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INTRODUCTION ................................................................................................................ 4
FEATURES ......................................................................................................................... 5
5 MODE PRIORITY SELECTION ........................................................................................................................ 5
MONITORING ................................................................................................................................................. 5
INDUSTRIAL GRADE INVERTER ....................................................................................................................... 5
PLUG N PLAY .................................................................................................................................................. 5
SAFETY ............................................................................................................................. 6
SYMBOL INDICATIONS: ............................................................................................................. 6
GENERAL SAFETY RULES: .......................................................................................................... 7
PRECAUTIONS DURING INSTALLATION &REPAIR: ...................................................................... 7
PRODUCT SAFEGUARDING:....................................................................................................... 8
INSTALLATION .................................................................................................................. 8
PACKAGE CONTENTS ................................................................................................................ 8
LOCATION AND PLACEMENT ..................................................................................................... 8
PCU................................................................................................................................................................. 8
BATTERY ......................................................................................................................................................... 9
PV ................................................................................................................................................................... 9
DISPLAY PARAMETERS............................................................................................................ 14
MENU SETTING ...................................................................................................................... 15
SETTING FLOW CHART ............................................................................................................ 16
PRIORITY MODES ................................................................................................................... 17
TROUBLESHOOTING ....................................................................................................... 21
GENERAL FAULTS ................................................................................................................... 25
1. INV. OUTPUT VOLTAGE IS NOT AVAILABLE ......................................................................................... 25
2. SOLAR CHARGING IS NOT AVAILABLE. ................................................................................................ 25
3.MAINS CHARGING IS NOT AVAILABLE ...................................................................................................... 26
4.OUTPUT FLUCTUATION ............................................................................................................................. 26
5.PV NOT CHARGING ................................................................................................................................... 27
WARRANTY CLAIMS........................................................................................................ 30
GUARANTEE CLAIMS ARE ONLY VALID FOR PRODUCT DEFECTS NOT RESULTING FROM ANY OF
THESE CIRCUMSTANCES: ........................................................................................................ 32
SERVICE .......................................................................................................................... 33
INTRODUCTION
Thank you for being a part of the Indian solar revolution and
buying a product that helps in sustainable development,
guarantees peace of mind and perhaps more importantly cuts a
major portion of your electricity bill.
The solar Power Conditioning Unit (PCU) gives you the most
savings through
Solar PV + Battery + Mains
RISK OF FIRE
HIGH VOLTAGE
INSTALLATION
PACKAGE CONTENTS
PCU
Manual
Fuse(optional)
Connection cable (optional)
ELCTRICAL CONNECTIONS
CONNECTION TO AC SUPPLY IN
Note: Ensure that the Solar PCU MCB is not switched ON During the
following procedure keeping in mind the presence of high voltage at
AC output.
The AC terminals must be connected to the screw terminal AC MAINS.
For this, use a 3-core cable. Connections are marked as follows “AC
MAINS” then N for Neutral, L for Line or Active.
Fig. EARTHING
For earthing of our solar power energy system, connect the
earth wire from PV panels and PCU to the common earthing of
house.
WIRING CHART AS PER IEC-3961-PART V
SINGLE PHASE AC/DC
S. NO WIRE CROSS SECTION AREA
(AMPERE)
1 1 12
2 1.5 16
3 2.5 22
4 4.0 29
5 6.0 37
6 10 51
7 16 68
8 25 86
9 35 110
10 50 145
11 70 215
12 95 260
LED INDICATION:
o POWER: Power on
o INVERTER: Load on inverter
o SOLAR: Solar charging on
o GRID: Load / Charging on grid
o BATT.LOW: Battery low
o FAULT: Fault
IT AUTOMATICALY
1. S-G-B S>G>B* SWITCHES TO BATTERY
(INTELLIGENT MODE) INSTEAD OF GRID WHEN
BATTERY IS CHARGED TO
SAVE ELECTRICITY BILL.
GENERALLY USED
DURING NIGHT WHEN
LOAD IS LESS.
S>G>B SOLAR > GRID > BATTERY
2. S-G-B
S>B>G SOLAR > BATTERY > GRID
3. S-B-G
WHEN GRID IS
4. S-B-G BATTERY EXTRA AVAILABLE IT IS USED TO
BACKUP CHARGE BATTERY TO
PROVIDE EXTRA BACKUP
& DURING GRID
FLUCTUATIONS THIS
MODE PROVIDES BACKUP
THROUGH BATTERY.
(DISCHRAGED UPTO
100%)
24V/1KVA
LOADS QUANTITY TOTALWATTS
15W 1+1+1 45W
60Ah X 2 = 120Ah
48V/2KVA
LOADS QUANTITY TOTAL WATTS
15W 2+2+2+2 120W
50Ah X 4 = 200Ah
*These ratings are based on assumption of load rating, battery rating, consumption of power by
battery for charging & operation of load for 1 hour.
MAINTENANCE & TROUBLESHOOTING
VISUAL INSPECTION
Inspect the inverter and the cables for visible damage and
pay attention to the operating status display of the inverter.
Use a soft brush to remove dust from the fan cover and from
the top side of the inverter on a regular basis.
PV MAINTENANCE
PV Panel surface should be clean.
PV panel should be replaced in case of any damage of upper
layer (Non reflective layer).
PV panel should be checked regularly to ensure that it is
receiving maximum sunlight.
TROUBLESHOOTING
REMEDY:
Check all connections of your PCU.
In case of any other reason Contact to service engineer.
REMEDY:
Contact to service engineer.
REMEDY:
Check the connections of your battery.
Check the Settings of your PCU in USER mode.
Check the battery voltage.
Change the battery if required.
In case of any other reason Contact to service engineer.
REMEDY:
Choose the battery as per your inverter rating and load.
In case of any other reason Contact to service engineer.
FAULT*5 (SYSTEM OVERTEMPERATURE): This fault
occurs due to overheating of PCU than its nominal range. It
may be due to fan failure or placing of PCU in unsuitable
environment.
REMEDY:
Check the fans of your PCU .
Change the location of PCU to suitable environment.
Check the ventilation holes of PCU. They should not be
blocked.
In case of any other reason Contact to service engineer.
REMEDY:
Check the PV rating .
Check if load is exceeding the limit of PCU.
Check the Battery Ah setting in USER mode. (It must be as
per your battery specification.)
REMEDY:
Check the PV output (It must be as per your PCU specification).
REMEDY:
Check the total load you are connecting to your PCU. (It
should not exceed the nominal limit of PCU)
REMEDY:
Check the battery voltage and battery connections.
In case of any other reason Contact to service engineer.
REMEDY:
Check the mains supply.
REMEDY:
Check the mains supply.
In case of any other reason Contact to service engineer.
GENERAL FAULTS
CAUSE REMEDY
Input DC Voltage is not Available Make it available first.
MCB switch is kept in OFF Check the position of MCB and keep
position. it at ON position
CAUSE REMEDY
PV Voltage is not available Make it available first
CAUSE REMEDY
Mains MCB switch is kept in Check the position of Mains MCB and
OFF position. keep it at ON position
4.OUTPUT FLUCTUATION
CAUSE REMEDY
Inappropriate connection of Tightly and correctly connect the
Output terminal. output terminals
5.PV NOT CHARGING
CAUSE REMEDY
Inappropriate connection of PV Tightly and correctly connect
the output terminals