Professional Documents
Culture Documents
Display Cabinet,
An approach
to seeing and building
that launched a generation
of furniture makers
B Y J I M B U D L O N G
48 FINE WOODWORKING Photos, except where noted: Anissa Kapsales; this page (left): David Welter
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
the Krenov Way
21 in. 103 ⁄ 8 in.
“
You know, the alternative is a cabinet without a stand, and then you have
a question of whether to put it on something, which should have been the
“
stand, but happens to be the hall table or something. The convenience of the
stand is not to be denied. And some of the cabinets that look very well with
some air underneath and a little bit of geometry that is the stand would not
necessarily look good as a continued cabinet all the way down to the floor. It
would be too much of a good thing.
49
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
Krenov method
011207048_sprd
TACKLE DOORS FIRST
Knowing that doors seldom come out perfectly flat, Krenov built them first, fitting
the front of the case to them later. Bridle joints are a strong, elegant joinery
option, and mullions are a delicate way to break up the plainness of the glass.
Vertical
stop, 1 ⁄ 8 in.
Bridle joint thick by
Tenons, 7⁄16 in. wide
5 ⁄16 in.
thick
Mortises,
5⁄16 in. thick
1
Door
Cut bridle joints on the tablesaw. Budlong crosscuts
handle
the tenon shoulders first. Then he uses a tenoning jig to
cut the mortises and complete the tenons (shown).
Mullion
Outside stile,
⁄ in. thick
11 16
by 1½ in. wide
by 25¾ in.
long
Inside stile,
11 ⁄16 in. thick
Horizontal by 1¼ in.
stop, wide by
1⁄ 8 in. thick 25¾ in. long
by 9 ⁄16 in. (left door);
wide right-door
stile, 11 ⁄ 8 in. 2
wide Rabbet the back of the door frames for glass. With
the inside faces down, rout the rabbets using a straight
bit. Stop the cut before the stile and rail intersect, or it
will show in the finished door. Chisel the round corners
square after assembly.
Rabbet,
½ in. deep by
3 ⁄16 in. wide
10¼ in.
3
101 ⁄ 8 in. 101 ⁄ 8 in. Glue and clamp the door frames. Use bar clamps to
bring home the shoulders, and cauls and hand clamps
Rabbet 7⁄16 in. to pinch the corners together. Be careful not to set the
deep by 1 ⁄ 8 in. wide cauls over the shoulder areas, because you need to be
able to see that the joints are all the way home.
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
Glass
HOW TO INSTALL
DIVIDED GLASS Mullion
⁄
7 16 in.
⁄
3 16 in. 111⁄16 in.
⁄
7 16 in.
⁄
3 32 in. Door rail
⁄ in.
18
wide
felt wider. Running the outside stiles all the broken panes. The glass is held
way and the inside stiles inside the rails in place with removable wood
gave the piece a nice balance. In addition, strips. When cutting the rab-
I arranged the individual frame widths bets, don’t try to remove all the
with the bottom rail the heaviest, the top material in one pass. Set the
rail next, then the outer stiles, and finally cutter to final height, but pro-
the center stiles. The center stiles are the gressively move back the fence
lightest because there are two together. as you mill away the material.
The effect is subtle but powerful and is Glue up door frames—Be-
Top and bottom stops go in next. Notch these stops
typical of Krenov-style work. fore I glue up the door frames, around the mullions. Budlong cuts the notches with a hand-
Make the frames—The bridle joint is at- I apply finish to the inside edg- saw and pares them clean with chisels.
tractive, strong, and fairly simple. All three es. The trick to glue-ups is to
steps (tenon shoulders, mortises, and cheeks) do a dry run to make sure all the necessary
are cut on the tablesaw. First, saw the shoul- items are at hand. Don’t try to glue one
ders using a sled or miter gauge with a stop corner at a time; put glue on all the joinery
block to get the proper tenon lengths. There at once to prevent a corner from tacking
will be several lengths to accommodate up and getting stuck.
the various frame-member widths. Move Rabbet door frames where they meet—
to the mortises and use an over-the-rip After the glue-up, clean up the front and back
-fence tenoning jig. Save the tenon cheeks faces of the doors, and flush the edges and
for last so you can creep up on a friction fit. the ends where the bridle joints meet. High-
end work often has a pair of rabbets, cut on
Move on to the glasswork the router table, that spoon together when
With the frame joinery cut, dry-fit the parts the doors are closed. Krenov taught us to
and make sure the inside faces are all flush take a 1⁄ 2-in. straight router bit and grind a
with each other. These are the reference slight radius on the tip of the cutting edge.
faces for cutting the rabbets for the glass. Rabbets cut with this bit have a soft inside
Finish with vertical stops. Use small brass
Rabbets hold corner, a sweet detail.
glass—With any kind Online Extra Mullions and stops—
brads, pre-drilling through all the stops and
into the frames so that you could almost but
of glasswork, it’s best For the complete finishing recipe, Mullions break up the not quite push the brads home with your finger.
plus tips on pre-finishing, go to
to use rabbets so you FineWoodworking.com/extras.
visual landscape of a Angle the holes slightly toward the glass and
can access and replace plain door. The glass and countersink for the brad heads.
NOVEMBER/DECEMBER 2009 51
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
Krenov method
mullions are secured with small strips of
DOWELED CARCASE IS BETTER FOR DRY-FITTING wood called stops. Make and install the
The dowel joint has a number of advantages: It is easy to make and it allows for easy top and bottom stops first, and then move
dry-fitting of the case (see facing page) when fitting the doors. on to the vertical stops.
Top, 13 ⁄16 in. thick by 103 ⁄ 8 in. Overhang, 5 ⁄16 in. Dowels ideal for joining the carcase
wide by 21 in. long Doweling is the easiest way to build a cabi-
Top rail, ½ in. thick
net with an overhanging top and bottom,
by 23 ⁄16 in. wide by but it is critical to the process in other ways,
199 ⁄16 in. long too. Doweling allows the multiple dry-fits
Friction
Tenons, 9 ⁄ 32 in. catches necessary for door-first construction, knife
thick Back hinges, and pre-finishing parts.
To begin, make a simple doweling jig (a
Panel, piece of hardwood with a heel glued to
9 ⁄ 32 in. thick
Rabbet, an end) to locate the holes precisely in the
¼ in. ends of the sides and on the inside faces
Tongue, 3⁄ 16 in. deep by Sides,
thick by 5⁄ 16 in. 9⁄16 in. of the top and bottom. Always reference
11 ⁄16 in.
wide wide thick by the jig off the back edge of the workpiece
93 ⁄ 8 in. and the inside face of the sides.
Stiles, ½ in. wide by By the way, when fitting the case to the
thick by 13 ⁄16 in. 25¾ in.
wide by 26¼ in. long doors, cut the sides about 1⁄16 in. shorter
long than the height of the doors to allow for
some door trimming if the cabinet gets
Tenon, ¼ in.
thick by 15 ⁄ 8 in. glued slightly out of square.
wide by 3⁄ 4 in. Lay out and drill the dowel holes—
long Bunch a few dowels on the ends, say 3⁄ 8 in.
Upper bottom Bottom to 1⁄ 2 in. apart, and spread them out in the
rail, ½ in. thick overhang, middle where the stresses aren’t as great.
by 2¼ in. wide ¼ in. total,
including
Drilling is easy. The critical part is orienting
by 199 ⁄16 in.
long profile the jig accurately at each joint.
Spline fits
in grooves.
A few dry-fits before gluing up
At this point the cabinet is ready to be dry-
Bottom rail, ½ in. thick
by 21 ⁄16 in. wide by
assembled, using two or three temporary
199 ⁄16 in. long Bottom, ¾ in. thick by semi-loose-fitting dowels for each joint.
10¼ in. wide by 205 ⁄ 8 in. long Use the second hole from each edge for
SHOPMADE DOWEL JIG ENSURES MATING HOLES
Always orient the jig the same way on ⁄ in. at ends
38
1 in. to 2 in. Outline of case side
all workpieces. Reference off the back
and the inside of the case.
Side
Heel
Layout line
represents
inside of
case.
Drill holes in the top and bottom. Screw Side pieces are next. Clamp the sides in
For consistent
referencing, the fasteners Bottom the jig in place. On the drill press, create a vise to drill into the ends . Budlong uses a
will need to be threaded in the holes in the jig at the same time you hand drill with a shopmade depth stop, tak-
from both sides. drill the first set of holes in the workpiece. ing care to keep it plumb.
52 FINE WOODWORKING
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
DRY-ASSEMBLE TO FIT
THE CASE TO THE DOORS
A few key steps—fitting the doors and mortising for
hinges—need to happen before the carcase can be
glued. You may have to dry-fit more than once, but
patience here will make a difference in the end.
dry-fitting, so you preserve the tight fit on Fit the carcase to the doors and mor-
the outermost dowels. The first dry-fit is for tise for hinges—Time to pull the doors
flushing up the back edges and cutting the back out. Slip the doors against the cabinet
rabbets for the back panel. sides where they belong. The doors are
Rabbet for the back panel—Assemble extra-tall for now, so shims between the
the carcase and clamp it together, checking sides and top allow the doors to fit. While
for square and flushing the back edges. holding the center stiles flush with each
To cut the rabbet in the carcase parts, the other, check to see how much the outer
process is similar to cutting the rabbets stiles have fallen out of parallel to the front
on the door frames. You must stop the edge of the side. Don’t panic. This inevi- Now glue up the case. Start by gluing all the
dowels into the ends of the sides. Once they
cuts on the top and bottom pieces before table situation is called “wind.” Just plane
are dry, attach the top and bottom pieces.
they intersect the side pieces. Remember the front edges of the sides so the doors Try to keep the clamps perfectly parallel to
not to chisel out the corners at the ends lie flat and match up at the rabbet. the sides to increase the chances of clamp-
of the rabbet until after the glue-up; this Mortise the case for the hinges—Locate ing square. Measure the diagonals to be sure.
eliminates the risk of going too far. the hinge mortises in the carcase, using the Angle the clamps if necessary.
doors as a guide. Center a knife hinge in the full instructions on these Krenovian details,
middle of a door’s thickness and measure go to the Master Class on pp. 84-86).
the space between the back of the hinge
and the back of the door. The process is Glue up the carcase
Leg blank, 2 in. much easier if you make a shim to represent You’re nearly ready for the final glue-up,
thick by 2 in. wide by this amount. To locate the hinge side-to- but first you have to profile the ends of the
339⁄16 in. long side, align the center of the barrel with the top and bottom, glue the dowels into the
outside edge of the case side. Take apart the sides, do a final dry-fit, and pre-finish.
case and finish marking around the hinge, Trim back the ends of the top and bottom
positioning it against the first front mark. to about 1⁄4 in. from the face of the sides,
LEG PATTERN Carefully rout out the middle of the hinge and do the same for the front edges of the
locations, and chisel out the perimeters. top and bottom. The profiles (see p. 85)
To purchase Add the Krenovian details—It’s the can be worked in with a plane or with a
full-size digital details that make Krenov-style cabinets so combination of a plane and router bits.
plans and a
complete cutlist
special, such as the hand-carved friction Glue all the dowels into the ends of the
for this cabinet and catches and strike buttons that stop the sides, and then cut them to length. Dry-
other projects, go to doors smoothly. Custom shelf supports are clamp again and make sure everything
FineWoodworking.com/
PlanStore and click on another example. These custom parts don’t goes home. Plane, sand (up to P320 grit),
“digital plans.” have to be made before the carcase is glued, and pre-finish both sides of the sides, and
1 in. but the mortises and holes for them do (for the inside faces of the top and bottom.
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.
DOORS ARE EASY TO INSTALL
With the case glued up and the doors fit and resting
in place, it’s easy to transfer the hinge locations from
the carcase to the doors.
Transfer the hinge location. Use tape to shim the door slightly out-
ward and upward and to mark the location of the hinge end (above
left). Set the door in place and mark the mortise width and length
(above right).
Cut the hinge mortises in the doors. Support the router by clamp- Attach the doors. Screw the hinges into the case and the tops of the doors.
ing a piece of wood flush to the edge of the door. Rout close to the Load the loose hinge piece onto the lower hinge, aiming it outward. Holding
line and chisel the rest. the door, thread the pin into the upper hinge and slide the lower hinge into its
mortise at the bottom. Screw the bottom hinges in place.
Now it’s time to glue it all together. Load Flush the legs to the rails, level off the cabinet. Make sure the joints in the door
the dowels into the holes and coax things tops of the posts and rails, and get the frames stay in horizontal alignment with
together with a mallet before clamping. cabinet to rest cleanly on the top of the each other as adjustments are made (this
Showcase cabinets often have frame- stand with the back panel in. is why you left extra height when cutting
and-panel backs, with the panels made Now put aside the cabinet, invert the the doors to length). Plane the top door
from a lighter wood to give the inside of stand, and run the transitional cove around edges until the inside edges of the doors
the cabinet the impression of illumination. the top edge on the router table. Do the line up with the centerline and slip in un-
For this cabinet I used spalted maple to final sanding and finish. Finally, attach der the top.
complement the ash carcase. the cabinet to the stand with small brass JK taught us to have the outer edges of
mounting plates. They are easy to make the doors pulled in from the face of the
Shape the legs out of 1⁄8-in. bar stock and mortise into the sides about 1⁄16 in. This creates a shadow
After the joinery is cut, cut the legs to shape stand. and makes the corner more interesting. If
on the bandsaw. Refine the surfaces with you didn’t account for it before, you can
hand tools. Hold them up in a raking light Fit the doors handplane that little bit off now. Once the
and sight down the edges, feathering any With the carcase mounted and the back doors have been fitted, mark the location
lumps and bumps into clean, fluid lines. panel installed, it is time to fit the too-long of the hinges on the doors, cut the mor-
Pre-finish the inside faces of the legs, and doors and hang them. Mark the center of tises, and hang the doors. •
start by gluing up the two short ends first. the cabinet where the doors will meet.
After the ends are glued up, add the long Adjust the bottom edges with a plane Woodworker Jim Budlong is a teacher at the
rails. Be sure to check for square. so they sit cleanly on the bottom of the College of the Redwoods.
NOVEMBER/DECEMBER 2009 55
COPYRIGHT 2009 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.