Service Manual

Trucks
Group 37
Wiring diagram
FL6, FS7 LHD
FL6: 151114–
FS7: 147460–

TSP23698/1
 Foreword
The descriptions and service procedures contained in this manual are based on design
and method studies placed up to February 1996.

The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a

reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.

The following levels of observations, cautions and warnings are used in this Service
Documentation:

Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized

so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

Volvo Truck Corporation

Göteborg, Sweden

Order number: TSP23698/1

© 1996 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in

retrieval system, or transmitted in any forms by any means, electronic, me-
chanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.
 Contents
Component wiring diagram index ....................................................... 2

Cable harness illustration index .......................................................... 5

Fuses on circuit board (32) electrical centre ..................................... 8

Fuses ....................................................................................................... 9

Relays on circuit board (32) electrical centre .................................... 9

List of connectors ............................................................................... 10

List of components ............................................................................. 13

Abbreviations ....................................................................................... 16

Cable colour code ............................................................................... 16

Cable harness illustrations ................................................................. 17

Component wiring diagrams .............................................................. 63

Foldout A Wiring diagram AA

Foldout B Wiring diagram CE

Foldout C Wiring diagram HA

Foldout D Wiring diagram NA

Foldout E Wiring diagram ND

Foldout F Wiring diagram OA

Foldout G Wiring diagram OC

Foldout H Wiring diagram ZA

Feedback

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagram index

Component wiring diagram index

Starter motor, alternator, 24 V ............................................................. See Foldout A

Coolant level, coolant temperature,

preheating, exhaust pressure governor, page 63
exhaust brake, range inhibitor, interval wipe .........

Engine control, Supercharger .............................................................. page 64

Engine shut-off ..................................................................................... page 64

Speed limitation .................................................................................... page 65

Parking lights, side marker lights, roof lights, tail lights, fullbeams/dipped
See Foldout B
beams, spotlights .................................................................................

Fog lights .............................................................................................. page 66

Brake lights ........................................................................................... page 66

Direction indicators, hazard warning lights .......................................... page 67

Reversing lights .................................................................................... page 68

Loading light, fifth wheel light ............................................................... page 68

Rear fog lights ...................................................................................... page 69

Rotating warning light ........................................................................... page 69

Interior lights, low cab .......................................................................... page 70

Cigarette lighter .................................................................................... page 70

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagram index

Horn .................................................................................................... page 71

Windscreen wipers and washers, headlamp wipers and washers .... page 71

Climate system ................................................................................... See Foldout C

Heated seat ........................................................................................ page 72

Electrically heated rearview mirror ..................................................... page 72

Electrically operated rearview mirror .................................................. page 73

Air dryer .............................................................................................. page 73

City filter ............................................................................................. page 73

Radio, communication radio and loudspeakers ................................. page 74

Electrically operated window winder .................................................. page 74

Power take-off .................................................................................... page 75

Power take-off, clutch-independent .................................................... page 75

Automatic transmission, SKMT 113 ................................................... page 76

Diff. lock .............................................................................................. page 77

Automatic transmission ...................................................................... page 77

SPLIT .................................................................................................. page 77

3
Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagram index

Air suspension .................................................................................... page 78

Combination instrument ..................................................................... See Foldout D

Indicator lamps ................................................................................... See Foldout E

Instruments, buzzer, rheostat ............................................................. page 79

Anti-lock brakes (ABS) ....................................................................... See Foldout F

Anti-lock brakes (ABS) ....................................................................... See Foldout G

Retarder (electro-magnetic) ............................................................... page 80

Level control, headlights .................................................................... page 81

6–unit fuse holder ............................................................................... page 82

6–unit fuse holder for superstructure ................................................. page 83

Connection, extra equipment ............................................................. page 84

Earth connections ............................................................................... See Foldout H

ADR (battery master switch, current limiter, emergency stop) .......... page 85

ADR (cab heater) ............................................................................... page 86

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustration index

Cable harness illustration index

1000 Cable harness, instruments .................................................. page 20
1006 Cable harness, cab, upper .................................................... page 23
1009 Cable harness, electric window winder ................................. -
1018 Cable harness, climate system ............................................. page 25
1030 Cable harness, engine .......................................................... page 26
1031 Cable harness, automatic transmission ................................ page 29
1035 Cable harness, diff. lock ........................................................ page 31
1040 Cable harness, frame ............................................................ page 32
1042 Cable harness, tail lights ....................................................... page 34
1045 Cable harness, engage inhibitor, power take-off .................. page 37
1046 Cable harness, closing contact, climate system ................... page 38
1056 Cable harness, air dryer ........................................................ page 39
1057 Cable harness, chassis ........................................................ page 40
1061 Cable harness, parking heater, cab ...................................... page 49
1062 Cable harness, parking heater, frame .................................. page 49
1063 Cable harness, trailer connection ......................................... page 50
1072A Cable harness, air suspension .............................................. page 51
1072B Cable harness, air suspension .............................................. page 52
1072C Cable harness, air suspension .............................................. page 52
1072D Cable harness, air suspension .............................................. page 52
1076 Cable harness, speed limiter, engine ................................... page 53
1077 Cable harness, side marker light .......................................... page 55
1084 Cable harness, cab, ABS ...................................................... page 57
1085 Cable harness, trailer connection, ABS ................................ page 58
1086 Cable harness, solenoid valve, ABS ..................................... page 59
1087 Cable harness, sensor, chassis, ABS ................................... page 59
1088 Cable harness, sensor, ABS ................................................. page 59
1090 Cable harness, engage inhibitor, exhaust brake .................. page 61
1091 Cable harness, electrically heated mirror ............................. -
1466 Cable harness, MTE cab ..................................................... page 62
1467 Cable harness, MTE chassis ............................................... page 62

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustration index

T3007857

6
Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustration index

T3007858
7
Group 37 Wiring Diagram FL6, FS7 LHD Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre

I Dipped beam, left ............................... (CE23)
2 Dipped beam, right ............................. (CE26)
3 Full beams, left and right ................... (CE28)
4 Spot lights ........................................... (CE58)
5 Fog lights ............................................ (CG9)
6 Rear fog lights .................................... (EG10)
7 Position light, front .............................. (CE15)
8 Position light, roof ............................... (CE13)
9 Side marker light, cab ........................ (CE44)
10 Tail light, side marker light, left .......... (CE48)
11 Tail light, side marker light, rear ........ (CE53)
12 Air dryer .............................................. (HK4)
13 Air conditioning ................................... (HA16)
14 Flasher unit ......................................... (CN8)
15 Reversing lights .................................. (EA7)
16 Heater, cab ......................................... (HA21)
17 Spare, ”+ 15” ...................................... (XD9)
18 Circuit board, instrument panel, ”+ 15” (NA4)
19 Windscreen and headlight washers ... (GA18)
20 Heated driver’s seat, seat belts ......... (HD5)
21 Diff. lock, power take-off .................... (LF5)
(LD8)
22 Combination relay .............................. (BB14)
23 Electrically heated rearview mirrors ... (HG8)
24 ”Kick-down” ......................................... (LK3)
25 Hazard warning flashers, brake lights (CK8)
26 Cab illumination, radio, tachograph ... (ER17)
27 Main fuse, lights and headlamp flasher (CE31)
28 Rotating warning light, loading light ... (ED8)
29 Cigarette lighter, horn ......................... (EV5)
30 Fuse check with diode lamp .............. (XD29)

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Group 37 Wiring Diagram FL6, FS7 LHD Relays on circuit board (32) electrical centre

Fuses
1-unit fuse holder
51 (AA25)
51 (BG6)
51 (LK12)

6-unit fuse holder

56 ”1” (XA21)
56 ”2” (XA18)
56 ”3” (XA15)
56 ”4” (XA12)
56 ”5” (XA9)
56 ”6” (XA6)
56 B ”1” (OA3) (OC3)
56 B ”2” (OA4) (OC4)
56 B ”3” (OA6) (OC6)
56 B ”4” (OA8) (OC8)
56 B ”5” (OA10) (OC10)
56 B ”6” (OA11) (OC11)

Relays on circuit board (32) electrical centre

301 Relay, fog lights ”2” .................. (CG7)
302 Relay, spot lights ”1” ................ (CE58)
309 Relay, parking light ”9” ............. (XA5)
315 A Relay, starting switch ”12” ........ (AA45)
315 B Relay, starting switch ”11” ........ (AA36)
317 Relay, headlight wipers ”8” ...... (GA8)
343 Relay, rear fog lights ”3” .......... (EG8)
345 Relay, start inhibitor ”6” ............ (AA28)
375 Relay, day running lights ”4” .... (CE42)
375 Relay, day running lights ”5” .... (CE50)
3005 Alternator-controlled relay ”10” . (XA11)

9
Group 37 Wiring Diagram FL6, FS7 LHD List of connectors

List of connectors
A (CE38) CD2 (CE2)
ADR1 (ZE21) CD3 (EA12)
ADR2 (ZE19) CD4 (EA12)
AS1 (OA7) (OC7) CD5 (AA25)
AS3 (OA64) CD6 (AA25)
AS3 (OC64) CE1 (PA8)
AS4 (OA66) (OC66) CE2 (PA6)
AS6 (OA68) CE3 (BB13)
AS6 (OC68) CE4 (BB22)
AS7 (OA70) (OC70) CE5 (ND43)
B (CE34) CE6 (ND47)
BB3 (CE17) CE7 (CE15)
BB4 (CE15) CE8 (CN13)
BB5 (CN13) CE9 (CN14)
BB6 (CN14) CF1 (GA10)
BB7 (CE17) CF2 (LD8)
BB8 (CE15) CF2 (LF5)
BC3 (PA8) CF3 (LG4)
BC4 (PA6) CF4 (BB2)
BC5 (GA11) CF5 (BB25)
BC6 (GA10) CF6 (AA34)
BC7 (GA17) CF7 (BB7)
BC8 (PA9) CF8 (AA20)
BL3 (CE28) CF9 (LD13)
BL4 (CE21) CF9 (LF9)
BL5 (CE26) CG1 (ND18)
BL6 (CE23) CG2 (ND33)
BL7 (CE27) CG3 (ND56)
BL8 (CE22) CG4 (LN3)
BP1 (MN29) CG6 (EA7)
BP2 (MN30) CG7 (EA7)
BP3 (MN21) CG8 (BB23)
BP4 (MN20) CG9 (BB25)
BR1 (MN34) CH1 (BB11)
BR2 (MN35) CH2 (NA28)
BR3 (MN33) CH3 (AA30)
BR4 (MN32) CH4 (NA47)
C (CE32) CH5 (BB12)
CA1 (CE58) CH6 (BB25)
CA2 (CE59) CH7 (ND31)
CA3 (CG9) CH8 (HA8)
CA4 (CG13) CH9 (ND23)
CA5 (GA11) CJ1 (HA53)
CA6 (CE23) CJ2 (HA52)
CA7 (CE21) CJ3 (HA59)
CA8 (CE28) CJ4 (HA58)
CA9 (CE26) CJ5 (HA61)
CB1 (CN7) CJ6 (HA55)
CB2 (EA7) CJ7 (HA67)
CB3 (CE48) CJ8 (HA64)
CB4 (EG10) CJ9 (HA63)
CB5 (CE53) CK1 (XD27)
CB6 (CK8) CK2 (EA14)
CB7 (CN22) CK3 (EV9)
CB8 (CN9) CK4 (ND21)
CB9 (CN20) CK5 (XD25)
CC1 (EN6) CK6 (EG15)
CC2 (ER17) CL1 (LF33)
CC3 (JA8) CL2 (LF9)
CC4 (ER20) CL3 (LF31)
CC6 (ED9) CL4 (LF31)
CC7 (CE5) CL5 (LF15)
CC8 (CE8) CL6 (LF15)
CC9 (CE11) CL8 (LF33)
CD1 (CE4) CM1 (MN29)

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Group 37 Wiring Diagram FL6, FS7 LHD List of connectors

CM2 (MN30) PA6 (CE28)

CM3 (MN21) PA7 (AA39)
CM4 (MN20) PA8 (CG7)
CM5 (MN34) PA9 (CE26)
CM6 (MN35) PB1 (CE36)
CM7 (MN33) PB2 (CE30)
CM8 (MN32) PB3 (CE31)
CM9 (MN24) PB4 (CE34)
CN1 (LG11) PB5 (CE33)
CN2 (ND41) PB6 (CE37)
CO1 (AA16) PB7 (CE38)
CO2 (AA17) PB8 (CE35)
CO3 (LK3) PB9 (CE32)
CR1 (BB17) PC1 (CE58)
CR2 (BB19) PC2 (CE33)
CR3 (BB30) PC3 (CE64)
CS1 (HA48) PC4 (EG8)
CS2 (HA49) PC5 (CE59)
CS3 (OD24) PC6 (CE37)
CS4 (OD9) PC7 (EG10)
CS5 (OD21) PC8 (CE21)
CS6 (OD19) PC9 (CE28)
CS7 (OD16) PD1 (CE9)
CS8 (OD13) PD2 (CE13)
CT1 (HH4) PD3 (CE15)
CT2 (HH6) PD4 (CE48)
CT3 (HH3) PD5 (CE44)
CT8 (HG6) PD6 (CE42)
CT8 (HH8) PD7 (CE40)
CT9 (HG6) PD8 (CE54)
CT9 (HH10) PD9 (CE53)
EA1 (BB11) PE1 (AA25)
EA2 (BB12) PE2 (CN8)
EA3 (BB13) PE3 (HA16)
EA4 (ND33) PE4 (AA23)
EB1 (AA34) PE5 (AA22)
EB2 (AA30) PE6 (HK4)
EB3 (BB7) PE7 (AA20)
EB4 (BB2) PE8 (EA7)
KO1 (LK11) PE9 (XB9)
KO2 (LK13) PF1 (XD9)
KO3 (LK11) PF2 (XB7)
LF1 (OA32) PF3 (XB6)
LF1 (OC32) PF4 (NA7)
LF2 (OA33) PF5 (NA4)
LF2 (OC33) PF6 (GA9)
LR1 (OA48) PF7 (HA21)
LR1 (OC48) PF8 (GA8)
LR2 (OA49) PF9 (GA9)
LR2 (OC49) PG1 (GA18)
MO1 (BK10) PG2 (HD5)
MO2 (BK9) PG3 (GA10)
MO3 (BK7) PG4 (LD8)
MO4 (BK8) PG4 (LF5)
MT1 (BC2) PG5 (LD3)
MT2 (BC5) PG6 (XA5)
MT3 (BC6) PG7 (XA6)
MT4 (BC8) PG8 (HG8)
MT9 (BC8) PG9 (XA12)
NC1 (LD18) PH1 (XA13)
NC2 (LD18) PH2 (BB14)
NC3 (LD14) PH3 (XA6)
PA1 (CE62) PH4 (XA11)
PA2 (CE26) PH5 (ER13)
PA3 (CE23) PH6 (ER17)
PA4 (CG9) PH7 (XA12)
PA5 (CG13) PH8 (LK3)
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Group 37 Wiring Diagram FL6, FS7 LHD List of connectors

PH9 (CK8) VC2 (HA25)

PJ1 (ED8) VC2 (HA52)
PJ2 (CE25) VG1 (HA33)
PJ3 (AA45) VG2 (HA38)
PJ4 (AA38) VG3 (HA29)
PJ5 (CE31) VG4 (HA36)
PJ6 (EV5) VG5 (HA39)
PJ7 (AA36) VG6 (HA34)
PJ8 (AA38) VG7 (HA36)
PJ9 (EV9) VG8 (HA41)
PK1 (AA41) VG9 (HA42)
PK2 (AA40) W1 (NG12)
PK3 (AA37) W2 (NG13)
PK4 (AA42) W3 (NG14)
PK5 (AA41) W4 (NG16)
PK6 (AA38) X1 (HA8)
PK7 (AA44) X1 (HN15)
PK8 (CE55) X1 (OA16)
PK9 (AA39) X1 (OC16)
RF1 (OA41) X2 (HA8)
RF1 (OC41) X2 (HN13)
RF2 (OA40) X2 (OA27)
RF2 (OC40) X2 (OC27)
RR1 (OA56) XA1 (HD5)
RR1 (OC56) XA2 (HD5)
RR2 (OA57) XB1 (HD5)
RR2 (OC57) XB1 (HD9)
S1 (HA21) XB2 (HD5)
S2 (HA17) XB2 (HD9)
S3 (HA15) XB3 (HD5)
S4 (HA8) XC (HG3)
S5 (HA8) XD (HG9)
S6 (HA12) XF (BB27)
S7 (HA16) XG (LD8)
SLF1 (OA36) XG1 (LF5)
SLF2 (OA35) XG2 (LF5)
SLF3 (OA37) XH (AA39)
SR1 (OA52) XI1 (HA29)
SR1 (OC36) XI10 (HA39)
SR2 (OA51) XI11 (HA44)
SR2 (OC35) XI12 (HA41)
SR3 (OA53) XI2 (HA29)
SR3 (OC37) XI3 (HA33)
SR4 (OA60) XI4 (HA33)
SR4 (OC60) XI5 (HA36)
SR5 (OA59) XI6 (HA36)
SR5 (OC59) XI7 (HA36)
SR6 (OA61) XI8 (HA34)
SR6 (OC61) XI9 (HA38)
SR7 (OA4) XJ (FA4)
SR7 (OC4) XL1 (HK4)
SRF1 (OA44) XL2 (HK4)
SRF2 (OA43) XM1 (KA6)
SRF3 (OA45) XM2 (KA4)
TC2 (OA14) XN (MN20)
TC2 (OC14) XZ1 (XD17)
TC3 (OA5) XZ2 (XD15)
TC3 (OC5) XZ3 (XD20)
TC5 (OA12) Z1 (XD4)
TC5 (OC12) Z2 (XD9)
U1 (BK16) Z3 (XD22)
U2 (BK19) ZA1 (MN4)
U3 (BK17) ZA2 (MN3)
U4 (BK18) ZA3 (MN3)
VC1 (HA29)
VC1 (HA51)

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Group 37 Wiring Diagram FL6, FS7 LHD List of components

List of components
30 A Battery (AA2) 101 Switch, full beams and dipped beams (CE28)
30 B Battery (AA2) 102 Switch, fog lights (CG5)
33 Circuit card, indicator/warning lights (ND6) 103 Switch, spot lights (CE61)
34 Connector (AA25) 104 Switch, loading light (ED6)
36 Connector, tail lamp junction box (ND41) 109 Switch, hazard warning lights (CN8)
36/1 Connector, tail lamp junction box (CN7) 110 Switch, rotating warning light (EN5)
36/10 Connector, tail lamp junction box (CE48) 111 Switch, window winder (KA4)
36/10 Connector, tail lamp junction box (CK8) 112 Switch, air conditioning (HA7)
36/10 Connector, tail lamp junction box (CN20) 118 Switch, fan (HA18)
36/10 Connector, tail lamp junction box (EA11) 119 Switch, windscreen wiper (GA25)
36/10 Connector, tail lamp junction box (EG10) 120 Switch, windscreen washer (GA22)
36/10 Connector, tail lamp junction box (LG11) 123 Switch, heated rearview mirror (HG6)
36/11 Connector, tail lamp junction box (CN9) 126 Switch, diff. lock wheels, rear (LG4)
36/12 Connector, tail lamp junction box (CN20) 128 Switch, power take-off, side (LD6)
36/12 Connector, tail lamp junction box (LG11) 128 Switch, power take-off, side (LF5)
36/2 Connector, tail lamp junction box (EA7) 144 Switch, battery master switch (AA2)
36/3 Connector, tail lamp junction box (CE48) 144 Switch, battery master switch (ZE10)
36/4 Connector, tail lamp junction box (EG10) 147 Switch direction indicators (CN15)
36/5 Connector, tail lamp junction box (CE53) 149 Switch, horn (FA4)
36/6 Connector, tail lamp junction box (CK8) 150 Switch, starting switch (AA12)
36/7 Connector, tail lamp junction box (CN22) 158 Switch, tail fog lights (EG4)
36/8 Connector, tail lamp junction box (CE53) 176 Switch, SPLIT (LN3)
36/8 Connector, tail lamp junction box (CK13) 178 Switch, lock-up (LF15)
36/8 Connector, tail lamp junction box (CN22) 1104 Switch, bulb control (ND3)
36/8 Connector, tail lamp junction box (EA7) 1105 Switch, level control, headlights (PA8)
36/8 Connector, tail lamp junction box (EG13) 1118 Switch, power take-off, clutch independent (LE3)
36/9 Connector, tail lamp junction box (LG8) 1132 Switch, el. operated rearview mirror (HH3)
42 Joint sleeve (ER17) 1135 Switch, cruise control (BK4)
42A Joint sleeve (MN15) 200 Break contact, warning light, parking brake (ND23)
42B Joint sleeve (MN12) 202 Break contact, warning light, oil pressure (ND33)
42C Joint sleeve (MN24) 205 L Break contact, interior light (ER12)
42D Joint sleeve (MN20) 205 R Break contact, interior light (ER18)
42E Joint sleeve (MN24) 207 Closing contact, indicator light, diff. lock, rear
42F Joint sleeve (MN22) wheels (LG11)
51 Fuse holder, 1–unit (AA25) 212 Closing contact, warning light, service brakes
51 Fuse holder, 1–unit (BG6) (ND56)
51 Fuse holder, 1–unit (LK12) 216 Closing contact, brake lights (CK8)
56 Fuse holder, 6–unit (XA6) 217 Closing contact, reversing lights (EA7)
56B Fuse holder, 6–unit (OA3) 218 Break contact, exhaust pressure governor (BB22)
56B Fuse holder, 6–unit (OC3) 223 Slip contact, horn (FA4)
77 Plug socket, 7–unit (CE46) 228 Break contact, cab lock (ND47)
77 Plug socket, 7–unit (CE53) 229 Closing contact, ”kick-down” (LK3)
77 Plug socket, 7–unit (CE55) 239 Break contact, thermal (HA41)
77 Plug socket, 7–unit (CK4) 239 Break contact, thermal (HA8)
77 Plug socket, 7–unit (CN7) 239 Break contact, thermal (HD5)
77 Plug socket, 7–unit (CN9) 239 Break contact, thermal (HD9)
77 Plug socket, 7–unit (EG9) 239 Break contact, thermal (HK4)
78 Plug socket, 7–unit, extra (EA14) 245 Break contact, brake light, trailer (CK12)
78 Plug socket, 7–unit, extra (EG15) 247 Closing contact, climate system (air conditioning)
78 Plug socket, 7–unit, extra (EV9) (HA8)
78 Plug socket, 7–unit, extra (ND21) 251 Break contact, SPLIT (ND18)
78 Plug socket, 7–unit, extra (XD25) 252 Closing contact, start inhibitor (AA25)
78 Plug socket, 7–unit, extra (XD27) 253 Closing contact, reversing lights, autom. transm.
79 Plug socket, ABS (OA10) (EA12)
79 Plug socket, ABS (OA12) 253 Closing contact, reversing lights, autom. transm.
79 Plug socket, ABS (OA14) (LD19)
79 Plug socket, ABS (OA3) 253 Closing contact, reversing lights, autom. transm.
79 Plug socket, ABS (OA5) (LF31)
79 Plug socket, ABS (OC10) 2002 Flame sensor, parking heater (HA34)
79 Plug socket, ABS (OC12) 2011 Break contact, neutral (LD18)
79 Plug socket, ABS (OC14) 2059 Closing contact, lock-up (LF33)
79 Plug socket, ABS (OC3) 2065 Contact, wear indicator, brake linings (ND40)
79 Plug socket, ABS (OC5) 2065 Contact, wear indicator, brake linings (ND41)
100 Switch, headlights (CE6) 2065 Contact, wear indicator, brake linings (ND43)

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Group 37 Wiring Diagram FL6, FS7 LHD List of components

2065 Contact, wear indicator, brake linings (ND45) 429 Bulb, cigarette lighter lighting (EV7)
301 Relay, fog lights (CG7) 434 Bulb, interior light (ER11)
302 Relay, spot lights (CE58) 434 Bulb, interior light (ER17)
308 Relay, brake lights (OA4) 435 Bulb, bunk light (ER4)
308 Relay, brake lights (OC4) 435 Bulb, bunk light (ER8)
309 Relay, parking lights (XA5) 436 Bulb, controls light (CE4)
312 Relay, starting heater (BB7) 437 Bulb, identification light, front (CE3)
315 A Relay, starting switch (AA45) 440 Bulb, heater control light (HA2)
315 B Relay, starting switch (AA36) 451 Bulb, rear fog light, left (EG10)
317 Relay, headlight wiper (GA8) 452 Bulb, rear fog light, right (EG13)
323 Relay, flasher unit (CN9) 462 Bulb, side dir. light, left (CN11)
324 Relay, range inhibitor (LD20) 463 Bulb, side dir. light, right (CN16)
331 Relay, eddy-retarder (OD13) 500 Indicator light, dir. indicator, tractor (ND8)
343 Relay, fog lights, rear (EG8) 501 Indicator light, dir. indicator, trailer 1 (ND7)
345 Relay, start inhibitor (AA28) 503 Warning light, oil pressure, engine (ND33)
360 Relay, engage inhibitor, power take-off (LD15) 504 Indicator light, full beams (ND10)
360 Relay, engage inhibitor, power take-off (LF24) 505 Warning light, battery charging (ND36)
375 Relay, day running lights (CE42) 507 Warning light, service brakes (ND26)
375 Relay, day running lights (CE50) 508 Warning light, parking brake (ND23)
376 Relay, power take-off (LD18) 510 Indicator light, diff. lock, rear wheels (LG6)
381 Relay, extra (LK11) 510 Indicator light, diff. lock, rear wheels (ND16)
3004 Relay, parking heater (HA25) 514 Indicator light, overdrive (ND17)
3004 Relay, parking heater (HA52) 515 Indicator light, hazard warning lights (ND24)
3005 Alternator-controlled relay (XA11) 517 Indicator light, power take-off, side (LD3)
3014 F Relay, level control (MN5) 518 Indicator light, power take-off, rear (LD21)
3014 R Relay, level control (MN22) 520 Indicator light, fog light, front (CG2)
3018 Relay, control unit, parking heater (HA29) 521 Indicator light, spot light (CE61)
3018 Relay, control unit, parking heater (HA48) 528 Indicator light, preheating (ND13)
3023 Relay, information ABS (OA19) 530 Indicator light, heated rearview mirror (HG11)
3023 Relay, information ABS (OC19) 531 Indicator light, loading light (ED11)
3024 Relay, solenoid control valve ABS (OC16) 536 Indicator light, rear fog light (EG6)
3024/1 Relay, solenoid control valve ABS (OA10) 541 Warning light, gearbox temperature (ND31)
3024/2 Relay, solenoid control valve ABS (OA16) 550 Warning light, cab lock (ND41)
3025 Relay, indicator lamp ABS (OA23) 554 Indicator light, coolant temperature (ND35)
3025 Relay, indicator lamp ABS (OC23) 555 Indicator light, coolant level (ND20)
3038 Relay, pole change (BC6) 5004 Indicator lamp, rotating warning light (EN10)
3047 Relay, lock-up (LF15) 5008 Indicator lamp, air suspension, manual position
3061 Relay, retarder (OD4) (ND14)
3066 Combination relay, several functions (BB14) 5009 Indicator lamp, vehicle, ABS (OA64)
3067 Relay, wear indicator, brake linings (ND37) 5009 Indicator lamp, vehicle, ABS (OC64)
400 L Bulb, full beams and dipped beams (CE21) 5010 Indicator lamp, trailer, ABS (OA66)
400 R Bulb, full beams and dipped beams (CE26) 5010 Indicator lamp, trailer, ABS (OC66)
401 L Bulb, fog lights (CG9) 5010 Indicator lamp, trailer, ABS (ND21)
401 R Bulb, fog lights (CG13) 5017 Indicator lamp, trailer, ABS information (OA68)
402 L Bulb, spot lights (CE58) 5017 Indicator lamp, trailer, ABS information (OC68)
402 R Bulb, spot lights (CE59) 5018 Indicator lamp, power take-off, clutch-independent
403 A Bulb, loading light (ED6) (LE6)
403 B Bulb, loading light (ED9) 5022 Indicator lamp, retarder (OD24)
405 L Bulb, reversing lights (EA11) 5027 Warning lamp, wear indicator/brake linings (ND39)
405 R Bulb, reversing lights (EA7) 5028 Warning lamp, refrigerant level (ND11)
408 Bulb, parking light, left front (CE15) 5030 Indicator lamp, city filter (HN13)
409 Bulb, parking light, right front (CE17) 600 Solenoid valve, exhaust brake (LF33)
410 Bulb, brake light, left (CK8) 601 Solenoid valve, diff. lock, rear wheels (LG4)
411 Bulb, brake light, right (CK13) 603 Solenoid valve, engine stop (BG6)
412 Bulb, tail light, left (CE47) 604 Solenoid valve, power take-off, side (BK15)
413 Bulb, tail light, right (CE51) 604 Solenoid valve, power take-off, side (LD8)
414 Bulb, side marker light, left, front (CE42) 604 Solenoid valve, power take-off, side (LF5)
415 Bulb, side marker light, right, front (CE44) 604 Solenoid valve, power take-off, side (LF9)
418 Bulb, side marker light, left, rear (CE50) 605 Solenoid valve, power take-off, rear (BK15)
419 bulb, side marker light, right, rear (CE54) 614 Solenoid valve, range inhibitor (BB25)
420 Bulb, position light roof, left (CE8) 626 Solenoid valve, exhaust pressure governor (BB30)
421 Bulb, position light roof, right (CE11) 627 Solenoid valve, kick-down (LK3)
422 Bulb, direction indicator, left, front (CN13) 638 Solenoid valve, injection pump (BK17)
423 Bulb, direction indicator, right, front (CN14) 642 Solenoid valve, SPLIT (LN3)
426 Bulb, direction indicator, left, rear (CN20) 644 Solenoid valve, lock-up (LF15)
427 Bulb, direction indicator, right, rear (CN22) 650 Windscreen wiper motor (GA22)
428 Bulb, rotating warning lamp (EN6) 651 Windscreen washer motor (GA2)
14
Group 37 Wiring Diagram FL6, FS7 LHD List of components

652L Headlamp wiper motor (GA10) 800 Starting heater (BB4)

652R Headlamp wiper motor (GA17) 802 L Heated rearview mirror (HG3)
653 Headlamp washer motor (GA7) 802 R Heated rearview mirror (HG6)
654 Starter motor (AA8) 802 R Heated rearview mirror (HG9)
654 Starter motor (ZE16) 803 A Heated seat (HD5)
657 Fan (heater) (HA14) 803 A Heated seat (HD9)
657 Fan (heater) (LK13) 803 B Heated seat (HD5)
660 Alternator with charging regulator (AA32) 803 B Heated seat (HD9)
660 Alternator with charging regulator (ZE21) 804 Cigarette lighter (EV5)
661 Window winder motor (KA4) 805 Rheostat (CE32)
6004 Solenoid valve, level control (MN20) 806 Resistance (HA36)
6004 Solenoid valve, level control (MN3) 807 Eddy-retarder control (OD10)
6013 F Solenoid control valve, ABS (OC35) 810 Heated air dryer (HK4)
6013 LF Solenoid control valve, ABS (OA35) 812 El. operated rearview mirror (HH3)
6013 LR Solenoid control valve, ABS (OA51) 850 Horn (FA4)
6013 R Solenoid control valve, ABS (OC59) 858 Buzzer, reverse warner (EA4)
6013 RF Solenoid control valve, ABS (OA43) 8003 Thermistor, evaporator (HA38)
6013 RR Solenoid control valve, ABS (OA59) 8007 Potentiometer (BK11)
6052 Fan motor, parking heater (HA33) 8014 Regenerating unit, city filter (HN5)
6054 Fuel pump, parking heater (HA42) 900 Radio (JA6)
6054 Fuel pump, parking heater (HA48) 901 Voltage converter (JA8)
6055 Coolant pump, parking heater (HA29) 902 C Loudspeaker (JA14)
6056L Motor, level control, headlights (PA4) 902 L Loudspeaker (JA10)
6056R Motor, level control, headlights (PA11) 902 R Loudspeaker (JA6)
6057 Motor, speed limiter (BK9) 903 Diode (BB21)
6068 Power take-off, clutch-independent (LE3) 903 Diode (HA8)
700 Speedometer (NG24) 903 Diode (HN11)
701 Tachograph (NG4) 903 Diode (JA9)
701 Tachograph (ZE25) 903 Diode (LE6)
702 A Combination instrument (NA11) 903 Diode (ND40)
710 Timer, engine/cab heater (HA26) 905 Communication radio (JA17)
710 Timer, engine/cab heater (HA57) 950 Electric coils, eddy-retarder (OD14)
754 F Pressure sensor, air (NA31) 952 Magnetic clutch, air conditioning (HA8)
754 R Pressure sensor, air (NA35) 9006 Glow plug, parking heater (HA37)
756 Temperature sensor, coolant (BB11) 9008 Control unit, ABS (OA13)
757 Fuel gauge sensor (NA28) 9008 Control unit, ABS (OC13)
759 Level indicator, coolant (BB25) 9009 Control box, air suspension, rigids (MN8)
762 Oil temperature sensor, gearbox (LK11) 9010 Control box, air suspension, tractors (MN20)
762 Oil temperature sensor, gearbox (ND31) 9010 Control box, air suspension, tractors (MN32)
7052 Sensor, speedometer (NG14) 9011 A Control unit, speed limiter (BK4)
7053 Inductive sensor, bogie lift (MN29) 9012 Current limiter (ZE10)
7057 LF Sensor, pole wheel, ABS (OA32) 9020 Cab heater (HA52)
7057 LF Sensor, pole wheel, ABS (OC32) 9021 Control box, city filter (HN5)
7057 LR Sensor, pole wheel, ABS (OA48) 9022 Mains connection 220 V, city filter (HN6)
7057 LR Sensor, pole wheel, ABS (OC48) 9030 Magnetic coupling, MTE, compressor (BC2)
7057 RF Sensor, pole wheel, ABS (OA40) 9071 Control unit, MTE(BC4)
7057 RF Sensor, pole wheel, ABS (OC40)
7057 RR Sensor, pole wheel, ABS (OA56)
7057 RR Sensor, pole wheel, ABS (OC56)
7065 Sensor, accelerator pedal (BC8)

15
Group 37 Wiring Diagram FL6, FS7 LHD Cable colour code

Abbreviations
ATC ................ Automatic Temperatur Control LL .................... Left lower
C ..................... Centre LR ................... Left rear
CU-HEAT ........ Cab heater LU ................... Left upper
D ..................... Driver MTE ................ Mecanical compressor, D6A 250
ENG-GEN 4 .... Helpvariant D6A/D7B P ..................... Passenger
F ..................... Front PTO ................ Power take off
FL6 E .............. FL618 R ..................... Right
FL6 L .............. FL610, FL611 RF ................... Right front
FL6 M ............. FL612, FL614 RHD ................ Right hand drive
FL6 H .............. FL615, FL616, FL617 RL ................... Right lower
FS7 ................. FS717, FS718 RR .................. Right rear
KH ................... Day cab RU .................. Right upper
L ...................... Left SKMT .............. Side power take off
L ...................... Lower TB ................... Air brakes
LF ................... Left front TBH ................ Air brakes, hydraulic
LH ................... Sleeper cab UFSKR ........... Without tachograph
LHD ................ Left hand drive

Cable colour code

BL .............. Blue PU .............. Purple
BN .............. Brown R ................ Red
GN ............. Green SB .............. Black
GR ............. Grey VO ............. Violet
I .................. Ivory W ............... White
LBL ............ Light blue Y ................ Yellow
LBN ............ Light brown
Note: If a cable har two colours, this is written out like the
OR ............. Orange following example: Y/R = Yellow/Red.
P ................ Pink

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

Cable harness illustrations

T3007459

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007461
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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007828

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007467

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007838
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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007834

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007486

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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T3007489
Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

43

T3007843
Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007846

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007847

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007851
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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007492

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007852

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

T3007495

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Cable harness illustrations

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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Group 37 Wiring Diagram FL6, FS7 LHD Component wiring diagrams

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T3007777
 Foldout A
Wiring diagram AA
T3007782
 Foldout B
Wiring diagram CE
T3007794
 Foldout C
Wiring diagram HA
T3007809
 Foldout D
Wiring diagram NA
T3007810
 Foldout E
Wiring diagram ND
T3007812
 Foldout F
Wiring diagram OA
T3007813
 Foldout G
Wiring diagram OC
T3007819
 Foldout H
Wiring diagram ZA
 Feedback

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Volvo Truck Parts Corporation ..........................................................................

Dept. Product Support 31200 ..........................................................................

S-405 08 GÖTEBORG ..........................................................................

Sweden ..........................................................................

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Fax +46 31 665858 ..........................................................................

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Concerns Service Manual: ...............................................................................................................................
 Volvo Truck Corporation
Göteborg, Sweden

TSP23698/1 English 4500.2.96 Printed in Sweden