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Y M C
Y-axis Milling Motor C-axis
1 AS-200
Innovation Technology
in Cost Performance!
C r e a t i n g Va l u e
AS-200 2
AS-200L High productivity World Leader
Y M C
Y-axis Milling Motor C-axis
3
3 AS-200L
AS-200
Innovation Technology
〜新たな価値観の創造〜
in Cost Performance!
AS-200 4
AS-200L 4
AS-200 Y-axis, Milling Standard
5 AS-200
Highest Machining Capabilities in its Class
Machining with Y-axis! Turning and Milling with full power!
AS-200 6
AS-200L Y-axis, Milling Standard
Spindle motor
15 / 11kW
110 / 61N.m
4500min-1
7 AS-200
Highest Machining Capabilities in its Class
Machining with Y-axis!
Sub spindle
7.5 / 5.5kW
61 / 34N.m • Tool diameter : 16mm • Depth : 5mm • Feed : 0.2mm/rev
6000min-1 Milling • Speed : 200m/min • Spindle speed : 4000min -1
AS-200 8
AS-200 Machine Structure
Spindle motor
15 / 11kW
110 / 61N . m
4500min -1
C-axis
Rapid index speed : 600min-1
Standard
Spindle motor
15 / 11kW
258 / 218N . m
4500min -1
Spindle motor
15 / 11kW
143 / 79N . m
3000min -1
Option
9 AS-200
Stable Accuracy Ensured
Compact! Operator Friendly,
Smallest in class floor space. Front distance to-spindle 400mm
1.6
6m 67m
1.
AS-200 10
AS-200L Machine Structure
Spindle motor
15 / 11kW
110 / 61N . m
4500min -1
C-axis
Rapid index speed : 600min-1
Standard
Spindle motor
15 / 11kW
258 / 218N . m
4500min -1
Spindle motor
15 / 11kW
143 / 79N . m
3000min -1
Option
11 AS-200
Stable Accuracy Ensured
Compact! Operator Friendly,
Smallest in class floor space. Front distance to-spindle
1.155m
2.
71
6m
05m
1.8 425mm
AS-200 12
AS-200 Turning and Milling in one Compact
S
Spindle Motor
AS-200/200L
Spindle motors
10 1 10 1
0.1 0.1
10 100 1000 10000 10 100 1000 10000
3028 Spindle speed Spindle speed
1297
(min-1) (min-1)
45 1730 4500 45 964 4500
15/11kW 143/79N·m
Option High torque specification
Rotating speed : 3,000min-1
1000 100
Torque Output
(N・m) (kW)
10 1
0.1
10 100 10000
Spindle speed
1000 2333
(min-1)
30 1333 3000
13 AS-200
Machine From diversified small-lot quantities
to mass production
M
Milling Motor
AS-200/200L
80mm
Milling-tool motor
5.5/3.7kW 24/18N·m
Standard
100 10
5.5kW
24N・m (15min. S3 25%)
3.7kW
10 18N・m (S1 CONT.)
1
0.1
10 100 1000 10000
Spindle speed
1500
(min-1)
60 2000 6000
■ Tool Setter
Sub spindle motor(AS-200L:op.)
• Operation : Automatic • Drive : Hydraulic
7.5/5.5kW 61/34N·m
Spindle speed : 6,000min-1
1000 100
Torque Output
(N・m) (kW)
■ Parts Catcher
0.1 • Swing bucket
10 100 10000 • Size of Work piece
Spindle speed
1000 1565 (min-1)
60
Diameter : 65mm Length : 150mm Weight : 3kg
1173 3521 6000
• Unloading time: 5sec.
AS-200 14
Full operator support for more ease of use and reliability
"Program and setup is dif f icult...." "If the machine stops during the
Set-up Free! Safety process...." "Costly jigs and f ix tures for Complex par ts...." You may
h ave s i m i l a r p r o d u c t i o n co n ce r n s . H av i n g t h e N T N u r s e s y s te m ,
Technology
Easy to use! NT Work Navigator and Overload detection, reduces manufacturing
headaches and provides precious production support.
NT Work Navigator Airbag (Overload detection ) Nakamura-Tome machines will not break for
A C T I V E S A F E T Y P A S S I V E S A F E T Y the slightest collision, as other machines do.
● Advanced NT Work Navigator ! Z B C ● No need to panic
Navigation function is expanded to also include the X When unavoidable Without Airbag With Airbag
Machine will not be
and Y-axis. Coordinate Recognition can made the part’s human error results in
stop immediately.
Retraction within 0.008 sec
outer surface in the X or Y-Axis direction. machine collision, there The slide continues to Crash !
is no reason to panic.
● No fixtures required move even after collision. Within 8 milliseconds after the
All Nakamura-Tome crash, servo motor-feeding
Machining parts with machines are equipped direction is reversed and
non-round shapes, with a safety feature the machine stops in EMG mode.
such as forgings or called “airbag” (overload
castings requires that detection), which will
the raw part coordinates greatly reduce the impact
be recognized by the force and prevent heavy
Crash
CNC control. In order damage to the machine. * This feature does not mean zero impact.
to achieve this without
requiring extra cost or
additional options, the NT
Navigator is used. It works NT Nurse II during transfer, and perfect synchronization
just by touching the part of the left and right hand spindles. Among
with a simple inexpensive ● All-in-one Software Package other features, are the load monitor for
probe (mostly around NT Nurse is software that provides the detecting tool wear and tool breakage,
bar mounted on a tool holder) and using the torque control operator with user-friendly support for tool life management, operation condition
feature of the servo-motor, which is to record required operation, programming and production monitoring, in addition to many other
coordinates in the CNC. The NT Navigator is a cost cutting on the machine. Among vital features are features to simplify programming, set up,
feature in multitasking machines, eliminating the need for phase recognition (a must for multitasking), operation and production, all offered in one
positioning fixtures and special clamping devices. direct chucking to prevent positioning error single package.
Program registered
number 400 800
15 AS-200
Standard features AIRBAG NT Work Navigator NT NURSE II LUCK-BEI II
(Option)
■ Simulation
Real machining simulation possible through a 3D solid
model is possible for both turning and milling processes.
AS-200 16
AS-200
Slide Travel Range
S,LS
■ 12st, 15st Stopper
80
Y+=41 Y-=41
415 37.7
30(15st) 2.5
135 Z=320 2.5
Stopper Stopper
S,LS S,LS
S,LS
95
Stopper
Stopper
2.5
S,LS
202.5(15st)
375
X=212.5(15st)
2.5
187.5
X=227.5
(15st)
2.5
437.5
(15st)
422.5
(15st)
S,LS
227.5
Stopper
250
2.5
212.5
220
(15st)
(15st)
22.5
22.5
7.5
7.5
Quill stroke Tailstock travel
80 200
147 280
427
12st
15st unit : mm
1717.2
φ400
Swing over bed
φ340 / φ340
Max. Turning diameter φ570
Tool swing diameter
φ320
Swing over carriage
1852
φ190
Standard Turning diameter
1221
1070
778
400
566 1665 35
373 1655
2028
■ 12st, 15st
Stopper Stopper
X=212.5(Sub-spindle:200)
X=227.5(Sub-spindle:215)
Stopper
Stopper
Stopper
409.5
202.5
422.5
X=227.5 (Sub-spindle:215)
X=212.5 (Sub-spindle:200)
Stopper
220
7.5
(Quill stroke)
(Travel)
12st
15st unit mm
Φ400
Swing over bed
Φ340
Max. Turning diameter
Φ320
Swing over carriage
Φ190
Standard Turning diameter
Φ375:Sub-spindle
Swing over cover
Φ170:Sub-spindle
Standard Turning diameter
Sub-spindle center
L-spindle center
■ 12st
AC1313 Face milling holder
Z1514 Face tapping holder
φ2
Z2415 52.5
AR1310 Cross milling holder 175
10
Z1511 Cross tapping holder
φ570
Tool swing diameter
ter
55
51
me
urn 40
dia
10
97
3
ing
φ
φ2
.5
)
mm
x. t
0
21 210
Ma
φ k (dia.
φ
h u c
21
c
inch
0
45 30 8-
227.5 35
70 φ19
W1418
12.5 Standa 0
rd turn
ing dia
meter
0 70
φ21
Note 1 : For Max. turning diameter, use
P2413 turning holder (P2413) and
Z2417 (AS) ensure that tool overhang from
55
Z2411
W1417 NOTE.2 Z2413 holder is less than 30mm.
97.5
Z2412
Z2414 tool overhang within 97.5mm
437.5
so that it is within tool swing
437.5
diameter.
Note 3 : Tool Holder’s Numbers shown
■ 15st 212.5 in the list are metric (unit: mm).
Z2417 202.5 75
X-axis stroke
Z2411 45 145 67.5
Z2413
φ160
φ620
70
ter
rnin 80
ame
φ2
g di
0
19
0 m)
. tu
0m
21 . 21
φ
Max
φ ck (dia
c h u
ch
8-in
φ19
Standard 0
turning
diamete
35 r
70
P2413
(AR)
51
AR1310
Cross milling holder
W1418 Z1514
Cross tapping holder NOTE.3
10
55
AC1313
.5
unit : mm
■ A xis travel
Slide travel (X) 2 2 7. 5 m m 212 . 5 m m 2 2 7. 5 m m 212 . 5 m m
Slide travel (Z) 32 0 m m 585mm
Slide travel ( Y ) ±41m m ±41m m
Rapid feed (X) 24 m / m i n 24 m / m i n
Rapid feed (Z) 36m/min 36m/min
Rapid feed (Y) 6m/min 6m/min
■ Spindles
Spindle speed 0 〜 4 5 0 0 m i n -1 0 〜 4 5 0 0 m i n -1
Spindle speed range Stepless Stepless
Spindle nose A 2- 6 A 2- 6
Hole through spindle 80mm 80mm
I . D. o f f r o n t b e a r i n g 110 m m 110 m m
Hole through draw tube 6 6 m m 7 1m m( o p . ) 66mm
■ C- a x i s
Least input increment 0 . 0 01°
Least command increment 0 . 0 01°
Rapid index speed 6 0 0 m i n -1
Cut ting feed rate 1 〜 4 8 0 0 °/ m i n
C- a x i s c l a m p Disk clamp
C- a x i s c o n n e c t i n g t i m e 1. 5 s e c .
■ Tu r r e t
Ty p e o f t u r r e t h e a d Dodecagonal drum turret 15 s t a t i o n t u r r e t Dodecagonal drum turret 15 s t a t i o n t u r r e t
N u m b e r o f To o l s t a t i o n s 24 15 24 15
Number of Indexing positions 24 15 24 15
To o l s i z e ( s q u a r e s h a n k ) □20 mm, □25mm □20 mm, □25mm
To o l s i z e (r o u n d s h a n k ) φ3 2 m m φ3 2 m m
■ Driven tools
Rotar y system Individual rotation Individual rotation
Spindle speed 6 0 0 0 m i n -1 6 0 0 0 m i n -1
Spindle speed range Stepless Stepless
Number of driven-tool stations 12 15 12 15
Collet size AR25 AR25
S t r a i g h t h o l d e r φ1m m 〜φ16 m m S t r a i g h t h o l d e r φ1m m 〜φ16 m m
To o l s h a n k
Cross holder φ1m m 〜φ16 m m Cross holder φ1m m 〜φ16 m m
■ Ta i l s t o c k (o p . )
Quill diameter φ7 0 m m Φ8 0 m m
Quill taper M T- 4 M T- 4
Quill stroke 80mm 80mm
Tr a v e l 200mm 435m m
■ S u b s p i n d l e( o p . )
Spindle speed ー 0 〜 6 0 0 0 m i n -1
Spindle speed range ー Stepless
Spindle nose ー A 2-5
Hole through spindle ー 56mm
I . D. o f f r o n t b e a r i n g ー 80mm
Hole through draw tube ー 43m m
■ General
Machine height 18 5 0 m m 193 5 m m
2 7 16 m m ×18 0 5 m m ( S t a n d a r d )
Floor space 16 5 0 m m ×16 0 0 m m
316 0 m m ×18 0 5 m m ( Su b s p i n d l e)
Machine weight 32 0 0 k g 5000kg
Power supply 2 0 . 6 k VA 19. 8 k VA( S t a n d a r d) 2 3 k VA ( Su b s p i n d l e)
Control Specification
AS-200/200L
■ Items
Control NAKAMURA-TOME FANUC
■ Controlled axes
Controlled axes 4 axes : X, Z, C, Y
Simultaneously controlled axes 4 axes : X, Z, C, Y
■ Input command
Least input increment 0.001mm/0.0001inch(X in diameter),0.001°
Least command increment X:0.0005mm, Z:0.001mm,C:0.001°
Max. programmable dimension ±999999.999mm/ ±39370.078inch, ±999999.999°
Absolute / incremental programming X, Z, C, Y / U, W, H, V
Decimal input standard
Inch / Metric conversion G20/G21
Programmable data input G10
■ Interpolation
Positioning G00
Linear interpolation G01
Circular interpolation G02 / 03, CW / CCW
Polar coordinate interpolation G12.1
Cylindrical interpolation G07.1
Helical standard
■ Feed function
Cutting feed feed / min X、Z:1 〜 8000mm/min, 0.01 〜 314inch/min(1~4800mm/min 0.01~188inch/min)
Y:1 〜 6000mm/min, 0.01 〜 236in/min(1~4800mm/min 0.01~188inch/min)
C:1 〜 4800°/min
Z:1 〜 4800mm/min, 0.01 〜 188in/min
feed / rev 0.0001 〜 500.0000mm/rev
0.000001 〜 9.999999inch/rev
Dwell G04
Feed per minute / Feed per revolution G98 / G99
Thread cutting G32+F
Thread cutting retract standard
Continuous thread cutting standard
Variable lead threading G34
Handle feed Manual pulse generator Manual pulse generator × 1 (0.001/0.01/0.1mm)
Automatic acceleration/ deceleration standard
Linear acceleration/ deceleration after cutting feed interpolation standard
Rapid feed override F0 / 25 / 50 / 100%(Changeable to every 10% by switch)
Cutting feed-rate override 0 〜 150% each 10%
AI contouring controll G5.1
Spindle speed override 50%~ 120% each 10%
■ Program memory
standard 512Kbyte(1280m)
Part program storage length
sub spindle 1Mbyte (2560m)
Part program edit Delete, insert, change
Program number search standard
Sequence number search standard
Address search standard
standard 400 programs
Number of registerable programs
sub spindle 800 programs
Program storage memory Backed up by battery
Background editing standard
DNC operation through memory card standard (not including memory card)
Extended part program editing standard
■ Program support
Circular interpolation R programming standard
Direct drawing dimension programming or Chamfering / Corner R standard
Canned cycle G90, G92, G94
Multiple repetitive canned cycle G70 〜 G76
Multiple repetitive canned cycle II G71, G72
Canned cycle for drilling G80 〜 G89
Sub program standard
Help Function standard
Custom macro standard(#100 〜#149, #500 〜#549)
Addition to custom macro common variables standard(After addition, #100 〜#199, #500 〜#999)
NT Work Navigator (torque type) standard
NT NURSE standard
Z-axis Abnormal Load detection standard
■ Operation / Display
Operation panel Display 15inch color LCD unit
Operation separated MDI unit / standard key
NAKAMURA-TOME PRECISION INDUSTRY CO., LTD.
http://www.nakamura-tome.co.jp
Netsuno 15, Hakusan, Ishikawa, 920-2195 Japan
Phone : +81 76 273 8100 Fax : +81 76 273 4312
E-mail : nt-jpn@nakamura-tome.co.jp
* This catalog was published in July, 2013. Specifications, illustrations and data given herein are
subject to change without notice.
* T he products in this catalog are controlled based on Japan's "Foreign Exchange and Foreign Trade
Law". The export of the products are subject to an export license by the Japanese government.
● Precautions about the use of cutting coolant
● Safety devices such as various interlocks, fences for
Synthetic Coolants are Damaging to Machine Components. Concerning the use of cutting fluids, cautions have to be taken on the
robotics, auto loading device, work stocker, automatic
type of coolant being used. Among coolants available in the market, some types are damaging to machine components and should be
fire extinguisher etc. are available as options which
avoided. Typical damages are turcite wear, peeling of paint, cracking and damage to plastics and polymers, expansion of rubber parts,
can be included in your purchase package. Please
corrosion and rust build up on aluminum and copper. To prevent such damages, coolants that are synthetic, or containing chlorine
contact our local distributor and dealer for your
have to be avoided. Machine warranty terms do not apply to any claims or damage arising from the use of improper coolant.
specific requirements.
Cat.No.0124E01011307N