mm, SS 4
3 WU012634-0001 Scanner engine, Barcode 1
4 WU014231-0001 Board decoder, 2-D scanner 1
plastic
WM048522_UL Rev 19 01/2020 117

5.24.2 Card reader, contactless
WU007049-0004 Cable assembly contactless-iX red, 1900mm 1

1 WU008347-0001 Sticker generic, contactless card reader, 1
landscapeIncluded in W2894020-001
2 W2894020-001 Card reader, contactless, C150 S, internal 1
mounting
3 WU017446-0001 Bracket contactless 1
SHMSHXSTZN
118 WM048522_UL Rev 19 01/2020

5.25 Standard Components
WM040297-0001 Cable 24V, power supply to conn. board, 1

L=230
WU017706-0001 01 Cable assembly AC distribution board to 1
power supply, 300mm
1 WU014193-0001 Board 24V distribution 1
SHMSHXSTZN
3, 4, 5 WU012493-0001 Power supply, 24V, Standard, with AC cover
and label
6 WU014189-0001 Board relay and AC distribution 1
WM048522_UL Rev 19 01/2020 119

5.26 iGEM Seal
1 WU010616-0001 Sealing wire and lead 178mm (7") long, 2 ply 1

.018 galv. wir
2 WU010612-0001 Seal screw, hex head, M4 L=10 1
3 WM051057-0001 Spacer, blind, M4x20, self tapping male/fe- 1
male hexagonal
4 WM032350 Sealing prg load switch iGEM 1
5.27 ISB Module
120 WM048522_UL Rev 19 01/2020

WM040216-0002 Cable flat WIP interface, ISB to ISB, L=300

1 Module, ISB, UL/cUL
WU005093-0001 - Three channel
WU005093-0002 - One channel, UL/cUL
2 WB000209-0009 Screw, hexagon socket cap, M4x12, 1 or 2
SHMSHXSTZN
4 WU017408-0002 Support, box shape ISB mount, duaL 1
WU017408-0001 Support, box shape ISB mount, single 1
5.28 EMT
WU017707-0001 Cable assembly iGEM to EMTS, 500mm 1

1 WM069778 Support EMT 1
2 WM042452-0002 Electromechanical totalizer with connector, 1-4
L=150
3 WB000229-0002 Lock nut, M4 2
WM048522_UL Rev 19 01/2020 121

5.29 Metallic Preset
1. 2. 3.
Key pad preset

1 WU017893-0002 - 2x8, ADA, right hole 1
WU017893-0006 - dual 2x8, ADA, right hole 1
2 WB000229-0002 Lock nut, M4 9
3 WU011733-0001 Cable assembly preset, Helix, 16 key 1 or 2
5.30 Preset - Non-Payment
1 WU017866 Gasket preset, L=158, W=50, T=3.18 2

2 WM066441-0001 Switch 2x8, membrane, no overlay 1 or 2
3 Support, U-shape preset 1
WU017869-A032 - Grey, A032
122 WM048522_UL Rev 19 01/2020

WU017869-W011 - White, W011

WU017869-W007 - White, A007
WU017869-A017 - Silver, A017
4 WB000229-0002 Lock nut, M4 6
5.31 U-Frame Lock
WU007681 Key, coded DW2

1 WM039598 Latch flat, range=14mm 1
2 Lock 1
WU007624-0002 - Without latch, DW2 key code
WU017642-xxxx - Security, compact
5.32 Bezel Door Security
WM048522_UL Rev 19 01/2020 123

1 Sensor 1
WU012889-0001 - Secure door, L=400 (in figure)
WU012889-0002 - Sensor secure door, L=1000 (in figure)
WU009121-0001 - Sensor magnetic, no, dual Helix gull wing
(not in figure)
M3x6
3 WT000398-0001 Pop rivet, dome head, 4.0 diameter x 8, grip 2
range 1.5-3.5 closed end
4 WU017754-0001 Bracket switch, smart secure access 1
5 WM021382 Magnet D=14, H=3 1
6 WB000280-0001 Screw, CSK socket cap, M4x8 1
5.33 Board, Security Switch
WU008819-0001 Cable assembly CAN BUS, iGEM to TTL/CAN

converter, L=400
1 WM061355-0002 Board programmed, power distr. 4 smart se-
curity switch
124 WM048522_UL Rev 19 01/2020

2 WB000209-0005 Screw, hexagon socket cap, M4x6,

SHMSHXSTZN
5.34 Frame, Exterior, H-Style
1 WU001756-0001 Washer fender, M4, ID=4.3mm, OD=12mm, 2

T=.9-1.1mm
3 WM068371-0001 Frame with sealing support 1
WM048522_UL Rev 19 01/2020 125

5.35 Healy VR Electronics
1 Interface, Healy 1
WU011600-0001 - 110V
WU013234-0001 - 220V
SHMSHXSTZN
126 WM048522_UL Rev 19 01/2020

5.36 Option - Wayne Connect & POB & Suction Relay Support
1 WU017456-0001 Support Wayne connect and pulse output 1

SHMSHXSTZN
WM048522_UL Rev 19 01/2020 127

5.37 Option - Pulse Outlet
3. 4. 5. 6.
7.
1 WU016048-0001 Board pulse output, SSRS, 120VAC 1

SHMSHXSTZN
3 WU001565-0001 Cable Y, power dist. 1
4 WU008647-0001 Cable 24VDC, conn. board to SVD/SVD to 1
SVD, L=1300
5 WU016964-0001 Cable harness, pulse output, HS0 1
6 WU017273-0001 Cable assembly pulse output board to SVD 2
128 WM048522_UL Rev 19 01/2020

7 WU018378-0001 Cable assembly pulse/reset, iGEM to POB 4
5.38 Ethernet
WM040870-0001 Cable etherline CAT5e L=1000 1 or 2

WU008647-0001 Cable 24VDC, conn. board to SVD/SVD to 1
SVD, L=1300
1 WB000209-0005 SCrew, hexagon socket cap, M4x6, 4
SHMSHXSTZN
2 WU007300-0001 Board ethernet switch, 5 port
WM048522_UL Rev 19 01/2020 129

5.39 Switch, Wayne Connect
3. 4. 5. 6.
7.
1 WU004898-0002 Switch Wayne connect in-dispenser module, 1

gen5
2 WM039822-0001 Screw, pan hd cross, 6-32x.375 w/ext tooth 2
lock washer
3 WM040913-0001 Cable RS-485, Wayne connect-iX-R2, L=1200 1
4 WU005309-0001 Cable multi Y, 485 COMM 1
5 WM040870-0001 Cable etherline CAT5e L=1000 1
6 WU017718-0001 Cable assembly RS485, conn board to Wayne 1
connect, 1.5m
7 WU017719-0001 Cable assembly RS485, Wayne connect to 1
both SVMS, 1/1m
130 WM048522_UL Rev 19 01/2020

5.40 HS PPM (Pulse Processing Module) Board
3. 4. 5. 6.
5. 6.

SHMSHXSTZN
2 WU018949-0001 Board, programmed, pulse processing mod, 1
Mexico NOM
WU018952-0001 CPU board, potted, programmed and cut, 1
PPM, Mexico NOM
3 WU010359-0001 Cable assembly HS Helix, iGEM to nozzle 1
switch converter board
4 WU010360-0001 Cable assembly HS Helix, nozzle sw interface, 1
PPM board to ISB
5 WU010365-0001 Cable assembly Helix HS, pulser I/F, PPM 1 or 2
board to ISB
WM048522_UL Rev 19 01/2020 131

6 WU008645-0002 Cable 24VDC power, L=700 1

7 WM002602 Connector, cable, UMNL 5 pin (1x5) 1
8 WM024983 Connector, cable, UMNL 4 pin (1x4) 0 or 1
5.41 HS Head Cover
1 WP000501-A032 Panel SAT head enclosure, HELIX HS (gray 1

A032)
3 WP000479-0001 Support, L-shape SAT head brace, Helix HS 2
5.42 Heater
WM044536-0002 Cable AC, conn. board to heater, L=1000

1 Heating element with electronic thermostat 1
290W
132 WM048522_UL Rev 19 01/2020

WM044405-0001 - 100-120VAC, 24V

WM044405-0002 - 220-240VAC, 24V
2 WU017465-0001 Support heater 1
5.43 CAN BUS/Annunciator
1. 2. 3.
1 WU000638-0001 - Buzzer indicator 1

2 WM040568-0001 - Cable 4x0.34, L=600 (qVGA) 1
3 WM012183-0001 - Cable assembly CAN/anunciator, VGA 1
WM048522_UL Rev 19 01/2020 133

6 Hose handling
6 Hose handling
6.1 Nozzle boot
6.1.1 Nozzle boot, H-style
2b. 8. 9. 10.
134 WM048522_UL Rev 19 01/2020

6 Hose handling
11. 12.
1 WM045780 Nozzle boot with gasket (not used for UL, 1

use WM041075 and WM049824-0001)
WM041075 - Nozzle boot 1
WM049824-0001 - Gasket 2
2 WM045692-0001 Switch, magnetic reed 2-wire normally close 2
cable l=1300
WM015970-0003 Switch, Magnetic reed 2-wire normally open
cable L=1750 (not used for UL)
2b WM054424 Noozle switch holder (not used for UL) 2
3 WM045941-0001 Lever LTS snaplock 2
4 WM042009 Magnet block 6x8 3
5 WM041065 LTS bracket, replaced by WU014722-0001 1
6 WM041829 Spring 2
7 WM054215 Flap nozzle boot
8 WM053486 Moulded cover (std for EMEA, not used for 0-1
UL)
9 WM064073 Spring, LTS bracket (not used for UL), re- 1
placed by WU014717-0001
10 WU014722-0001 Support, lift to start (LTS) spring retainer (see 1
also WU014717-0001)
11 WU014717-0001 Spring, retainer, lift to start (LTS) lever (to 2
WU014722-0001)
WM048522_UL Rev 19 01/2020 135

6 Hose handling
6.1.2 Nozzle boot, Small style
1 Moulded nozzle boot

WM045804 - Auto-on and lTS, island 1
WM045705 - Roof, with hanger 1
2 WM045692-0001 Switch, magnetic reed 2-wire normally close 1 or 2
cable L=1300
WM015970-0003 Switch, Magnetic reed 2-wire normally open
cable L=1750 (not used for UL)
3 WM045941-0001 Lever LTS snaplock 1
4 WM042009 Magnet block 6x8 1
5 WM041065 LTS bracket
136 WM048522_UL Rev 19 01/2020

6 Hose handling
6 WM041829 Spring 2
7 WM054215 Flap nozzle boot
6.2 Nozzle boot (LTS compatible)
1. 2. 3. 4.
5. 6. 7. 8.
1 WM041075 Noozle boot, Helix nozzle boot, auto-on and 1

LTS
2 WM049824-0001 Gasket 6x4, L=397 mm 2
3 WM045692-0001 Sensor, switch proximity, normally closed 1
5 WM047260 Moulded, cover nozzle boot 2
6 WM063303 Cover plate for nozzle boot with gasket (not 1
used for UL)
SHMSHXSTZN
8 WM064073 Spring, LTS bracket (not used for UL) 1
WM048522_UL Rev 19 01/2020 137

6 Hose handling
6.3 Nozzle boot blank panel
1. 2. 3. 4.
5. 6.
1 WM041133 Blind panel, nozzle boot blank panel 1

2 WM049824-0001 Gasket 6x4, L=397 mm 2
3 WM040251 Plug glossy, dia=15,9, T=0,5 - 3,2mm, RAL 1
7021
5 WM063303 Cover plate for nozzle boot with gasket (not 1
used for UL)
SHMSHXSTZN
138 WM048522_UL Rev 19 01/2020

6 Hose handling
6.4 Top box
6.4.1 Top box wide 4 hoses, 8 hoses and narrow
7. 8.
1 Support, box-shape top box

WM045983-F050 - 4 hoses (grey F050) 1
WM048522_UL Rev 19 01/2020 139

6 Hose handling
WM045984-F050 - 8 hoses (grey F050) 1

WM045985-F050 - Narrow (grey F050) 1
WU017431-XXXX - Wide, 2 or 4 VR
WU017433-XXXX - Narrow 2 VR
WU017434-XXXX - Wide 4 VR
WU017436-XXXX - Narrow 4 VR
2 WM046882-F050 Column inner (grey F050)
3 WM045404 Seal 2
4 WM043586-0001 Taptite screwm hex flange M8x20 8
5 Cover plate top box
WM046846-F050 - 4 hoses, narrow (grey F050) 1
WM046842-F050 - 8 hoses, wide (grey F050) 1
WM046846-F050 - Narrow (grey F050) 1
6 WB000300-0002 Taptite screw hex flange M6x1 12
7 WM058397 Support, flat hose connectors 1
8 WU014221-0001 Bracket, column spreader (UL only) 2
140 WM048522_UL Rev 19 01/2020

6 Hose handling
6.4.2 Top box vapor module
1 WM012100 Pin
2 WM031399 Plug
3 WM038241-0001 O-Ring
4 WM042313 Coupling (not used for UL)
5 WM042401 Tube, vapor
8 Tube Clip
WM048522_UL Rev 19 01/2020 141

6 Hose handling
6.5 Outlet casting module
6. 7. 8.
1 Outlet Casting
WM040755-0010 Coupling 1 inlet, 3/4" NPT - impregnated
WM040755-0011 Coupling 1 inlet, 1" NPT - impregnated
WM040755-0042 Coupling 1 inlet, M34 VR ATEX - impregnated
WM040755-0055 Coupling 1 inlet, 1" NPT, NI, impregnated
142 WM048522_UL Rev 19 01/2020

6 Hose handling

WM040755-0015 Coupling 2 inlet, M34 VR - impregnated
WM040755-0056 Coupling 2 inlet, 1" NPT, NI, impregnated
WM040755-0018 Coupling 3 inlet, M34 VR – impregnated
WM052858 Coupling high speed hose connector
WM040755-0012 Coupling 1 inlet, M34 VR, impregnated
WU001668-0003 Bushing hex reducing 1" TO 3/4"(High Speed)
2 WM045405 O-ring t=3,5; id=43 1
3 WM040393 Clip 1-3
4 WB000229-0003 Lock nut, M6 3, 5, 7
5 --- Do not open. This O-ring is supplied with the
outlet and the cover is pressure tested. In case
of problems, the entire unit needs to be re-
placed.
6 WM045935 Moulded, cover
7 WB000630-0002 Spacer M6x30, hexagonal (High Speed)
8 WM052859 Lock pin, wire DIA=3,5 mm (High Speed)
6.6 Hose handling module
6.6.1 Hose handling module H-style
1. 2a. 2b. 2c.
WM048522_UL Rev 19 01/2020 143

6 Hose handling
3. 4. 5. 6.
7. 8. 9. 10.
11. 12. 13.
WM003174 Adhesive tape, double-sided width=12mm x 110mm

thickness=3mm
1 WM041034 Column support 2
2 Nozzle boot
2a WM045830-0001 - Wide (on picture) (not used for UL) 2
2a WM045830-0002 - Narrow (not used for UL) 2
2b WM041370-0001 - Moulded, housing, nozzle boot roof, wide 4
(on picture)
2b WM041370-0002 - Moulded, housing, nozzle boot roof, narrow 4
2c WM045686 - Gasket, die cut column-nozzle boot roof 2
WM045705 - Small style
3 Nozzle Boot
WM046376-0001 - Standard (on picture)
WM046376-0002 - LTS
4 WM046400-0001 Flap nozzle boot
144 WM048522_UL Rev 19 01/2020

6 Hose handling
5 WM045957 Blank nozzle panel

6 WM043586-0002 Screw M8x40 Taptite 4
7 WM042015 Edge protector 4
8 WB000229-0003 Lock nut M3
9 WB000212-0004 Screw M8x30
10 WM040251 Plug blank panel
11 WM047260 Blank nozzle panel, moulded cover nozzle
boot
12 WM049239 Cover (Column guard) 2
13 WM064073 Spring, LTS bracket (not used for UL)
6.7 H-style hose connection, UL balanced vapor recovery
1. 2. 3. 4.
5. 6. 7. 8.
9. 10.
1 WU015327-0001 Outlet casting, balance return, 1 inlet 2 or 4
2 WU015329-0001 Outlet casting, balance, 2 inlet 2

3 WU017255-0001 Outlet casting, balance return, 1 inlet, Ni 2
4 WU017350-0004 O-ring, T=.070, ID=.676 4 or 8
WM048522_UL Rev 19 01/2020 145

6 Hose handling
5 WU005270-0001 Plug, outlet 2, 4 or 6
6 WU005372-0006 O-ring, T=5.33mm, ID=21.59 2, 4 or 6
7 WU017331 Lockpin, dia .125, dia .875 tube 2 or 4
8 WP000434-0001 Nut, speed nut, push-on, 3.10mm/3.25mm dia 4 or 8

shaft
9 WU017338-0002 Coupling, straight, m 1-7/8in-12 to f 3/4in npt, 2
Ni
10 WU018076-0001 O-ring, T=0.118", ID=1.72" for adapter 2
146 WM048522_UL Rev 19 01/2020

7 Hydraulic cabinet, hydraulic module, tubes and couplings
7.1 Framework Helix 2000, 4000, 5000
8. 9. 10.
WM048522_UL Rev 19 01/2020 147

1 WM055677 Support, box shape lower attachment (for 2

support WM055676, and WM060201)
WM040095 Support, box shape lower attachment (older
version, for support WM040140, WM062743,
and WM040150)
2 WM055678 Support, box shape connection beam 2
WM040093 Support, box shape connection beam (older
version)
3 Profile square tube
WM056928-0001 - Narrow 2
WM056928-0002 - Wide 2
4 WM043586-0002 Taptite screw hexagon flange, M8x45 12
5 Support hydraulics
WM040123-0001 - Remote, narrow 1
WM045109-0001 - Suction, narrow (not used for UL) 1
WM040123-0002 - Remote, wide 1
WM045109-0002 - Suction, wide (not used for UL) 1
WM059565-0001 - Suction, narrow (UL) 1
WM059565-0002 - Suction, wide (UL) 1
WU017772-0001 - Suction, narrow, HDR (UL) 1
WU017772-0002 - Suction, wide, HDR (UL) 1
6 Support hydraulics
WM040125-0001 - Remote, narrow 1
WM040125-0002 - Remote, wide 1
7 WM043586-0001 Taptite screw hexagon flange, M8x20 suc. 2
rem. 4
8 WE001845 Support, U-shape, edge protector tube
9 WP000357-0001 Support, U-shape, inlet pipe, Helix HS (High
Speed) (UL)
148 WM048522_UL Rev 19 01/2020

10 WP000359-0001 Support, U-shape, support rail Helix HS (High

Speed) (UL)
7.2 Vapor barrier
7.2.1 Vapor barrier, H-style
1 Support, box shape LEE bottom

WM050671-F050 - Wide & Narrow, UL (on picture) (grey F050)
WM039729 - Wide & Narrow, IEC
WM048522_UL Rev 19 01/2020 149

WU016590-0003 - Vapour barrier, UL, HS, MH

WU016590-0004 - Vapour barrier, UL, narrow 1&2, MH
WU016590-0005 - Vapour barrier, UL, narrow 3, narrow 1&2
SUC, MH
WU016590-0006 - Vapour barrier, UL, wide 1&2, MH
WU016590-0007 - Vapour barrier, UL, wide 3, wide 1&2 SUC,
MH
WU016590-0008 - Vapour barrier, UL, wide 4, wide 3 SUC, MH
WU016590-0009 - Vapour barrier, UL, wide 3 DV, MH
WU016590-0010 - Vapour barrier, UL, wide 4 DV, MH
2 Support, U-shape hydraulic top
WM042331-0001 - Wide, UL (on picture)
WM042331-0002 - Narrow, UL
WU013636-F050 - Wide, UL, E85 duplex (grey F050)
WM042331-0003 - Wide, IEC
WM042331-0004 - Narrow, IEC
WU016586-0001 Support, L-shape, beam, hydraulic cabinet,
wide, UL (HDR)
WU016586-0002 Support, L-shape, beam, hydraulic cabinet,
narrow and Helix 2000, UL (HDR)
WU016588-0001 Support, box shape, guide rail, wide, UL
(HDR)
WU016588-0002 Support, box shape, guide rail, narrow, UL
(HDR)
3 Support, box shape guide rail
WM057726 - Wide, UL and IEC (on picture) 2
WM057713 - Narrow, UL and IEC 2
WU013635-F050 - E85, UL, duplex (grey F050)
4 WM043276 Support, U-shape vapor barrier 1
150 WM048522_UL Rev 19 01/2020

5 WB000251-0001 Pop rivet, CSK head, 4.0 diameter x9, grip 3

range 2.0-4.4, closed end
7 WM028446-0001 Pop rivet, dome head, 4.0 diameter x7, grip wi. 6
range 0-3,2 nar. 4
7.3 Hydraulic module
7.3.1 Hydraulic module, remote
1 Combined unit
WU007305-0001 - Remote inlet and meter, double sided, FS
WU007305-0002 - Remote inlet and meter, double sided, FS,
ATC
WU007305-0003 - Remote inlet and meter, single A, FS
WU007305-0004 - Remote inlet and meter, single A, FS, ATC
WU007305-0014 - Remote inlet and meter, double sided, FS,
Mexico
WU007305-0015 - Remote inlet and meter, single A, FS, Mexico
WU011991-0005 - Remote inlet, meter and pulser, xFlo low
dome, side A E85, XWIPII
WM048522_UL Rev 19 01/2020 151

WU007315-0006 - Remote inlet, meter and pulser, dome low,

single A, wthanol, UL
WU011991-0004 - Remote inlet, meter and pulser xFlo low
dome, dual E85, xWIP II
double sided, UL
single A, UL
WM045806-0008 C- Remote inlet, meter and pulser xFlo low
dome, dual E85, xWIP II
WM064666-0009 Combined unit, remote inlet and meter double
sided, FS
sided, FS, ATC
sided, UREA
WM064666-0012 Combined unit, remote inlet and meter single
A, FS
A, FS, ATC
A, UREA
sided with connector, FS
sided with connector, FS, ATC
WM064666-0017 Combined unit remote inlet with connector
152 WM048522_UL Rev 19 01/2020

7.3.2 Hydraulic module, suction, incl. motor
6. 7.
1 Combined unit
WM020553-0007 - Pump and meter double sided, EMEA/LA, 1
FS, ATC
WM020553-0008 - Pump and meter single A, EMEA/LA, FS, 1
ATC
WM020553-0012 - Pump and meter double sided, EMEA/LA, 1
FS
WM020553-0013 - Pump and meter single A, EMEA/LA, FS 1
WM028606-0006 - Remote inlet, meter and pulser, dome low, 1
single A, ethanol, UL
WM046084-0002 - Pump, meter and pulser, fome low, double 1
sided, UL
WM046084-0004 - Pump, meter and pulser, fome low, single A, 1
UL
WM048522_UL Rev 19 01/2020 153

WM064537-0007 Combined unit, pump and meter double sided,

FS, (UL)
WM064537-0008 Combined unit, pump and iMeter2 double
sided, FS, ATC, (UL)
WM064537-0009 Combined unit, pump, meter and pulser, iMe-
ter2 single sided
WM064537-0010 Combined unit, pump and iMeter2 single side
A, FS, ATC, (UL)
3 WB000401-0002 Screw, CSK socket cap, M8x12 2
4 Motor
WM045890-0001 - Single phase 0.75kW, 230V, 1450rpm, 50Hz, 1
ATEX-COM
WM045890-0002 - Single phase 0.75kW, 230V, 1450rpm, 50Hz, 1
ATEX
WM045893-0010 - 3-PHASE 0.75kW, 400V, 1430rpm, 50Hz, 1
ATEX, SHIELDED
WU017095-0001 Protector motor mount, vibration, suction, UL, 1
front
WU017095-0002 Protector motor mount, vibration, suction, UL, 1
back
001-301717 - HDR, UL
5 Belt, Z-profile
WM003054 - SPZ 787, for 40 lpm fuel delivery (0,75 kW, 1
50 Hz)
WM003054 - SPZ 787, for 70-120 lpm fuel delivery (1,1 1
kW, 60 Hz)
WM003055 - SPZ 800 1
WU019361-0001 - Power twist, V, bulk, L=825 mm, HDR, UL
Pulley for switchable moters, Z-profile
000-027944- - HDR, UL
154 WM048522_UL Rev 19 01/2020

6 WU012920-0001 Jumper, terminal block (for UL suction)

7 Cable socket spade terminal; insulated
WU001285 - 22-16 AWG, red (for UL suction)
WU001287 - 16-14 AWG (for UL suction)
- See page 147 Support, suction hydraulics
- WU017094-0001 Protector vibration, suction, 17x17 (UL)
- WU017094-0002 Protector vibration, suction, 17x30 (UL)
WARNING!

failure.
WM048522_UL Rev 19 01/2020 155

7.4 Hydraulic
7.4.1 Pump cover - suction
30. 31.
1 WR000632 Housing, machined, pump

2 --- ---
3 Identification label
WM021062-0004 - Combined unit, compact pump
156 WM048522_UL Rev 19 01/2020

WM021062-0002 - Combined unit, pump & meter - single sided

WM021062-0001 - Combined unit, pump & meter - double sided
WM022147-0001 - Fuel pump, internal gear
4 Fuel meter see page 153
5 WM009207-0001 Cover, machined (With single bump connec-
tion for the air venting tube)
6 WB000212-0001 Screw, hexagon socket cap, M8x20
7 WM002220-0001 Screw seal, hexagon socket cap, M8x20
8 WM002236 Seal screw, hexagon socket cap, M6x16
21 WM002282 Seal, V-shape
23 WB000260-0001 Taptite screw, hexagon socket cap, M6x16
30 WM017874 Float guide
31 WM008785 Float
32 WM013808 Cover, moulded
33 WM001979 O-ring T=3.5, ID=47
34 WM000611 O-ring formed T=4
35 WU002986-0001 O-ring T=4.0, ID=98
36 WM001438 Plug
37 WM002217 O-ring T=5.0, ID=21
38 WM001440 Pin
40 WM000612 O-ring T=3.5, ID=35
WM048522_UL Rev 19 01/2020 157

7.4.2 Pump internal gear - suction
1 WR000632 Housing
2 --- ---
3 WM022147 Identification label fuel pump, internal gear,
EMEA/LA
4 WM022270 Pulley, Z-profile
6 WM001387 Cover, flat head and shaft
7 WM001956 O-ring T=3.53, ID=85,32
8 WM001420 Idler
9 WM001426 Rotor
11 WM000700 Cover, machined end cap
12 WM001957 O-ring T=1.78, ID=37.82
13 WM022112 Seal screw, hex head, M8x20
158 WM048522_UL Rev 19 01/2020

14 WM001953 O-ring T=3, ID=28

15 WM017958 Float
16 WM001934 Seal
17 WM001083 Plug 1/4"
18 WM001088 Seal cap
19 WM001089 Gasket id=17, OD=26, T=0.8
20 WM001434 Cap
21 WM001955 O-ring T=1.78, ID=29.8
22 WM001423 Nut hexagon
23 WM001421 Screw adjusting
24 WM001382 Spring D=18.5, L=58.7
25 WM001383 Damper
26 WM001667 Key, woodruff D=19, T=4.75
27 WB000367-0002 Plug , hexagon socket pipe plug R3/8"
28 WB000341-0001 Nut, 5/8" UNF jam-nut
29 WM001422 Washer, plain ID=5, OD=10.5, T=1
WM048522_UL Rev 19 01/2020 159

7.4.3 iMeter™
1 WM000504 Cover check

2 WM001101 O-ring
3 WM001102 O-ring
4 WM000695-0002 Valve ass'y
WM000667 O-ring
WM023021 Plug
5 Pin, valve
6 Yorke meter
7 WM000516 Piston ass'y
160 WM048522_UL Rev 19 01/2020

8 SHCS
9 WM020020-0001 Meter dome
10 C-spring
11 Magnetic disc
12 Leaf spring
13 Seal, V-pack
14 Valve
15 Rulon bearing
16 Locator pin
17 ---
18 Meter body
19 Bearing
20 Washer
21 Crank ass'y
22 Retaining washer
23 Retaining ring
24 WM000639 Taptite seal screw (hex head)
WM000638 Taptite screw, hex head, M6 L=1/2" with
washer
WM000638-0001 Taptite screw, hex head, M6 L=3/4" with
washer
25 Cover
WM020586 Pressed (std)
WM001425 Casting
26 --- ---
27 WM001103 Gasket
WM048522_UL Rev 19 01/2020 161

7.4.4 iMeter™2
On picture, double sided iMeter2.
4.
162 WM048522_UL Rev 19 01/2020

21a. 21b. 21c. 21d.
31. 32. 33. 34.
35.
Fuel meter - iMeter2

WM064461-0001 - Double sided
WM064461-0003 - Double sided, hard anodized
WM064461-0004 - Single sided
WM064461-0006 - Single sided, hard anodized
1 Housing meter 1
2 Bushing rulon (Stake bushing 4 places) 2
3 Locator pin D=6, L=10 2
4 WM070819 Yoke pair 2
5 --- ---
6 WM043993 Crank arm top 2
7 Bearing 6
8 WM043994 Crank arm bottom 2
9 WM043998 Spring 2
10 Spring, retainer 4
WM048522_UL Rev 19 01/2020 163

11 Pin 2
12 Valve 2
13 Seal, V-shape 4
14 Spring, compression 2
15 Washer T=2.5, ID=9.6, OD=20 4
16 WM000502 Magnet ring 2
17 WM010860 Spring, retainer 2
18 WM038596-0001 O-Ring, T=4, ID=96 4
19 WM060157-0001 Cylinder cover 4
(WB000212-0001 shall be assembled with a
torque of 12 (+1/-1) Nm.)
21 O-ring 1
21a WM038591-0001 - Double sided, formed, T=4,
21b WM038593-0001 - Singel sided and duo, formed, T=4, (for duo
is also neede WM038595-0001)
21c WM038595-0001 - Duo, T=4, DI=87 (for duo is also neede
WM038593-0001)
21d WM038596-0001 - Duo with dome holes, T=4, ID=96
22 Cover dome 1
WM063432-0007 - no ATC (on picture)
WM063432-0004 - ATC
WM063430-0001 - Single sided, no ATC
WM063430-0003 - Single sided, ATC
WM066093-0007 - Duo with cover, no ATC
WM066093-0004 - Duo with cover, ATC
(WB000211-0003 shall be assembled with a
torque of 10 (+0.5/-0.5) Nm)
164 WM048522_UL Rev 19 01/2020

24 WM029220-0003 Check valve and relief, Minnesota, 0,7N spring 2

force
25 WM022490 O-ring, T=4, ID=38
26 WM018102 Raw casting, coupling for dome cover, low 2
27 WB000629-0001 Screw, hex head, M6x16 4
(Shall be assembled with atorque of 10 (+0.5/-
0.5) Nm)
28 Identification label fuel meter 1
29 WM066256-0001 Housing atc test well, NPT 1
30 Plug seal, 1/8 NPTF 2
(Use sealant: Loxeal 58-11 or SAF-T-LOK
#TPS-75)
31 WM038597-0001 O-ring formed
32 WM038598-0001 O-ring, T=4, ID=34 2
33 Remote inlet core adapter
WM044926-0004 - Impregnated
WM044926-0006 - Hard anodized
34 WM001682-0009 Pulser, wip, encrypted, compensated (not
used for UL)
35 WM039698-0001 Remote inlet coupling
7.4.5 xFlo™
1.
1 WM022810 Strainer, 130 microns
WM048522_UL Rev 19 01/2020 165

7.5 Pulser to iMeter™
6. 7.
WARNING!

failure.
166 WM048522_UL Rev 19 01/2020

1 Pulser, wip
WM001682-0002 - UL 1
WM001682-0005 - IEC 1
WM001682-0004 - UL, potted 1
WM001682-0006 - UL, potted 1
WM001682-0007 - Pulser, wip, potted, 128-bit encryption (Re-
liance India)
WM001682-0009 - Encrypted, compensated (not used for UL) 1
WM001682-0012 - UL, potted, encrypted, compensated
2 WB000228-0003 Nut, M6 2
3 WB000211-0001 Screw, hexagon socket CAP, M6 2
4 WB000396-0001 Self tapping screw, poz, pan head, type C 2
ST2,9x13
5 WM040834-0001 Moulded vapor barrier grommet and cable 1
L=950
6 WU011986-0001 Bracket, slat - pulser pin
7 WU000243-0001 Support, U-shape, pulser seal
7.6 Pulser to xFlo™

1 WM019142-0003 Pulser, xWip phase II, IEC potted encrypted

2 WM019142-0004 Pulser, xWip phase II, UL coated
WM048522_UL Rev 19 01/2020 167

7.7 Filter, adaptor, nut, spout subassembly (remote)
7. 8. 9. 10.
11. 12.
1 Remote inlet, filter screen

WM039699-0004 - Std
WM039699-0005 - Anodized
WM039699-0006 - Hard anodized
WM039699-0010 - 6-pos, impregnated
2 WM037130 Spout
3 WM038598-0001 O-ring, T=4, ID=34
4 Stainer
168 WM048522_UL Rev 19 01/2020

WM011606-0001 - Gasoline & diesel, 10 micron

WM011606-0002 - Ethanol & biodiesel, 1 micron
WM011606-0003 - Hydrosorb diesel, 30 micron
WM011606-0004 - Gasoline & diesel, high speed, 30 micron
WM011606-0005 - Ethanol & biodiesel, High Speed 1 micron
(not used for UL)
WM011606-0006 - XL gasoline & diesel, 30 micron (not used
for UL)
WU007337-0002 - Alcohol monitor, 10 micron, 1-1/2 - 16 UNF
THD
WM070571 - Strainer reusable, gasoline and diesel, 30
micron (not used for UL)
5 WM033193-0002 O-ring for filter (WM032398-000X)
6 WM031449 Strainer 120 micron
7 WM037609 Gasket fluor silicon
8 WM034667 Cap
9 WM059981-0001 Gasket 8x10, L=60 2
10 WM059982-0001 Gasket 4x10, L=10 1
11 WM051097-0001 Plug 1 1/2 NPT
12 WM044926-0004 Remote inlet core adapter, impregnated
7.8 Filter pot (suction UL)

1 Inlet suction, filter pot

WM059505-0005 - NPT, IMP 1
2 WM045433-0004 O-ring T=4, ID=58.5
3 WM000464-0001 O-ring T=2, ID=47 2
5 Filter/Strainer
WM048522_UL Rev 19 01/2020 169

WM051587-0001 - Strainer 80 micron 1

WM051632-0001 Filter, cellulose, standard, 25 micron 1
WM051632-0002 Filter, cellulose hydro stop, 25 micron 1
WM051632-0003 Filter polyester, biodiesel, 30 micron 1
6 WM057905-0001 Coupling inlet 67° (1x)" 1
8 WU011829 Coupling, 90 degree 1 1/2" 2
9 Tube suction inlet
WU011827-0002 - Left, L=88.9, 1 1/2"NPT 1
WU011827-0003 - Right, L=114.3, 1 1/2"NPT 1
10 WM051097-0001 Plug 1 1/2 NPT
7.9 HS inlet, UL
1. 2. 3.
1 WP000022-0001 O-ring T=3.53, ID=69.44

2 WP000349-0001 Inlet manifold TW1 Helix HS
3 WP000413-0001 Screw, hexagon socket CAP, 1/4-20, X 7/8"
(22mm), ZP
170 WM048522_UL Rev 19 01/2020

7.10 Solenoid valve
7.10.1 Solenoid Valve, single, UL
--- WM048316-0006 Gasket sealing, L=63.5 mm

--- WU007050-0001 Plug, conduit, 1/2"
--- WU007059 Sealing compound, rockite cement
1 Solenoid valve
WM044752-0001 Proportional, single UL, ALU body 1
WM056497-0001 Proportional, single, UL, ALU body 1
WM044754-0001 Proportional, single UL, brass body Ni plated 1
WM044756-0001 Proportional, single UL, brass body Ni plated 1
2 Tube, conduit 1/2"
WM040845 - Solenoid valve
WM040846 - Solenoid valve
WU013597 - Dual solenoid valve
WM048522_UL Rev 19 01/2020 171

WU014767 Tube, conduit 1/2" solenoid valve, suction,

70mm reach
WU014768 Tube, conduit 1/2" solenoid valve, suction,
155mm reach
3 WM048316-0006 Gasket sealing, L=63.5 mm 1
4 WU007059 Sealing compound, rockite cement
5 --- ---
6 WM043174 Lock pin wire dia=3.2mm 1
WB000629-0003 Screw, hex head, M6x12
WB000211-0001 Screw, hex head, M6x12
8 WM046966-0001 O-ring (not for UL models with ethanol)
WU014732-0001 O-ring for ethanol
7.10.2 Solenoid Valve, duplex, UL

1 Solenoid valve
WM044757-0001 - Proportional, duplex UL, brass body
WM044758-0001 - Proportional, duplex UL, brass body Ni plated
WM044759-0001 - Proportional, duplex , single equipped right,
UL, brass body
172 WM048522_UL Rev 19 01/2020

7.11 Healy VR
7.11.1 Coupling cross, Healy and Wayne VAC
1 WM042419 Coupling, cross 1"x1"x3/4"x3/4"

2 WM002001 Plug screw cut 1"
3 WM042421 Coupling, straight flare fitting for 7/8" ODT with 1 or 2
3/4"-14
4 WU007084 Washer, plain 1.135 od x .72 ID, flare 1 or 2
5 WT002795-0004 Plug hexagon socket 3/4 " NPT male
WM048522_UL Rev 19 01/2020 173

7.11.2 Healy VR
See also "Tubes and couplings" page 191.
28. 29. 30. 31.
32. 33. 34. 35.
36. 37. 38. --- 39.
174 WM048522_UL Rev 19 01/2020

1 Vapor pump Healy 1

WU003323-0001 - 115V
WU003323-0002 - 220V
2 WM060201 Support, L-shape bracket (for support
WM055677)
WM040150 Support, L-shape bracket (older version, for 1
support WM040095)
3 --- --- (part of WU003323-000x)
4 WM043586-0001 Taptite screw hexagon flange, M8x20 2
5 WU007939-0001 Junction box 1/2" conduit crouse hinds 1
6 Tube, conduit Healy
WU008242-0001 - Wide 1
WU008241-0001 - Narrow 1
7 WM041027 Tube, conduit ½” 1
8 WM042428 Coupling 1/2" NPT conduit union 2
9 WM048620 Tube, vapor id/od 8/10 1
10 Tube, vapor id/od 8/10 (Healy)
WM048622 - Wide 1
WM048619 - Narrow 1
11 WM048617 Tube, vapor id/od 8/10 (Healy) 1
12 WU007625-0001 Coupling union 10mm to 10mm tube 1, 2 or
3
13 WU007399-0001 Coupling, cross 3/8 NPT 1
14 WU007412-0001 Coupling fitting, copmression 3/8 NPT - 10 2
mm tube
15 WU002669-0001 Inlet nipple, 3/8 x 1" LG 1
16 WU007720-0001 Plug 3/8 NPT 1x if dou-
ble sided,
2x if sin-
gle
WM048522_UL Rev 19 01/2020 175

17 WU007703-0001 Ball valve 3/8 NPT M X F UL listed 1

18 WU007085 Bushing reducer, 3/4 to 3/8 HEX 1
19 WU002005-0001 Coupling, 90 degree 3/4-14 NPT X 1/2-14 NPT 1
20 WM042216 Tube, vapor flanged 7/8" Healy out (1x) 1
21 WM042421 Coupling, straight flare fitting for 7/8" ODT with 1
3/4"-14
22 WU007084 Washer, plain 1.135 OD x .72 ID, flare 1
23 Assembly instruction coupling cross
WM042423-0001 - 2 plug 1
WM042423-0002 - 1 plug 1
24 WM040414 Support, box shape bracket VR out 1
25 WM042420 Clamp U-shape, thread M8 1
26 WM023307-0001 Lock nut, M8 , hex flange 2
27 WM043586-0002 Taptite screw, hexagon flange, M8x40 1
28 WM061952 Coupling, straight male 3/4" x female 3/8" NPT 1
29 WM061951-0001 Coupling fitting, compression 3/8 NPT - 12mm 2
tube
30 WM043586-0002 Taptite screw, hexagon flange, M8 x40
31 WM045407-0001 Washer, conduit
32 WM045471-0001 Seal, conduit 1/2"
33 WM046113 Magnet, ring, OD=30; ID=21,75; T=4
34 WM048316-0006 Gasket, sealing, L=63.5 mm
35 WM048620 Tube, vapour, ID/OD 8/10 (Healy)
36 WM048622 Tube, vapour, ID/OD 8/10 (Healy, wide)
37 WM060201 Support, L-shape, bracket Healy
38 WU007059 Sealing, compound, Rockite cement
39 WU007085 Bushing, reducer, 3/4 TO 3/8 hex
176 WM048522_UL Rev 19 01/2020

7.12 Air separation (suction) (UL)
1. 1a. 1b. 1c.
4. 5.
Tube, air venting id 10/od 12

1 WM059665 - iMeter™ 1
1a WM059667 - xFlo™ 1
1b WM059665 - iMeter™ 1
1c WM063685 - iMeter™2 1
2 WM006700-0001 O-ring t=2.62, id=11.91 1
3 WM013248 Self tapping screw, Torx, pan head, type C *
ST4,8 x 9.5 with washer plain od=15, t=1.2
WM048522_UL Rev 19 01/2020 177

4 WM011355 Plug for air venting 1
* iMeter 1, xFlo 2
7.13 Junction box
7.13.1 Junction box, Helix 2000, 4000, 5000, UL
1 Support, box shape UL electrical support 1

WU011825-0001 - Narrow, suction
WM041003-0001 - Narrow, remote
WU011825-0002 - Wide, suction
WM041003-0002 - Wide, remote
WP000355-0001 - High speed
2 Housing junction box
WU000305-0004 - Holes A, C 1
WU000305-0006 - Holes A, C, E 1
WU000305-0007 - Holes A, B, C, D, E, F, G 1
3 WM002001 Plug screw cut 1" - 11 NPTF X 19.05 mm long
178 WM048522_UL Rev 19 01/2020

WT002795-0002 Plug, 1/2" NPT hex socket

WT002795-0004 Plug, 3/4" NPT hex socket
4 WU007377-0001 Screw Shakeproof thread former, 1/4-20x.625 2
5 WU007088 Terminal block marking strip, 12 pos
6 WU007089 Terminal block double row, 12 pos
7 WU007378-0001 Screw ind hex head 8-32x .750 2
8 WU007091 Washer cup #10-H terminal
9 WU007379-0001 Screw ind hex 10-32x.375 green 1
10 WU000303-0001 Cover 1
11 WU007380-0001 Screw Shakeproof taptite, 1/4-20x1.00 14
12 --- ---
13 WU007087 Coupling 3/4 NPT conduit union
14 WM044876 Tube, conduit 3/4" junction box
WU011820 Tube, conduit 3/4" junction box, suction
15 WM043586-0002 Taptite screw, hexagon flange, M8x40 2
16 WU011821 Tube, conduit 3/4" (junction box suction) 1
17 WM045407-0002 Washer conduit 1 or 2
18 WM045471-0002 Seal conduit 3/4" 1 or 2
WM048522_UL Rev 19 01/2020 179

7.14 Vapor barrier routing
7.14.1 Vapor barrier routing, Narrow, UL
1 WM045471-0001 Seal conduit 1/2"
180 WM048522_UL Rev 19 01/2020

2 WM045407-0001 Washer conduit

3 WM046113 Magnet, ring od=30; id=21,75; t=4
4 WM045471-0002 Seal conduit 3/4"
7.14.2 Vapor barrier routing, Wide, UL
WM048522_UL Rev 19 01/2020 181

1 WM045471-0001 Seal conduit 1/2"

3 WM046113 Magnet, ring od=30; id=21,75; t=4
4 WM045471-0002 Seal conduit 3/4"
7.15 Nozzle switch module, LEE
1 Nozzle switch interface 1

WU008514-0001 - IECEx/ATEX
WU008514-0002 - IECEx/ATEX, with alarm
WU008515-0001 - UL/cUL
WM045308-0003 Taptite screw, Torx, pan head, M4x12 (UL)
182 WM048522_UL Rev 19 01/2020

7.16 ATC2
7.16.1 ATC2 (UL)
1. 2. 3. 4.
5.
1 Module automatic temperature compensa-

tion, UL/cUL
WU008586-0001 - 10 probes (on picture) (L=1050) 1
3 WU007564-0001 Board, programmed, TTL/CAN converter 1
4 WM038173 Moulded, housing blue, atc 1
5 ATC2 sensor
WM040341-0001 - L=1050
WM048522_UL Rev 19 01/2020 183

7.17 Lighted Valance (UL)
7.17.1 Lighted Valance (Remote) (UL)
1 WB000647-0001 Screw, CSK socket CAP, M6x16

2 WT002795-0004 Plug, hexagon socket 3/4 " NPT male
3 WM042428 Coupling, 1/2" NPT conduit union
4 WU013168 Support, flat, lighted valance
5 WB000300-0002 Taptite screw, hexagon flange, M6x12
6 WB000346-0002 Clip, for 24 tube, M6 fixing
7 Tube, conduit, valance light
184 WM048522_UL Rev 19 01/2020

WU013193-0001 - Wide
WU013193-0002 - Narrow
7.17.2 Lighted Valance (Suction) (UL)

2 WM045471-0002 Seal, conduit 3/4"
4 WU011845-0001 Tube, conduit, module, potted, J-box suction
5 WU007087 Coupling, 3/4" NPT, conduit union
WM048522_UL Rev 19 01/2020 185


WU013193-0001 - Wide
WU013193-0002 - Narrow
7.17.3 Lighted Valance with Intercom Speaker (UL)
186 WM048522_UL Rev 19 01/2020


2 WM045471-0002 Seal, conduit 3/4"
4 WU007891-0001 Tube, conduit, module, potted, call button
5 WU007087 Coupling, 3/4" NPT, conduit union
WU013193-0001 - Wide
WU013193-0002 - Narrow
WM048522_UL Rev 19 01/2020 187

8 Exterior
8 Exterior
8.1 Helix 4000 & Helix 5000 - H-style
1 Cover plate
WM046495-F050 - Base narrow without holes (grey F050) 1, 2
188 WM048522_UL Rev 19 01/2020

8 Exterior
WM045945-F050 - Base narrow (grey F050) 0, 1

WM046496-F050 - Base wide without holes (grey F050) 1, 2
WM046494-F050 - Base wide, grey (grey F050) 0, 1
2 Side panel with brackets
WM049260-F050 - Blind (grey F050) 1, 2
WM049278-F050 - Densimeter (grey F050) 0, 1, 2
3 Front panel
WM046919-xxxx - Narrow (painted, color xxxx) 2
WM046948-xxxx - Wide (painted, color xxxx) 2
4 WM046170-xxxx Top panel valance end (painted, color xxxx) 2
5 Top panel valance
WM046960-xxxx - Narrow (painted, color xxxx) 2
WM046955-xxxx - Wide (painted, color xxxx) 2
WU017107-0001 Insulation, front panel, suction, wide (UL)
WU017107-0002 Insulation, front panel, suction, narrow (UL)
6 WM039951 Moulded, cover valance end 2
7 WM046883-F050 Column outer, std, L=776 mm, grey F050 2
8 WM047368-0001 Moulded front panel guide pin left 2
9 WM047368-0002 Moulded front panel guide pin right 2
10 Lock
WU007624-0002 Lock, without latch, DW2 key code
WU007624-0003 - Lock no latch, no key, std, DW1 key code 2
WU007624-0004 Lock no latch, no key, DW2 key code
11 WM047719 Spout 32x19mm for hyd. door 4
12 WM048401 Latch Z-shape, range=50, W=20 2
14 WM011355 Plug for air venting (suction) L=39,25 0, 3
WM048522_UL Rev 19 01/2020 189

8 Exterior
16 WM003859 Magnet, ring dy=16, H=5.5 2

17 WB000280-0001 Screw, CSK socket CAP, M4 2
close cable L=1300
M3x6
20 WM047004-F050 Side panel graphics, white W007 4
21 WM019003 Adhesive tape, double-sided width=12mm 5192
thickness=1,1mm mm
190 WM048522_UL Rev 19 01/2020

9 Tubes and couplings
Air separation (suction), Air venting tube - see page 177.
9.1 Vapor recovery tubes
9.1.1 Vapor Tubes (UL)

WB000346-0002 Clip, for 24 tube, M6 fixing

WB000346-0004 Clip, for 10 Tube, M6 fixing
WM012100 Pin
WM027467-0001 Set screw, hexagon socket, M6x16, flat point
WM031399 Plug, D=10, L=50
WM038241-0001 O-ring, T=3.0 ID=9.5
WM048318 Tube, vapour, ID/OD 8/10 W & N HC1
WM048319 Tube, vapour, ID/OD 8/10 W & N HC2
WM048320 Tube, vapour, ID/OD 8/10 W HC3
WM048321 Tube, vapour, ID/OD 8/10 W HC 4
WM042408 Tube, vapour, ID/OD 8/10 (wide hose con. to
hose con., short)
hose con.)
hose con., long)
WM042414 Tube, vapour, ID/OD 8/10 (narrow hose con.
to hose con.)
WM046107 Tube, vapour, ID/OD 8/10, 3-4 wide
WM046207 Tube, vapour, ID/OD 8/10, 1-3 wide
WM048522_UL Rev 19 01/2020 191

9.2 Inlet tubes
WARNING!
Explosive or flammable vapors may accumulate

within the dispenser housing. All piping connections
in the final installation must be accurately fitted and
all threaded joints tightly made up with a Listed
gasoline-resistant pipe joint compound. Put the
compound on male threads only, being careful not
to get excess inside the pipe or fittings. Failure to
perform the above will present a hazardous condition
that could result in serious injury.
9.2.1 Suction - flexible inlet tubes
NOTICE!
The inlet flexible tube has min bending radius (single

motion) = 100 mm.
1. 2. 3. 4.
1 Inlet tube IEC - std flange

WU007574-0001 - L = 185mm
WU007574-0003 - L = 235mm
WU007574-0002 - L = 335mm
2 Inlet tube IEC - triangular flange
WU007721-0001 - L = 185mm
192 WM048522_UL Rev 19 01/2020

WU007721-0003 - L = 235mm
WU007721-0002 - L = 335mm
3 Inlet tube UL
WU011827-0001 - L=63.5, 1 1/2"NPT
WU011827-0002 - L=88.9, 1 1/2"NPT
WU011827-0003 - L=114.3, 1 1/2"NPT
4 WU011829 Coupling 90 degrees 1 1/2" (UL)
9.3 Tube between CPU's
1. 2. 3. 4.
5. 6. 7.
1 WM045663 Tube, fuel delivery id/od 21.4/24 (for check- 1

valve adapter)
Tube WM045663 is replaced by WM065880
when iMETER2 is in use.
2 WM045433 O-ring T=4, ID=58.5 2
3 WM043174 Lock pin wire dia=3,2 mm 2
4 WM045430 Cover 1
5 WB000260-0001 Taptite screw, hexagon socket cap, M6M6x16 4
6 WM045432 Coupling 1
WM048522_UL Rev 19 01/2020 193

9.4 Conduits
WM040845 Conduit 1/2" solenoid valve

WM040846 Conduit 1/2" solenoid valve
WM040855 Conduit 3/4", Wayne VAC
WM040875 Conduit 3/4", junction box
WM044875 Conduit 1/2", Healy narrow
WM045944 Conduit 1/2", Healy wide
WM041027 Conduit 1/2", Healy
WU007891-0001 Tube, conduit module, potted, call button
WM044876 Tube, conduit 3/4", (junction box)
WU008241-0001 Tube, conduit healy module, potted, narrow
WU008242-0001 Tube, conduit healy module, potted, wide
9.5 Conduit accessories

WM048316-0001 Gasket sealing, L=206mm

WM048316-0006 Gasket sealing, L=63.5mm
194 WM048522_UL Rev 19 01/2020

WU007059 Sealing compound, rockite cement
WM045471-0001 Seal conduit 1/2"

WM045471-0002 Seal conduit 3/4"
WM045407-0001 Washer conduit (1/2")
WM045407-0002 Washer conduit (3/4")
WM046113 Magnet, ring OD=30; ID=21,75; T=4
WU007087 Coupling 3/4 NPT conduit union
WU007050-0001 Plug, conduit, 1/2"
9.6 Couplings, UL Vapor Recovery, common

1 WM042419 Coupling, cross 1" x 1" x 3/4" x 3/4"

2 WM002001 Plug screw cut 1" - 11 NPTF X 19.05mm long
3 WM042421 Coupling, straight flare fitting for 7/8" odt with
3/4"-14
4 WU007084 Washer, plain 28.8 od x 18.3 id, flare
5 WU007085 Bushing reducer, 3/4 to 3/8 hex
6 WT002795-0004 Plug hexagon socket 3/4 " NPT male
9.7 Couplings, UL Healy Vapor Recovery

WU002005-0001 Coupling, 90 degree 3/4-14 NPT X 1/2-14 NPT

WM042428 Coupling 1/2" NPT conduit Union
WU007399-0001 Coupling, cross 3/8 NPT
WU007412-0001 Coupling fitting, copmression 3/8 NPT - 10mm
tube
WU002669-0001 Inlet nipple
WU007720-0001 Plug, 3/8" NPT
WU007703-0001 Ball valve, 3/8 NPT MxF UL listed
WM048522_UL Rev 19 01/2020 195

WU007625-0001 Coupling union 10mm to 10mm tube
9.8 Vapor recovery couplings, H-style, Balance VR, UL

Vapor recovery tubes and couplings, H-style, Balance VR, UL
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11.
1 WM042420 Clamp U-shape, thread M8

2 WU016732 Coupling, cross 1.3in DB, 1in NPT
3 WU018445-0001 Support, balance VR out
4 WM023307-0001 Lock nut, M8 , hex flange
5 WU017238 Lock pin U-shape, wire dia=3.2mm
7 WU017620 Support, L-shape adapter, balance
8 WM002001 Plug screw cut 1" - 11 NPTF X 19.05 mm long
9 WU016730 Coupling, straight 0.875in to 1.3in
10 WP000434-0001 Speed nut, push-on, 3.10mm/3.25mm dia
shaft
11 WM043174 Lock pin wire dia=3,2mm
196 WM048522_UL Rev 19 01/2020

9.9 Vapor recovery tubes, H-style, Balance VR, UL

1 WU017036 Tube, vapour, side A, 1.3IN, R, narrow 1

2 WU017038 Tube, vapour, side B, 1.3IN, R, narrow 1
3 WU017040 Tube, vapour, side A, 1.3IN, L, narrow 1
4 WU017042 Tube, vapour, side B, 1.3IN, L, narrow 1
5 WU017046 Tube, vapour, side B, 1.3IN, R, wide 1
6 WU017050 Tube, vapour, side B, 1.3IN, L, wide 1
7 WU016666 Tube, vapour, L-shape, balance, narrow 2
8 WU016668 Tube, vapour, L-shape, balance, wide 2
9 WU017150 Tube, vapour, straight, adapter 2
10 WU015586-0001 Tube, vapour, balance, upper, narrow 2
11 WU015586-0002 Tube, vapour, balance, upper, wide L = 798 2
12 WU015586-0003 Tube, vapour, balance, upper, wide L = 935 2
9.10 Misc.
1.
1 WM062170 Clamp tube protector (WM048246 replaced

by WM062170)
WM048522_UL Rev 19 01/2020 197

10 Cables
10 Cables
See also drawings WU009175 and WU017617 (UL).
10.1 Misc.
1. 2. 3. 4.
1 WM031974 Plastic fastener EC27

2 WU013068-0001 Cable, nozzle switch converter to iGEM,
Mexico, HS
3 WU013064-0001 Cable, nozzle switch converter to iGEM,
Mexico
4 WM046118-0001 Cable, 2x0.5 L=500
10.2 Annunciator/buzzer/beeper for PT
1. 2.
1 WM040568-0001 Cable 4x0.34, L=600, (UL), only monochrome 1

5.7" display
2 WM048852-0001 Cable 4x0.34, L=600, (IEC) (not used for UL) 1
10.3 ATC
1. 2. 3. 4.
198 WM048522_UL Rev 19 01/2020

10 Cables
5. 6. 7. 8.
1 WM042343-0001 Moulded vapor barrier grommet and cable, 1

L=650 (UL)
L=650 (IEC)
3 WM042321-0001 Cable 4x0.34 L=400, iGEM to TTL/CAN 1
conv.board (UL)
4 WM048859-0001 Cable 4x0.34 L=400, iGEM to TTL/CAN 1
conv.board (IEC)
5 WM040866-0001 Cable 4x0.34 L=1100, TTL/CAN conv.board 1
to ISB (UL)
6 WM048858-0001 Cable 4x0.34 L=1100, TTL/CAN conv.board 1
to ISB (IEC)
7 WU008819-0001 Cable assembly, CAN bus, iGEM to TTL/CAN 1
converter, L=400 (UL)
8 WM022505-0001 Cable 4x0.34 L=150 (Only needed together 1
with push button (Helix 6000 columns)) (not
used for UL)
10.4 Cable harness (LEE to EH)
1. 2. 3.
Cable harness
1 WM043007 - UL 1
2 WM043088 - IEC 1
3 WU008226-0001 Harness clamp for rail 4
WM048522_UL Rev 19 01/2020 199

10 Cables
10.5 Card reader
1. 2. 3. 4.
1 WU001091-0001 Cable multi SPM, to Sankyo card reader, 1

RS232 WU001002-0001
2 WM040280-0001 Cable multi 6x0.34, L=600, Only for card 1
reader WU003908-0001, UL cable version
3 WM048842-0001 Cable multi 6x0.34, L=600, Only for card 1
reader WU003908-0001 - IEC cable version
(not used for UL)
4 WU008412-0001 Cable, SPM, Only for card reader WU008412- 1
0001, UL cable version, non ADA
5 WU018887-0001 Cable assembly, SPM to gen 5 card reader 1
10.6 EMT
1. 2. 3. 4.
5.
1 WM045337-0001 Cable 8x0.34 l=1750, EMT to iGEM when 1

EMT in LEE (UL)
2 WM045337-0002 Cable, iGEM to EMTs, l=200, EMT to iGEM 1
when EMT in EH (UL)
3 WM048862-0001 Cable 8x0.34 l=1750, EMT to iGEM when 1
EMT in LEE (IEC)
4 WM048862-0002 Cable 8x0.34 l=250, EMT to iGEM when EMT 1
in EH (IEC)
200 WM048522_UL Rev 19 01/2020

10 Cables
5 WM056728-0001 Cable 2x0.34 l=700, EMT to iGEM (IEC) 1
10.7 Heater
1. 2. 3. 4.
5. 6. 7.
1 WM023796-0005 Cable multi, L=700, 24V power to heater (IEC) 1

(PT)
2 WM044536-0001 Cable multi, L=400, AC power to heater 230V 1
(UL)
(IEC) (PT)
(IEC) (no PT)
5 WM019845-0002 Cable 4x0.34, L=1200, Used either with check 1
valves (an option for Vapor Gate, which is a
VR option) or with Wayne VAC (not used for
UL)
6 WU008645-0002 Cable 24VDC power, L=700, power to heater 1
(UL)
7 WM023796-0001 Cable multi, 1x0.5 RD, L=1000, 24V, Power
to heater when no PT (IEC) or Power to Eth-
ernet switch
printer
WM048522_UL Rev 19 01/2020 201

10 Cables
10.8 ISB
1.
1 WM040216-0002 Cable round jacketed 16-position l=300 for 1 *1

2nd ISB UL
*1 Only needed if 2 ISB:s (cable between them).
10.9 Junction box
10.9.1 Junction box UL
1.
1 WM045755-0001 Cable multi junction box to connection board, 1

suction pump, L=760
10.10 Media Display
1. 2.
5.7" Media display (monochrome)

1 WM040238-0001 Cable round SC, Jacketed 16-position L=1800 1
2 WU002745-0001 Cable multi LED backlight, data to LED driver 1
board
202 WM048522_UL Rev 19 01/2020

10 Cables
10.11 Nozzle converter
1. 2. 3.
Cable 10x0.34 l=200 nozzle switches

1 WM040747-0001 - UL
2 WM048857-0001 - IEC
3 WM054209 Cable single wire, 2 pc 1x0.34 bk (not used
for UL)
10.12 Nozzle switch
1. 2. 3. 4.
5. 6.

L=650 (UL)
L=650 (IEC)
3 WM054223 Cable 1x0.34 bk L=50 (not used for UL) 4
4 WM044549-0002 Cable 4x0.34 zone SC Eexi L=1500 (not used 1
for UL)
5 WM062104-0001 Cable 4x0.34 zone sC Eexi L=3000 (not used 1
for UL)
WM048522_UL Rev 19 01/2020 203

10 Cables
6 WU012018-0001 Cable assembly, nozzle switch I/F to pipe ISB

(High Speed)
10.13 Power supply
1. 2. 3. 4.
1 WM040286-0001 Cable high voltage 3G1.0 zone L=350, AC 1 *1

power (UL)
2 WM048848-0001 Cable high voltage 3G1.0 zone L=350, AC 1 *1
power (IEC)
3 WM040297-0001 Cable 4x0.5 L=400, DC power (UL) 1 *1
4 WM048849-0001 Cable 4x0.5 L=400, DC power (IEC) 1 *1
5 WM053648-0001 Cable multi 2 pc 2x0.5 L=600, 400 (power 1
supply - iGEM) (not used for UL)
6 WM025811-0001 Cable multi 1x0.75 BU, 1x0.75 BN, 1x0.75 1
gr/ye L=300 (230V) (not used for UL)
7 WM025811-0003 Cable multi 1x0.75 BU, 1x0.75 BN, 1x0.75 1
gr/ye L=400 (230 V) (not used for UL)
*1 One extra power supply needed if more than one iX board.
10.14 Preset
1. 2. 3.
1 WM047436-0001 Cable 12x0,34, L=500 (not used for UL) 1
204 WM048522_UL Rev 19 01/2020

10 Cables
2 WU007486-0001 Cable, preset with payment terminal, 1

L=1800mm, (UL)
3 WU007486-0002 Cable, preset, L=800mm, (UL) 1
10.15 PT and media
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
13. 14. 15. 16.
17. 18. 19. 20.
WM048522_UL Rev 19 01/2020 205

10 Cables
21. 22. 23. 24.
1 WM040490-0001 Cable 2x0.75, L=600, from connection board 1

to iX board 5.7" mono displ. (UL)
WM040490-0002 Cable 2x0.75, L=1300, from connection board 1
to iX board 5.7" mono displ. (UL)
WM040490-0003 Cable 2x0.75, L=250 (not used for UL)
2 WM048851-0001 Cable 2x0.75, L=600, from connection board 1
to iX board (IEC)
3 WM040913-0001 Cable 2x0.34, L=600 for RS485 from iX to 1
Connection board (UL)
4 WM048875-0002 Cable 2x0.5, L=1800 for RS485 from iX to 1
Connection board (IEC)
WM048875-0003 Cable 2x0.5, L=700 for RS485 from iX to 1
Connection board (IEC)
5 WM023176-0003 Cable multi 2x0.34, L=1500 (IEC), from iGEM 1
to TFT board (goes from both A and B side)
6 WM003347 Connector, cable, mini UMNL, 20 pin (2x10) 1
(IEC)
Connetor for TFT cable (WM023176-0001)
7 WM040870-0001 Cable etherline, CAT5e, L=1000, from iX 1
board to Ethernet switch for monochrom 5.7"
displ.
8 WM020667-0003 Cable multi 1x0.5, L=500,, TFT (24V) to iX 1
board (IEC)
9 WM021228-0001 Cable flat, 34 PIN, L=300, Flat cable 10.4": 1
display to iX board. 5.7": TFT board to iX
board (IEC)
10 WM023148-0001 Cable 2x0.34, L=400, TFT board to iX board, 1
CAN interface (IEC)
206 WM048522_UL Rev 19 01/2020

10 Cables
11 WM048861-0002 Cable single wire, L=1050, grounding of PT 1

bezel (IEC)
12 WM045328-0002 Cable single wire, 4mm ring terminals, 1
L=1050, grounding of PT bezel (UL)
13 WM045328-0003 Cable single wire, 4mm ring terminals, L=200, 1
grounding of printers (UL)
14 WU007882-0002 Cable, RS485, to iX board payment without 1
Wayne Connect (UL)
15 WM049795-0001 Cable etherline CAT5e L=1000 (IEC) 1
Cable from Ethernet board to iX board when
Media
16 WM040870-0009 Cable etherline CAT5e L=650
17 WU008647-0001 Cable, 24VDC, conn. board to SVD/SVD to
SVD, L=1300
18 WU014777-0001 Cable assembly, thermostat replacement
19 WU008045-0001 Cable assembly NA, drawer, mono QVGA,
Zebra, stop & call PBS
20 WU014627-0001 Cable assembly, drawer, Helix, monochrome
qVGA, contactless
21 WU014628-0001 Cable assembly, drawer, Helix, VGA, contact-
less
22 WU007882-0001 Cable, RS485, Conn. board TO iX board
23 WM021228-0004 Cable flat, 34pin, 1mm, L=510
24 WU013008-0001 Cable assembly, VGA drawer
10.16 Pulser
1. 2.

L=950 (WIP, UL)
WM048522_UL Rev 19 01/2020 207

10 Cables

L=950 (xWIP, UL)
10.17 Satellite parts
1. 2.
1 WU010675-0001 Intrinsically safe barrier for SAT nozzle switch

2 WT009038-0001 Conduit reducing bushing, 3/4nptm to 1/2nptf
10.18 Single push-buttons
1. 2. 3.
1 WU007675-0001 Cable, stop button-sv display, cable from stop 1

button to S/V display (via PT harness)
2 WU008413-0001 Cable, LEE harness to call button board, 1
L=2000, cable for intercom call button (via PT
harness)
3 WU008414-0001 Cable, call button to call button board, L=300, 1
cable for intercom call button to board
10.19 Speaker Intercom
1. 2.
208 WM048522_UL Rev 19 01/2020

10 Cables
1 WU008645-0001 Cable, 24VDC power, L=500 1

2 WM025854-0003 Cable, H05VV5-F 5G0.75 L=1500 (not used 0
for UL)
WM025854-0001 Cable, 5G0.75 ZONE L=2500 (not used for 1
UL)
10.20 SPM
1. 2. 3. 4.
5.
1 WM024585-0002 Cable USB type A male - type B male, L=700, 1

iX to SPM, 5.7" display. Only for QVGA (IEC).
2 WU008870-0001 Cable, ground strap, Grounding cable for 1
SPM, UL only
3 WU008808-0004 Cable, USB type A male - type B male, 1
L=2000, 5.7" monochrome display. Only for
monochrome QVGA (UL)
4 WM024585-0004 Cable USB type A male - type B male, 1
L=2000, iX to SPM, 10.4" display Only for
VGA (IEC).
5 WM036758-0002 Cable from connection board to SPM (24V), 1
Power to SPM (IEC)
10.21 UPD in EH
1. 2. 3. 4.
WM048522_UL Rev 19 01/2020 209

10 Cables
1 WM040870-0003 Cable, etherline CAT5e L=1800, display da- 1

ta/power. Only for LEE placement of UPD (UL)
2 WM049795-0008 Cable, etherline CAT5e L=500 for display da- 1
ta/power. Only for EH placement of UPD.
(IEC)
WM049795-0002 Cable, etherline CAT5e L=2000 for display
data/power. Only for EH placement of UPD.
(IEC)
3 WM030107-0001 Cable single wire, 1x0.75 BK L=800, ground- 1
ing for UPD board (IEC)
4 WM003933-0002 One per UPD board, only when payment and 1
UPDs are down in LEE (not used for UL)
10.22 Zebra printer
1. 2. 3. 4.
1 WM042821-0002 Cable USB type A male - mini B right angle 1

male, L=700, Only with color QVGA (5.7" dis-
play) (UL)
2 WM042821-0001 Cable USB type A male - mini B right angle 1
male, L=2500, Only with monochrome 5.7"
display (UL)
3 WM045724-0001 Cable 4x0.5, L=1900+600, 24V Power to Ze- 1
bra and SPM, for all Zebra positions (UL)
4 WM045328-0004 Cable single wire, ground, 4mm ring terminals, 1
L=410. Grounding cable for Zebra printer (UL)
10.23 4 User cables
1. 2. 3. 4.
210 WM048522_UL Rev 19 01/2020

10 Cables
5. 6.
1 WU011182-0001 Cable, motor cntrl, iGEM to conn board, 4

user
2 WM040234-0001 Cable, bitbus, iGEM to sales volume display
L=650
3 WU011947-0001 Cable, nozzle switch, dual iGEM to converter
board
4 WU008645-0003 Cable assembly, 24VDC, SV display to SV
display
5 WU011940-0001 Cable to be used for Stop Switch when 4 User
(dual iGEM)
6 WU009349-0001 Cable assembly, bitbus, dual display
WM048522_UL Rev 19 01/2020 211

11 Misc.
11 Misc.
11.1 Tools / Remote control
1. 2.
1 WM047463 Tube removal tool (not used for UL)

(See also service manual W048523, chapter:
"Product tube replacement")
2 WM002290 Remote control with battery 1
WM002289 Battery LR03 size AAA 1.5V to the remote 2
control
11.2 Decal / sticker
1. 2. 3.
1 WM003332 Sticker high voltage

2 WM063302 Wayne patents
3 WU008564-0001 Sticker receipt decal
212 WM048522_UL Rev 19 01/2020

Parts Manual - UL
Wayne Helix™ dispenser
Warranty
Any alternations, additions, or unauthorized work, performed on the equipment without manufacturer’s express written consent shall
void any existing product warranty. Please see product warranty information for additional details.
Use only genuine parts.
This manual and any software described herein are furnished under the terms of sale or other applicable contract including any license,
and may be used or copied only in accordance with those terms.
No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or transmitted, in any form
or by any means, except as permitted by such terms. Translation of this material to another language without express written per-
mission from DFS is prohibited.
This publication is intended for informational purposes only and this material is subject to change without notice. Dover Fueling
Solutions has not made, and does not make, any representations or warranties of any kind, expressed or implied, with respect to
any information in the publication, including any warranty as to the accuracy, correctness, or completeness of any of the information.
DFS shall not be responsible or liable for any damages or losses that occur asa result of the receipt and/or use of the information
contained herein.
Dover Fueling Solutions

Corporate Headquarters Europe Latin America
3814 Jarrett Way Unit 3 Baker Road Estrada do Timbó
Austin, TX 78728 West Pitkerro Industrial Estate 126 - Bonsucesso
United States DD5 3RT, Dundee Rio De Janeiro 21061-280
Tel: +1 512 388 8311 United Kingdom Brasil
Tel: +44 (0)1382 598 000 Tel: +55 21 2598 7722
WM048522_UL Rev 19 01/2020

© 2018 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER
D Design, DOVER FUELING SOLUTIONS, and other trademarks
referenced herein are trademarks of Delaware Capital Formation.
Inc./Dover Corporation, Dover Fueling Solutions UK Ltd. and their
affiliated entities. 012020v19

Parts Manual - UL: Wayne Helix™ Dispenser

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Parts Manual - UL: Wayne Helix™ Dispenser

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Parts Manual - UL

Wayne Helix™ dispenser

Indicators and notations

Highlights an essential element of a procedure to

Indicates a potentially hazardous situation, which if

WM048522_UL Rev 19 01/2020

INDICATES A POTENTIALLY HAZARDOUS SITUA-

INDICATES A HAZARDOUS SITUATION, WHICH,

WM048522_UL Rev 19 01/2020

1 Health and Safety Regulations ................................................................................. 9

WM048522_UL Rev 19 01/2020 1

4.12.3 Card Reader, Secure Hybrid, ADA .......................................................................... 52

2 WM048522_UL Rev 19 01/2020

4.35 Security switch ............................................................................................. 81

WM048522_UL Rev 19 01/2020 3

5.20 Board for Call/Stop Button ............................................................................ 113

4 WM048522_UL Rev 19 01/2020

7 Hydraulic cabinet, hydraulic module, tubes and couplings ....................................... 147

WM048522_UL Rev 19 01/2020 5

9 Tubes and couplings ................................................................................................ 191

6 WM048522_UL Rev 19 01/2020

11 Misc. ......................................................................................................................... 212

WM048522_UL Rev 19 01/2020 7

1 Health and Safety Regulations

WM048522_UL Rev 19 01/2020 9

Also read "User Manual", "Installation manual" and "Service manual".

Disconnect mains power prior to any work, to prevent

Electrical components under ATEX marked with

10 WM048522_UL Rev 19 01/2020

Unauthorised personnel must not do service and

Avoid the heat sink on the electronic unit.

Mind the rotating V-belt when the cover of the hy-

Use your protective equipment. (Protective mask,

2.1 Separation of power supply

2.2 Electrostatic discharge (ESD)

WM048522_UL Rev 19 01/2020 11

12 WM048522_UL Rev 19 01/2020

2.5 Side A - Side B

suction pump remote pump

WM048522_UL Rev 19 01/2020 13

3 Hydraulic configuration (tubes)

3.1 Tube clip

No. Part Number Description Amount

1 WB000346-0002 Clip, for 24 tube, M6 fixing 1

14 WM048522_UL Rev 19 01/2020

3.2 Hydraulic configurations (tubes) - UL

3.2.1 Helix 2000 - Small pump - UL

WM048522_UL Rev 19 01/2020 15

16 WM048522_UL Rev 19 01/2020

WM048522_UL Rev 19 01/2020 17

18 WM048522_UL Rev 19 01/2020

3.2.2 Helix 4000 - Narrow body - UL

WM048522_UL Rev 19 01/2020 19

H(N/LU) 11-21 130 H

20 WM048522_UL Rev 19 01/2020

H(N/LU) 11-210 130 H

WM048522_UL Rev 19 01/2020 21

H(N/LU) 22-32 130 H

22 WM048522_UL Rev 19 01/2020

Master High Speed

WM048522_UL Rev 19 01/2020 23

3.2.3 Helix 5000 - Whide body - UL

24 WM048522_UL Rev 19 01/2020