Asicot-Sse-2022-178 Technical Offer Vnip 19-03-2022

SS ENGINEERS
Subject: Offer for SUPCON

make PLC & DCS SYTEM FOR
VNIP PROJECT MR124_I567.
1
House Of Instrumentation
& Automation
Quotation No: Asicot/SSE/2021-22/178 Quotation Date: 16th Mar 2021
Enquiry Ref No: MR124_I567 Enquiry Ref Date:
To,
S.S. ENGINEERS,
PUNE.
Subject: Offer for SUPCON make DCS SYSTEM for VNIP Project MR124_I567.
Dear Sir,
We acknowledge with thanks the receipt of your above referred enquiry for your
requirement of SUPCON make DCS SYSTEM for VNIP Project MR124_I567 as per your
Reference / Enquiry No. MR124_I567 Dated: .
Thanking you once again and eagerly waiting for your valued response
Thanks & Regards

For, Asicot Industrial Solution.
Anand Bagade (CEO)

(+91 9762109394)
2
& Automation
TABLE OF CONTENTS
SR.NO. DESCRIPTION PAGE NO
1. TECHNICAL DOCUMENTS
1.1 SUPCON Web Field JX-300XP System 3
1.2 System Hardware 9
1.3 System Software 13
1.4 Project Execution and Quality Control 22
2. TECHNO-COMMERCIAL PROPOSAL
2.1 Basis of offer 25
2.2 I/O Summary 28
2.3 Bill of Materials 29
2.4 System Configuration 31
2.5 Price Schedule 32
3. TERMS AND CONDITIONS
3.1 Payment Terms 33
3.2 Limitation of liability 33
3.3 Consequential losses 33
3.4 Force Majeure conditions 33
3.5 Dispute resolution 33
3.6 Change in Scope of Work 34
3.7 Travelling charges 34
3.8 Boarding and lodging charges 34
3.9 Local Transport 34
3.10 Delivery 34
3.11 Warranty 34
3.12 Validity of quotation 34
3.13 Notes 34
4. REFERENCE LIST
4.1 Indian Project Reference List 35
TECHNICAL SPECIFICATIONS OF DCS ECS700

3
& Automation
INTRODUCTION
4
& Automation
Founded in 1993, SUPCON has been one of the most famous high-tech enterprises in
China, mainly engaged in development, manufacture, marketing and engineering services of
industrial automation products. With the strong ability of productions, development, and
engineering service, SUPCON has established and perfected its ISO9001, 14000 & 27000 quality
management systems in the project development, management and applications.
SUPCON has developed the complete products series, and has supplied over 10,000+
customers (20000+ Installations) all over the world (43 Branches) with industrial control systems and
automation solutions. SUPCON’s products and solutions have been applied in different fields such as
chemical, petrochemical, oil and gas, refinery, power, light industry, metallurgical, building material,
pharmaceuticals, biochemical, machinery manufacturing, water processing industries etc. With a deep
understanding of “Customer centered”, SUPCON has established a complete integrated system,
offering customers a total solution service from technique support, engineering design and
implementation, after-sales services, value-added service and customer training. SUPCON has been
expanding business in domestic and overseas markets. Its customers spread over more than 32
provinces in China, Southeast Asia, Western Asia, and Africa, etc.
SUPCON is confident that, with its convincing technical strength and innovative spirit, its
product series will someday penetrate into every part of the industrial automation field.
All technical documentation will be written in English.
2.0(a) Criterion and Standard for Reference
IEC 61131-3 PLC--The 3rd part: programming language

DIN 41612 19″Mechanical structural standard
ANSI/ISA S5.1 Meters symbol and explanation
ISA S5.5 Graphical symbol of process displaying
ISA S5.4 Meter loop chart
ANSIMC8.1/RP55.1 Hardware examination of computer in digital process
Interface between data terminal unit and communication equipment with serial
EIA RS-232-C
data exchanging
ISA S18.1 Alarm and sequential control regulation
ISA IPIS 90 Thermocouple conversion table
ISA RP55.1 Hardware examination of computer in data processing
IEC529 Electric equipment protection
IEC584/751 Demand for thermal element
IEC61000-4 Electromagnetic compatibility
JB/T 6808-93 General technical conditions in AI/AO channel templates
JB/T 6809-93 General technical conditions in DI/DO channel templates
DL/T 659-1998 Online acceptance and testing regulation of distributed control system
DL/T 657-1998 Online acceptance and testing regulation of analog signal control system
5
& Automation
DL/T 658-1998 Online acceptance and testing regulation of sequential control system
2.0. (B) Key Deliverables of SUPCON DCS Proposal
Experience& Products: Worldwide SUPCON has over 2500+ projects solution provide to Power &
Sugar Industry. Our systems have been successfully applied in many of the famous Specific Industry
companies in India, such as Bannari Amman Sugars, Dalmia Bharat Sugars, Hemarus Sugars,
Basaveshwara Sugars, Ugar Sugars, Chiniot (Pakistan) & Fiji (Australia) and etc.
Knowledge: With deep understanding of the process, SUPCON can provide expertise control logic for
The Specific Industry Projects.
2.0. (c) The main DELIVERABLES of SUPCON Proposal as following:
System Availability >99.99999 % (Typical Requirement 99.9%)
➢ Redundant configuration: CPU, I/O Bus, Process Control Network, Power Supply
➢ Cyber Security: Achilles Level II (One of the most critical certificate of the industry)
➢ Anti-Corrosion: G3 (All module coated)
➢ Anti-Surge and Radiation: EMC Level IIIA (Typical Level II)
Smooth Operation:
➢ Expertise Control Logic: Control solution package for Specific Process
➢ Fast Trouble Shooting: Detailed to channel embedded diagnose
➢ Optimized Operation: Unit Based Auto Control Mode
Worry-free After Sales Service:
➢ Localized after sales service: Local team can provide emergent after sales service
➢ Spare Parts: Localized Spare part storage
➢ Lifecycle Service Available: Periodic Patrol Site Maintenance, Remote Support, Training, etc.
➢ Updates and Upgrade: Professional and Expert Advice for maintenance and upgrade
2.1 SYSTEM OVERVIEW

The WebFieldTM ECS system is a large-scale united control system designed to help user achieve
production process automation. It adopts process control experience and a core technology gained by
SUPCON over the years, and combines the latest large-scale networking technology, fieldbus
technology and information management technology. The ECS system is characterized by powerful
functionality and high reliability, which may considerably enhance production efficiency of enterprise.
6
& Automation
2.1.1 System Concepts
As the core platform of SUPCON InPlantTM Solution, the WebFieldTM ECS system has the integrated
ability to manage a large-scale united plant. The system can fully satisfy the demand of large-scale
factory on information sharing and collaborative work.
Its integrated system architecture and series application software can facilitate user to obtain
decisions promptly and to coordinate personnel from different departments, so as to save
maintenance cost and improve production efficiency.
2.1.2 Features of system
Reliability
⚫ Fully redundant architecture
⚫ Highly reliable components
Scalability
⚫ Support online upgrading and expansion
⚫ Support a range of fieldbus to connect with third-party equipment
Efficiency
⚫ Innovative Multi-configuration.
⚫ Simple and flexible engineering tools
Openness
⚫ The openness of environment
⚫ Integration of fieldbus
SYSTEM ARCHITECTURE
Overview
The ECS-700 system is composed of control node (control station and associated devices), operation
node (engineer station, operator station, chief engineer station, data server, AMS station, etc.) and
system network (process control network SCnet, I/O bus).
The ECS-700 system supports 60 control domains and 60 operation domains. Each control domain
supports 60 control stations and each operation domain supports 60 operation stations. The maximum
number of tag supported by single-domain is 65000.
7
& Automation
The ECS-700 is a system with outstanding expandability and openness. It’s easy to expand system
capacity by adding control node, operation node and system tag. The ECS-700 system can be
connected to third-party system via Profibus, Modbus, OPC, etc., and supports connection with Plant
information management network based on standard Ethernet.
SC net
The process control network SCnet connects operation nodes and control nodes such as engineer
station, operator station and data server, and transfers real-time data and operation commands among
operation nodes and control nodes. It is characterized by high-speed, reliability and stability:
⚫ Support 1:1 redundancy configuration; A# and B # redundant networks working

synchronously without switching time.
⚫ Adopt domain decomposition design to divide control domain and operation domain, so as
to realize not only data sharing but also data isolation, and to prevent Net-storm and ensure
system’s reliability.
⚫ Support several network topology architectures; flexibility decompose process control

network and unify process information network.
⚫ Real-time data transmission is realized by timing mechanism for stable data flow.
⚫ Transferred data is of single type and low flow rate.
⚫ Controller has built-in firewall to isolate fault and irrelevant data.
⚫ Multi-level data validation mechanism is applied to data transmission to ensure data’s

accuracy.
⚫ Fault diagnosis software supports real-time monitoring and alarm on status of network and
node.
⚫ The process control network SCnet is based on 10/100Mbps industrial Ethernet, and supports
a variety of topology architectures (such as bus topology, star topology, and ring topology)
with maximum transmission distance of 20km with OF cable.
I/O bus
I/O bus includes local I/O bus (L-BUS) and extended I/O bus (E-BUS).The L-BUS is mainly used for
connecting controller or I/O link module to I/O module; The E-BUS is mainly used to connect controller
to communication interface module (such as I/O link module, PROFIBUS communication module, serial
communication module, etc.). Both E-BUS and L-BUS support redundancy. The E-BUS is based on 100M
industrial Ethernet with maximum transmission distance of 20km.
8
& Automation
Figure 1 I/O Bus Architecture Outline
SYSTEM HARDWARE
Engineer station (ES)

(a) Features of engineer station
The engineer station is a maintenance platform for system configuration and programming. It
consists of chief engineer station and extended engineer station. One set of system shall be
equipped with at least one chief engineer station to save configuration data of the whole system.
With this chief engineer station, operations such as multi-configuration, configuration publishing,
configuration synchronization, configuration backup and configuration recovery can be
implemented. Generally, the chief engineer station is provided with hard-disk imaging to enhance
safety of configuration data. While working in a multi-domain mode that requires cooperation of
several engineers for configuration, extended engineer station can be provided. The extended
engineer station can provide functions such as hardware configuration, tag configuration and
programming for single or multi-domain.
The engineer station is provided with corresponding system configuration software and system
maintenance tool:
➢ The system configuration software is used to create application system suitable for
production process. It can create, download and edit graphics and control algorithm;
➢ The system maintenance tool can be used for debugging of process control network, fault
diagnosis and signal calibration.
Besides, the engineer station is installed with real-time HMI software so that it can be performed
as a normal operation station.
Operator station (OS)
(a) Features of operator station
The operator station is a human-machine-interface for monitoring, and operating the production
process. The operator station obtains real-time data directly from the control station, and displays
real-time/history data dynamically by means of graphics and trend chart. Operator sends operation
9
& Automation
command to the control station via dedicated peripherals connected to the operator station such as
mouse and keyboard.
The operator station is installed with real-time HMI software of the ECS-700 system. It supports high-
resolution wide-screen display and multi-screen display. In addition, it can provide monitoring
interfaces of graphics, trend chart, data summary, alarm window, control grouping, operation
faceplate and system status information. From the operator station, process information and
event/alarm information can be obtained for use in real-time controlling of field devices. The operator
station can provide multimedia tone and output alarms by using printer. Besides, trends can be viewed
and reports can be printed out from the history database.
The operator station consists of console, operator keyboard, air circuit breaker and AC switching
device. The operator keyboard provides general adjustment buttons and custom function buttons.
Controller FCU712-S11
(a) Features of controller
As the core of control station, FCU712-S11 executing the configurable control strategy which based
on process application relevant, to accomplish the control task such as continuous control,
sequence control and logic control. Meanwhile, FCU712-S11 also takes the responsibility of data
acquisition, algorithms, diagnosis and communication etc.
FCU712-S11 supports more than 200 regular function blocks which can be used for continuous
control, sequence control and logic control etc. Even more, FCU712-S11 has embedded advanced
control algorithms such as predictive functional control (PFC), fuzzy logic control, SMITH controller
etc. which will enhance the engineering efficiency greatly in user applications developing.
FCU712-S11 support two kinds of scan period: Fast scan period and Standard scan period.
In the fast scan period, scanning time is 20ms or 50ms selectable. In case of logic control which
needs fast response, the fast scan period should be selected. Meanwhile, for modulation controls,
FCU712-S11 provides a standard scan period with a scanning time of 100ms.
The FCU712-S11 can equip as dual redundant, each FCU712-S11 has three CPU, two working for
input/output data communication and one for control algorithms. Both FCU712-S11 executing the
control algorithms simultaneously and synchronously, meanwhile, a self-diagnostic check is
performing in each FCU712-S11 every cycle, for continuously monitoring the status of RAM, RTC,
communication interface port and health status each other. In case of active card failure, a seamless
switchover can be carried out without any interruption in the process controlling.
FCU712-S11 has a fault-tolerant & fail-safe design, in case of input channel failure, the input process
value can be maintaining or upper/lower range values as configured, if the communications
between FCU712-S11 and output modules has been lost, the output value will be maintain or switch
to a preset value.
10
& Automation
Controller specifications
Type Description Reference
supply
Power
Power supply Redundant power: 24VDC±5%
Chip type 32-bit CORTEX A5

CPU
Memory Capacity 256 MB
Core frequency 500MHz
Type 1:1 hot-standby redundancy

Redundancy
Switchover time < 10ms
Standard scan period 100ms
Fast scan period 20ms, 50ms

Processing
capacity
Function block processing

30000 function blocks/sec
capability
SOnet/SCnet 1Gbps
Network
E-BUS 100Mbps
Hot-swapping Supported
Power-on mode of standby Obtain configuration automatically

controller and enter into standby mode
maintenance
Online downloading Supported

ability
Battery backup time > 6 months
I/O module
(a) Features of I/O module
The I/O module of the ECS-700 system adopts modular package and screw-free quick-dispatch
structure for safety and convenience of installation and maintenance. The I/O module with jump-free
design can connect various types of field signal by means of flexible configurations and various
connection modes to provide greater convenience for module installation and maintenance.
11
& Automation
System support I/O modules dual redundant configuration. Each I/O module has redundant power
supply and communication port. The redundant I/O modules continuously monitoring the health
status of each other and a bump less transfer will take place in case of failure, so as to ensure that
process controlling is executed continuously in fault-free module.
All I/O modules support hot swapping and plug-and-play. System support hardware auto-scanning,
after a replacement I/O module has been installed, the controller starts an initialization route
automatically, In case of new-added module the initialization route will performed by means of
configuration online uploading and downloading.
The I/O module provides self-diagnosis, which including power-on and running status. User can obtain
module status/diagnosis information by means as follows: LED indication on module’s plate, diagnosis
page of HMI and detailed fault message in device management software.
The output module supports fail safe protection, so that output can be maintained or set as preset
value according to configuration when system communication fails to ensure the safety of personnel,
process system or equipment’s. The analog module supports over-range measuring or over-range
output, so that it’s easy to calibrate field device. The analog input module can distinguish between
input signal over-range or transmitter failure, and display them in fault diagnosis in different form.
The analog module has 16 channels, while the digital module has 32 channels. Each channel of analog
input module and analog output module has independent power supply and independent A/D or D/A
converter circuit. The analog input module can provide 24VDC power (optional) for field transmitter
as loop powered.
The digital input module provides time-programmable vibration avoidance, and supports SOE
(sequence of event) function with resolution of 1ms and low-frequency pulse counting function. The
digital output module provides one-shot pulse-width output.
Isolation way of the I/O module is classified into channel-channel isolation and group isolation. The
analog module is channel-channel isolated. This means the isolation is applied between channels and
between channel and system side. The digital module is group isolated. This means the isolation is only
applied between channel and system side. Isolation methods used include magnetic isolation and
photoelectric isolation.
(b) Type and specification of I/O module
Types of local I/O module:
Type Designation Description
AI713-S Analog input module 16-channel, voltage/current input
AI722-S Thermocouple input module 8-channel, mV/thermocouple input
AI731-S RTD input module 8-channel, resistance/RTD input
AO713-S Analog output module 16-channel, current output
32-channel, 24V input (220V input if used with

DI715-S11 Digital input module
terminal unit)
12
& Automation
16-channel, 24 input (220V input if used with
DI713-S Digital input module
terminal unit), SOE function
32-channel, transistor output (relay output if used

DO716-S Digital output module
with terminal unit)
6-channel, pulse signal measurement, do not

PI711-S Pulse input module
support redundancy
Connect information of intelligent device in

AM712-S FF module
consistency with FF protocol to controller
Serial communication (Modbus) interface
The serial communication module (COM741) provides communication interface between the ECS-700
system and third-party equipment supporting Modbus protocol.
The COM741 has four communication interfaces. Each can be set independently to RS-232 or RS-485.
In addition, communication parameters such as baud rate, communication protocol can be set for each
communication interface separately. The COM741 can connect third-party equipment to the ECS-700
system through E-BUS via Modbus, Host Link or customized communication protocol. The COM741
working as a master in the master/slave communication mode when communicate with third-party
devices.
Basic features of COM741
➢ Provide a variety of communication interface standards such as RS-232 or RS-485

➢ Support MODBUS/MODBUS PLUS, HOSTLINK, customized communication protocol and non-
standard protocol
➢ Baud rate: 2400 ~ 57600bps; maximum communication distance: 1000m
➢ Provide 4-channel isolated serial communication interface Support modular redundancy
➢ Redundant 24V power supply from the rack; power consumption< 3W
SYSTEM SOFTWARE
Overview
VisualField is specially designed by SUPCON for ECS-700 based on Windows platform, which includes
the following parts:
◼ System configuration software

➢ System configuration software (system architecture builder, hardware configuration, IO
tag configuration, control scheme configuration)
➢ HMI configuration software (tag configuration of history record, authorization of user,
domain variable configuration, graphics configuration, report configuration, schedule)
◼ System HMI software
13
& Automation
➢ Process monitoring, alarming, report, operation safety, trend display, control grouping,
data view, log view, system status and display
➢ History database software
➢ SOE software
System configuration software
The system configuration software is installed in configuration server and engineer station, as a system
software platform fully supporting configuration of the ECS-700 system, and can be configured as a
normal operation node.
FCR4
4# Extended
Engineer
Station
Configuration Configuration
Publish Upload
FCR1 FCR3
1# Extended Upload Chief Upload 3# Extended
Engineer Engineer Engineer
Station Configuration Station Configuration
Station
Publish Publish
Publish Upload
2# Extended
Engineer
Station
FCR2
Figure 2 Illustration of Multi-configuration Mechanism
High-efficient multi-configuration
The system supports multi-configuration of large-scale project. Flexible distributed engineering

environment enables several field engineers simultaneously working on one project. With the
authority control, each engineer can modify and download configuration within his authority scope,
so as to improve work efficiency, shorten commissioning and startup time, and ensure consistency and
safety of system configuration (as shown in figure Above):
Flexible domain management
The system supports a unique domain management. It can divide the system into one or more control
domains and operation domains according to the scale and structure of actual applications. Each
operation domain can monitor several control domains simultaneously and support united monitoring
over these control domains, so as to effectively reduce communication load and ensure the real-time
capability in large-scale application.
Overall configuration management

14
& Automation
The system provides totally-integrated configuration environment. Configuration and debugging
functions such as control logic, operation display, and assets management are integrated into one
platform.
Online download
The system supports online configuration database modification and download, and is able to identify
and download the modified part only, which ensures no interference to the process controlling and
operating. Meanwhile, the configuration software will self-document detailed information for tracing
which includes downloading time, modified content, engineer who executes the operation etc.
Hardware auto-scanning
For online system hardware modifications, the configuration software can automatically scan
hardware of the control station and update hardware configuration and tag configuration to improve
on-site engineering efficiency.
Offline simulation
The configuration software allows offline run on PC, and can be used as simulation terminal to facilitate
configuration and debugging.
System HMI software
The system HMI software is installed in each operation node, mainly used for operation and monitoring
of the process variables, control parameters and alarms, necessary for the operators to quickly
determine the status of the plant. It also incorporates open interfaces with the other related software
so that allowed the operator to access trend data, events, reports, messages and other process specific
information under authorization.
System HMI software mainly includes following functionalities:
◼ Operation monitoring, including tuning panel, control grouping display, graphics display, data
view display and system fault diagnosis display, etc.
◼ Operation record: allows record, inquiry and printout of logs and operation records.
◼ Alarm management: allows operator to browse, inquire and confirm alarms; main functions:
alarm window, table view, real-time alarm window, history alarm window, alarm priority,
sound alarm, alarm acknowledgement, alarm operation guidance, and alarm disable.
◼ Trend management: allows real-time and historical data trends record and inquiry.
◼ Report management: the report management software obtains data from historical database
and real-time database to support functions of log report, statistic report and batch report.
Operation HMI
System HMI software provides standard displays such as tuning panel, control grouping, data view and
system status to allow parameter adjustment, parameter view and fault diagnosis. ECS-700 system
offers various dynamic and 3D graphics, thus it is easy to draw living and beautiful pictures. Through
the abundant and expandable pattern plate base, ECS-700 system completely supports ActiveX control
15
& Automation
and import of graph in various formats, and allows fine adjustment of graphs, layer setting, acts, usage
of background templates and shortcut keys. Besides, it supports template, macro replacement,
zooming of graphics, wide-screen display and multi-screen display by adopting object-properties-
based configuration.
Figure 3 HMI Software Display

HMI operation supports jumping to associated display, and consequently allows rapid switching
between tag-related displays as well as one-key association: associated jumping is available among
instrument panel, real-time alarm window, associated graphics, trend display, alarm history and
adjustment display of tag. Display forward/backward is also supported, and tag alarm can be
acknowledged by right clicking the mouse after selecting a tag in the graphics, so as to realize the
jump of currently selected tag.
16
& Automation
Figure 4 Graphics Display

HMI operation supports multi-window operation, instrument panel, popup , graphics, real-time
alarm, historical alarm and operation log can all be displayed in window. Up to four trend displays
and eight instrument/tuning panels can be opened at one time. As LOCK function is available, it is
possible to drag and resize each graph individually and arrange windows.
17
& Automation
Figure 5 Association Display

a) Graphic display and real-time data display
Data display format: digital display, graphic display, panel display, and etc.
➢ Modification in term of: color, dynamic effect, characteristic character, etc.
➢ Custom color: 256 colors
b) Overview display
It shows graphics list and links to relevant graphics.
c) Control grouping
It shows status of function blocks and devices in the form of control panel during operation and
monitoring.
➢ Number of control panels: 8/graphics
d) Trend display
Trend browser software is required for showing trend data.
➢ Number of tag: 32/graphics
➢ Number of graphics：640
e) Alarm display
Display latest alarms.
➢ Number of alarms：2000/graphics
Operation record
ECS-700 system has realized unification of daily log and operation record. As a special operation
record, daily log can be used to record operate actions of each operator in database. User may inquire
information of operation record, and display or print it out on operator station.
Alarm handling
ECS-700 system supports operator to browsing, inquiry and acknowledgement of alarm, as well as
various alarm indications.
18
& Automation
➢ Alarm enable: enable/Disable alarm for individual tags which issuing alarm in control station.
➢ Alarm shielding: It is possible to shield a single tag from alarming by the operation station
(alarms issued at control station but not sent to the relevant operator station) or perform
alarm shield according data region.
➢ Synchronization of alarm in the whole network can be realized (including synchronization of

alarm time base, alarm limit modification, alarm acknowledgement, redundant alarm
server).
Trend management
Trend management of ECS-700 system supports displaying real-time point sampling on the system
network in graphic or table form. Trend management software may record a data point at intervals
depending on configuration information and process operation to update trend diagram dynamically,
and show data of the time corresponding to time axis. Trend curves of up to 8*4 tags are displayed on
each page. Switching is accessible between real-time trend and historical trend. You can configure
trend by clicking the Trend Setting button.
Other functions of trend display include: rolling and fine moving of trend chart; optional horizontal,
vertical, X-Y or table form, optional display time span, trend color ,and trend sampling period chosen
from 1s, 3s, 10s, 30s, 1m, 5m and 1h. Online/offline trend view is also supported.
Figure 6 Trend Display

19
& Automation
Process report
ECS-700 system obtains process data from either historical database or real-time database to generate
process report, which include: daily log report, statistic report and batch report.
Daily log report
Daily log report is a time-based process report, which obtains process date from historical database,
includes: shift report, daily report and monthly report.
Statistic report
Statistic report is a time-based process report for process analysis purpose, which supports maximum
value, average value, signal change-over etc.
Batch report
Batch report is an event-based process report, which obtains process data from real-time database.
Process report fully compatible with Windows EXCEL, and support template, VBA script, and statistical
pattern etc., meanwhile, online browser and edition is possible.
Figure 7 Process Report

20
& Automation
APPENDIX
AI713-S analog input module
Number of channels 16 channels
Isolation Channel-Channel isolated
Common signal range (-10~10)V/(4~20)mA DC
Maximum signal range (-12.5~12.5)V/(-25~25)mA DC
Accuracy 0.1% FS
Input impedance 1 MΩ (voltage) / (280~300) Ω (current)
AI721-S thermocouple input module
Number of channels 8 channels and 1 cold junction temperature measuring channel
Common signal range (-20~80)mV/(-100~100)mV
Maximum signal range (-45~105)mV/(-150~150)mV
Accuracy mV: 0.05% FS; cold junction compensation: ±1℃
Resolution 16 bits
Input impedance 2MΩ
Types of thermocouple supported E, J, K, N, T, B, S, R
AI731-S RTD input module
Common signal range (1~400)Ω/(2~1000)Ω
Maximum signal range (1~500)Ω/(2~1250)Ω
Accuracy Resistance: ±0.25Ω; RTD: ±1℃
Resolution 16 bits
Input impedance 2MΩ
Types and temperature ranges of RTD Pt100: －200℃～850℃

supported
Cu50: －50℃～150℃
21
& Automation
measurement current Less than 0.7mA
2-wire (terminal configuration), 3-wire, 4-wire (specified when

Connection mode
ordering)
AO713-S current output module
Isolation Channel-Channel isolated, independent DA for each channel
Common signal range (4~20)mA
Maximum signal range (0~24)mA
Accuracy 0.2% FS
Output load capacity 750Ω (when 20mA)
DI715-S digital input module
Isolation Group isolated
ON, OFF resistance (contact) ON: <1kΩ ; OFF: >100kΩ
ON, OFF voltage (24V DC) ON: (15~30)V; OFF: <5V
DI713-S digital input module-SOE
Isolation way Group isolated
ON, OFF resistance (contact) ON: <1kΩ; OFF: >100kΩ
ON, OFF voltage (24V DC) ON: (15~30)V; OFF: <5V
SOE resolution 1ms
DO716-S digital output module
Isolation Group isolated
Type of output signal Transistor output, 24V DC (common ground)
Load capacity DC24V (Max. 100mA )

22
& Automation
1.1 Basis of Offer
1) The DCS Offer is based on email enquiry

2) The Offered System is ECS700, based on Windows Operating System Windows 10.
3) Two control rooms are considered - with total IOs of 7088
4) In total IO count of 7088,
For Boiler 50 TPH Aux, 1648 (AI-432, AO-96, DI-736, DO-320, DI (SOE)-64) are offered.
For Incineration Boiler 40 TPH, 1904 (AI-480, AO-144, DI-832, DO-384, DI (SOE)-64) are offered.
For Turbine 8MW BP, 688 (AI-192, AO-48, DI-224, DO-128, DI (SOE)-96) are offered.
For Turbine 6MW BP, 688 (AI -192, AO-48, DI-224, DO-128, DI (SOE)-96) are offered.
For Boiler Aux, 416 (AI-80, AO-48, DI-160, DO-128) are offered
For Plant water System, 592 (AI-48, AO-32, DI-320, DO-192) are offered
For JEP (MILL), 576 (AI-128, AO-48, DI-192, DO-160, RTD-48) are offered
For PROCESS HOUSE, 576 (AI-224, AO-80, DI-128, DO-96, RTD-48) are offered
5) In offer, for your reference, MMI within Control room, following have been considered as below
Sr. No. MMI. Qty

1 Engineering Station with Dual 24” LED Monitor 3 Nos
2 Operator station with Dual 24” LED Monitor 10 Nos
3 A4 Color LaserJet Printer 4 Nos
4 A3 Dot Matrix Printer 4 Nos
5 LVS(65" LED TV) 2 Nos
6) As per your requirement, we have offered redundancy at following level:

➢ Controller
➢ Communication Interface (Data Highway Level)
➢ IO communication with controller (IO link cable as well as IO comm. Module level).
➢ Power supply level (CPU Rack as well as IO Rack).
➢ 24 V DC Power Supply
7) 2 Nos of Non Redundant Modbus RTU Communication Module (Each Master has 4 ports) which
is capable of communicating with 64 devices is considered
8) 2 Nos of Non Redundant Profibus Communication Module (Each Master has 1 ports) which is
capable of communicating with 64 devices is considered
9) Fused Terminal blocks and Unfused Terminal blocks are considered for Analog Inputs, Analog
Outputs, Digital Inputs, Digital Outputs and Power distributions
10) Unfused Terminal blocks are considered for RTDs and SOE
11) Relay Terminal boards are considered for Digital Inputs and Digital Output signals
12) 3400 meters of OFC Cables along with its necessary accessories are also considered.
13) 1 Set of Redundant UPS with 10 KVA 3 Phase input and 1 Phase Output with Inbuilt Isolation
Transformer of 2 hours Back up with Separate battery Bank is considered
14) 1 Set of Redundant UPS 30 KVA 3 Phase input and 1 Phase Output with Inbuilt Isolation
Transformer of 2 hours Back up with Separate battery Bank is considered
DEVIATION
15) Following Items not quoted
a. Local Control Panel for Boilers
b. CCTV since we are unable to get quote for the mentioned make. Kindly confirm
whether we can quote Hikvision
23
& Automation
16) For Process house no separate plc considered. Process House IOs are considered along with DCS
in which it will be communicated to Plant water system DCS controller. So, Modbus/ Profibus/
OPC communication can be avoided, OFC Cable considered for the same.
17) For JEP(Mill) no separate plc considered. JEP(Mill) Process House IOs are considered along with
DCS in which it will be communicated to Plant water system DCS controller. So, Modbus/ Profibus/
OPC communication can be avoided. OFC Cable considered for the same.
18) I5 Processor considered for Workstation instead of I7 since with our Experience it will be well
sufficient for the Project.
SERVICES
19) We have considered total of 90 Working days and 2 Visits, for supervision of installation and
commissioning of DCS system.
20) Project Overall Management, System design & Configuration, FAT as per SUPCON Standard and
SAT after Commissioning, considered
21) Scope of Work at site shall be limited to Control Room and as per enquiry specifications. Our
Scope is Limited to Supervision only.
22) Any Civil Work, Welding or Fabrication at site is not in our scope of work. Construction of earth
Pits is not included in our scope of Work.
23) Training considered for Engineering shall be 1 Weeks and for operator shall be for 1 Weeks
24) Drawing of System Architecture, Cabinet Layout, Installation and Earthing Drawing, Packing List,
S/W and H/W User Manual, Finalized Documents, etc. 5 hardcopy & 2 CD softcopy
EXCLUSIONS
25) Our Scope at Site is limited to Supervision only

26) Unloading of System shall be in Customer’s Scope.
27) Shifting of System to the Control Room shall be in Customer’s Scope.
28) Installation of Cabinets is in Customer’s scope.
29) Laying and Termination of, Power Cable, Earthing Cable, Pre-fab Cable, Communication Cable and
Field Cables (Multi Core) inside our Marshaling Cabinets is in Customer’s Scope. Complete Loop
Checking is Also in Customer’s Scope. We shall provide assistance during the Loop Checking.
30) Preparation of Earth Pits Including the Earthing Materials is in Clients Scope
24
& Automation
Scope Matrix for site activity
Sr.
Description ASICOT Client
No.
1 Unloading of system at site and shifting to site stores S R

2 Transport of system from site stores to Control Room S R
3 Unpacking the system and inspection of the same for damages. S R
4 Fabrication of base frames for cabinet / console mounting S R
5 Dismantling of the Existing System, if any S R
Shifting of the removed Hardware to a Safe Location inside Site R
6 S
Campus
7 Installation of system consoles, Panels etc S R
Supply, Laying and termination of all field cables up to
8 S R
Marshalling
panels. Laying and termination of power supply cables from
Supply,
9 S R
UPS up to Power Distribution Cabinets in Each Control room
Laying and termination of power supply cables from PDB to R
10 S
Operator Stations / Control Stations etc. (ASICOT Supplied)
11 Construction of Earth Pit. S R
Supply, Laying and Termination of Earthing Cable from R
12 S
Control Room to Earthing Pit.
System power up, loading of configuration, application S
13 R
software.
Internal loop / logic and interlock checking from marshalling
14 R S
racks up to operator stations.
15 Integrated Site Acceptance Test R W
16 Complete Loop Checking for DCS, PLC Signals. S R
Providing commissioning assistance At Third party device end R
17 S
not Supplied by DCS Vendor.
R : Responsibility
S : Supervision Only
W: Witness
25
& Automation
1.2. IO SUMMARY
I/O SUMMARY FOR Boiler 50 TPH Aux
CHANNEL MODEL ACTUAL I/O NO. OF

S/N DESCRIPTION
DETAILS NO I/Os OFFERED MODULES
A
ANALOG INPUT MODULE (4-20
1 16 AI713-S 422 432 27
mA)
ANALOG OUTPUT MODULE (4-
2 16 AO713-S 96 96 6
20 mA)
DIGITAL INPUT MODULE -
3 32 DI715-S 730 736 23
FIELD
DIGITAL OUTPUT MODULE-
4 32 DO716-S 320 320 10
FIELD
5 DIGITAL INPUT SOE MODULE 16 DI713-S 64 64 4
TOTAL 1632 1648 70
I/O SUMMARY FOR Incineration Boiler 40 TPH

S/N DESCRIPTION
A
1 16 AI713-S 480 480 30
mA)
ANALOG OUTPUT MODULE (4-20 AO713-
2 16 144 144 9
mA) S
3 DIGITAL INPUT MODULE -FIELD 32 DI715-S 832 832 26
DIGITAL OUTPUT MODULE- DO716-
4 32 384 384 12
FIELD S
TOTAL 1904 1904 81
I/O SUMMARY FOR Turbine 8MW BP

S/N DESCRIPTION
A
1 16 AI713-S 192 192 12
mA)
ANALOG OUTPUT MODULE (4-20 AO713-
2 16 40 48 3
mA) S
3 DIGITAL INPUT MODULE -FIELD 32 DI715-S 224 224 7
4 32 128 128 4
FIELD S
TOTAL 680 688 32
26
& Automation
I/O SUMMARY FOR Turbine 6MW BP

S/N DESCRIPTION
A
ANALOG INPUT MODULE (4-
1 16 AI713-S 192 192 12
20 mA)
ANALOG OUTPUT MODULE AO713-
2 16 40 48 3
(4-20 mA) S
3 32 DI715-S 224 224 7
FIELD
4 32 128 128 4
FIELD S
DIGITAL INPUT SOE
5 16 DI713-S 96 96 6
MODULE
TOTAL 680 688 32
I/O SUMMARY FOR Boiler Aux

S/N DESCRIPTION
A
1 16 AI713-S 80 80 5
20 mA)
2 16 48 48 3
(4-20 mA) S
3 32 DI715-S 160 160 5
FIELD
4 32 128 128 4
FIELD S
TOTAL 416 416 17
I/O SUMMARY FOR Plant water System

S/N DESCRIPTION
A
1 16 AI713-S 48 48 3
20 mA)
2 16 24 32 2
(4-20 mA) S
3 32 DI715-S 320 320 10
FIELD
4 32 192 192 6
FIELD S
TOTAL 584 592 21
27
& Automation
I/O SUMMARY FOR JEP(MILL)

S/N DESCRIPTION
A
1 16 AI713-S 120 128 8
mA)
2 16 48 48 3
(4-20 mA) S
3 32 DI715-S 180 192 6
FIELD
4 32 144 160 5
FIELD S
5 RTD MODULE - INPUT 8 AI731-S 48 48 6
TOTAL 540 576 28
I/O SUMMARY FOR PROCESS HOUSE

S/N DESCRIPTION
A
1 16 AI713-S 216 224 14
mA)
2 16 80 80 5
(4-20 mA) S
3 32 DI715-S 120 128 4
FIELD
4 32 96 96 3
FIELD S
5 RTD MODULE - INPUT 8 AI731-S 48 48 6
TOTAL 560 576 32
28
& Automation
BILL OF MATERIALS
CENTRALIZED DCS
50 PRO
S 40 TUR TUR BOI P
Model Uni T JE CESS Tota
/ Description TP BINE BINE LER W
No t P P HOU l Qty
N H 8MW 6MW AUX S
H SE
1. HARDWARE OF CONTROL STATION
◆ DCS Control Sub System Components
FCU71 No
1 Field Control Unit 2 2 2 0 0 2 0 0 8
2-S s
MB712 No
2 Field Control Unit Seat 1 1 1 0 0 1 0 0 4
-S s
Standard Long Rack- 16 No
3 CN721 5 6 3 3 2 1 2 2 24
I/O Slot s
Standard Short Rack- 8 No
4 CN722 0 0 0 0 0 1 0 1 2
I/O Slot s
SUP- No
5 E-Bus Coupler Switch 2 2 2 2 2 2 2 2 16
5216 s
◆ DCS Communication Sub System Components
I/O Link
COM7 No
1 Communication 2 2 0 2 2 0 2 2 12
11-S s
Module
I/O Link
MB722 No
2 Communication 1 1 0 1 1 0 1 1 6
-S s
Module-base
Modbus Serial
COM7 No
3 Communication 1 0 1 0 0 0 0 0 2
41-S s
Module
Serial Communication MB727 No
4 1 0 1 0 0 0 0 0 2
Module Seat -S s
Profibus-DP
COM7 No
5 Communication 1 0 1 0 0 0 0 0 2
22-S s
Module
DP Communication MB724 No
6 1 0 1 0 0 0 0 0 2
Module Seat -S s
◆ System Cabinet Components
System Cabinet for
Racks & I/O Modules
CN011- No
1 (800W×800D×2100H) 2 2 1 1 1 1 1 1 10
S7 s
/with 2 lamp/fan
RAL7035
System Cabinet Power PW733 No
2 4 4 2 2 2 2 2 2 20
Supply(24VDC,20A) W s
System Cabinet Power No
3 PW715 2 2 1 1 1 1 1 1 10
Distribution Module s
Panel Temp Monitoring CN032- No
4 2 2 1 1 1 1 1 1 10
Module S30 s
◆ DCS I/O Modules and I/O Bases
16 channels, AI Signal AI713- No
1 27 30 12 12 5 3 8 14 111
Input Module S s
8 channels, RTD Signal AI731- No
2 0 0 0 0 0 0 6 6 12
Input Module S s
16 channels, AO Signal AO713- No
3 6 9 3 3 3 2 3 5 34
Output Module S s
29
& Automation
CENTRALIZED DCS
50 PRO
S 40 TUR TUR BOI P
No t P P HOU l Qty
N H 8MW 6MW AUX S
H SE
32 channels, Digital DI715- No
4 23 26 7 7 5 10 6 4 88
Signal Input Module S s
16 channels, Digital
DI713- No
5 Signal SOE Input 4 4 6 6 0 0 0 0 20
S s
Module
32 channels, Digital DO716 No
6 10 12 4 4 4 6 5 3 48
Signal Output Module -S s
Transfer Module MB745 No
7 19 21 9 9 5 8 6 4 81
Seat(DI/DO/SOE) -S s
Transfer Module MB745 No
8 17 20 8 8 4 3 9 13 82
Seat(AI/AO/RTD) -S s
◆ Auxiliary Cabinet Components
Cabinet for Terminal
Board
SUPC No
1 (1200W×800D×2100H) 3 4 2 2 1 1 2 2 17
ON s
/with 2 lamp/fan
RAL7035
Power supply ( Relays ) PW733 No
2 4 6 2 2 2 2 2 2 22
24V DC/20A W s
Power Supply No
3 PW711 4 6 2 2 2 2 2 2 22
Redundant Module s
Power supply for SOV PW733 No
4 2 2 2 2 2 2 2 2 16
24V DC/20A W s
Power Supply
No
5 Redundant Module for PW711 2 2 2 2 2 2 2 2 16
s
SOV
◆ Terminal Board Components
Terminal Board for TUA71 No
1 4 4 6 6 0 0 6 6 32
RTD/SOE 1-GS00 s
Terminal Board for TUA71
No
2 AI/AO 16 channels 1- 33 39 15 15 8 5 11 19 145
s
Module AIO16
TUA71
Relay Terminal Board
1- No
3 for DI, 32 channels 23 26 7 7 5 10 6 4 88
DIR32- s
Module
DI
TUA71
Relay Terminal Board
1- No
4 for DO, 32 channels 10 12 4 4 4 6 5 3 48
DOR32 s
Module
-DO
ELME
Fused TB’s for
X/ No 16 199 57
5 AI/AO/DI/DO/ 642 642 466 642 578 7222
PHOE s 84 0 8
Power Distribution
NIX
ELME
Unfused TB’s for
X/ No 18 211 72
6 AI/AO/DI/DO/RTD/ 834 834 466 642 722 8150
PHOE s 12 8 2
Power Distribution
NIX
◆ Cables & Accessories
As per
1 DB37, DB9 cable Lot 1 1
design
30
& Automation
CENTRALIZED DCS
50 PRO
S 40 TUR TUR BOI P
No t P P HOU l Qty
N H 8MW 6MW AUX S
H SE
Twisted Pairs CAT5
2 Between Controller and Lot 1 1
Operator Station
Mtr 20
3 Cat5E Cable 0 0 0 0 0 0 0 200
s 0
Inter Panel Power As per
4 Lot 20 8 4 4 3 3 5 5 52
Cables design
Mtr 14
5 OFC Armoured Cables 6 core 0 0 0 0 600 1400 3400
s 00
6 O/E Converter Nos 0 0 0 0 6 6 4 4 20
LIU Box with SUP-A-
7 Nos 0 0 0 0 3 3 2 2 10
Accessories 6
8 OFC Pigtail Nos 0 0 0 0 12 12 8 8 40
9 OFC Patch Cord Nos 0 0 0 0 12 12 8 8 40
◆ Hardware of Operator Station
Engineering Station
Spec Intel Core i5
Processor, Memory
8GB RAM, 1TB Hard
DELL
disk, DVD RW drive- No
1 OptiPle 1 0 0 0 0 0 1 1 3
1No, 2 Ethernet Port, s
x
QWERTY Keyboard,
optical Mouse, USB
Port, 24" LED Monitor-
2No
Operator Station Spec-
Intel Core i5 Processor,
Memory 8GB RAM,
1TB Hard disk, DVD
DELL
RW drive- 1No, 2 No
2 OptiPle 2 2 1 1 1 1 1 1 10
Ethernet Port, s
x
QWERTY Keyboard,
optical Mouse, USB
Port, 24" LED Monitor-
2No
Network Interface No
3 FW023 3 2 1 1 1 1 2 2 13
adapter s
Repute No
4 Chair 3 2 1 1 1 1 2 2 13
d s
LG/
No
5 LVS(65" LED TV) SAMS 1 1 0 0 0 0 0 0 2
s
UNG
For No
6 Dual Video Card 1 1 0 0 0 0 0 0 2
LVS s
For Mtr
7 LVS cable 12 12 0 0 0 0 0 0 24
LVS s
HP/
A4 Colour LaserJet No
8 Equival 1 1 0 0 0 0 1 1 4
Printer s
ent
31
& Automation
CENTRALIZED DCS
50 PRO
S 40 TUR TUR BOI P
No t P P HOU l Qty
N H 8MW 6MW AUX S
H SE
HP/
No
9 A3 Dot Matrix Printer Equival 1 1 0 0 0 0 1 1 4
s
ent
OP075-
ARC Standard Console
1 A00, No
for Workstation & 4 2 1 1 1 1 3 3 16
0 SUPC s
Printer
ON
1 No
Power Switch PW031 3 2 1 1 1 1 2 2 13
1 s
1 Unmanageable Network SUP- No
4 0 0 0 0 2 2 2 10
2 Switch(14 ports) 5126 s
◆ System Software
VisualField Software(for
VFCES
1 Master engineering Set 1 0 0 0 0 0 0 0 1
-E00
station)
VisualField Software(for
VFEES
2 Extended engineering Set 0 0 0 0 0 0 1 1 2
-E00
station)
VisualField Software(for VFOPS
3 Set 2 2 1 1 1 1 1 1 10
Operator station) -E00
VisualField Software(for VF015- No
4 1 0 0 0 0 0 0 0 1
historical Data) E00 s
VisualField Software(for No
5 VF013- 1 0 0 0 0 0 0 0 1
Report) s
E00
VisualField Software
6 VF014- Lot 1 0 0 0 0 0 0 0 1
(for OPC )
S00
VisualField Software
7 VF017- Set 1 0 0 0 0 0 0 0 1
(for SOE )
S00
MS Office 2019 Basic( Micro No
8 1 1 1 1 1 1 1 1 8
Word & Excel) Soft s
Operating system Windo
9 Set 3 2 1 1 1 1 2 2 13
software ws 10
1 Antivirus for 1 year MacAf
Set 3 2 1 1 1 1 2 2 13
0 subscription ee
◆ Power Supply
Power Supply Cabinet No
1 1 1 0 0 0 0 0 2
(800W×800D×2100H) s
UPS with 10 KVA 3
Phase input and 1 Phase
Output with Inbuilt
2 UPS Set 0 0 0 0 0 0 1 0 1
Isolation Transformer of
2 hrs Back up with
Separate battery Bank
UPS with 2 x 30 KVA 3
Phase input and 1 Phase
3 UPS Set 1 0 0 0 0 0 0 0 1
Output with Inbuilt
Isolation Transformer of
32
& Automation
CENTRALIZED DCS
50 PRO
S 40 TUR TUR BOI P
No t P P HOU l Qty
N H 8MW 6MW AUX S
H SE
2 hrs Back up with
Separate battery Bank
No
4 220VAC/10A MCB 20 25 15 15 12 15 15 15 132
s
No
5 220VAC/32A MCB 0 2 0 2 2 0 2 2 10
s
No
6 220VAC/63A MCB 2 0 2 0 0 2 0 0 6
s
◆ Maintenance Spare
16 channels, AI Signal AI713- No
1 1 0 0 0 0 0 0 0 1
Input Module S s
16 channels, AO Signal AO713- No
2 1 0 0 0 0 0 0 0 1
Output Module S s
16 channels, SOE Input DI713- No
3 1 0 0 0 0 0 0 0 1
Module S s
32 channels, Digital DI715- No
4 1 0 0 0 0 0 0 0 1
Signal Input Module S s
32 channels, Digital DO716 No
5 1 0 0 0 0 0 0 0 1
Signal Output Module -S s
33
& Automation
SYSTEM CONFIGURATION
34
& Automation
Annexure V – TERMS & CONDITIONS
3.1 Payment Terms:
▪ 50% of the basic order value as interest free advance along with the Purchase Order.
▪ 50% of the basic order value plus 100% applicable taxes and duties against Performa
Invoice before dispatch.
3.2 Limitation of Liability

The Contractor’s maximum aggregate limit of liability whether under and/or in
connection with this Contract or the performance or non-performance thereof or as a
result of any fundamental breach of Contract, warranty including termination of this
Contract, shall in no event exceed the contract value.
3.3 Consequential Losses

Asicot’ s liability does not extend to consequential damages either direct or indirect or
expenses for Repair or replacements or otherwise paid or incurred without our authority.
Asicot accept no liability for defects or depreciation caused by damage due to lightning,
rain, neglect, misuse or other Abnormal conditions directly to circumstances beyond its
control.
There shall be no liability for either party towards the other party for loss of production,
loss of profit, loss of use, loss of contracts or for any other consequential or indirect loss
of whatsoever nature.
3.4 Force Majeure conditions

Neither Party shall be under no liability if performance of contract on its part is
prevented or delayed further in whole or in part due to any of the causes beyond its
reasonable control but not limited to acts of God, acts of Government, acts of public
enemy, war hostility, civil commotion, sabotage, fires, foods, explosions, epidemics,
strike and lawful lock-out, then provided notice of happening of any such eventuality is
given by the affected party to the other party within 10 days from the date of
occurrence and cessation of the Force Majeure, the period of Force Majeure shall be
excluded accordingly.
If The Force Majeure event(s) continue beyond the period of three months, the parties
shall hold consultation to chalk out the further course of action. Neither party can
claim any compensation from the other party on account of Force Majeure.
3.5 Dispute Resolution

The Parties shall meet each other and settle all or any of the differences, disputes through
mutual discussions amicably. The resolution of all disputes, which cannot be resolved
through mutual discussions, shall be settled through arbitration according to Arbitration
and Conciliation Act, 1996. Each party shall appoint an arbitrator from their side and two
arbitrators shall appoint / select the third arbitrator who will preside over the arbitral
tribunal which shall consist three arbitrators. The arbitration proceedings shall take place
in at a place mutually acceptable to both the parties and shall be conducted in the English
language.
The Governing Law of the Contract shall be substantive Indian Law excluding conflict
of laws principles.
35
& Automation
3.6 Change in Scope of Work

The prices quoted are in accordance with the scope of supply mentioned in our technical
offer. If subsequent to the tender evaluation and placement of order, changes in the
specification alter the quoted scope of supply and services, we reserve the right to
renegotiate the price.
If there are any changes to the agreed scope, the parties shall mutually agree the changes
which will be documented in writing by authorized representatives of each party, along
with any applicable adjustments in the Contract Price and extension of Delivery Period or
Completion schedule. UIS is not obligated to proceed with the changed schedule or scope
until both parties agree in writing.
3.7 Travelling Charges

To and fro fare and International Visa charges for all site engineer, skill & unskilled labor
and Asicot representative from Home Station (Pune-MH, India) to Home Station (Pune-MH,
India) by Air/ Rail / Road - I/II class or equivalent shall be in your scope. In case of any
emergency all responsibility to your side.
3.8 Boarding and Lodging Charges

Suitable, decent and adequate furnished accommodation shall be provided by the
customer on non-sharing basis to the personnel free of all costs to Asicot engineers
during complete commissioning period.
3.9 Local Transport

Suitable transportation shall be made available to the personnel throughout the service
period, free of all costs to Asicot during commissioning period.
3.10 Delivery
The equipment will be delivered duly packed for transport. We expect to deliver the
equipment by 6-8 weeks from the date of receipt of technical and commercially clear and
firm purchase order along with advance payment, incorporating the stated terms of
payment.
In case any changes are made in the specifications after approval of drawings, which
involve making and submission of a fresh set of drawings, the delivery period will be
extended automatically by such time or as may be intimated by us at that time.
3.11 Warranty
We shall repair or replace at our option, free of cost, whole or any portion of material,
which proves defective in material against manufacturing defect within 12 months
from the date of commissioning or 18 months from the date of dispatch of material
whichever is earlier, provided prompt notice is given of such defects.
3.12 Validity of Quotation

Our offer is valid for your acceptance until 30th MARCH 2022. Thereafter it shall be subject
to written confirmation from us.
Note:
Covid-19 Clause Applicable as per WHO and Related Nation Gov. Authorities Norms.
36
& Automation
4.1 REFERENCE LIST
PROJECT LIST CONSULTANTS CAPACITY
M/s. Ind Bharath M/s. Aquatherm 2 x 150 MW
M/s. M.N. DASTUR &

M/s. Madhucon Powers (Phase -I) 2 x 150 MW
DCPL
M/s. M.N. DASTUR &

M/s. Madhucon Powers (Phase -II) 2 x 150 MW
DCPL
M/s. Ind Bharath M/s. Aquatherm 3 x 70 MW
M/s. BMM ISPAT (Phase I) M/s. Avant Garde 2 x 70 MW
M/s.SV Power M/s. Deisen 1 x 70 MW
M/s. BMM ISPAT (Phase II) M/s. Avant Garde 1 x 63 MW
M/s. Cauvery Power Generation Pvt.Ltd M/s. M.N. DASTUR 1 x 63 MW
M/s. SKS UNIT-III M/s. AKB 1 x 30 MW
M/s. Hemarus Technologies ltd-Cogen M/s. Avant Garde 1 x 25 MW
M/s. Madras Sugars Limited M/s. Avant Garde 1 x 25 MW
M/s. Uttam Galva Metallics 1 x 15 MW
M/s. Hemarus Technologies ltd-Sugar M/s. Avant Garde 5000 TCD
M/s. Sravanthi Power M/s. THOSIBA and TCL 3 x 225 MW
M/s. DSCL Self supply power station 1 x 10 MW
M/s. Seshasaila Power Plant 1 x 8 MW
M/s. Jaint Oils & Derivatives Ltd Chemical
M/s. Electrotherm Ltd - Unit I Steel
M/s. Viraj Gas Profiles Stainless Steel
M/s. Lloyds Steels Industries Ltd Steel
M/s. Jai Balaji Industries Steel
M/s. Electrotherm Ltd - Unit II Steel
M/s. Universal Urethranes Chemical

37
& Automation
M/s. SRHH M/s. HIQ Consultants 1 x 10 MW
M/s. BMM Cements. M/s. Avant Garde 1 x 25 MW CPP
M/s. Basaveshwara Sugars Limited M/s. Avant Garde 1 x 25 MW
M/s. Supreme Group Paper
M/s. ACBIL( C & I Package) M/s. Aquatherm 1x30 MW
M/s. VIATON Energy Pvt Ltd. 1x10MW Biomass Project
M/s. Bannari Amman Sugars Limited M/s. Avant Garde 1 x 28 MW
M/s. Dalmia Bharat Sugar and Industries

M/s. Avant Garde 5000TCD Sugar Plant
Ltd

M/s. Avant Garde 1x23 MW
Ltd
M/s. Fiji Sugars (Australia) M/s. Avant Garde 1x10 MW
M/s. Ganesh Ecosphere Ltd 70TPD Polyester Staple Fiber Plant
M/s. Chiniot Power Company M/s. Avant Garde 2X30 MW
M/s Balaji Formalin Pvt Ltd 30000, t/a Formaldehyde Plant
M/s Balaji Formalin Pvt Ltd 33000, t/a Formaldehyde Plant
M/s Tati Chemical Plant. 36000, t/a Formaldehyde Plant
M/s. Surat Super Yarn Pvt Ltd 10 MW CPP
M/s Lonsen Kiri Chemical Industries Chemical
M/s. Ugar Sugar Works Ltd 53 MW
M/s. Atul Ltd 1X25 MW

M/s. Avant Garde Slop Fired Co-Gen Plant
Ltd
M/s. Lonsen Kiri Chemical Industries Chemical
M/s. Dhanalakshmi Srinivasan Sugar Pvt

M/s. Avant Garde Slop Fired Co-Gen
Ltd-VV Distillery
M/s. Sanvira Industries Ltd 8MW

38
& Automation
M/s. Nirani Sugars Ltd 54 MW Co-gen
M/s. Nirani Sugars Ltd 10000 TCD Sugar
M/s. SRHHL Fatty Acid
M/s. Keerthi Industries WHRB –C & I
Boiling House & Mill House

M/s. Avant Garde Expansion and whole plant DCS
Ltd
Integration
M/s. NSL – Krishnaveni Sugars Limited Milling House Automation
M/s. Sri Chamundeswari sugar Ltd M/s. Avant Garde 21MW Co-Generation plant(U/P)
M/s. Suraj Products Ltd M/s ARK Engineering 6 MW Power Plant
M/s. Atul Ltd H2 Boiler Automation
M/s. Atul Ltd Turbine Automation
M/s. Gallantt Ispat Limited M/s Desein Private Ltd 25MW + 12.5 MW Power Plant
M/s.MIL India Pvt Ltd Chemical Plant( U/P)
M/s. Khemani Distilleries Pvt Ltd( C & I Biomass Based Co-Generation

M/s. Avant Garde
Package) Plant(U/P)
M/s. Senthur Engg Pvt Ltd Hydro Power Plant
M/s. Ramky Enviro Engineers Ltd M/s. Avant Garde Waste to Energy 2*650TPD
M/s Meghmani Fine Chem Pvt Ltd 5 MW Power Project.
M/s. MRN Sugars Pvt Ltd (Nirani Group) 35 MW Co-Gen & 7500 TCD Sugar
M/s. Nirani Sugars (Nirani Group) 20,000 TCD Sugar
M/s. Sri Sai Priya Sugars Pvt Ltd (Nirani

18 MW Co-Gen
Group)
M/s. Skoda Power Pvt Ltd M/s. Avant Garde 2 X 37.2MW Etihad sugar project
M/s G M Sugar & Energy Ltd Sugar Plant Automation
M/s. Pune Biomass System Pvt Ltd M/s. Avant Garde Waste to Energy 1*650TPD
M/s. PD Industries Pvt Ltd M/s ARK Engineering 5 MW

39
& Automation
Up-gradation of DCS for Power

M/s Atul Ltd
Plant
M/s. Senthur Engg Pvt Ltd Hydro Power Plant
30KLPD Ethanol Plant & 1.5MW

M/s UTOPIAN SUGARS LTD ESBEE Consultants -
Cogen Power Plant
5000TCD Complete Sugar Complex

M/s ISGEC Heavy Engineering Ltd –
M/s. Avant Garde + 10 MW + 32 MW Co-Generation
Twenty-One Sugars Ltd
Project
80KLPD and Co-generation

M/s. Dalmia Chini mills M/s. Avant Garde
Automation (C&I Solution)
M/s SRAACL Caustic Soda – Evaporative Section
M/s JBM Group Waste to Energy Project
90KLPD and Co-generation

M/s. KPR Sugar mills Pvt Ltd M/s. Avant Garde
Automation (C&I Solution)
M/s Bannari Amman Sugars – Nanjangud

M/s. ARK Engineering SLOP Fired Co-Gen Project
Plant
M/s. Triveni Engineering and Industries Slop Fired Co-Gen and Distillery
M/s. Avant Garde
Limited Automation
M/s. ISGEC Heavy Engineering Ltd - M/s.

Sugar Plant Automation
KISAN SAHKARI CHINI MILL LTD
M/s. Ramky Delhi MSW Waste to Energy Plant
M/s NUBER ENGINEERING – SAUDI

Chemical Plant
ARABIA
M/s. Sakthi Sugars Limited Sugar Plant Automation
Chemical Process Plant- CP23,

M/s. Indorama Organics Synthetics India
TPA23, PSI23, POY23, Utility +
Limited
HVAC (Revamping of Invensys)
SLOP based Incineration Power

M/s. MRN CANE POWER LTD Entech Consultancy
Plant
40
& Automation

M/s Villas SSK Limited Entech Consultancy
Plant
M/s. Atul limited Boiler Automation
M/s.NSL Sugars Limited Mill House Automation

M/s. Uttam Energy
Plant 9.8MW

M/s. Uttam Energy
Plant 3MW
Sodium Sulphate Chemical Plant

M/s. Jayanshree Pharma Pvt Ltd
(C&I Solution)
M/s. Indorama Organics Synthetics India

Oil Preparation
Limited
20000 TCD Boiling House

M/s. Nirani Sugars Ltd Automation (Revamping of
Honeywell DCS)
5000TCS with 8 MW Cogen Plant

M/s. Badami Sugars Ltd
(C& I Solution)
M/s. Pandavapura SSK Ltd 3500 TCD with 5 MW Cogen Plant
M/s. Kedarnath Sugars Ltd 5000 TCS with 18MW Cogen Plant
M/s. Dalmia Bharat Sugar Industries

DCS for Distillery Expansion Project
Limited- Jawaharpur
M/s. Senthur Power Services Pvt Ltd
DCS Upgradation with additional

M/s. Ispat Damodar Pvt Ltd IOS FOR 52TPH WHRB AT CPP
Section OF IDPL
M/s. Jai Balaji Industries Limited
DCS for 37 MW & 220T Boiler CPP

M/s. SS Engineers- SSKN Ltd
Power Plant
41
& Automation
M/s. Privilege Biksons Boilers Pvt ltd -

DCS for Incineration (Spent Wash)
Padmashri Dr. D. Y. Patil Sahakari Sakhar
Boiler for Distillery Project
Kharkhana Ltd., Gaganbavada, Kolhapur
DCS for 1 X 5 MW Captive Power

M/s. Maa Shakambari Steel Ltd
Plant
M/s. Dalmia Bharat Sugar Industries DCS Package for 2.95 MW Cogen
Limited- Ramgarh and 120 KLPD Distillery Plant
DCS Package Complete

M/s. Dalmia Bharat Sugar Industries Replacement from Honeywell DCS
Limited- Nigohi for 27 MW Cogeneration &
9000TCD Sugar Unit

DCS for New ETP Area
Limited- Nigohi

120 KLPD Distillery Automation
Limited- Kolhapur
M/s. NSL Sugars Ltd Mill Automation
M/s. Indo Rama Synthetics (India) Ltd DCS extension for Utility Area
Revamping Sugar Plant. Replacing

M/s. EID PARRY (India) Ltd
Honeywell DCS

Asicot-Sse-2022-178 Technical Offer Vnip 19-03-2022

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Asicot-Sse-2022-178 Technical Offer Vnip 19-03-2022

Uploaded by

Copyright:

Available Formats

SS ENGINEERS

Subject: Offer for SUPCON

Thanks & Regards

Anand Bagade (CEO)

TECHNICAL SPECIFICATIONS OF DCS ECS700

2.0(a) Criterion and Standard for Reference

IEC 61131-3 PLC--The 3rd part: programming language

2.0. (B) Key Deliverables of SUPCON DCS Proposal

2.0. (c) The main DELIVERABLES of SUPCON Proposal as following:

System Availability >99.99999 % (Typical Requirement 99.9%)

➢ Anti-Corrosion: G3 (All module coated)

➢ Anti-Surge and Radiation: EMC Level IIIA (Typical Level II)

➢ Expertise Control Logic: Control solution package for Specific Process

➢ Fast Trouble Shooting: Detailed to channel embedded diagnose

➢ Optimized Operation: Unit Based Auto Control Mode

Worry-free After Sales Service:

➢ Spare Parts: Localized Spare part storage

2.1 SYSTEM OVERVIEW

2.1.1 System Concepts

2.1.2 Features of system

⚫ Fully redundant architecture

⚫ Highly reliable components

⚫ Support online upgrading and expansion

⚫ Support a range of fieldbus to connect with third-party equipment

⚫ Simple and flexible engineering tools

⚫ The openness of environment

⚫ Support 1:1 redundancy configuration; A# and B # redundant networks working

⚫ Support several network topology architectures; flexibility decompose process control

⚫ Transferred data is of single type and low flow rate.

⚫ Controller has built-in firewall to isolate fault and irrelevant data.

⚫ Multi-level data validation mechanism is applied to data transmission to ensure data’s

Figure 1 I/O Bus Architecture Outline

Engineer station (ES)

Chip type 32-bit CORTEX A5

Memory Capacity 256 MB

Core frequency 500MHz

Type 1:1 hot-standby redundancy

Switchover time < 10ms

Standard scan period 100ms

Fast scan period 20ms, 50ms

Function block processing

Power-on mode of standby Obtain configuration automatically

Online downloading Supported

Battery backup time > 6 months

(b) Type and specification of I/O module

Types of local I/O module:

Type Designation Description

AI713-S Analog input module 16-channel, voltage/current input

AI722-S Thermocouple input module 8-channel, mV/thermocouple input

AI731-S RTD input module 8-channel, resistance/RTD input

AO713-S Analog output module 16-channel, current output

32-channel, 24V input (220V input if used with

32-channel, transistor output (relay output if used

6-channel, pulse signal measurement, do not

Connect information of intelligent device in

Serial communication (Modbus) interface

Basic features of COM741

➢ Provide a variety of communication interface standards such as RS-232 or RS-485

◼ System configuration software

Figure 2 Illustration of Multi-configuration Mechanism

The system supports multi-configuration of large-scale project. Flexible distributed engineering

Flexible domain management

Overall configuration management