Me25 0P017000 Thru 0P325499

Parts Manual
Cat.# 90-803127
Revised 07-06-2022
TABLE OF CONTENTS
Cat.# 90-803127
Service/Support Material 1
Top Cowl 3
Bottom Cowl 5
Electric Start Components 7
Ignition/Electrical Components 9
Starter Assembly (Manual) 13
Throttle and Shift Linkage (Remote Control) 17
Throttle and Shift Linkage (Side Shift) 19
Throttle and Shift Linkage (Tiller Handle Shift) 21
Fuel System Components 23
Fuel System Components (Commercial Engines) 25
Carburetor (20/25/Jet 20) 27
Carburetor (Seapro/Marathon 15/25 & Super 15) 31
Cylinder Block and Covers 33
Crankshaft Pistons and Flywheel 37
Tiller Handle Assembly 41
Swivel Bracket Assembly 43
Clamp Bracket Assembly 47
Driveshaft Housing Assembly 49
Gear Housing (Driveshaft) (2.25:1 Gear Ratio) 51
Gear Housing Propeller Shaft - 2.25:1 Gear Ratio 55
Jet Pump Assembly 57
Jet Linkage 59
Jet Water Pump Components 61
Lube Chart 63
Accessories 65
Tools Special 69
Gasket Set Components Engine Overhaul 71
PAGE i
Cat.# 90-803127
Service/Support Material
v7222523 PARTS MANUAL

PAGE 1
Cat.# 90-803127
Part
Ref # Part Number Description Comments Qty Note
Class
0 0090 803127 PARTS MANUAL 20/25/Jet 20 1
Seapro/Marathon 15XD Super 15/Jet
20) (2-Stroke)
0 0090 826883R03 SERVICE MANUAL (20/25 Jet 20) 1
0 0090 10112040 OWNERS MANUAL (20/25) 1
0 0090 10146020 OWNERS MANUAL 1
(Seapro/Marathon)
0 0090 10132040 OWNERS MANUAL Jet 20 1
0 0037 824091A00 DECAL SET (Black 20/Jet 20) (2000-2004) 1
0 0037 808499A00 DECAL SET (Black 25) (2000-2004) 1
0 0037 826307A95 DECAL SET Black - Super 1
15/Seapro 15 XD
0 0037 811304A95 DECAL SET (Black Seapro 25) (1995-1999) 1
0 0037 811304A00 DECAL SET (Black Seapro 25) (2000-2004) 1
0 0037 824092A97 DECAL SET (Gray 20) (1997-2000) 1
0 0037 824092A01 DECAL SET (Gray 20) (2001/2002) 1
0 0037 824092A03 DECAL SET (Gray 20) (2003-2004) 1
0 0037 824088A97 DECAL SET (Gray 25) (1997-2000) 1
0 0037 824088A01 DECAL SET (Gray 25) (2001/2002) 1
0 0037 824088A03 DECAL SET (Gray 25) (2003-2004) 1
0 0037 826322A97 DECAL SET (Gray Jet 20) (1997-2000) 1
0 0037 824092A01 DECAL SET (Gray 20) (2001-2004) 1
0 0037 811305A95 DECAL SET (Marathon 25) (1995 Through 1999) 1
0 0037 826308A95 DECAL SET Gray - Super (1995 Through 1999) 1
15/Marathon 15 XD
0 0037 8588361 DECAL SET Gray - Super (2000 and Above) 1
15/Marathon 15 XD/Marathon 25
0 0037 808649A96 DECAL SET (Tracker 20) 1
0 0037 824731A96 DECAL SET (Tracker 25) 1
0 0037 852103A00 DECAL SET (Black - 32 H.P. - Export (2000) 1
Only)
0 0037 852103A98 DECAL SET (Gray - 32 H.P. - Export (1998 and 1999) 1
Only)
0 0037 852104A98 DECAL SET 1
0 0037 856985A5 DECAL EPA Label Information (1999 - USA) 1 [1]
0 0037 855920 DECAL EPA Label Information (Export-1999) 3 [1]
PART NOTES:
[1] - Important Information: Replace Any Missing Or Unreadable EPA Lable

PAGE 2
Cat.# 90-803127
Top Cowl
5083
Top Cowl

PAGE 3
Cat.# 90-803127
Top Cowl
Part
Class
1 2190 9163T19 TOP COWL ASSEMBLY (Black) 1
1 2190 9163T21 TOP COWL ASSEMBLY (Silver) 1
2 0000 44311F3 SHIELD Rear (Black) 1
2 0000 44311F5 SHIELD Rear (Silver) 1
3 0010 400018 SCREW (M5 x 12) 2
4 0012 73288 WASHER (.220 x .500 x .030) 2
Stainless Steel
5 0000 17221 LATCH Cowl 1
6 0010 400033 SCREW (M5 x 12) 2
7 0000 17773A2 SEAL Cowl 1
8 0000 815625A1 SOUND BLANKET KIT 1
9 NSS NOT SOLD SEPARATE Sound 1
Blanket
10 NSS NOT SOLD SEPARATE Sound 1
Blanket
11 0010 400033 SCREW (M5 x 12) 2
12 0000 812413A1 BRACKET ASSEMBLY Roller 1
13 0000 18517 SHIM Cowl Latch AR
14 0037 804663A04 DECAL EPA Label Information 1
14 0037 855920 DECAL EPA Label Information (Export-1999) 3 [1]
15 0090 134254 DECAL Starting Procedures 1
16 0037 111851 SHIFT DECAL (Jet) 1
PART NOTES:
[1] - Important Information: Replace Any Missing Or Unreadable EPA Lable
Top Cowl

PAGE 4
Cat.# 90-803127
Bottom Cowl
31
32
33 2
3
1
4
28
29 5 6
30 7
11
9
27
24
12
8
10
25 26
15 13
16
23
20 17
14
19
22 18
21
5084
Bottom Cowl

PAGE 5
Cat.# 90-803127
Bottom Cowl
Part
Class
1 2193 9682A8 BOTTOM COWL (Black) 1
2 0025 17231 GROMMET Shift Shaft 1
3 0010 4000332 SCREW (M6 x 35) 1
4 0000 17223 COVER Harness 1
5 0011 401366 NUT (M6) Stainless Steel 4
7 0025 17226 GROMMET Wire Harness 1
8 0087 826677A3 SWITCH ASSEMBLY Stop 1
9 0000 120441 RETAINER Brass 1
10 0000 15920Q54 LANYARD ASSEMBLY 1 [1]
11 0019 17230 PLUG (Remote Control) 1
12 0010 878608 SCREW (#10-16 x .500) 1
13 0000 39519 CUP (Remote Control) 1
14 0025 8243641 GROMMET Side Cover (Remote Control) 1
15 0011 401366 NUT (M6) Stainless Steel (Remote Control) 1
16 0011 401366 NUT (M6) Stainless Steel (Remote Control) 1
17 0000 823837A8 SIDE COVER (Remote Control) 1
18 0010 4000329 SCREW (M6 x 20) (Remote Control) 1
19 0010 4000328 SCREW (M6 x 16) (Remote Control) 1
20 0000 824367F1 SIDE COVER (Manual) (Tiller Shift) 1
21 0025 824362 GROMMET (Tiller Shift) 1
22 0010 4000329 SCREW (M6 x 20) (Tiller Shift) 1
23 0011 401366 NUT (M6) Stainless Steel (Tiller Shift) 1
24 0000 824367F1 SIDE COVER (Manual) (Side Shift) 1
25 0025 824361 GROMMET (Side Shift) 1
26 0010 4000329 SCREW (M6 x 20) (Side Shift) 1
27 0011 401366 NUT (M6) Stainless Steel (Side Shift) 1
28 0010 852530 SCREW (.250-20 x 1.50) 1
29 0000 17220 LEVER Cowl Latch 1
30 0023 812707 BUSHING 1
31 0000 816202 HOOK Latch 1
32 0013 37642 WAVE WASHER 1
33 0011 17224 NUT Latch Retaining 1
PART NOTES:
[1] - Alternate part numbers:
15920Q54QS
15920T54MPP
Bottom Cowl

PAGE 6
Cat.# 90-803127
Electric Start Components
33
34
31 30
29 32
35
3
1 36
7
22
21 4
2
20
10
12 9
6
5
8 13
19
11
14
16
15 37
23
18
17
28
24
27
25
26
2565

PAGE 7
Cat.# 90-803127

Part
Class
1 0000 853358T1 RECTIFIER [USA-0T409000/BEL- 1
0P153500] & Up
2 0010 883075 SCREW (#10-16 x 1.25) [USA-0T409000/BEL- 2
0P153500] & Up
3 0084 11149A54 HARNESS ASSEMBLY Adaptor 1
4 0089 850188T1 SOLENOID ASSEMBLY Starter 1
5 0023 818968 BUSHING 2
6 0025 818967 GROMMET 2
7 0084 88809A5 WIRE ASSEMBLY 1
8 0010 40011129 SCREW (M6 x 25) Stainless Steel 2
9 0011 26419 NUT (#8-32) Brass 2
10 0011 64015 NUT (.250-20) 1
11 0085 97861 INSULATOR 1
12 0011 64015 NUT (.250-20) 1
13 0000 92753 RETAINER 1
14 0084 92436A9 HARNESS ASSEMBLY Engine [USA-0T409000/BEL- 1
Wiring 0P153500] & Up
15 0088 79091 FUSE 20 Ampere 1
16 0050 90983T1 STARTER MOTOR ASSEMBLY 1
17 0010 96566 THRU BOLT 1
18 0000 96564T END CAP With Brushes 1
19 0000 96565 ARMATURE 1
20 0000 96563T END CAP 1
21 0000 96562 DRIVE 1
22 0000 96561 DRIVE KIT 1
23 0010 421251 SCREW (M8 x 55) 2
24 0000 824918 CLIP (Local Electric) 1
25 0087 823609A6 SWITCH ASSEMBLY Start/Stop (Local Electric) 1
26 0000 8239172 HOUSING (Local Electric) 1
27 0084 88439A28 CABLE ASSEMBLY Battery - Black 1
28 0084 88439A27 CABLE ASSEMBLY Red - Battery 1
29 0000 17461T11 MODULE KIT Tachometer Adaptor 1
30 0000 13541 PLUG Male 1
31 0054 816311T TIE STRAP (8.00 Inches) 1
32 0000 816770T RECTIFIER [USA-0T408999/BEL- 1
0P153499] & Below
33 0010 48409 SCREW (#10-16 x .625) Stainless [USA-0T408999/BEL- 2
Steel 0P153499] & Below
34 0011 45076 NUT (#10-32) Brass [USA-0T408999/BEL- 2
0P153499] & Below
35 0011 45076 NUT (#10-32) Brass [USA-0T408999/BEL- 1
0P153499] & Below
36 0084 79139A20 CABLE ASSEMBLY Red [USA-0T408999/BEL- 1
0P153499] & Below
37 0084 92436A5 HARNESS ASSEMBLY [USA-0T408999/BEL- 1
0P153499] & Below

PAGE 8
Cat.# 90-803127
Ignition/Electrical Components
22
17
19 21
16
20
15
18 6
7 25
13
12
14
24 10
23
29
26
28
27
2563

PAGE 9
Cat.# 90-803127
Part
Class
1 0000 997621 COVER Ignition Coil 1
2 0010 1994155 SCREW (M5 x 55) 3
3 0000 855721A4 STATOR ASSEMBLY 1
4 0010 4013930 SCREW (M5 x 30) 2/3
4 0010 4013910 SCREW (M5 x 10) 1
5 0054 856999 STRAP (Design II) 1
6 0010 62568 SCREW (#10-16 x .375) 1
7 0000 69205 C WASHER 1
8 0000 855713A4 SWITCHBOX ASSEMBLY (Non-Commercial) 1
8 0000 855713A3 SWITCHBOX ASSEMBLY (Commercial/Jet 20) 1
9 0010 40019111 SCREW (M5 x 35) 3
10 0010 62568 SCREW (#10-16 x .375) 1
11 0000 98450A10 TRIGGER ASSEMBLY 1
12 0000 86704T11 STATOR AUXILIARY [0T409000/0P153500] & 1
Up
13 0010 4013930 SCREW (M5 x 30) 3
14 0054 816311T TIE STRAP (8.00 Inches) AR
15 0033 8167372 SPARK PLUG (NGK #BP8H-N-10) 2 [1]
15 0033 8168372 SPARK PLUG (NGK #BPZ8H-N-10) 2 [2]
(CAN/BELG.)
16 0084 813715A2 CABLE SET High Tension (5 and 1
8.25 Inch)
17 NSS NOT SOLD SEPARATE Hi- 1
Tension Cable
17 NSS NOT SOLD SEPARATE Hi- 1
Tension Cable
18 0085 63709A1 BOOT/TERMINAL KIT 2
20 0339 832757A4 COIL KIT 2
21 0011 45076 NUT (#10-32) Brass 4
22 0084 88807A10 CABLE ASSEMBLY Black 1
23 0054 24836 CLIP 1
24 0010 48408 SCREW (#10-16 x .500) 1
25 0054 22740 CLIP (Design I) 1
26 0086 638131 TERMINAL BLOCK [0T408999/0P153499] & 1
Below
27 0010 48409 SCREW (#10-16 x .625) Stainless [0T408999/0P153499] & 2
Steel Below
28 0010 62568 SCREW (#10-16 x .375) [0T408999/0P153499] & 2
Below
29 0000 86704A10 STATOR Auxiliary [0T408999/0P153499] & 1
Below
NS 0000 13541 PLUG Male AR
NS 0000 13540 CAP Female 1

PAGE 10
Cat.# 90-803127
22
17
19 21
16
20
15
18 6
7 25
13
12
14
24 10
23
29
26
28
27
2563

PAGE 11
Cat.# 90-803127
PART NOTES:
816737 2QS
816737QQS
8M0176615QS Belgium
816837 2QS
816837QQS
8M0176658QS Belgium

PAGE 12
Cat.# 90-803127
Starter Assembly (Manual)
29
26
24 27
28
27
29 30
30
17
16
26
23
25
32 3 15
31
13
18
22 4
21 14
19
20
7
12
8 11
9
10
5085
2

PAGE 13
Cat.# 90-803127

Part
Class
- 0000 90906A21 STARTER ASSEMBLY Recoil [0G845347/0P038443] & 1
Below
- 0000 90906A23 STARTER ASSEMBLY Recoil [0G845348/0P0384444] & 1
Up
1 0000 86689A5 HOUSING ASSEMBLY Starter 1
2 0010 826253 SCREW (.250-20 x .625) 1
3 0053 818853 RING Retaining 1
4 0000 833161 FELT PAD 1
5 0024 868571 SPRING 1
6 0050 825269A1 SHEAVE Starter 1
7 0024 868512 SPRING 2
8 0000 868501 CAM 2
9 0053 868491 RING Retaining 2
10 0000 868531 CAM 1
11 0024 868523 SPRING 1
12 0050 12066Q9 ROPE 1 [1]
13 0000 85174A1 HANDLE ASSEMBLY 1
14 NSS NOT SOLD SEPARATE Retainer 1
15 0000 44180 BUSHING Rope 1
16 0000 426264 SUPPORT 1
17 0010 40019111 SCREW (M5 x 35) 2
18 0023 309772 SPACER 4
19 0000 856154 SUPPORT 1
21 0000 938762 LEVER Lower 1
22 0017 38489 PIN Roll 1
23 0024 823778 SPRING Upper Lock Lever 1
24 0000 94019 LEVER Upper 1
25 0000 42690 BUSHING 1
26 0010 1993735 SCREW (M6 x 35 MM) Non- [0G845348/0P038444] & 3
Seapro/Marathon Up
26 0010 40011128 SCREW (M6 x 20) Stainless Steel [0G845347/0P038443] & 2
Non-Seapro/Marathon Below
26 0010 1993735 SCREW (M6 x 35 MM) Non- [0G845347/0P038443] &
Seapro/Marathon Below
27 0037 8272822 DECAL Warning High Voltage 1
28 NSS NOT SOLD SEPARATE Decal- 1
Servicing Referrral
29 0037 881865 DECAL Caution-Start in Gear (Start In Gear) (Remote 1
Control)
Emergency Start Procedure
31 0012 69056 WASHER (.255 x .620 x .030) (Commercial Engines) 3
Stainless Steel
32 0011 8268336 NUT (M6) (Commercial Engines) 3

PAGE 14
Cat.# 90-803127
29
26
24 27
28
27
29 30
30
17
16
26
23
25
32 3 15
31
13
18
22 4
21 14
19
20
7
12
8 11
9
10
5085
2

PAGE 15
Cat.# 90-803127

PART NOTES:
12066Q 9QS
12066T 9MPP

PAGE 16
Cat.# 90-803127
Throttle and Shift Linkage (Remote Control)
39
33
9 10
36
37 32 38
30
34 13
31 12
35 26
28 27
7
11
29
5 6
21 22 14
20
15
24 16
25 4
23 2 3
1 17
18
19
5088

PAGE 17
Cat.# 90-803127

Part
Class
1 0010 4000330 SCREW (M6 x 25) 1
2 0012 65567 WASHER (.265 x .750 x .048) 1
Stainless Steel
3 0013 99611 WAVE WASHER 1
4 0023 823806 BUSHING 1
5 0000 8319781 CAM Throttle 1
6 0024 42164 SPRING 1
7 0000 831977 SPARK ARM 1
8 0000 8327471 TIMING LINK 1
9 0000 42161 LINK INTERLOCK 1
10 0000 8236103 LEVER Interlock Control 1
11 0010 4000330 SCREW (M6 x 25) 1
12 0012 69056 WASHER (.255 x .620 x .030) 1
Stainless Steel
13 0023 823806 BUSHING 1
14 0000 823862 LEVER Backplate 1
15 0000 8238632 LEVER Horizontal Shift Shaft Port 1
16 0000 8236011 SHIFT SHAFT Horizontal 1
17 0024 826077 SPRING Detent 1
18 0000 824994 SPRING Plate 1
20 0000 825211A2 SHIFT ROD ASSEMBLY 1
21 0000 817428 SOCKET 1
22 0011 45076 NUT (#10-32) Brass 1
23 0000 881227A3 LINK ASSEMBLY Throttle 1
24 0000 817428 SOCKET 2
25 0011 45076 NUT (#10-32) Brass 1
26 0023 825319 NYLINER 1
27 0000 8251681 LEVER Shift 1
28 0000 822459 RETAINER 1
29 0011 825677 PUSH NUT 1
30 0012 35280 WASHER (.255 x .620 x .030) 1
Stainless Steel
31 0011 8268336 NUT (M6) 1
32 0023 825319 NYLINER 1
33 0000 825169 LEVER Throttle 1
34 0000 822459 RETAINER 1
35 0011 825677 PUSH NUT 1
36 0012 35280 WASHER (.255 x .620 x .030) 1
Stainless Steel
37 0011 8268336 NUT (M6) 1
38 0000 8251701 BRACKET Mounting 1
39 0010 4006731 SCREW (M6 x 16) 3

PAGE 18
Cat.# 90-803127
Throttle and Shift Linkage (Side Shift)
21
15
24
1
5
4
3
6
20
17 23
16
19
22
18 10
8
11 7
9
12
14
13
5091

PAGE 19
Cat.# 90-803127

Part
Class
3 0010 4000330 SCREW (M6 x 25) 1
4 0012 69056 WASHER (.255 x .620 x .030) 1
Stainless Steel
5 0023 823806 BUSHING 1
7 0024 826077 SPRING Detent 1
8 0000 824994 SPRING Plate 1
12 0000 8239521 SHIFT HANDLE 1
13 0010 40019108 SCREW (M5 x 20) 1
14 0012 4002314 WASHER 1
15 0000 8237582 BRACKET Cable Anchor 1
16 0012 65567 WASHER (.265 x .750 x .048) 1
Stainless Steel
17 0013 99611 WAVE WASHER 1
18 0000 8319781 CAM Throttle 1
19 0024 42164 SPRING 1
20 0000 831977 SPARK ARM 1
21 0000 8327471 TIMING LINK 1
22 0010 4000330 SCREW (M6 x 25) 1
23 0023 823806 BUSHING 1
24 0010 4006731 SCREW (M6 x 16) 3

PAGE 20
Cat.# 90-803127
Throttle and Shift Linkage (Tiller Handle Shift)
5
4
1
27
38 6
39 7
37
29
36
30
35
10
34 9
33 8
32
28 31 26 11
15 25
16
23 24
21 22
18 20
19 14 12
18 13
5092
17

PAGE 21
Cat.# 90-803127

Part
Class
1 0087 813960A4 SWITCH ASSEMBLY (Local Electric) 1
2 0010 4001168 SCREW (M3.5 x 20) Stainless Steel (Local Electric) 2
3 0000 824923 PLATE (Local Electric) 1
4 0054 12627 STRAP (Local Electric) 1
5 0010 40011107 SCREW (M5 x 16) Stainless Steel (Local Electric) 1
8 0010 4000330 SCREW (M6 x 25) 1
9 0012 69056 WASHER (.255 x .620 x .030) 1
Stainless Steel
10 0023 823806 BUSHING 1
14 0000 881228A2 SHIFT LINK ASSEMBLY 1
15 0000 817428 SOCKET 1
16 0011 45076 NUT (#10-32) Brass 1
17 0000 881227A1 LINK ASSEMBLY Throttle 1
18 0000 817428 SOCKET 2
19 0011 45076 NUT (#10-32) Brass 1
20 0010 4000330 SCREW (M6 x 25) 1
21 0012 65567 WASHER (.265 x .750 x .048) 1
Stainless Steel
22 0013 99611 WAVE WASHER 1
23 0023 823806 BUSHING 1
24 0000 8319781 CAM Throttle 1
25 0024 42164 SPRING 1
26 0000 831977 SPARK ARM 1
27 0000 8327471 TIMING LINK 1
28 0000 8238083 SECONDARY GEAR 1
29 0000 8238092 PRIMARY GEAR 1
30 0023 823806 BUSHING 1
31 0030 93008 BALL 1
32 0024 930061 SPRING 1
33 0010 4000329 SCREW (M6 x 20) 1
34 0012 69056 WASHER (.255 x .620 x .030) 2
Stainless Steel
35 0010 4000331 SCREW (M6 x 30) 1
36 0012 69056 WASHER (.255 x .620 x .030) 1
Stainless Steel
37 0023 823807 BUSHING 1
38 0000 8238102 CONTROL PLATFORM 1
39 0010 4006731 SCREW (M6 x 16) 3

PAGE 22
Cat.# 90-803127
Fuel System Components
2
1 8
7
12
5
3
7
4 9
6
7 13
15 14
1
28 7 10 16 11
25
27
26 17
18
19
20
24
21
23
22
5095

PAGE 23
Cat.# 90-803127

Part
Class
1 0035 87946A15 FILTER ASSEMBLY Fuel 1
2 0000 858731 BALL Fuel Filter 1
3 0035 87946Q04 FILTER KIT Fuel 1 [1]
4 0025 98277 SEAL 1
5 0032 830756109 HOSE (57.00 Inches Bulk) (Cut to 1
7.50 Inch Length)
5.50 Inch Length)
8 0000 127332 WIRE Fast Idle 1
9 0024 11277 SPRING Tension 1
10 0000 128053 LEVER Fast Idle 1
11 0000 12803 BRACKET Primer 1
12 0000 174421 COVER Carburetor 1
13 0019 47579 PLUG 1
15 0010 79965 SCREW (#8-32 x .500) Stainless 1
Steel
16 0010 79964 SCREW (#6-32 x .750) 1
17 0011 821979 NUT 1
18 0000 112731 LEVER Primer 1
19 0000 11280 CAM BLOCK 1
20 0053 11278 CLIP Retaining 1
21 0000 172291 BEZEL Choke 1
22 0000 128022 PRIMER KNOB 1
23 1392 823907T9 CARBURETOR (WMC-64) (20 Hp) 1
23 1390 817405T16 CARBURETOR (WMC-65) (25 1
Hp/Jet 20
25 0027 192061 GASKET Carburetor 1 [2]
26 0022 15781A9 CONNECTOR KIT Fuel 1
27 0010 4000330 SCREW (M6 x 25) 1
28 0025 18202 GROMMET 1
- 0027 41499A87 GASKET SET 1
- 804946T02 POWERHEAD ASSEMBLY 1
PART NOTES:
87946A 3Service Part
87946K04MPP
87946Q04QS
[2] - Component Of Engine/Powerhead Gasket Set 41499A87
Component Of Powerhead/Partial Engine 804946T01

PAGE 24
Cat.# 90-803127
Fuel System Components (Commercial Engines)
1
7
5
3
7
4
6
7
1
8 7
10
9
11
24
12
23 13
15
14
16
22 19 17
21 18 7082
20

PAGE 25
Cat.# 90-803127

Part
Class
1 0035 87946A15 FILTER ASSEMBLY Fuel 1
2 0000 858731 BALL Fuel Filter 1
3 0035 87946Q04 FILTER KIT Fuel 1 [1]
4 0025 98277 SEAL 1
7.50 Inch Length)
5.50 Inch Length)
8 0025 18202 GROMMET 1
9 0022 15781A9 CONNECTOR KIT Fuel 1
10 0010 4000330 SCREW (M6 x 25) 1
11 0053 11278 CLIP Retaining 1
12 0000 817426 INSERT Choke Bezel 1
13 0000 172291 BEZEL Choke 1
14 0000 817424 KNOB Choke 1
15 0000 817425 LINK Choke 1
16 0000 174421 COVER Carburetor 1
17 0019 47579 PLUG 1
19 0000 41750 INSERT 2
21 0000 8243701 STOP Throttle 1
23 1392 823907T5 CARBURETOR (WMC-52A) 1
- 0027 41499A87 GASKET SET 1
PART NOTES:
87946K04MPP
87946Q04QS

PAGE 26
Cat.# 90-803127
Carburetor (20/25/Jet 20)
19
18
17
15
2 16
28
15
16
20 1
5 16
16
3
16
4 24
16 6 16
16 16 16
13 23 10
16
29
31 15 9
30 16
11 22
27 15
16
15
16 15
21 15 16 16
12 16
26
16
25 7 15
25 15 16
16
14
8
25
25 25
25 25
25 5097

PAGE 27
Cat.# 90-803127

Part
Class
1 1392 823907T5 CARBURETOR (WMC-52A) (20 Hp) 1
1 1392 823907T9 CARBURETOR (WMC-64) (20 Hp) 1
1 1392 823907A16 CARBURETOR KIT (WMC-85) 1
(20Hp)
(25Hp/Jet 20)
1 1390 817405T16 CARBURETOR (WMC-65) 1
(25Hp/Jet 20)
1 1390 817405A22 CARBURETOR KIT (WMC-87) (25 1
Hp/Jet 20)
2 0000 815133 VALVE Throttle (20Hp) 1
2 1395 96461 VALVE Throttle (25Hp/Jet 20) 1
3 1395 96951 SHAFT Throttle 1
4 0010 8M0138645 SCREW 1
5 1395 804996 SPRING 1
6 1395 803861 VALVE Inlet Needle 1
7 1395 7394 JET (.044) (20Hp) 1
7 1399 3796 JET (.076) (25Hp/Jet 20) 1
8 1395 9171 PLUG 1
9 1395 823648 COVER Diaphragm 1
10 1395 9697 SCREW 4
11 0000 15827A1 BODY 1
12 1395 9643 SCREW 5
13 1395 96371 COVER Fuel Pump 1
14 1395 9762 PLUG 1
15 1395 97611 GASKET/DIAPHRAGM KIT 1
16 1395 8237072 REPAIR KIT 1
17 1395 9699 PLATE Manual 1
18 1395 823433 CHOKE Electric 1
19 1395 9696 SCREW 2
21 1395 9635 DIAPHRAGM/GASKET 1
22 1395 9633 GASKET 1
23 0000 F10064 SHAFT 1
24 1395 824401 LEVER Float 1
25 1395 9844A1 SERVICE KIT Primer/Injector (See Illustrations for 1
Contents)
26 1395 9164 BOWL Fuel 1
27 1395 91691 FLOAT 1
28 0027 44426 GASKET 1
29 1395 5902 SCREW (#6-32 x .187) 1
30 0010 40019111 SCREW (M5 x 35) 1
- 0027 41499A87 GASKET SET 1

PAGE 28
Cat.# 90-803127
19
18
17
15
2 16
28
15
16
20 1
5 16
16
3
16
4 24
16 6 16
16 16 16
13 23 10
16
29
31 15 9
30 16
11 22
27 15
16
15
16 15
21 15 16 16
12 16
26
16
25 7 15
25 15 16
16
14
8
25
25 25
25 25
25 5097

PAGE 29
Cat.# 90-803127

PART NOTES:

PAGE 30
Cat.# 90-803127
Carburetor (Seapro/Marathon 15/25 & Super 15)
19
17
10
15 9
16
15 2 25
16 16 29
20
1 16
16
5
3
4
14
16
6 16
16 16 24
13
16 16
15 28 23
31 16
22 27
11
15
30 16
21 15 18
16
12 16
26
7 15
16
8
7083

PAGE 31
Cat.# 90-803127

Part
Class
2 1395 96461 VALVE Throttle (WMC-54A) 1
2 0000 815133 VALVE Throttle (WMC-52A/56A) 1
3 1395 96951 SHAFT Throttle 1
4 0010 8M0138645 SCREW 1
5 1395 804996 SPRING 1
6 1395 803861 VALVE Inlet Needle 1
7 1395 6201 JET (.080) (WMC-54A) 1
7 1399 5317 JET (.046) (WMC-52A/56A) 1
8 1395 9171 PLUG 1
9 1395 8113541 SHAFT Choke 1
10 1395 811805 LEVER Choke 1
11 0000 15827A1 BODY 1
12 1395 9643 SCREW 5
13 1395 96371 COVER Fuel Pump 1
14 1395 811806 VALVE Choke 1
15 1395 97611 GASKET/DIAPHRAGM KIT 1
16 1395 8237072 REPAIR KIT 1
17 1395 9699 PLATE 1
18 1395 811360 SCREW Bowl Drain 1
19 1395 9696 SCREW 2
21 1395 9635 DIAPHRAGM/GASKET 1
22 1395 9633 GASKET 1
23 0000 F10064 SHAFT 1
24 1395 824401 LEVER Float 1
25 0027 44426 GASKET 1
26 1395 811353 BOWL Fuel 1
27 1395 91691 FLOAT 1
28 1395 5902 SCREW (#6-32 x .187) 1
29 0000 817425 LINK Choke 1
30 0010 40019111 SCREW (M5 x 35) 1
- 0027 41499A87 GASKET SET 1
PART NOTES:

PAGE 32
Cat.# 90-803127
Cylinder Block and Covers
31 32 43
30 35
25
33 38 39 41
29 23 3 37
34
42 44
36
26
28
27
19 40
4
45
24
3
22 6
5 9
2
3 10
20 21 11
1 12
16 8
18 7
17
14
13
15
7085

PAGE 33
Cat.# 90-803127

Part
Class
1 0872 9533T40 CYLINDER BLOCK 1 [1]
2 0022 15133 FITTING (45 Degrees) 2 [1]
3 0017 85171 PIN Dowel 1 [1]
4 0010 40001209 SCREW (M10 x 60) 5 [1]
5 0016 429173 STUD 2 [1]
Serialization
7 0010 40019111 SCREW (M5 x 35) 1
9 0027 414172 GASKET 1 [2]
10 0000 14112T REED BLOCK 1 [1]
11 0027 414181 GASKET 1 [2]
12 0000 41420A3 PLATE ASSEMBLY Carb Adaptor 1 [1]
13 0021 149124 CHECK VALVE 2 [1]
14 0010 40011108 SCREW (M5 x 20) Stainless Steel 3 [1]
15 0032 99130122 TUBING (20.00 Feet Bulk) (Cut to 2 [1]
13.25 Inch Length)
16 0025 822370 O-RING (2.362 x .103) 2 [2]
17 0000 14408 COVER 2
19 0054 55098 J CLIP (Quanity of 2 on Remote 1
Control)
21 0000 14406 COVER 2 [1]
22 0025 86391 O-RING 2 [2]
23 0027 863895 GASKET 1 [2]
24 1028 8282A1 COVER ASSEMBLY 1
25 NSS NOT SOLD SEPARATE Cover 1 [1]
26 0022 390721 PLUG Pipe (.125-27) Brass (Electric RC) 1
27 0010 4000331 SCREW (M6 x 30) 5 [1]
28 0022 94848 FITTING 1
8.00 Inch Length)
30 0022 996642 FITTING Elbow 90 Degree (.125-27 1 [1]
x .250) Nylon
31 0010 4000333 SCREW (M6 x 40) 2 [1]
32 0000 143171 COVER 1 [1]
33 0027 143183 GASKET 1 [2]
34 0027 62386 GASKET 1 [3]
35 0000 14586 THERMOSTAT 1
36 0025 822370 O-RING (2.362 x .103) 2 [2]
37 0000 144071 COVER [0P042112] & Up 2 [1]
37 0000 14407 COVER [0P042111] & Below 2 [1]
38 0054 825404 STRAP 1 [1]
40 0027 414758 GASKET Exhaust Manifold 1 [2]
41 0000 923291 MANIFOLD Exhaust 1 [1]

PAGE 34
Cat.# 90-803127
31 32 43
30 35
25
33 38 39 41
29 23 3 37
34
42 44
36
26
28
27
19 40
4
45
24
3
22 6
5 9
2
3 10
20 21 11
1 12
16 8
18 7
17
14
13
15
7085

PAGE 35
Cat.# 90-803127

Part
Class
42 0027 414995 GASKET Exhaust Manifold Cover 1 [2]
43 0000 923301 COVER 1 [1]
44 0010 4000333 SCREW (M6 x 40) 9 [1]
45 0016 8161944 STUD (M6 x 50) (Seapro/Marathon) 3
[0G845348/0P038444] &
Up
[0G845347/0P038443] &
Below
[0G845347/0P038443] &
Below
- 0027 41499A87 GASKET SET 1
PART NOTES:
[1] - Component Of Powerhead/Partial Engine 804946T01

PAGE 36
Cat.# 90-803127
Crankshaft Pistons and Flywheel
1
2 5
4
8 9
23
11
10
22
21 25
24
16
18
19 23
20
16 18
21
33
15 31
26
14 17 30
13 27
27
32
12
29
28 27
5116

PAGE 37
Cat.# 90-803127

Part
Class
1 0010 97359A1 SCREW ASSEMBLY [0G845347/0P038443] & 1
Below
1 0010 40001248 SCREW (M12 x 25) [0G845348/0P038444] & 1
Up
2 0012 86496 WASHER 1
3 0258 818354T12 FLYWHEEL (Non-Commercial) 1
3 0258 818354T10 FLYWHEEL (Commercial) 1
Warning
Warning
6 0043 99301 RING GEAR (Electric) 1
7 0010 40039106 SCREW (M5 x 13) (Electric) 4
8 0026 859741 SEAL Oil 1 [1]
9 0031 85114T BEARING Roller - Upper 1 [1]
10 0028 20094 KEY Woodruff 1
11 0464 8978T2 CRANKSHAFT ASSEMBLY 1 [1]
12 0000 822445A1 WEAR SLEEVE 1 [2]
13 NSS NOT SOLD SEPARATE O-Ring 1 [2]
14 0026 85107 SEAL Oil Lower 1 [1]
15 0031 85113T BEARING Roller - Lower 1 [1]
16 0630 8835A4 CONNECTING ROD ASSEMBLY 2 [1]
17 0010 91012 SCREW (.250-28 Special) 4 [1]
18 0031 879877A1 BEARING ASSEMBLY Roller 2 [1]
19 NSS NOT SOLD SEPARATE Roller 24 [1]
20 0029 98295 BEARING Needle 54 [1]
21 0000 42025 BEARING 4 [1]
22 0767 879878T5 PISTON ASSEMBLY (Standard) 2 [1]
22 0767 9104T19 PISTON ASSEMBLY (Seapro/Marathon-Chrome 2
Bore)
[0T409000/0P153500] &
Up
22 0767 879878A6 PISTON ASSEMBLY (.030 Oversize) 2
23 0040 828119 LOCK RING Piston Pin 4 [1]
24 0039 827491A12 RING SET Piston (Standard) 1 [1]
24 0039 18652A2 RING SET Piston (.030 Oversize) 1
25 NSS NOT SOLD SEPARATE Piston 2 [1]
Ring
26 0000 86992A5 BEARING ASSEMBLY Center Main 1 [1]
27 NSS NOT SOLD SEPARATE Bearing 1 [1]
28 NSS NOT SOLD SEPARATE Thrust 1 [1]
Washer
Washer
30 NSS NOT SOLD SEPARATE Needle 1 [1]
Roller
Washer
32 NSS NOT SOLD SEPARATE Needle 1 [1]
Roller

PAGE 38
Cat.# 90-803127
1
2 5
4
8 9
23
11
10
22
21 25
24
16
18
19 23
20
16 18
21
33
15 31
26
14 17 30
13 27
27
32
12
29
28 27
5116

PAGE 39
Cat.# 90-803127

Part
Class
Washer
Washer
- 0027 41499A87 GASKET SET 1
PART NOTES:
[1] - Component Of Powerhead/Partial Engine 804946T01

PAGE 40
Cat.# 90-803127
Tiller Handle Assembly
3
2
1
6
4
5 8
29
7 20
28
27 10
26 14
25
13
12
24 11
16
22 15
21 23 17
9
19
18
5121

PAGE 41
Cat.# 90-803127

Part
Class
- 0000 821468T4 TILLER HANDLE (Black) (Tiller Handle Shift) 1
- 0000 821468T2 TILLER HANDLE (Black) (Side Shift) 1
1 0000 822148A4 COVER KIT (Tiller Handle Shift) 1
1 0000 822148A2 COVER KIT (Side Shift) 1
2 0000 822150 PULLEY 1
3 NSS NOT SOLD SEPARATE Case 1
4 0010 878608 SCREW (#10-16 x .500) 1
5 0000 432423 CABLE Throttle (Tiller Handle Shift) 1
5 0000 432426 CABLE Throttle (Side Shift) 1
6 0000 432423 CABLE Throttle (Tiller Handle Shift) 1
6 0000 432426 CABLE Throttle (Side Shift) 1
7 0085 960099 SLEEVE (12.00 Inches) 1
8 0000 821468A66 ARM ASSEMBLY Steering Handle (Black) 1
11 0000 821972 KNOB Throttle 1
12 0024 96203 SPRING 1
13 0000 821971 LOCK Throttle 1
14 0010 4000330 SCREW (M6 x 25) 1
15 0000 821463A1 TILLER TUBE 1
16 0037 8242002 DECAL (Tiller Handle Shift) 1
16 0037 8242004 DECAL (Side Shift) 1
17 0000 822429 HANDLE Throttle (Tiller Handle Shift) 1
17 0000 821465 HANDLE Throttle (Side Shift) 1
18 0000 99589 GRIP 1
19 0087 823609A17 SWITCH ASSEMBLY Stop (Red) 1
19 0087 823609A18 SWITCH ASSEMBLY Start/Stop (Black) 1
20 0000 822441 RETAINER 1
21 0000 8221471 PLATE 1
22 0023 823939 BUSHING 1
23 0010 4000384 SCREW (M10 x 80) 2
24 0000 822841F1 BRACKET (Black) 1
25 0023 823939 BUSHING 1
26 0012 822145 WASHER 1
27 0013 826792 WAVE WASHER 1
28 0012 822145 WASHER 1
29 0012 822146 WASHER 1

PAGE 42
Cat.# 90-803127
Swivel Bracket Assembly
41 39
38 1
2
3
40
4
5
37
7 8 6
10
11
42 94
9
46 43
13
20
19
51 48
52 50 47
44 24
45 25
14
15
49
12 23
21
18 22
17
16 26
29 28 27
36
34
33
31 35
30
32 5123

PAGE 43
Cat.# 90-803127

Part
Class
1 0000 165541 ROD Reverse Hook 1
2 0011 826709113 NUT (.375-24) Stainless Steel (Tiller Handle) 1
3 0000 821959 HANDLE (Tiller Handle) 1
4 0012 29330 WASHER (Tiller Handle) 1
5 0000 821957 BRAKE PLATE (Tiller Handle) 1
6 0000 8165621 DISC (Tiller Handle) 1
7 0000 822238A9 SWIVEL HEAD (Black) 1
8 0000 821958A1 PLATE KIT (Tiller Handle) 1
9 0010 40011126 SCREW (M6 x 13) Stainless Steel (Tiller Handle) 2
10 0000 8165621 DISC (Tiller Handle) 1
11 0000 821961 ROD (Tiller Handle) 1
12 3415 822237A3 SWIVEL BRACKET (Black) 1
13 0022 74036 FITTING Grease 1
16 0023 85154A1 BUSHING KIT 1
17 0025 86993 O-RING 1 [1]
18 NSS NOT SOLD SEPARATE Bushing 1
19 NSS NOT SOLD SEPARATE Bushing 1
20 NSS NOT SOLD SEPARATE Washer 1
21 0000 98830A3 HOOK ASSEMBLY Reverse Lock 1
22 0024 97427 SPRING (Remote Control Models) 1
22 0024 12755 SPRING (All Other Models) 1
23 0024 96018 SPRING 1
24 0053 13194 RING Retaining (Tiller Handle) 1
25 0017 13195 PIN 1
26 0000 12756 BRACKET (Tiller Handle) 1
27 0024 12754 SPRING (Tiller Handle) 1
28 0000 12758 LEVER (Tiller Handle) 1
29 0053 13194 RING Retaining (Tiller Handle) 1
30 0000 17232A1 COVER (Tiller Handle) 2
31 0010 19943100 SCREW (M8 x 100) 2
32 0010 1994360 SCREW (M8 x 60) 1
33 0012 36001 WASHER 3
35 0000 85123 BUMPER Front 1
36 0000 85122 MOUNT 2
37 0010 12516F2 SCREW (M8 x 133.35) Upper Mount 2
38 0000 14894 MOUNT 2
39 0012 85172 WASHER Upper Mount Screw 2
40 0012 43430 WASHER 2
42 0010 14000 SCREW (.375-24 x 1.25) (Remote Control) 1
43 0000 41323A2 ATTACHING KIT Steering Link (Remote Control) 1
44 0012 37828 WASHER (.390 x .625 x .062) (Remote Control) 1
Stainless Steel

PAGE 44
Cat.# 90-803127
41 39
38 1
2
3
40
4
5
37
7 8 6
10
11
42 94
9
46 43
13
20
19
51 48
52 50 47
44 24
45 25
14
15
49
12 23
21
18 22
17
16 26
29 28 27
36
34
33
31 35
30
32 5123

PAGE 45
Cat.# 90-803127

Part
Class
45 0011 826709113 NUT (.375-24) Stainless Steel (Remote Control) 1
46 0000 96186A2 BRACKET ASSEMBLY (Remote Control) 1
47 0010 1993325 SCREW (M10 x 25 MM) (Remote Control) 2
48 0013 400248 LOCKWASHER (M10) (Design I) (Remote 2
Control)
Serial Overlaminate
50 0011 826709113 NUT (.375-24) Stainless Steel (Remote Control) 1
51 0012 37828 WASHER (.390 x .625 x .062) 1
Stainless Steel
52 0000 96201 STRAP Key (Included with Ride (Design II) (Remote 1
Guide Bracket) Control)
- 0027 41499A87 GASKET SET 1
PART NOTES:

PAGE 46
Cat.# 90-803127
Clamp Bracket Assembly
8
2
35
34 32
33
9
27 28 30 10
26 14 31
3
1 15 13
29 5
25 12
6 7
22
4
21
16 11
20
19
23 24
18
2628
17

PAGE 47
Cat.# 90-803127

Part
Class
1 1497 8796A7 BRACKET ASSEMBLY Transom (Storboard) (Black) 1
2 1497 8794A9 BRACKET ASSEMBLY Transom (Port) (Black) 1
3 0010 92767A3 THUMB SCREW ASSEMBLY (16 2
mm)
4 NSS NOT SOLD SEPARATE Rivet 2
5 NSS NOT SOLD SEPARATE Handle 2
6 0010 768042 SHOULDER SCREW Hex 2
7 0012 73719 WASHER 2
8 0011 826709109 NUT (.250-28) Stainless Steel 1
9 0011 93164 NUT (.875) 1
10 0010 4000333 SCREW (M6 x 40) 1
11 0000 41042 HANDLE 1
12 0023 818538 SPACER 1
13 0012 71421 WASHER Nylon 1
14 0000 41171 TILT TUBE 1
15 0012 71421 WASHER Nylon 1
16 0037 8237011 DECAL Co-Pilot 1
17 0017 56373A2 PIN ASSEMBLY Tilt 1
18 0024 92995 SPRING 1
19 0010 4000333 SCREW (M6 x 40) 1
20 0011 93164 NUT (.875) 1
21 0054 30954 CLIP 1
22 0010 814945 SCREW (.312-18 x 3.500) Stainless 2
Steel
23 0012 67981 WASHER 2
24 0011 815848 NUT (.312) 2
26 0010 41523 SCREW (.250-28 x 1.00) 1
27 0000 96965 LEVER Starboard Side 1
29 0024 44581 SPRING 1
30 0010 41524 SCREW (.250-28 x 1.75) 1
31 0010 41524 SCREW (.250-28 x 1.75) 1
32 0013 31030 WAVE WASHER 1
34 0000 90901 STRAP Port Side 1
35 0010 41523 SCREW (.250-28 x 1.00) 1

PAGE 48
Cat.# 90-803127
Driveshaft Housing Assembly
1
3
2
A
8
9
7 13
5
10
2
6
11
20 18
17
19 12
16
15
14
5133

PAGE 49
Cat.# 90-803127

Part
Class
1 0000 158664 SEAL Adaptor Plate 1
2 0000 99702A7 ADAPTER PLATE ASSEMBLY 1
3 0027 416705 GASKET Adaptor Plate 1 [1]
5 0000 41211 BRACKET 2
6 NSS NOT SOLD SEPARATE Exhaust 1
Tube
7 0000 96248A1 HOUSING ASSEMBLY 1
8 0023 96247 SPACER 1
9 0026 25329 SEAL 1 [2]
11 0032 85116 TUBE Water (Short Shaft) 1
11 0032 86292 TUBE Water (Long Shaft) 1
12 1588 9097T5 HOUSING ASSEMBLY Driveshaft (Black-Short Shaft) 1
12 1588 9098T5 HOUSING ASSEMBLY Driveshaft (Black-Long Shaft) 1
13 0027 433374 GASKET Drive Shaft Housing 1 [2]
14 0027 14621 GASKET 1 [2]
15 0000 14534 COVER 1
16 0010 14742 SCREW (.250-20 x 1.25) 1
17 0010 1993870 SCREW (M8 x 70) 6
18 0012 4002317 WASHER (8.90 X 17.0 X 1.9SS) 6
20 0000 17258T TRIM COVER (Black) 1
- 0027 41499A87 GASKET SET 1
PART NOTES:

PAGE 50
Cat.# 90-803127
Gear Housing (Driveshaft) (2.25:1 Gear Ratio)
30
43
27 28
31
29
25
26
24
32
23 33
22 34
35
21
20
36
19 37
15 18
38
14 39
40
17 3
4 41
16
42
2
5 6
7
8
9
1
12
11 10
13
5136
RESOURCE NOTES:
3.30 Inch/130 mm Torpedo Diameter

PAGE 51
Cat.# 90-803127

Part
Class
- 1665 8669T26 GEAR HOUSING ASSEMBLY (Short - Black) 1
- 1665 8669T28 GEAR HOUSING ASSEMBLY (Long - Black) 1
1 1665 8669A21 GEAR HOUSING ASSEMBLY (Black) 1
Basic-Black
2 0000 41121 SLEEVE 1
3 0026 99325 SEAL 2 [1]
4 0031 41326 BEARING Roller 1
5 0017 85500 PIN Dowel (.187 x .530) 2
6 0010 79953Q2 SCREW KIT (.375-16 x .250) 1 [2]
Drain
7 0012 191832 WASHER 1 [3]
8 0035 41133 SCREEN Water Inlet Port 1
9 0010 40031112 SCREW (M5 x 40) 1
10 0010 79953Q2 SCREW KIT (.375-16 x .250) 1 [2]
Drain
10 0022 67892A1 FITTING KIT Magnetic, Plug 1
Fill/Drain
11 0012 191832 WASHER 1 [3]
12 0035 41134 SCREEN 1
14 0031 98294A1 BEARING ASSEMBLY Roller 1
15 NSS NOT SOLD SEPARATE Cup 1
16 0010 49908 SCREW (.250-28 x .750) 1
17 0043 98302 GEAR Pinion (12 Teeth) 1
18 0027 993261 GASKET 1 [4]
19 0000 85083 FACE PLATE 1 [5]
20 0012 8M0027721 WASHER 1 [3]
21 0028 85119 KEY 1 [5]
22 0047 8508910 IMPELLER 1 [5]
23 0012 8M0027721 WASHER 1 [3]
24 0025 69202 O-RING 1 [4]
25 0046 99157A1 PUMP ASSEMBLY Water 1 [5]
26 NSS NOT SOLD SEPARATE Insert 1 [5]
27 0026 85090 SEAL 1 [4]
28 0025 86203 O-RING Rubber 1 [4]
29 0010 8248324 SCREW (M6 x 16) 4
30 0012 29245 WASHER (.281 x .500 x .060) 1
Stainless Steel
31 0000 8M0027720 SHIFT SHAFT Short (Short Shaft) 1
31 0000 862933 SHIFT SHAFT (Long Shaft) 1
32 0045 99199 DRIVESHAFT (Short Shaft) 1
32 0045 99198 DRIVESHAFT (Long Shaft) 1
33 0000 85552 BOOT 1 [1]
34 0000 93878 RETAINER 1
35 0025 35276 O-RING (.734 x .139) (.734 x .139) 1 [6]
36 0025 85594 O-RING (.239 x .174) (.239 x .174) 1 [6]
37 0012 85091 WASHER 1

PAGE 52
Cat.# 90-803127
30
43
27 28
31
29
25
26
24
32
23 33
22 34
35
21
20
36
19 37
15 18
38
14 39
40
17 3
4 41
16
42
2
5 6
7
8
9
1
12
11 10
13
5136

PAGE 53
Cat.# 90-803127

Part
Class
38 0024 93007 SPRING 1
39 0012 29245 WASHER (.281 x .500 x .060) 1
Stainless Steel
40 0017 85593 PIN (.078 x .437) 1
41 0000 85562A2 SHIFT CAM 1
42 0017 85096 PIN Drive 1
43 0023 29804T SLEEVE 1
- 0027 41499A87 GASKET SET 1
- 0026 85090A2 SEAL KIT 1
- 0046 99157T2 PUMP KIT Water 1
PART NOTES:
[1] - Component Of Gear Housing Seal Kit 85090A 2
79953Q 2QS
79953T 2MPP
Component Of Water Pump Repair Kit 99157T 2
Component Of Gear Housing Seal Kit 85090A 2
[5] - Component Of Water Pump Repair Kit 99157T 2

PAGE 54
Cat.# 90-803127
Gear Housing Propeller Shaft - 2.25:1 Gear Ratio
43
44
45
55 1
46
54
53 52 47
50
51
48
49
68
66
67 65
64
63 62
61 60
59
58
57
56
5145
RESOURCE NOTES:
3.30 Inch/130 mm Torpedo Diameter

PAGE 55
Cat.# 90-803127

Part
Class
- 1665 8669T26 GEAR HOUSING ASSEMBLY (Short - Black) 1
- 1665 8669T28 GEAR HOUSING ASSEMBLY (Long - Black) 1
1 1665 8669A21 GEAR HOUSING ASSEMBLY (Black) 1
Basic-Black
43 0000 98432T5 TRIM TAB 1 [1]
44 0010 4000354 SCREW (M8 x 30) 1
45 0012 70132 WASHER (.323 x .563 x .063) 1
Stainless Steel
46 0012 43328 WASHER 4
48 0031 99328A1 BEARING ASSEMBLY Roller 1
49 NSS NOT SOLD SEPARATE Cup 1
50 0043 44213T1 GEAR Forward (27 Teeth) 1
51 0023 85557 BUSHING 1
52 0000 85094 FOLLOWER Cam 1
53 0024 38114 SPRING 1
54 0052 41040T1 CLUTCH 1
55 0017 85093 PIN 1
56 0024 88680 SPRING 1
57 0044 8166231 PROPELLER SHAFT 1
58 0043 99542T GEAR Reverse (27 Teeth) 1
59 0000 99906T1 CARRIER ASSEMBLY Bearing 1
60 0031 21739 BEARING Roller 1
61 0026 41132 SEAL Oil Inner 1 [2]
62 0026 41131 SEAL Oil Outer 1 [2]
63 0025 85549 O-RING 1 [3]
64 0000 87293 PLATE 1
65 0010 90883 SCREW (M5 x 16) 3
66 0000 858498 THRUST HUB ASSEMBLY 1
67 0048 19640A40 PROPELLER 1
67 0048 19638A40 PROPELLER (Sea Pro/Marathon 1
15/25/Super 15)
68 0011 88228 PROP NUT 1
68 0011 4011912 PROP NUT (Sea Pro/Marathon 1
15/25/Super 15)
- 0027 41499A87 GASKET SET 1
- 0026 85090A2 SEAL KIT 1
PART NOTES:
98432Q 6QS
98432T 5Service Part
98432T 6MPP

PAGE 56
Cat.# 90-803127
Jet Pump Assembly
3 3 4
16 3 3 3 3
5
17 5
18
3
15 3 3 3
5
3
14 21
1
2
22
23
24
9 13
9
10 8
11
7
25
26 20
12
19
5146
Jet Pump Assembly

PAGE 57
Cat.# 90-803127
Jet Pump Assembly

Part
Class
- 0000 801400251 JET PUMP ASSEMBLY 1
- 0000 856143A4 JET PUMP ASSEMBLY (With Stainless Steel 1
Impeller)
1 0000 801411251 HOUSING Pump 1
2 0032 827490 HOSE Lube 1
3 0000 878376 SHIFT LINKAGE KIT 1
4 0000 878381 CAM 1
5 0000 878378 GATE Reverse - With Bumper 1
6 0047 855708T25 IMPELLER (Stainless Steel) 1
7 0000 80141225 HOUSING Intake 1
8 0000 827188T LINER 1
9 0045 80141325 DRIVESHAFT 1
10 0012 879652 THRUST WASHER 1
11 0030 879653 BEARING Ball 1
12 0023 827189 SLEEVE 1
13 0011 827190 NUT 1
14 0000 801430 ADAPTER 1
15 0000 801431 BASE Pump 1
16 0010 846500 SCREW (#10-32 x 1.00) Stainless 4
Steel
17 0010 19925125 SCREW (.375-16 x 1.25) 1
18 0012 34931 WASHER (.406 x .734 x .063) 1
Stainless Steel
19 0010 19924200 SCREW (.312-18 x 2.00) 4
20 0012 12038 WASHER 4
21 0010 801432 SCREW (M10 x 35) 4
22 0028 801405625 KEY Impeller 1
23 0015 801404625 SHIM Impeller 8
24 0014 801403625 TAB WASHER 1
25 0010 90192 SCREW (.250-20 x .750) Stainless 6
Steel
26 0010 F2211 SCREW (#10-24 x .625) Stainless 2
Steel
Jet Pump Assembly

PAGE 58
Cat.# 90-803127
Jet Linkage
1
2
6
7
10
4
9
8 5 11
12
14
7
13
6 5
5147
Jet Linkage

PAGE 59
Cat.# 90-803127
Jet Linkage
Part
Class
1 0011 87599 NUT 1
2 0013 26996 LOCKWASHER (#10) Stainless 1
Steel
3 0000 8239522 SHIFT HANDLE 1
4 0000 828251 ROD END 1
5 0024 828252 SPRING 2
6 0012 846673 WASHER (.265 x .500 x .060) 2
Stainless Steel
7 0018 56206 COTTER PIN 2
9 0000 828253 LEVER Shift 1
10 0010 828254 SCREW (#10-32 x .750) 1
11 0010 828255 SCREW (#10-32 x 2.50) 1
12 0000 828256 SHIFT ROD 1
13 0000 828257 ROD END 1
14 0000 828258 TILT LATCH ROD 1
Jet Linkage

PAGE 60
Cat.# 90-803127
Jet Water Pump Components
10 11
1
5148

PAGE 61
Cat.# 90-803127

Part
Class
1 0000 85083 FACE PLATE 1
2 0012 8M0027721 WASHER 1 [1]
3 0028 85119 KEY 1 [2]
4 0047 8508910 IMPELLER 1 [2]
5 0012 8M0027721 WASHER 1 [1]
6 0025 69202 O-RING 1 [1]
7 0046 99157A1 PUMP ASSEMBLY Water 1 [2]
8 NSS NOT SOLD SEPARATE Insert 1 [2]
9 0026 85090 SEAL 1 [1]
10 0025 86203 O-RING Rubber 1 [1]
11 0010 8248324 SCREW (M6 x 16) 4
- 0026 85090A2 SEAL KIT 1
- 0046 99157T2 PUMP KIT Water 1
PART NOTES:
[2] - Component Of Water Pump Repair Kit 99157T 2

PAGE 62
Cat.# 90-803127
Lube Chart
1 75-80 Belex Polar Gear Oil 74 Loctite 405

2 Bi-Wax Anti-Corrosion Grease 75 Loctite 18010 (518 Homo)
4 Chemlith 2A Grease 76 Dow Corning 736 High Temp RTV Sealant
5 Amber Jell (American Oil) 77 Loctite 620
6 Dow Chemical Co. DC-4 78 G.E. Sealer RTV #1473
7 Loctite 271 79 25W40 4-Cycle Engine Oil
8 EZ Turn Sealer 80 30W 4-Cycle Engine Oil
9 Loctite Pipe Sealant W/Teflon 81 Never Seeze Lube Compound
10 Loctite 277 With Primer “N” 82 Citco DF 236Gear Oil
12 Loctite 514 Gasket Eliminator 83 732 RTV Black Sealant
13 Loctite HVV Pipe Sealant 84 Perma-Lok 115 Adhesive
14 Formula 50, 2-Cycle Motor Oil 85 Dow Corning 732 Mult Sealant (RTV)(Black/Clear)
15 Resiweld #7002 86 Loctite 262
16 Keystone No-Weld #1(Alternate #58) 87 Belray 65413 Gear Oil
17 Loctite 35 With Primer “N” 90 Vinyl Solution Coating
19 Perfect Seal Sealing Compound #4 91 Chemtool Alpha 2000 Grease
20 Loctite 312 92 Loctite Locquic Primer N
22 G.E. Silicone Sealer Type 108 (Alternate #81) 93 Ruse Free 302
23 Green Soap 94 Anti-Corrosion Grease
24 Rust Inhibitor 95 Chemtool Duralube Special
25 Gaco N700 96 Loctite Superbonder 454 Gel
26 Loctite Superbonder 495 97 Loctite 18010 (518 Homo) W/Primer “N”
27 Bellows Adhesive 98 Optimoly White Paste
28 Transmission Fluid 99 Isoproply Alcohol
29 Loctite 515 100 Sprayon Lube 00711
30 Formula 50 2-Cyc. W/ 8-10% Molykote M-Gear Guard 101 Hot Glue
32 Formica #100 Brushable Adhesive 102 Formula 50D TCW III
33 Loctite 680 103 Formula 50D TCW III Biogegradable
34 Bearing Compound #101 104 Loctite RC 635
36 P80 Rubber Lubricant 105 Permabond Superbonder Plus #799
37 Bi-Wax 7049 106 Hot Glue EM3022Ps Ellsworth Adhesives
38 Bi-Wax 7017 Thinned W/Xylol 40/60 107 3M #847 Adhesive
39 3M #1300 Adhesive 108 Loctite RC 635 W/Locquic Primer T#747
40 GM #987266 Perfect Seal 109 Loctite 271 W/Primer T#747
41 Supermil Eng. Oil #06212 Grade 2 110 4-Cycle Oil (10W-30)
42 Unirex N-2 111 Torque Seal F-900
44 Hi-Pressure Grease 112 Loctite 326
45 N-Butyl Alcohol 113 Loctite Molypaste Low Friction Lubricant
46 G.E. Glyptal 114 Power Trim & Tilt System Oil
47 Engine Oil Formula 4R 115 TCW-III Premium Plus Oil
49 Fel Pro C-670, 25% Mix W/Formula 50D 116 RTV 587 Silicone Sealer
50 Cindol 4683 High Pressure W.B.E. 117 Loctite 7649 Primer
51 Loctite 222 118 Loctite 4205 Instant Adhesive Gel
52 Perfect Seal #5MM-Blue 119 Storage Seal Rust Inhibitor
53 Perfect Seal #5MM-Natural 120 Corrosion Guard
54 Mineral Oil 121 15W-40 4-Cycle Diesel Engine Oil
55 La-Co Slic-Tite 122 Extended Life Antifreeze/Coolant
56 Loctite Superbonder 430 123 Marine Engine Coolant
58 Fel-Pro C638 Thread Compound 124 Fuel System Treatment & Stabilizer
59 Perfect Seal #5.5 125 Heat Transfer Compound
60 Loctite 601 126 Liquid Gasket
61 Titeseal #T25 Medium Weight 127 T442 Sealant
62 Permabond 105 Cyanacrylate Adhesive 128 Loctite 5900 Ultra Black RTV Sealant
64 Loctite Superbonder 414 129 Loctite Gasket Remover
66 Loctite 242 130 Sealer Kit, Two Part Epoxy
67 Loctite 290 131 Loctite 5920 Ultra Copper Hi Temp RTV Silicone
68 Loctite 609 132 Chemtool Alpha 2000 HD W/Moly
69 Loctite 416 Super Bond 133 Chemtool CT-C30A Lubricating Grease
70 Ideal Ind. 31-355 (Yellow-77) 134 Loctite 380
135 Three Bond 1217F
136 Lubriplate SPO 255
Reference 90-88667 Chart-Lubes, Adhesives 2671
Lube Chart

PAGE 63
Cat.# 90-803127
Lube Chart
Part
Class
- NOPART NO PARTS LIST 0
Lube Chart

PAGE 64
Cat.# 90-803127
Accessories
Accessories

PAGE 65
Cat.# 90-803127
Accessories
Part
Class
- 0000 62351A10 CHARGING KIT Battery 1
- 0000 52992A2 ATTACHING KIT Cable And Pulley 1
- 0050 90983A5 CONVERSION KIT Starter Motor 1
- 0000 44357Q2 FLUSHING ATTACHMENT 1 [1]
- 0032 877680Q8 HOSE ASSEMBLY Fuel (8 Feet) (With Quick Disconnect) 1 [2]
- 0032 877680Q12 HOSE ASSEMBLY Fuel (12 Feet) (With Quick Disconnect) 1 [3]
- 0032 877681Q8 HOSE ASSEMBLY Fuel (8 Feet) (With Quick Disconnect 1 [4]
Engine End Only)
- 0032 877681Q12 HOSE ASSEMBLY Fuel (12 Feet) (With Quick Disconnect 1 [5]
Engine End Only)
- 0032 877683Q12 HOSE ASSEMBLY Fuel (12 Feet) (No Fittings) 1 [6]
- 0000 52148A1 CO-PILOT KIT 1
- 0000 15000A7 KEY SWITCH KIT Remote Ignition 1
- 0000 42282A4 COIL KIT Lighting 1
- 0000 95845A5 REGULATOR KIT Lighting 1
- 0000 14171Q2 MOTOR LOCK 1 [7]
- 0000 850700A6 TRIM KIT 1
- 0000 826633A1 ATTACHING KIT Remote Control (Non-Jet) 1
- 0000 12756A1 DRIVE KIT Shallow Water 1
- 0000 821190A2 CONVERSION KIT Side Shift 1
- 0000 816667A2 BRACKET ASSEMBLY Steering 1
Without Carrying Handle
- 0000 41323A2 ATTACHING KIT Steering Link 1
- 0000 14586A3 THERMOSTAT KIT 1
- 0000 98571A3 BRACKET ASSEMBLY Tiller Handle 1
For Use with Co-Pilot Kit
- 0000 821468A7 TILLER HANDLE KIT (Black) 1
- 0000 821468A6 TILLER HANDLE KIT (Gray) 1
- 0087 823609A7 CONVERSION KIT Tiller Handle 1
Start Switch
PART NOTES:
44357Q 2QS
44357T 2MPP
877680Q 8QS
877680T 8MPP
827927A12Service Part
877680Q12QS
877680T12MPP
Accessories

PAGE 66
Cat.# 90-803127
Accessories
Accessories

PAGE 67
Cat.# 90-803127
Accessories
877681Q 8QS
877681T 8MPP
17146A12Service Part
877681Q12QS
877681T12MPP
877683Q12QS
877683T12MPP
14171Q 2QS
Accessories

PAGE 68
Cat.# 90-803127
Tools Special
Tools Special

PAGE 69
Cat.# 90-803127
Tools Special
Part
Class
- 0091 93843T1 INSTALLER TOOL Bearing Carrier 1
- 0091 31229A7 PULLER KIT Bearing 1
- 0091 29287 GAUGE TOOL 1
- 0091 83164M FLYWHEEL PULLER 1
- 0091 76160A2 INSTALL/REMOVE TOOL Piston Pin 1
- 0091 24697 EXPANDER TOOL Piston Ring 1
- 0091 27780 PULLER 1
- 0091 37241 PULLER PLATE Universal 1
- 0091 34569A1 PULLER ASSEMBLY Slide Hammer 1
- 0091 850439T1 TESTER Eight Chamber Eight 1
Chamber
- 0091 63998A1 GAP TOOL Single Chamber Single 1
Chamber
- 0091 66274 TORQUE WRENCH (0-150 lb-in) 1
- 0091 30500Q5 GREASE GUN 1 [1]
PART NOTES:
30500Service Part
30500A 5MPP
30500Q 5QS
Tools Special

PAGE 70
Cat.# 90-803127
Gasket Set Components Engine Overhaul

PAGE 71
Cat.# 90-803127

Part
Class
- 0027 41499A87 GASKET SET 1
- 0027 192061 GASKET Carburetor 1
- 0027 414172 GASKET Reed Block 1
- 0027 414181 GASKET Carb Adaptor Plate 1
- 0025 822370 O-RING (2.362 x .103) Transfer 2
Cover Port
- 0025 86391 O-RING Boost Port Cover 2
- 0027 863895 GASKET Cylinder Head Cover 1
- 0027 143183 GASKET Thermostat Cover 1
- 0027 62386 GASKET Thermostat 1
- 0025 822370 O-RING (2.362 x .103) Transfer 2
Port Cover
- 0027 414758 GASKET Exhaust Manifold 1
- 0027 414995 GASKET Exhaust Manifold Cover 1
- 0000 822445A1 WEAR SLEEVE Crankshaft 1
- NSS NOT SOLD SEPARATE O-Ring, 1
Crankshaft Wear Sleeve
- 0025 86993 O-RING Bushing Kit 1
- 0027 41670 GASKET Drive Shaft Housing 1
Adaptor Plate
- 0026 25329 SEAL Water Inlet Tube 1
- 0027 433374 GASKET Drive Shaft Housing 1
- 0027 14621 GASKET Idle Relief Cover 1
- 0027 993261 GASKET Base Water Pump 1
- 0025 69202 O-RING Water Pump 1
- 0026 85090 SEAL Water Tube 1
- 0025 86203 O-RING Drive Shaft Rubber 1
- 0025 35276 O-RING (.734 x .139) Shift Shaft 1
(.734 x .139)
- 0025 85594 O-RING (.239 x .174) Shift Shaft 1
(.239 x .174)
- 0025 85549 O-RING Propeller Shaft Outer Oil 1
Seal
- 0025 26722 O-RING Transfer Port Cover (Not Used In This 2
Application)
- 0027 414991 GASKET Exhaust Cover (Not Used In This 1
Application)
- 0027 86389 GASKET Head Cover (Not Used In This 1
Application)
- 0025 86203 O-RING Drive Shaft Rubber (Not Used In This 1
Application)
- 0027 88004 GASKET Carburetor (Not Used In This 1
Application)
- 0025 16524 O-RING Fuel Connector (Not Used In This 1
Application)
- 0025 99691 O-RING Seal (Not Used In This 1
Application)
- 0000 85977 SEAL Rubber Reed Block (Not Used In This 1
Application)

PAGE 72
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
10112040 OWNERS MANUAL (20/25) 2 0 10132040 OWNERS MANUAL Jet 20 2 0
10146020 OWNERS MANUAL (Seapro/Marathon) 2 0 11149A54 HARNESS ASSEMBLY Adaptor 8 3
111851 SHIFT DECAL 4 16 112731 LEVER Primer 24 18
11277 SPRING Tension 24 9 11278 CLIP Retaining 24 20
11278 CLIP Retaining 26 11 11280 CAM BLOCK 24 19
12038 WASHER 58 20 120441 RETAINER Brass 6 9
12066Q9 ROPE 14 12 12516F2 SCREW (M8 x 133.35) Upper Mount 44 37
12627 STRAP 22 4 127332 WIRE Fast Idle 24 8
12754 SPRING 44 27 12755 SPRING 44 22
12756 BRACKET 44 26 12756A1 DRIVE KIT Shallow Water 66 -
12758 LEVER 44 28 128022 PRIMER KNOB 24 22
12803 BRACKET Primer 24 11 128053 LEVER Fast Idle 24 10
13194 RING Retaining 44 24 13194 RING Retaining 44 29
13195 PIN 44 25 134254 DECAL Starting Procedures 4 15
13540 CAP Female 10 NS 13541 PLUG Male 8 30
13541 PLUG Male 10 NS 14000 SCREW (.375-24 x 1.25) 44 42
14112T REED BLOCK 34 10 14171Q2 MOTOR LOCK 66 -
143171 COVER 34 32 143183 GASKET 34 33
143183 GASKET Thermostat Cover 72 - 14406 COVER 34 21
14407 COVER 34 37 144071 COVER 34 37
14408 COVER 34 17 14534 COVER 50 15
14586 THERMOSTAT 34 35 14586A3 THERMOSTAT KIT 66 -
14621 GASKET 50 14 14621 GASKET Idle Relief Cover 72 -
14742 SCREW (.250-20 x 1.25) 50 16 14894 MOUNT 44 38
149124 CHECK VALVE 34 13 15000A7 KEY SWITCH KIT Remote Ignition 66 -
15133 FITTING (45 Degrees) 34 2 15781A9 CONNECTOR KIT Fuel 24 26
15781A9 CONNECTOR KIT Fuel 26 9 15827A1 BODY 28 11
15827A1 BODY 32 11 158664 SEAL Adaptor Plate 50 1
15920Q54 LANYARD ASSEMBLY 6 10 16524 O-RING Fuel Connector 72 -
165541 ROD Reverse Hook 44 1 17220 LEVER Cowl Latch 6 29
17221 LATCH Cowl 4 5 17223 COVER Harness 6 4
17224 NUT Latch Retaining 6 33 17226 GROMMET Wire Harness 6 7
172291 BEZEL Choke 24 21 172291 BEZEL Choke 26 13
17230 PLUG 6 11 17231 GROMMET Shift Shaft 6 2
17232A1 COVER 44 30 17258T TRIM COVER 50 20
174421 COVER Carburetor 24 12 174421 COVER Carburetor 26 16
17461T11 MODULE KIT Tachometer Adaptor 8 29 17773A2 SEAL Cowl 4 7
18202 GROMMET 24 28 18202 GROMMET 26 8
18517 SHIM Cowl Latch 4 13 18652A2 RING SET Piston 38 24
191832 WASHER 52 7 191832 WASHER 52 11
192061 GASKET Carburetor 24 25 192061 GASKET Carburetor 26 24
192061 GASKET Carburetor 28 20 192061 GASKET Carburetor 32 20
192061 GASKET Carburetor 72 - 19638A40 PROPELLER 56 67
19640A40 PROPELLER 56 67 19924200 SCREW (.312-18 x 2.00) 58 19
19925125 SCREW (.375-16 x 1.25) 58 17 1993325 SCREW (M10 x 25 MM) 46 47
1993735 SCREW (M6 x 35 MM) Non-Seapro/Marathon 14 26 1993735 SCREW (M6 x 35 MM) Non-Seapro/Marathon 14 26
1993870 SCREW (M8 x 70) 50 17 1994155 SCREW (M5 x 55) 10 2
19943100 SCREW (M8 x 100) 44 31 1994360 SCREW (M8 x 60) 44 32
20094 KEY Woodruff 38 10 21739 BEARING Roller 56 60
22740 CLIP 10 25 24697 EXPANDER TOOL Piston Ring 70 -
24836 CLIP 10 23 25329 SEAL 50 9
25329 SEAL Water Inlet Tube 72 - 26419 NUT (#8-32) Brass 8 9
26722 O-RING Transfer Port Cover 72 - 26996 LOCKWASHER (#10) Stainless Steel 60 2
27780 PULLER 70 - 29245 WASHER (.281 x .500 x .060) Stainless Steel 52 30
29245 WASHER (.281 x .500 x .060) Stainless Steel 54 39 29287 GAUGE TOOL 70 -
29330 WASHER 44 4 29598 NUT (.250-28) Stainless Steel 60 8
29804T SLEEVE 54 43 30500Q5 GREASE GUN 70 -
30954 CLIP 48 21 309772 SPACER 14 18
31030 WAVE WASHER 48 32 31229A7 PULLER KIT Bearing 70 -
34569A1 PULLER ASSEMBLY Slide Hammer 70 - 34931 WASHER (.406 x .734 x .063) Stainless Steel 58 18
35276 O-RING (.734 x .139) 52 35 35276 O-RING (.734 x .139) Shift Shaft (.734 x .139) 72 -
PARTS MANUAL
PAGE 73
PARTS INDEX
35280 WASHER (.255 x .620 x .030) Stainless Steel 18 30 35280 WASHER (.255 x .620 x .030) Stainless Steel 18 36
36001 WASHER 44 33 37241 PULLER PLATE Universal 70 -
37642 WAVE WASHER 6 32 37828 WASHER (.390 x .625 x .062) Stainless Steel 44 44
37828 WASHER (.390 x .625 x .062) Stainless Steel 46 51 3796 JET (.076) 28 7
38114 SPRING 56 53 38489 PIN Roll 14 22
390721 PLUG Pipe (.125-27) Brass 34 26 39519 CUP 6 13
40001209 SCREW (M10 x 60) 34 4 40001248 SCREW (M12 x 25) 38 1
400018 SCREW (M5 x 12) 4 3 4000328 SCREW (M6 x 16) 6 19
4000329 SCREW (M6 x 20) 6 18 4000329 SCREW (M6 x 20) 6 22
4000329 SCREW (M6 x 20) 6 26 4000329 SCREW (M6 x 20) 22 33
400033 SCREW (M5 x 12) 4 6 400033 SCREW (M5 x 12) 4 11
4000330 SCREW (M6 x 25) 18 1 4000330 SCREW (M6 x 25) 18 11
4000330 SCREW (M6 x 25) 20 3 4000330 SCREW (M6 x 25) 20 22
4000330 SCREW (M6 x 25) 22 8 4000330 SCREW (M6 x 25) 22 20
4000330 SCREW (M6 x 25) 24 27 4000330 SCREW (M6 x 25) 26 10
4000330 SCREW (M6 x 25) 42 14 4000331 SCREW (M6 x 30) 22 35
4000331 SCREW (M6 x 30) 34 27 4000332 SCREW (M6 x 35) 6 3
4000333 SCREW (M6 x 40) 34 31 4000333 SCREW (M6 x 40) 36 44
4000333 SCREW (M6 x 40) 48 10 4000333 SCREW (M6 x 40) 48 19
4000354 SCREW (M8 x 30) 56 44 4000378 SCREW (M10 x 35) Stainless Steel 56 47
4000384 SCREW (M10 x 80) 42 23 40011107 SCREW (M5 x 16) Stainless Steel 18 19
40011107 SCREW (M5 x 16) Stainless Steel 20 9 40011107 SCREW (M5 x 16) Stainless Steel 22 5
40011128 SCREW (M6 x 20) Stainless Steel Non- 14 26 40011128 SCREW (M6 x 20) Stainless Steel 50 4
Seapro/Marathon
4001168 SCREW (M3.5 x 20) Stainless Steel 22 2 40019108 SCREW (M5 x 20) 20 13
40019111 SCREW (M5 x 35) 10 9 40019111 SCREW (M5 x 35) 14 17
40019111 SCREW (M5 x 35) 28 30 40019111 SCREW (M5 x 35) 32 30
40019111 SCREW (M5 x 35) 34 7 400211 NUT (M5) Stainless Steel 28 31
400211 NUT (M5) Stainless Steel 32 31 400211 NUT (M5) Stainless Steel 34 8
4002314 WASHER 20 14 4002317 WASHER (8.90 X 17.0 X 1.9SS) 50 18
400248 LOCKWASHER (M10) 46 48 40031112 SCREW (M5 x 40) 52 9
40039106 SCREW (M5 x 13) 38 7 4006731 SCREW (M6 x 16) 18 39
4006731 SCREW (M6 x 16) 20 24 4006731 SCREW (M6 x 16) 22 39
4010516 SCREW (M5 x 16) Stainless Steel 42 9 4011912 PROP NUT 56 68
4013910 SCREW (M5 x 10) 10 4 4013930 SCREW (M5 x 30) 10 4
4013930 SCREW (M5 x 30) 10 13 41040T1 CLUTCH 56 54
41042 HANDLE 48 11 41121 SLEEVE 52 2
41131 SEAL Oil Outer 56 62 41132 SEAL Oil Inner 56 61
41133 SCREEN Water Inlet Port 52 8 41134 SCREEN 52 12
41171 TILT TUBE 48 14 41211 BRACKET 50 5
41323A2 ATTACHING KIT Steering Link 44 43 41323A2 ATTACHING KIT Steering Link 66 -
41326 BEARING Roller 52 4 414172 GASKET 34 9
414172 GASKET Reed Block 72 - 414181 GASKET 34 11
414181 GASKET Carb Adaptor Plate 72 - 41420A3 PLATE ASSEMBLY Carb Adaptor 34 12
414758 GASKET Exhaust Manifold 34 40 414758 GASKET Exhaust Manifold 72 -
414991 GASKET Exhaust Cover 72 - 414995 GASKET Exhaust Manifold Cover 36 42
414995 GASKET Exhaust Manifold Cover 72 - 41499A87 GASKET SET 24 -
41499A87 GASKET SET 26 - 41499A87 GASKET SET 28 -
PARTS MANUAL
PAGE 74
PARTS INDEX
41523 SCREW (.250-28 x 1.00) 48 26 41523 SCREW (.250-28 x 1.00) 48 35
41524 SCREW (.250-28 x 1.75) 48 30 41524 SCREW (.250-28 x 1.75) 48 31
41670 GASKET Drive Shaft Housing Adaptor Plate 72 - 416705 GASKET Adaptor Plate 50 3
41750 INSERT 26 19 42025 BEARING 38 21
421251 SCREW (M8 x 55) 8 23 42161 LINK INTERLOCK 18 9
42161 LINK INTERLOCK 20 1 42161 LINK INTERLOCK 22 6
42164 SPRING 18 6 42164 SPRING 20 19
42164 SPRING 22 25 42282A4 COIL KIT Lighting 66 -
426264 SUPPORT 14 16 42690 BUSHING 14 25
429173 STUD 34 5 432423 CABLE Throttle 42 5
432423 CABLE Throttle 42 6 432426 CABLE Throttle 42 5
432426 CABLE Throttle 42 6 43328 WASHER 56 46
433374 GASKET Drive Shaft Housing 50 13 433374 GASKET Drive Shaft Housing 72 -
43430 WASHER 44 40 44180 BUSHING Rope 14 15
44213T1 GEAR Forward (27 Teeth) 56 50 44311F3 SHIELD Rear 4 2
44311F5 SHIELD Rear 4 2 44357Q2 FLUSHING ATTACHMENT 66 -
44426 GASKET 28 28 44426 GASKET 32 25
44581 SPRING 48 29 45076 NUT (#10-32) Brass 8 34
45076 NUT (#10-32) Brass 8 35 45076 NUT (#10-32) Brass 10 21
47579 PLUG 24 13 47579 PLUG 26 17
48408 SCREW (#10-16 x .500) 10 24 48409 SCREW (#10-16 x .625) Stainless Steel 8 33
48409 SCREW (#10-16 x .625) Stainless Steel 10 27 49908 SCREW (.250-28 x .750) 52 16
52148A1 CO-PILOT KIT 66 - 52992A2 ATTACHING KIT Cable And Pulley 66 -
5317 JET (.046) 32 7 55098 J CLIP 34 19
56206 COTTER PIN 60 7 56373A2 PIN ASSEMBLY Tilt 48 17
5902 SCREW (#6-32 x .187) 28 29 5902 SCREW (#6-32 x .187) 32 28
6201 JET (.080) 32 7 62351A10 CHARGING KIT Battery 66 -
62386 GASKET 34 34 62386 GASKET Thermostat 72 -
62568 SCREW (#10-16 x .375) 10 6 62568 SCREW (#10-16 x .375) 10 10
62568 SCREW (#10-16 x .375) 10 28 63709A1 BOOT/TERMINAL KIT 10 18
638131 TERMINAL BLOCK 10 26 63998A1 GAP TOOL Single Chamber Single Chamber 70 -
64015 NUT (.250-20) 8 10 64015 NUT (.250-20) 8 12
65567 WASHER (.265 x .750 x .048) Stainless Steel 22 21 66274 TORQUE WRENCH (0-150 lb-in) 70 -
67892A1 FITTING KIT Magnetic, Plug Fill/Drain 52 10 67981 WASHER 48 23
69202 O-RING 52 24 69202 O-RING 62 6
69202 O-RING Water Pump 72 - 69205 C WASHER 10 7
70132 WASHER (.323 x .563 x .063) Stainless Steel 56 45 71421 WASHER Nylon 48 13
71421 WASHER Nylon 48 15 73288 WASHER (.220 x .500 x .030) Stainless Steel 4 4
73719 WASHER 48 7 7394 JET (.044) 28 7
74036 FITTING Grease 44 13 74036 FITTING Grease 44 14
74036 FITTING Grease 44 15 76160A2 INSTALL/REMOVE TOOL Piston Pin 70 -
768042 SHOULDER SCREW Hex 48 6 79091 FUSE 20 Ampere 8 15
79139A20 CABLE ASSEMBLY Red 8 36 79953Q2 SCREW KIT (.375-16 x .250) Drain 52 6
79953Q2 SCREW KIT (.375-16 x .250) Drain 52 10 79964 SCREW (#6-32 x .750) 24 16
79965 SCREW (#8-32 x .500) Stainless Steel 24 15 801400251 JET PUMP ASSEMBLY 58 -
801403625 TAB WASHER 58 24 801404625 SHIM Impeller 58 23
801405625 KEY Impeller 58 22 801411251 HOUSING Pump 58 1
80141225 HOUSING Intake 58 7 80141325 DRIVESHAFT 58 9
801430 ADAPTER 58 14 801431 BASE Pump 58 15
801432 SCREW (M10 x 35) 58 21 803127 PARTS MANUAL 20/25/Jet 20 Seapro/Marathon 2 0
15XD Super 15/Jet 20) (2-Stroke)
803861 VALVE Inlet Needle 28 6 803861 VALVE Inlet Needle 32 6
PARTS MANUAL
PAGE 75
PARTS INDEX
804663A00 DECAL EPA Label Information 2 0 804663A00 DECAL EPA Label Information 4 14
804946T02 POWERHEAD ASSEMBLY 24 - 804946T02 POWERHEAD ASSEMBLY 26 -
804946T02 POWERHEAD ASSEMBLY 50 - 804996 SPRING 28 5
804996 SPRING 32 5 808499A00 DECAL SET (Black 25) 2 0
808649A96 DECAL SET 2 0 811304A00 DECAL SET (Black Seapro 25) 2 0
811304A95 DECAL SET (Black Seapro 25) 2 0 811305A95 DECAL SET (Marathon 25) 2 0
811353 BOWL Fuel 32 26 8113541 SHAFT Choke 32 9
811360 SCREW Bowl Drain 32 18 811805 LEVER Choke 32 10
811806 VALVE Choke 32 14 812413A1 BRACKET ASSEMBLY Roller 4 12
812707 BUSHING 6 30 813715A2 CABLE SET High Tension (5 and 8.25 Inch) 10 16
813960A4 SWITCH ASSEMBLY 22 1 814945 SCREW (.312-18 x 3.500) Stainless Steel 48 22
815133 VALVE Throttle 28 2 815133 VALVE Throttle 32 2
815625A1 SOUND BLANKET KIT 4 8 815848 NUT (.312) 48 24
8161944 STUD (M6 x 50) 36 45 8161944 STUD (M6 x 50) 36 45
8161945 STUD (M6 x 32) 36 45 816202 HOOK Latch 6 31
816311T TIE STRAP (8.00 Inches) 8 31 816311T TIE STRAP (8.00 Inches) 10 14
816311T TIE STRAP (8.00 Inches) 10 19 816311T TIE STRAP (8.00 Inches) 24 7
816311T TIE STRAP (8.00 Inches) 26 7 8165621 DISC 44 6
8165621 DISC 44 10 8166231 PROPELLER SHAFT 56 57
816667A2 BRACKET ASSEMBLY Steering Without Carrying 66 - 8167372 SPARK PLUG 10 15
Handle
816770T RECTIFIER 8 32 8168372 SPARK PLUG 10 15
817405A22 CARBURETOR KIT (WMC-87) (25 Hp/Jet 20) 28 1 817405T11 CARBURETOR (WMC-53A) (25Hp/Jet 20) 28 1
817405T12 CARBURETOR (WMC-54A) 26 23 817405T12 CARBURETOR (WMC-54A) 32 1
817405T16 CARBURETOR (WMC-65) (25 Hp/Jet 20 24 23 817405T16 CARBURETOR (WMC-65) (25Hp/Jet 20) 28 1
817424 KNOB Choke 26 14 817425 LINK Choke 26 15
817425 LINK Choke 32 29 817426 INSERT Choke Bezel 26 12
817428 SOCKET 18 21 817428 SOCKET 18 24
817428 SOCKET 22 15 817428 SOCKET 22 18
818354T10 FLYWHEEL 38 3 818354T12 FLYWHEEL 38 3
818538 SPACER 48 12 818853 RING Retaining 14 3
818967 GROMMET 8 6 818968 BUSHING 8 5
821190A2 CONVERSION KIT Side Shift 66 - 821463A1 TILLER TUBE 42 15
821465 HANDLE Throttle 42 17 821468A6 TILLER HANDLE KIT 66 -
821468A66 ARM ASSEMBLY Steering Handle 42 8 821468A7 TILLER HANDLE KIT 66 -
821468T2 TILLER HANDLE 42 - 821468T4 TILLER HANDLE 42 -
821957 BRAKE PLATE 44 5 821958A1 PLATE KIT 44 8
821959 HANDLE 44 3 821961 ROD 44 11
821971 LOCK Throttle 42 13 821972 KNOB Throttle 42 11
821979 NUT 24 17 822145 WASHER 42 26
822145 WASHER 42 28 822146 WASHER 42 29
8221471 PLATE 42 21 822148A2 COVER KIT 42 1
822148A4 COVER KIT 42 1 822150 PULLEY 42 2
822237A3 SWIVEL BRACKET 44 12 822238A9 SWIVEL HEAD 44 7
822370 O-RING (2.362 x .103) 34 16 822370 O-RING (2.362 x .103) 34 36
822370 O-RING (2.362 x .103) Transfer Cover Port 72 - 822370 O-RING (2.362 x .103) Transfer Port Cover 72 -
822429 HANDLE Throttle 42 17 822441 RETAINER 42 20
822445A1 WEAR SLEEVE 38 12 822445A1 WEAR SLEEVE Crankshaft 72 -
822459 RETAINER 18 28 822459 RETAINER 18 34
822841F1 BRACKET 42 24 823433 CHOKE Electric 28 18
8236011 SHIFT SHAFT Horizontal 18 16 8236011 SHIFT SHAFT Horizontal 20 11
8236011 SHIFT SHAFT Horizontal 22 13 823609A17 SWITCH ASSEMBLY Stop 42 19
823609A18 SWITCH ASSEMBLY Start/Stop 42 19 823609A6 SWITCH ASSEMBLY Start/Stop 8 25
823609A7 CONVERSION KIT Tiller Handle Start Switch 66 - 8236103 LEVER Interlock Control 18 10
8236103 LEVER Interlock Control 20 2 8236103 LEVER Interlock Control 22 7
PARTS MANUAL
PAGE 76
PARTS INDEX
823648 COVER Diaphragm 28 9 8237011 DECAL Co-Pilot 48 16
8237072 REPAIR KIT 28 16 8237072 REPAIR KIT 32 16
8237582 BRACKET Cable Anchor 20 15 823778 SPRING Upper Lock Lever 14 23
823806 BUSHING 18 4 823806 BUSHING 18 13
823806 BUSHING 20 5 823806 BUSHING 20 23
823806 BUSHING 22 10 823806 BUSHING 22 23
823806 BUSHING 22 30 823807 BUSHING 22 37
8238083 SECONDARY GEAR 22 28 8238092 PRIMARY GEAR 22 29
8238102 CONTROL PLATFORM 22 38 823837A8 SIDE COVER 6 17
823862 LEVER Backplate 18 14 823862 LEVER Backplate 20 6
823862 LEVER Backplate 22 11 8238632 LEVER Horizontal Shift Shaft Port 18 15
8238632 LEVER Horizontal Shift Shaft Port 20 10 8238632 LEVER Horizontal Shift Shaft Port 22 12
823907A16 CARBURETOR KIT (WMC-85) (20Hp) 28 1 823907T5 CARBURETOR (WMC-52A) 26 23
823907T5 CARBURETOR (WMC-52A) (20 Hp) 28 1 823907T5 CARBURETOR (WMC-52A) 32 1
823907T6 CARBURETOR (WMC-56A) 26 23 823907T6 CARBURETOR (WMC-56A) 32 1
823907T9 CARBURETOR (WMC-64) (20 Hp) 24 23 823907T9 CARBURETOR (WMC-64) (20 Hp) 28 1
8239172 HOUSING 8 26 823939 BUSHING 42 22
823939 BUSHING 42 25 8239521 SHIFT HANDLE 20 12
8239522 SHIFT HANDLE 60 3 824088A01 DECAL SET (Gray 25) 2 0
824088A03 DECAL SET (Gray 25) 2 0 824088A97 DECAL SET (Gray 25) 2 0
824091A00 DECAL SET (Black 20/Jet 20) 2 0 824092A01 DECAL SET (Gray 20) 2 0
824092A01 DECAL SET (Gray 20) 2 0 824092A03 DECAL SET (Gray 20) 2 0
824092A97 DECAL SET (Gray 20) 2 0 8242002 DECAL 42 16
8242004 DECAL 42 16 824361 GROMMET 6 25
824362 GROMMET 6 21 8243641 GROMMET Side Cover 6 14
824367F1 SIDE COVER 6 20 824367F1 SIDE COVER 6 24
8243701 STOP Throttle 26 21 824401 LEVER Float 28 24
824401 LEVER Float 32 24 824731A96 DECAL SET 2 0
8248324 SCREW (M6 x 16) 52 29 8248324 SCREW (M6 x 16) 62 11
824918 CLIP 8 24 824923 PLATE 22 3
824994 SPRING Plate 18 18 824994 SPRING Plate 20 8
8251681 LEVER Shift 18 27 825169 LEVER Throttle 18 33
8251701 BRACKET Mounting 18 38 825211A2 SHIFT ROD ASSEMBLY 18 20
825269A1 SHEAVE Starter 14 6 825319 NYLINER 18 26
825319 NYLINER 18 32 825404 STRAP 34 38
825677 PUSH NUT 18 29 825677 PUSH NUT 18 35
826077 SPRING Detent 18 17 826077 SPRING Detent 20 7
826253 SCREW (.250-20 x .625) 14 2 826307A95 DECAL SET Black - Super 15/Seapro 15 XD 2 0
826308A95 DECAL SET Gray - Super 15/Marathon 15 XD 2 0 826322A97 DECAL SET (Gray Jet 20) 2 0
826633A1 ATTACHING KIT Remote Control 66 - 826677A3 SWITCH ASSEMBLY Stop 6 8
826709109 NUT (.250-28) Stainless Steel 48 8 826709109 NUT (.250-28) Stainless Steel 48 25
826709113 NUT (.375-24) Stainless Steel 46 50 826792 WAVE WASHER 42 27
8268336 NUT (M6) 14 32 8268336 NUT (M6) 18 31
8268336 NUT (M6) 18 37 826883R03 SERVICE MANUAL (20/25 Jet 20) 2 0
827188T LINER 58 8 827189 SLEEVE 58 12
827190 NUT 58 13 8272822 DECAL Warning High Voltage 14 27
827490 HOSE Lube 58 2 827491A12 RING SET Piston 38 24
828119 LOCK RING Piston Pin 38 23 828251 ROD END 60 4
828252 SPRING 60 5 828253 LEVER Shift 60 9
828254 SCREW (#10-32 x .750) 60 10 828255 SCREW (#10-32 x 2.50) 60 11
828256 SHIFT ROD 60 12 828257 ROD END 60 13
828258 TILT LATCH ROD 60 14 8282A1 COVER ASSEMBLY 34 24
830756109 HOSE (57.00 Inches Bulk) (Cut to 7.50 Inch Length) 24 5 830756109 HOSE (57.00 Inches Bulk) (Cut to 5.50 Inch Length) 24 6
830756109 HOSE (57.00 Inches Bulk) (Cut to 7.50 Inch Length) 26 5 830756109 HOSE (57.00 Inches Bulk) (Cut to 5.50 Inch Length) 26 6
830756109 HOSE (57.00 Inches Bulk) (Cut to 8.00 Inch Length) 34 29 83164M FLYWHEEL PULLER 70 -
831977 SPARK ARM 18 7 831977 SPARK ARM 20 20
831977 SPARK ARM 22 26 8319781 CAM Throttle 18 5
8319781 CAM Throttle 20 18 8319781 CAM Throttle 22 24
8327471 TIMING LINK 18 8 8327471 TIMING LINK 20 21
PARTS MANUAL
PAGE 77
PARTS INDEX
8327471 TIMING LINK 22 27 832757A4 COIL KIT 10 20
833161 FELT PAD 14 4 846500 SCREW (#10-32 x 1.00) Stainless Steel 58 16
846673 WASHER (.265 x .500 x .060) Stainless Steel 60 6 850188T1 SOLENOID ASSEMBLY Starter 8 4
850439T1 TESTER Eight Chamber Eight Chamber 70 - 850700A6 TRIM KIT 66 -
85083 FACE PLATE 52 19 85083 FACE PLATE 62 1
8508910 IMPELLER 52 22 8508910 IMPELLER 62 4
85090 SEAL 52 27 85090 SEAL 62 9
85090 SEAL Water Tube 72 - 85090A2 SEAL KIT 54 -
85090A2 SEAL KIT 56 - 85090A2 SEAL KIT 62 -
85091 WASHER 52 37 85093 PIN 56 55
85094 FOLLOWER Cam 56 52 85096 PIN Drive 54 42
85107 SEAL Oil Lower 38 14 85113T BEARING Roller - Lower 38 15
85114T BEARING Roller - Upper 38 9 85116 TUBE Water 50 11
85119 KEY 52 21 85119 KEY 62 3
85122 MOUNT 44 36 85123 BUMPER Front 44 35
85154A1 BUSHING KIT 44 16 85171 PIN Dowel 34 3
85172 WASHER Upper Mount Screw 44 39 85174A1 HANDLE ASSEMBLY 14 13
852103A00 DECAL SET (Black - 32 H.P. - Export Only) 2 0 852103A98 DECAL SET (Gray - 32 H.P. - Export Only) 2 0
852104A98 DECAL SET 2 0 852530 SCREW (.250-20 x 1.50) 6 28
853358T1 RECTIFIER 8 1 85500 PIN Dowel (.187 x .530) 52 5
85549 O-RING 56 63 85549 O-RING Propeller Shaft Outer Oil Seal 72 -
85552 BOOT 52 33 85557 BUSHING 56 51
85562A2 SHIFT CAM 54 41 855708T25 IMPELLER 58 6
855713A3 SWITCHBOX ASSEMBLY 10 8 855713A4 SWITCHBOX ASSEMBLY 10 8
855721A4 STATOR ASSEMBLY 10 3 855920 DECAL EPA Label Information 2 0
855920 DECAL EPA Label Information 4 14 85593 PIN (.078 x .437) 54 40
85594 O-RING (.239 x .174) 52 36 85594 O-RING (.239 x .174) Shift Shaft (.239 x .174) 72 -
856143A4 JET PUMP ASSEMBLY 58 - 856154 SUPPORT 14 19
856999 STRAP 10 5 858498 THRUST HUB ASSEMBLY 56 66
858731 BALL Fuel Filter 24 2 858731 BALL Fuel Filter 26 2
8588361 DECAL SET Gray - Super 15/Marathon 15 2 0 859741 SEAL Oil 38 8
XD/Marathon 25
85977 SEAL Rubber Reed Block 72 - 86203 O-RING Rubber 52 28
86203 O-RING Rubber 62 10 86203 O-RING Drive Shaft Rubber 72 -
86203 O-RING Drive Shaft Rubber 72 - 86292 TUBE Water 50 11
862933 SHIFT SHAFT 52 31 86389 GASKET Head Cover 72 -
863895 GASKET 34 23 863895 GASKET Cylinder Head Cover 72 -
86391 O-RING 34 22 86391 O-RING Boost Port Cover 72 -
86496 WASHER 38 2 86689A5 HOUSING ASSEMBLY Starter 14 1
8669A21 GEAR HOUSING ASSEMBLY Basic-Black 52 1 8669A21 GEAR HOUSING ASSEMBLY Basic-Black 56 1
8669T26 GEAR HOUSING ASSEMBLY 52 - 8669T26 GEAR HOUSING ASSEMBLY 56 -
8669T28 GEAR HOUSING ASSEMBLY 52 - 8669T28 GEAR HOUSING ASSEMBLY 56 -
86704A10 STATOR Auxiliary 10 29 86704T11 STATOR AUXILIARY 10 12
868491 RING Retaining 14 9 868501 CAM 14 8
868512 SPRING 14 7 868523 SPRING 14 11
868531 CAM 14 10 868571 SPRING 14 5
86992A5 BEARING ASSEMBLY Center Main 38 26 86993 O-RING 44 17
86993 O-RING Bushing Kit 72 - 87293 PLATE 56 64
87599 NUT 60 1 877680Q12 HOSE ASSEMBLY Fuel (12 Feet) 66 -
877680Q8 HOSE ASSEMBLY Fuel (8 Feet) 66 - 877681Q12 HOSE ASSEMBLY Fuel (12 Feet) 66 -
877681Q8 HOSE ASSEMBLY Fuel (8 Feet) 66 - 877683Q12 HOSE ASSEMBLY Fuel (12 Feet) 66 -
878376 SHIFT LINKAGE KIT 58 3 878378 GATE Reverse - With Bumper 58 5
878381 CAM 58 4 878608 SCREW (#10-16 x .500) 6 12
878608 SCREW (#10-16 x .500) 42 4 87946A15 FILTER ASSEMBLY Fuel 24 1
87946A15 FILTER ASSEMBLY Fuel 26 1 87946Q04 FILTER KIT Fuel 24 3
87946Q04 FILTER KIT Fuel 26 3 8794A9 BRACKET ASSEMBLY Transom 48 2
879652 THRUST WASHER 58 10 879653 BEARING Ball 58 11
8796A7 BRACKET ASSEMBLY Transom 48 1 879877A1 BEARING ASSEMBLY Roller 38 18
879878A6 PISTON ASSEMBLY 38 22 879878T5 PISTON ASSEMBLY 38 22
88004 GASKET Carburetor 72 - 881227A1 LINK ASSEMBLY Throttle 22 17
PARTS MANUAL
PAGE 78
PARTS INDEX
881227A3 LINK ASSEMBLY Throttle 18 23 881228A2 SHIFT LINK ASSEMBLY 22 14
881865 DECAL Caution-Start in Gear 14 29 88228 PROP NUT 56 68
883075 SCREW (#10-16 x 1.25) 8 2 8835A4 CONNECTING ROD ASSEMBLY 38 16
88439A27 CABLE ASSEMBLY Red - Battery 8 28 88439A28 CABLE ASSEMBLY Battery - Black 8 27
88680 SPRING 56 56 88807A10 CABLE ASSEMBLY Black 10 22
88809A5 WIRE ASSEMBLY 8 7 8978T2 CRANKSHAFT ASSEMBLY 38 11
8M0027720 SHIFT SHAFT Short 52 31 8M0027721 WASHER 52 20
8M0027721 WASHER 52 23 8M0027721 WASHER 62 2
8M0027721 WASHER 62 5 8M0138645 SCREW 28 4
8M0138645 SCREW 32 4 90192 SCREW (.250-20 x .750) Stainless Steel 58 25
90883 SCREW (M5 x 16) 56 65 90901 STRAP Port Side 48 34
90906A21 STARTER ASSEMBLY Recoil 14 - 90906A23 STARTER ASSEMBLY Recoil 14 -
9097T5 HOUSING ASSEMBLY Driveshaft 50 12 90983A5 CONVERSION KIT Starter Motor 66 -
90983T1 STARTER MOTOR ASSEMBLY 8 16 9098T5 HOUSING ASSEMBLY Driveshaft 50 12
91012 SCREW (.250-28 Special) 38 17 9104T19 PISTON ASSEMBLY 38 22
9163T19 TOP COWL ASSEMBLY 4 1 9163T21 TOP COWL ASSEMBLY 4 1
9164 BOWL Fuel 28 26 91691 FLOAT 28 27
91691 FLOAT 32 27 9171 PLUG 28 8
9171 PLUG 32 8 923291 MANIFOLD Exhaust 34 41
923301 COVER 36 43 92436A5 HARNESS ASSEMBLY 8 37
92436A9 HARNESS ASSEMBLY Engine Wiring 8 14 92753 RETAINER 8 13
92767A3 THUMB SCREW ASSEMBLY (16 mm) 48 3 92995 SPRING 48 18
930061 SPRING 22 32 93007 SPRING 54 38
93008 BALL 22 31 93164 NUT (.875) 48 9
93164 NUT (.875) 48 20 93843T1 INSTALLER TOOL Bearing Carrier 70 -
938762 LEVER Lower 14 21 93878 RETAINER 52 34
94019 LEVER Upper 14 24 94848 FITTING 34 28
9533T40 CYLINDER BLOCK 34 1 95845A5 REGULATOR KIT Lighting 66 -
960099 SLEEVE (12.00 Inches) 42 7 96018 SPRING 44 23
96186A2 BRACKET ASSEMBLY 46 46 96201 STRAP Key (Included with Ride Guide Bracket) 46 52
96203 SPRING 42 12 96247 SPACER 50 8
96248A1 HOUSING ASSEMBLY 50 7 9633 GASKET 28 22
9633 GASKET 32 22 9635 DIAPHRAGM/GASKET 28 21
9635 DIAPHRAGM/GASKET 32 21 96371 COVER Fuel Pump 28 13
96371 COVER Fuel Pump 32 13 9643 SCREW 28 12
9643 SCREW 32 12 96461 VALVE Throttle 28 2
96461 VALVE Throttle 32 2 96561 DRIVE KIT 8 22
96562 DRIVE 8 21 96563T END CAP 8 20
96564T END CAP With Brushes 8 18 96565 ARMATURE 8 19
96566 THRU BOLT 8 17 9682A8 BOTTOM COWL 6 1
96951 SHAFT Throttle 28 3 96951 SHAFT Throttle 32 3
9696 SCREW 28 19 9696 SCREW 32 19
96965 LEVER Starboard Side 48 27 9697 SCREW 28 10
9699 PLATE Manual 28 17 9699 PLATE 32 17
97359A1 SCREW ASSEMBLY 38 1 97427 SPRING 44 22
97611 GASKET/DIAPHRAGM KIT 28 15 97611 GASKET/DIAPHRAGM KIT 32 15
9762 PLUG 28 14 97861 INSULATOR 8 11
98277 SEAL 24 4 98277 SEAL 26 4
98294A1 BEARING ASSEMBLY Roller 52 14 98295 BEARING Needle 38 20
98302 GEAR Pinion (12 Teeth) 52 17 98432T5 TRIM TAB 56 43
9844A1 SERVICE KIT Primer/Injector 28 25 98450A10 TRIGGER ASSEMBLY 10 11
98571A3 BRACKET ASSEMBLY Tiller Handle For Use with 66 - 98830A3 HOOK ASSEMBLY Reverse Lock 44 21
Co-Pilot Kit
99130122 TUBING (20.00 Feet Bulk) (Cut to 13.25 Inch 34 15 99157A1 PUMP ASSEMBLY Water 52 25
Length)
99157A1 PUMP ASSEMBLY Water 62 7 99157T2 PUMP KIT Water 54 -
99157T2 PUMP KIT Water 62 - 99198 DRIVESHAFT 52 32
99199 DRIVESHAFT 52 32 99301 RING GEAR 38 6
99325 SEAL 52 3 993261 GASKET 52 18
993261 GASKET Base Water Pump 72 - 99328A1 BEARING ASSEMBLY Roller 56 48
99542T GEAR Reverse (27 Teeth) 56 58 99589 GRIP 42 18
PARTS MANUAL
PAGE 79
PARTS INDEX
99611 WAVE WASHER 18 3 99611 WAVE WASHER 20 17
99611 WAVE WASHER 22 22 996642 FITTING Elbow 90 Degree (.125-27 x .250) Nylon 34 30
99691 O-RING Seal 72 - 99702A7 ADAPTER PLATE ASSEMBLY 50 2
997621 COVER Ignition Coil 10 1 99906T1 CARRIER ASSEMBLY Bearing 56 59
F10064 SHAFT 28 23 F10064 SHAFT 32 23
F2211 SCREW (#10-24 x .625) Stainless Steel 58 26 NOPART NO PARTS LIST 64 -
NSS NOT SOLD SEPARATE Sound Blanket 4 9 NSS NOT SOLD SEPARATE Sound Blanket 4 10
NSS NOT SOLD SEPARATE Hi-Tension Cable 10 17 NSS NOT SOLD SEPARATE Hi-Tension Cable 10 17
NSS NOT SOLD SEPARATE Retainer 14 14 NSS NOT SOLD SEPARATE Decal-Servicing Referrral 14 28
NSS NOT SOLD SEPARATE Decal-Emergency Start 14 30 NSS NOT SOLD SEPARATE Decal-Serialization 34 6
Procedure
NSS NOT SOLD SEPARATE Cover 34 25 NSS NOT SOLD SEPARATE Decal-Warning 38 4
NSS NOT SOLD SEPARATE Decal-Warning 38 5 NSS NOT SOLD SEPARATE O-Ring 38 13
NSS NOT SOLD SEPARATE Roller 38 19 NSS NOT SOLD SEPARATE Piston Ring 38 25
NSS NOT SOLD SEPARATE Bearing 38 27 NSS NOT SOLD SEPARATE Thrust Washer 38 28
NSS NOT SOLD SEPARATE Thrust Washer 38 29 NSS NOT SOLD SEPARATE Needle Roller 38 30
NSS NOT SOLD SEPARATE Thrust Washer 38 31 NSS NOT SOLD SEPARATE Needle Roller 38 32
NSS NOT SOLD SEPARATE Thrust Washer 40 33 NSS NOT SOLD SEPARATE Thrust Washer 40 33
NSS NOT SOLD SEPARATE Case 42 3 NSS NOT SOLD SEPARATE Bushing 44 18
NSS NOT SOLD SEPARATE Bushing 44 19 NSS NOT SOLD SEPARATE Washer 44 20
NSS NOT SOLD SEPARATE Decal-Serial Overlaminate 46 49 NSS NOT SOLD SEPARATE Rivet 48 4
NSS NOT SOLD SEPARATE Handle 48 5 NSS NOT SOLD SEPARATE Exhaust Tube 50 6
NSS NOT SOLD SEPARATE Cup 52 15 NSS NOT SOLD SEPARATE Insert 52 26
NSS NOT SOLD SEPARATE Cup 56 49 NSS NOT SOLD SEPARATE Insert 62 8
NSS NOT SOLD SEPARATE O-Ring, Crankshaft Wear 72 -
Sleeve
PARTS MANUAL
PAGE 80

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