PT.

RISK-CARE SERVICE

Date : 1st Nov. 2012

HAZARD IDENTIFICATION & RISK ASSESSMENT – LEVEL 1
Location : Fabrication Yard
LEAD :
MEMBERS :
PROJECT :
ACTIVITY :
Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
1. Welding  Personal injury and illness 3 1 M5  Conduct 4 3 L7 Please refer to work procedures
may occur to workers, e.g. Task-Briefing/Toolbox Talk document no:
burn injury, foreign body regularly.  UPD-RG-W1-CS-PR-8022 :
enter eye, eye injury due  Wear appropriate PPE. Welding & Oxy Cutting
to ultra-violet/ UV,  Wear appropriate clothing.  UPD-RG-W1-CS-PR-8027:
painful, etc.  Perform safe and health Permit to Work
practices.  UPD-RG-W1-CS-PR-8030:
 Provide adequate ventilation Personal Protective
and/ or mechanical fume Equipment
extraction equipment.  UPD-RG-W1-CS-PR-8031:
 Portable screens shall be used HSE Observation,
where appropriate. Inspection and Audit
 Consideration shall be given to
the effect of sparks and slag.
 Avoid trip hazards by
maintaining standard
housekeeping.

 Damage to Welding 3 1 M5  Conduct daily check of 4 3 L7 Please refer to work procedures

Machine, cables and other welding machine, electric document no:
equipment. sources, hoses and air  UPD-RG-W1-CS-PR-8022:
compressor unit. Welding & Oxy Cutting

Hazard and Consequence
Task
Description
 Explosion/ fire caused by
flammable liquid/
materials, papers, plastics.
2. Oxy-cutting  Personal injury and illness
may occur to workers, e.g.
burn injury, foreign body
enter eye, eye injury due
to ultra-violet/ UV,
painful, etc.
Residual
Initial Risk
Mitigation Risk Recommendation
C P RF C P RF
 Conduct preventive  UPD-RG-W1-CS-PR-8027:
maintenance and inspection Permit to Work
regularly.  UPD-RG-W1-CS-PR-
 Ensure cable connection well 8031:HSE Observation,
fitted. Inspection and Audit
3 1 M5  Signs and barricades shall be 4 3 L7 Please refer to work procedures
installed beneath hot work document no:
operations.  UPD-RG-W1-CS-PR-8022:
 Combustible materials shall be Welding & Oxy Cutting
removed or covered.  UPD-RG-W1-CS-PR-8027:
 Compressed cylinders Permit to Work
underneath hot work shall be  UPD-RG-W1-CS-PR-8021:
protected with fire blanket. Fire Protection and
Prevention.
3 1 M5  Conduct 5 3 L3 Please refer to work procedures
Task-Briefing/Toolbox Talk document no:
regularly.  UPD-RG-W1-CS-PR-8022:
 Wear appropriate PPE. Welding & Oxy Cutting.
 Wear appropriate clothing.  UPD-RG-W1-CS-PR-802:
 Perform safe and health Permit to Work
practices.  UPD-RG-W1-CS-PR-8021:
 Provide adequate ventilation Fire Protection and
and/ or mechanical fume Prevention
extraction equipment.  UPD-RG-W1-CS-PR-8030:
 Consideration shall be given to Personal Protective
the effect of sparks and slag. Equipment
 Avoid trip hazards by  UPD-RG-W1-CS-PR-8031:
maintaining standard HSE Observation,
housekeeping.
Page 2 of 5

Hazard and Consequence
Task
Description
 Damage to cutting torch,
hoses, regulator and gas
cylinders.
 Explosion/ fire caused by
flammable liquid/
materials, papers, plastics.
Initial Risk
Mitigation
C P RF
4 1 M2  Conduct daily check of
equipment.
 Conduct preventive
maintenance and inspection
regularly.
 Ensure gas hoses and
connection well fitted.
 Maintain gas cylinders always
in upright position
 Equip torch and cylinder with
Flashback Arrestor.
3 1 M5  Signs and barricades shall be
installed beneath hot work
operations.
 Combustible materials shall be
removed or covered.
 Compressed cylinders
underneath hot work shall be
protected with fire blanket.
Page 3 of 5
Residual
Risk Recommendation
C P RF
Inspection and Audit
5 3 L3 Please refer to work procedures
document no:
 UPD-RG-W1-CS-PR-8022:
Welding & Oxy Cutting.
 UPD-RG-W1-CS-PR-8027:
Permit to Work
 UPD-RG-W1-CS-PR-8021:
Fire Protection and
Prevention
 UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit
5 3 L3 Please refer to work procedures
document no:
 UPD-RG-W1-CS-PR-8022:
Welding & Oxy Cutting
 UPD-RG-W1-CS-PR-8027:
Permit to Work
 UPD-RG-W1-CS-PR-8021:
Fire Protection and
Prevention
 UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit
 Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
 Damage to blasting 4 2 M1  Conduct daily check of 5 3 L3 Please refer to work procedures
equipment, hoses and blasting equipment, hoses and document no.:
connections. air compressor unit.  PD-RG-W1-CS-PR-8037:
 Conduct preventive Hazardous Substances
maintenance and inspection Management
regularly.  UPD-RG-W1-CS-PR-
 Ensure hoses connection well 8031:HSE Observation
fitted.  UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit

 Air pollution 4 2 M1  Conduct blasting operation in 5 3 L3 Please refer to work procedures

 Damage to spray 4 2
painting equipment,
hoses and connections.
proper place and control wind
direction.
 Barricade work area to prevent
unnecessary person entering
blasting area.
M1  Conduct daily check of spray
panting equipment, hoses and
air compressor unit.
 Conduct preventive
maintenance and inspection
regularly.
 Ensure hoses connection well
fitted.
 Protect equipment around from
spray painting process.
document no.:
 PD-RG-W1-CS-PR-8037:
Hazardous Substances
Management
 UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit
5 3 L3 Please refer to work procedures
document no.:
 UPD-RG-W1-CS-PR-8037:
Hazardous Substances
Management
 UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit
 UPD-RG-W1-CS-PR-8030:
Personal Protective
Equipment

Page 4 of 5
 Residual
Hazard and Consequence Initial Risk
Task Mitigation Risk Recommendation
Description
C P RF C P RF
 Air pollution 4 2 M1  Conduct painting operation in 4 2 M1 Please refer to work procedures
proper place and control wind document no.:
direction.  UPD-RG-W1-CS-PR-8037:
 Barricade work area to prevent Hazardous Substances
unnecessary person entering Management
painting area.  UPD-RG-W1-CS-PR-8031:
HSE Observation,
Inspection and Audit

Page 5 of 5