Desamado de Valvular Reguladoras de Presion

966 WHEEL LOADER 42J00001-03565 (MACHINE)(UEH0009S - 00) - Documentación Page 1 of 11
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Producto: WHEEL LOADER

Modelo: 966C WHEEL LOADER 42J01720
Configuración: 966 WHEEL LOADER 42J00001-03565 (MACHINE)
Desarmado y Armado
966 WHEEL LOADER VEHICLE SYSTEMS
Número de medio -REG01118-02 Fecha de publicación -01/04/1980 Fecha de actualización -10/10/2001
Tilt And Lift Control Valve (9J7035)

SMCS - 5076-16; 5076-15
Disassemble Tilt And Lift Control Valve

start by:
a) remove tilt and lift control valve
1. Remove two bolts (1) and the relief valve and baffle tube as a unit.
2. Remove plug (6), shims (5) and shims (10) from body (3).
3. Remove spring (4), rod (9), valve (8), seat (7) and O-ring seal (2) from the body.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 6/11/2020
4. Remove seat (12), valve (13) and spring (15) from the housing.
5. Remove O-ring seal (11) from the seat.
6. Remove tube (14) from the housing.
7. Remove two relief valves (16) from the tilt and lift control valve.
8. Remove plug (24), shims (20), spring (23), spring (19), washer (22) and valve (18) from relief
valve body (21).
9. Remove O-ring seal (17) from the valve body.
10. Remove the four bolts and make-up valve body (25) and two O-ring seals.
11. Remove plug (29) and O-ring seal (28) from the valve body. Remove spring (27) and valve spool
(26) from valve body (25).
12. Remove plug (31) and the O-ring seal.
13. Remove three bolts (30), plate (32) and two O-ring seals from the valve body.
14. Remove springs (33) and makeup valve (34) from body (35).
15. Remove the bolts, valve body (35) and two O-ring seals from the control valve body.
16. Remove two bolts, bracket (36) and the O-ring seal from the valve body.
17. Disconnect two linkages (37) and (38) from their respective valve spools.
18. Remove the bolts, retainer (42) and tilt control valve spool assembly (41).
19. Remove the bolts, retainer (39) and lift control valve spool (40).
20. Remove bolt (49), spacer (46), spacer (45) and spring (47).
21. Remove spring (44) and spacer (48) from valve spool (43).
22. Remove screw (54), spacer (55), spacer (53), spring (52) and spacer (51) from tilt control valve
spool (50).
23. Remove the bolts and two flanges (56).
24. Install a 3/8"-16 NC forged eyebolt (61) and remove plugs (60).
25. Remove O-ring seals (59), springs (58) and valves (57).
Tilt And Lift Control Valve (9J7035)
LIFT AND TILT RELIEF VALVE (9J638)
MAIN RELIEF VALVE (7J3975)
Assemble Tilt And Lift Control Valve
1. Install plug (3) and the O-ring seal. Tighten the plug to a torque of 42 ± 4 lb.ft. (58 ± 5 N·m).
2. Install valve (2), spring (1), O-ring seal (4) and the plug. Do the same for the other valve.
3. Put two flanges (5) in position and install the bolts.
4. Put spacer (7), spring (8), spacer (9) and washer (10) in position on valve spool (6).
5. Install screw (11) in the valve spool.
6. Put spacer (17), spring (13), spring (16), spacer (14) and spacer (15) in position on valve spool
(12).
7. Install bolt (18) in the valve spool.
8. Put the valve spools in position and install retainers (19) and the bolts.
9. Connect two linkages (20) and (21) to their respective valve spools.
10. Put bracket (22) in position and install the bolts.
11. Put two O-ring seals and body (25) in position and install the bolts. Tighten the bolts to a torque of
60 ± 2 lb.ft. (80 ± 3 N·m).
12. Install valves (24) and springs (23).
13. Install two O-ring seals, plate (26) and the bolts.
14. Put the O-ring seal in position on plug (27).
15. Install plug (27).
16. Put the O-ring seal in position on plug (28).
17. Put valve (30), spring (29) and plug (28) in position in body (31).
18. Install two O-ring seals (32), body (31) and the bolts.
19. Put O-ring seal (33) in position on body (37).
20. Install valve (34), washer (38), spring (35), spring (39), shims (36) and plug (40) in the body.
966 WHEEL LOADER 42J00001-03565 (MACHINE)(UEH0009S - 00) - Documentac... Page 10 of 11
21. Tighten plug (40) to a torque of 100 ± 5 lb.ft. (135 ± 7 N·m).
22. Install relief valves (41). Tighten the relief valves to a torque of 50 ± 3 lb.ft. (70 ± 4 N·m).
23. Put O-ring seal (42) in position in seat (47). Install the seat in body (43).
24. Install valve (48), spring (44), rod (49), shims (45), shims (46) and plug (50). Tighten plug (50) to
a torque of 80 ± 5 lb.ft. (110 ± 7 N·m).
25. Put the O-ring seal in position in seat (52).
26. Install valve (53), seat (52) and spring (54) in tube assembly (51).
966 WHEEL LOADER 42J00001-03565 (MACHINE)(UEH0009S - 00) - Documentac... Page 11 of 11
27. Put tube assembly (51) and relief valve body (43) in position. Install the bolts in the relief valve
and tighten them to a torque of 60 ± 2 lb.ft. (80 ± 3 N·m).
end by:
a) install tilt and lift control valve
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Desamado de Valvular Reguladoras de Presion

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966 WHEEL LOADER 42J00001-03565 (MACHINE)(UEH0009S - 00) - Documentación Page 1 of 11

Producto: WHEEL LOADER

Tilt And Lift Control Valve (9J7035)

Disassemble Tilt And Lift Control Valve

a) remove tilt and lift control valve

5. Remove O-ring seal (11) from the seat.

6. Remove tube (14) from the housing.

9. Remove O-ring seal (17) from the valve body.

12. Remove plug (31) and the O-ring seal.

23. Remove the bolts and two flanges (56).

Tilt And Lift Control Valve (9J7035)

LIFT AND TILT RELIEF VALVE (9J638)

MAIN RELIEF VALVE (7J3975)

Assemble Tilt And Lift Control Valve

3. Put two flanges (5) in position and install the bolts.

5. Install screw (11) in the valve spool.

7. Install bolt (18) in the valve spool.

10. Put bracket (22) in position and install the bolts.

12. Install valves (24) and springs (23).

14. Put the O-ring seal in position on plug (27).

15. Install plug (27).

16. Put the O-ring seal in position on plug (28).

19. Put O-ring seal (33) in position on body (37).

21. Tighten plug (40) to a torque of 100 ± 5 lb.ft. (135 ± 7 N·m).

25. Put the O-ring seal in position in seat (52).

a) install tilt and lift control valve

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