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Energy and Buildings 130 (2016) 150–165

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Energy and Buildings


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Air-based solar systems for building heating with PCM fluidized bed
energy storage
J.F. Belmonte a,b,∗ , M.A. Izquierdo-Barrientos c , A.E. Molina a,b , J.A. Almendros-Ibáñez a,b
a
Escuela de Ingenieros Industriales, Dpto. de Mecánica Aplicada e Ingeniería de Proyectos, University of Castilla-La Mancha, Campus Universitario s/n,
02071 Albacete, Spain
b
Renewable Energy Research Institute, Section of Solar and Energy Efficiency, C/ de la Investigación s/n, 02071 Albacete, Spain
c
Universidad Carlos III de Madrid, ISE Research Group, Thermal and Fluid Engineering Department, Avda. de la Universidad 30, 28911 Leganés, Madrid,
Spain

a r t i c l e i n f o a b s t r a c t

Article history: This work studies the integration of a fluidized bed energy storage unit containing Phase-Change Mate-
Received 20 May 2016 rials (PCMs) into solar air-based systems for heating of buildings. The use of a PCM fluidized bed energy
Received in revised form 26 July 2016 storage unit in air systems offers an interesting alternative to the usual energy storage media based on
Accepted 12 August 2016
packed beds of rocks or pebbles because it enables faster charging (or discharging) of the thermal energy
Available online 17 August 2016
storage (TES), associated with high energy densities provided by the latent heat of the PCM. The airflow
rate that passes through the solar collectors is sufficiently high to provide satisfactory fluidization of the
Keywords:
bed, achieving high heat transfer coefficients.
Air solar heating systems
Fluidized bed storage unit
The results of the simulation study conducted on the proposed air system show that the system can
Phase-change successfully supply a significant part of the heating requirements of a single-family house in locations
TRNSYS® with mild winter conditions, such as Barcelona and Madrid, where a TES containing between 1000 and
MATLAB® 2000 kg of PCM achieves solar contributions of about 50%. For locations with more severe winter condi-
tions, such as Zurich and Stockholm, very large storage capacities (up to 5000 kg of PCM) combined with
large collector areas (20 m2 ) are required to meet between 20 and 25% of the house heating needs.
© 2016 Elsevier B.V. All rights reserved.

1. Introduction as the storage medium [6,7]. To store significant amounts of solar


energy using a rock or pebble bed, large volumes of TES units are
Solar air heaters (SAHs) are simple in construction, reliable for required because of their relatively low volumetric energy densities
winter or summer operation and economical. Because they use air [8]. This fact, along with the better thermo-physical properties of
as the heat transfer fluid (HTF), the possibility of boiling or freez- liquid HTFs than air from a heat transfer perspective (e.g., water has
ing is eliminated, and leakage of fluid and corrosion are not major a 4-times-higher specific heat and 24-times-higher thermal con-
concerns when using SAHs [1,2]. They can be used for a variety ductivity than air at room temperature), which can also act as both
of purposes, including different drying processes, building space the HTF and the energy storage medium, have led to the extensive
heating, regenerating dehumidifying agents, etc. [3–5]. Although use of liquid collectors instead of SAHs in active heating systems
they offer a high potential in terms of energy savings, they are for buildings.
barely used for building space heating. The most important bar- Fluidized beds present multiple advantages over packed (rock
rier that had to be overcome to promote a more widespread use or pebble) beds, such as higher heat transfer coefficients, uniform
of SAHs is the limited number of mature and commercially avail- temperatures in the beds and high mixing rates, which reduce the
able thermal energy storage (TES) systems that can be integrated charging or discharging times compared with a packed bed under
with SAHs; these systems, typically consist of solutions based on the same conditions [9]. Despite these advantages, the use of flu-
the use of rocks and pebbles in packed-bed sensible storage units idized beds in low-temperature solar applications has not been
widely adopted because of the excellent thermo-physical proper-
ties of the liquid HTFs described above. Wagialla et al. [10] proposed
a simple model for a fluidized bed energy storage system and
∗ Corresponding author at: Escuela de Ingenieros Industriales, Dpto. de Mecánica
compared the model with experimental results of the hot air tem-
Aplicada e Ingeniería de Proyectos, University of Castilla-La Mancha, Campus Uni-
versitario s/n, 02071 Albacete, Spain. perature at the exit of the bed. In addition, El-Halwagi et al. [11]
E-mail address: juanf.belmonte@uclm.es (J.F. Belmonte). theoretically studied a regenerator system with a fluidized bed and

http://dx.doi.org/10.1016/j.enbuild.2016.08.041
0378-7788/© 2016 Elsevier B.V. All rights reserved.
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 151

and Air Conditioning (HVAC) systems of buildings [24–27], in hot


Notation water tanks [28] or in solar facilities [29–31]. Recently, Izquierdo-
Barrientos et al. [32–35] have published a series of papers analyzing
Latin letters
the potential use of a fluidized bed with a granular PCM as a thermal
Ac solar collector area (m2 )
energy storage system. They observed higher efficiencies when the
c specific heat (kJ/kg K)
energy is stored in latent form and higher heat transfer coefficients.
d diameter of the bed (m)
They also corroborated the stability of the granular PCM over more
d̄p mean particle diameter (␮m)
than 75 h of continuous operation without a decrease in the energy
E energy stored or released (J)
storage capacity.
f liquid fraction (%)
From the standpoint of maximization of the solar contribution
H̄ monthly average hourly solar radiation on horizon-
to meeting the heating loads of a building, the integration of SAHs
tal (W/m2 )
with fluidized bed systems containing PCMs is of particular interest
L height of the bed (m)
for the following reasons:
m mass (kg)
Q̇ heat storage or release rate (kW)
Q̇Solar Coll solar energy rate provided by collectors
1. The low heat capacity of air permits even small amounts of solar
Q̇heating build thermal energy rate required to meet building
radiation to enable operation of the SAHs and loading of the
heating needs
fluidized bed system. This aspect is especially relevant for the
Q̇unload TES thermal energy rate transferred by the TES to the
proposed system, as it is designed to provide heating during win-
building (unload)
ter when the solar radiation intensity may be low with few fully
t thickness of the bed (m)
available hours for loading operation during the daytime.
T temperature (◦ C)
2. Unlike liquid solar heating systems, the proposed system does
U-value overall loss coefficient (W/(m2 K))
not need heat exchangers. As a result, lower SAHs outlet tem-
U superficial gas velocity (m/s)
peratures are required for operation, increasing the utilization
Umf minimum fluidization velocity (m/s)
factor of the system.
3. The high heat transfer coefficients of the fluidized bed system
Abbreviations
during SAH operation enable fast loading of the TES system (i.e.,
HDD18.3◦ C heating degree-days adjusted to a base of 18.3 ◦ C
melting the PCM) during the day. In the same manner, the rather
HRS heat recovery system
stable heating loads of the building during the night also provide
PCM phase change material
an efficient unloading of the fluidized bed system because it will
TES thermal energy storage
usually operate at full load for extended hours.
SAHs solar air heaters
4. The low operating temperature level (generally below 40 ◦ C)
SFH single-family house
with almost isothermal heat storage and release of the flu-
idized bed system allows greater thermal efficiency of the SAHs,
Greek symbols
which perform more efficiently at low fluid inlet temperatures.
 density (kg/m3 )
In addition, because the building is heated by an all-air heating
 variation (–)
system, in which thermal energy is directly carried by ductwork
i enthalpy during the phase change (kJ/kg)
to the conditioned spaces, the minimum utilization temperature
T temperature difference (◦ C)
required to provide heating can only be a few degrees (typically
Q̇ heat rate transferred (kW)
8–12 ◦ C) above the temperature of the conditioned zones. The
 thermal conductivity (W/mK)
use of other types of air-conditioning systems, such as all-water
Subscripts or air-and-water systems, has not been considered in this study
amb ambient as they would require the use of heat exchangers to heat an
s solids in the bed intermediary HTF (e.g., water), increasing the minimum required
w wall of the bed temperature level at the air collector outlet (between 10 and
20 ◦ C depending on the heat exchanger effectiveness), which
would result in a significant reduction in the collector efficien-
cies.
a bypass to control the exit temperature of the air. They studied
the influences of different operational parameters, such as gas flow
rate, mass of solids and bed aspect ratio, on the performance of the The aim of this study is to present and evaluate the energy per-
system. More recently, Chen et al. [12] studied the application of formance and solar contribution to meeting the heating loads of
a silica gel fluidized bed system to adsorb/desorb moisture in an a single-family house, that can be achieved by an active air heat-
air-conditioning system. Compared with packed beds, better per- ing system based on the combination of SAHs and a PCM fluidized
formance was observed, achieving increments in the total amount bed system. This configuration has been simulated using the same
of moisture adsorbed/desorbed from an air supply stream by 20% single-family house prototype (as the base case) and in the same
and reductions in pressure drops of approximately 30%. In other four locations used by the IEA SHC-TASK 32 [36].
applications, the use of fluidized bed systems is attracting increas- In the following sections, a detailed description of the modeling
ing interest. An example of such interest can be found in the review of the house and its air heating system in TRNSYS® [37] is provided,
of Zhang et al. [13], which highlights the potential of using fluidized with special emphasis on the fluidized bed system containing the
bed systems inside solar receivers for both heat capture and high PCM. Next, simulation results of representative output variables,
temperature heat storage in concentrated solar power plants. such as variations in the solar contribution and the auxiliary energy
In recent decades, energy storage in the form of latent heat required to meet the heating loads, using different design variables,
using Phase Change Materials (PCMs), has been studied in depth such as storage capacity, PCM melting temperature, building enve-
[14–16]. There are different examples of integrating PCMs as pas- lope or collector area at the four studied locations, are presented
sive elements in buildings [17–23], in the Heating, Ventilating and discussed. Finally, the main conclusions are summarized.
152 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

Fig. 1. Main schematic of the overall solar heating system containing a fluidized bed with a PCM storage unit.

Fig. 2. Detailed schematic of the solar heating system.

2. Methods for thermal modeling and simulation additional complexity of the control system, this configuration may
increase the solar contribution of the system.
Fig. 1 is a basic schematic of the solar air heating system A detailed schematic of the air heating system including its con-
presented in this work. This system mainly differs from typical trol system is shown in Fig. 2. In the studied system configuration,
air-based solar systems in the use of a PCM fluidized bed unit for the control system comprises two controllers: a solar controller to
energy storage; in a typical air-based solar system, the solar energy control fan operation and a load-side controller to control return
is stored in a rock or pebble bed. During the loading process, hot fan operation as well as the position of two 3-way dampers. The
air is blown through the solar collectors to transfer heat energy to solar primary loop, which loads the fluidized bed storage unit, is
the storage unit, melting the PCM. The unloading process occurs controlled by a differential temperature controller in combination
during non-sunny hours, supplying hot air to the heated zones of with a pyranometer in the plane of the solar collectors that controls
the building to either partially or fully meet the heating demand. the start and stop sequence of the solar fan. The upper and lower
When the solar energy supplied by the storage is unable to meet dead bands of the differential temperature controller are set to 10
the heating loads of the building, supplemental heating provided and 2 ◦ C, respectively. Additionally, to minimize unnecessary over-
by auxiliary equipment is added to the air stream. In addition, to heating of the solar loop, the controller will set the solar fan to the
satisfy the fresh air requirements in the zone, a mechanical venti- OFF position, regardless of the dead bands, if the temperature in the
lation system including an air-to-air heat recovery system supply PCM fluidized bed unit exceeds a high-limit cutoff temperature of
the required outdoor ventilation air to the zone. approximately 35–40 ◦ C, depending on the PCM melting tempera-
Because the building analyzed is a single-family house, a sim- ture. To avoid intermittent and extended periods of low-efficiency
ple heating system only containing one PCM fluidized bed storage operation of the solar fan during the day, the controller will shut
unit was used. Thus, it is not possible to combine modes for both down the solar fan unless the solar radiation measured by the pyra-
adding energy to and removing energy from the storage unit at the nometer rises above a minimum specified value of 200 W/m2 .
same time. For larger buildings, a combination of PCM fluidized bed During solar fan operation, the solar controller sends a control
storage units, where some units can operate in loading mode while signal to the load-side controller, positioning the 3-way dampers
others operate in unloading mode, can be used. Although it requires in the bypass mode of operation, in which all the air returning from
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 153

Fig. 3. Sketch of the single-family house (SFH) used in IEA SHC Task 32 [36].

the building bypasses the storage unit to the supply air ductwork. system, etc., properly combined to simulate an integrated system
In this mode of operation, only the auxiliary equipment is used to in the TRNSYS® program. An experimental validation of the overall
provide heat. system in a real-scale, should be evaluated though full-scale and
During the unloading process, especially when this process long-term testing at different locations which was not carried out
begins, the temperature in the bed of the storage unit may be a in this study.
few degrees above the temperature set point for utilization of the
auxiliary heating device. In this case, to adjust the supply tem- 2.1. Description of the single-family house base case
perature of the airflow, the 3-way dampers divide the returning
flow into two streams: one stream passes through the storage unit, For comparative purposes, the prototype house used in this
and the remainder of the air stream is bypassed to the supply work corresponds to the single-family house used in IEA SHC-TASK
ductwork, where these two air streams are mixed before going 32 [36]. The building input files used in the work are the same as
to the conditioned space at the temperature set point for utiliza- used in TASK 32, which are available on the TASK website; only
tion. To ensure that the air velocity in the fluidized bed storage minor modifications of the input files (all of which are related to
unit is always above the minimum fluidization velocity during the the comfort indexes, which are not used in this work) were required
unloading process, the 3-way dampers are set up with a minimum to implement the building model in the system simulation. In addi-
position, limiting the airflow through the by-pass. Following sim- tion, the locations studied correspond to the ones studied in TASK
ilar lines of reasoning, both the PCM melting temperature and the 32, which are Madrid, Barcelona, Zurich and Stockholm.
utilization temperature for the air heating system should be equal The single-family house is a two-floor building modeled as a
so that the flow rate passing through the fluidized bed unit will be single zone with a total volume of 354 m3 and an interior ther-
large enough to allow satisfactory fluidization of the bed. Jurinak mal capacitance of 750 kJ/K which accounts for the thermal mass
et al. [38] and the Results section of this work show that the frac- provided by the air, furniture, other objects, etc. within the zone.
tions of the heating load supplied by solar heating increase as the The air within the zone is modeled with the assumption that it is
utilization temperature of the auxiliary equipment is decreased. well stirred; that is, it is characterized by a single uniform tem-
Consequently, this temperature coincidence will provide better perature. Fig. 3 shows a sketch of the model house displaying the
thermal performance of the solar air heating system. These and most representative dimensions. Table 1 shows the characteristics
other considerations that affect the behavior of the fluidized bed of the walls of the house, including wall types, areas, boundary
storage unit, including a complete description of the prototype conditions and glazed areas in the house envelope. To increase the
house and its associated solar air heating system, will be discussed thermal capacitance of the house, the model incorporates an addi-
in the following subsections. The applicability of the concept and tional internal wall of 200 m2 to represent the internal mass of the
the validation of the proposed system has been carried out using internal partitions, furniture, etc.
validated models of the individual components, such as the flu- The thermophysical properties of the individual materials and
idized bed storage unit, the air solar collectors, the heat recovery their relative positions within the multi-layered constructions

Table 1
Building wall areas, boundary conditions and glazed apertures in the house envelope.

Wall type Area (m2 ) Boundary condition Glazed area (m2 ) Window to wall ratio (–)

Floor 70 Adiabatic – –
Exterior wall 50 External-Vertical-South 12 0.24
Exterior wall 40.5 External-Vertical-East 4 0.1
Exterior wall 40.5 External-Vertical-West 4 0.1
Exterior wall 50 External-Vertical-North 3 0.06
Roof 25 External-sky view factor 0.8 – South – –
Roof 61.4 External-sky view factor 0.4 – North – –
Internal 200 Internal – –
154 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

Table 2
Details of the opaque composite walls for the 30 and 60 kWh/m2 year Single-Family House (SFH 30 and SFH 60) models (Zurich). The differences between the models are
indicated in bold.

External wall SFH 60 SFH 30 SFH 60 SFH 30


W  kg   kJ
  W
  W

Layer n Description t (m) t (m)  mK
 c U-value U-value
m3 kgK m2 K m2 K

1 Plaster inside 0.015 0.015 0.600 1200 1.00 0.283 0.154


2 Vertical brick 0.210 0.210 0.700 1380 1.00
3 EPS 0.120 0.240 0.040 17 0.70
4 Plaster outside 0.030 0.030 0.700 1800 1.00

Ground floor SFH 60 SFH 30 SFH 60 SFH 30


W  kg   kJ
    
Layer n◦ Description t (m) t (m)  mK
 c U-value W
U-value W
m3 kgK m2 K m2 K

1 Wood 0.015 0.015 0.150 600 2.50 0.270 0.157


2 Plaster floor 0.060 0.060 1.400 2000 1.00
3 XPS 0.120 0.220 0.037 38 1.45
4 Concrete 0.200 0.200 1.330 2000 1.08

Roof ceiling SFH 60 SFH 30 SFH 60 SFH 30


W  kg   kJ
  W
  W

Layer n Description t (m) t (m)  mK
 c U-value U-value
m3 kgK m2 K m2 K

1 Gypsumboard 0.020 0.020 0.211 900 1.00 0.275 0.189


2 Plywood 0.015 0.015 0.081 300 2.50
3 Rockwool 0.180 0.280 0.036 60 1.03
4 Plywood 0.015 0.015 0.081 300 2.50

Internal wall SFH 60 SFH 30 SFH 60 SFH 30


W  kg   kJ
  W
  W

Layer n Description t (m) t (m)  mK
 c U-value U-value
m3 kgK m2 K m2 K

1 Clinker 0.200 0.200 0.230 650 0.92 0.962 0.962

Table 3
Details of the characteristics of the windows used for the 30 and 60 kWh/m2 year Single-Family House (SFH 30 and SFH 60) models (Zurich).

Building model U-value


W
 g-value U-frame
W
 Area frame/total window Construction Window ID TRNSYS
(–) (%) (mm) (–)
m2 K m2 K

SFH 60 1.4 0.622 2.3 15 4/16/4 2004


SFH 30 0.52 0.585 1.6 15 4/10/4/10/4 13006

are detailed in Table 2. This table includes specifications for two Table 4
Values of K1 , K2 , K3 used in the simulations to estimate the infiltration rates in the
building models: the single-family house with an annual heat-
building.
ing demand of 60 kWh/(m2 year) (called in the study SFH 60,
standing for single-family house with a heating demand of Description Value Unit
60 kWh/(m2 year)) and one with half of that heating demand, i.e., K1 0.1 (ach)
30 kWh/(m2 year) (called SFH 30). These values were calculated K2 0.017 (ach/K)
using the meteorological conditions of Zurich. The building models K3 0.049 (ach s/m)

only differ in the thicknesses of the insulation layers as depicted


in the table. Details of the characteristics of the windows used in
Table 5
both models (i.e., SFH 30 and SFH 60), including the identification Specifications of the solar air collectors used in the simulations [40].
references in the TRNBuild® libraries (the TRNSYS® program used
Specification Value Unit
to create and edit building models), are shown in Table 3.
The infiltration rates in the building were estimated using the Intercept (maximum) efficiency (a0 ) 0.82 W
(–)
simple “K1 , K2 , K3 ASHRAE method” [39]. This method calculates 1st-order loss coefficient (a1 ) 4.2
 mW2 K 
the infiltration rate V̇inf using the following expression: 2nd-order loss coefficient (a2 ) 0.034
m2 K2
1st-order Incidence Angle Modifier (IAM) coefficient (b0 ) 0.072 (–)kJ 
Capacitance of the collector 68 kg

V̇inf = K1 + K2 · (Tzone − Tamb ) + K3 · v (1)

2.2. Description of the solar air heaters

where K1 is the coefficient for constant volume flow of infiltration Table 5 contains detailed specifications of the solar air collectors
under all environmental conditions, K2 is the coefficient for stack- used in the simulations. This technical information corresponds to
induced infiltration, and K3 is the coefficient for wind-induced the JUMBO® model from the manufacturer GRAMMER SOLAR® [40].
infiltration. The values of these coefficients used in the simulations The SAHs are mounted on the south roof of the house because
are provided in Table 4. Tzone is the air temperature in the occupied all of the locations are in the Northern Hemisphere. No more than
zone, Tamb is the ambient temperature and v is the wind velocity. 8 collector modules with a total area of 20 m2 can be mounted on
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 155

Fig. 4. Simulation scheme of the system used in the TRNSYS® interface.

the roof. The solar collectors are connected in series with an airflow and small temperature differences in this application also minimize
rate per unit of collector area of approximately 100 m3 /(h m2 ). This the thermal losses.
airflow rate per unit of collector area is slightly below the maximum This model is only valid for fluidized bed operating in the bub-
recommended value by the manufacturer, being higher than the bling regime. Therefore, it is important to assure that during the
standard values (which typically range from 20 to 70 m3 /(h m2 )) simulation, the gas velocity in the fluidized bed is greater than the
to maintain an adequate fluidization of the fluidized bed storage minimum fluidization velocity. When the maximum collector area
system. As indicated above, in particular for the maximum collector (20 m2 ) considered in this study is used, the fluidized bed operates
area of 20 m2 , the airflow rate through the storage system is three with a ratio of U/Umf = 3 during the loading period, where U is the
times the minimum airflow rate for fluidization (667 m3 /h). superficial gas velocity in the bed and Umf is the minimum fluidiza-
The selected SAH slope corresponds to the slope that maximizes tion velocity. At this velocity, the bed is operating in the bubbling
the estimated total incident solar energy on the surface of the col- regime, and good mixing of particles is obtained [9]. Higher veloc-
lector’s for the simulation period, which is from the 1st of October ities could provoke changes in the fluidization regime or increases
until the 31st of May. The chosen slopes were 50◦ for Madrid, in the elutriation of particles. When the minimum collector area
Barcelona and Zurich and 60◦ for Stockholm. (10 m2 ) considered in this study is used, the ratio U/Umf is equal to
1.5, which is still sufficient to ensure adequate fluidization of the
bed. When the energy stored in the bed is delivered to the house,
2.3. Description of the fluidized bed system with PCM
a fraction of the air from the house can bypass the bed. This pro-
cess is used to obtain the desired temperature at the outlet of the
The transient behavior of the fluidized bed storage system was
bed when the bed particles are at a temperature above the phase
modeled following Izquierdo-Barrientos et al. [33]. They proposed
change temperature; note that this temperature for the base case
a detailed model that is valid for both sensible and latent energy
is 27 ◦ C, and the bed is heated to 35–40 ◦ C. During this process, the
storage and takes into account the energy stored in the walls of
airflow rate through the bed has to be maintained above the min-
the bed and the thermal losses to the surroundings. The model was
imum fluidization velocity to assure correct bubbling behavior of
validated with experimental measurements in a lab-scale fluidized
the particles. When the bed is cooled to 27 ◦ C, any airflow bypasses
bed system for different airflow rates. To reduce the computational
the bed, and the gas flow rate is constantly maintained from 1.5 to 3
cost of the model, the energy looses and the energy stored in the
times the minimum necessary rate for the fluidization (depending
walls were neglected. These simplifications can be assumed in a
on the solar collector area selected).
large-scale fluidized bed, such as the one studied in this work. The
The bed diameter was fixed to d ≈ 1.3 m and the mass of the par-
ratio between the thermal capacity of the wall material and that
ticles for the base case was 2000 kg, which results in a bed aspect
of the storage material, assuming that the bed thickness t is much
ratio between the height and the diameter of the bed of L/d ≈ 1. Dur-
smaller than its diameter (t  d), is
ing the sensibility analysis of the system, the mass of the particles
Ew mw cw T
  c T   4 t  was varied, and the height of the bed was changed, while the bed
w w
= ≈ (2) diameter was fixed to assure the gas velocity remained between
Es ms is s is d
U = 1.5 Umf and U = 3 Umf .
where mw and ms are the mass of the wall of the bed and the mass of Table 6 shows the main characteristics of the granular PCM used
the solids in the bed, cw is the specific heat of the wall material, T in the simulations, which is the same “commercial product” than
is the temperature increase in the bed, and is is the enthalpy vari- that used by Izquierdo-Barrientos et al. [33]: “GR bound PCM”. This
ation of the solids in the bed. For the dimensions and the granular product, available from the manufacturer Rubitherm [41], consists
PCM used in this work, assuming a bed of stainless steel, the energy of an inorganic matrix in which the PCM (paraffin wax in this case)
ratio is on the order of Ew /Es ∼ 10−2 . Regarding the energy losses to is adsorbed and rigidly bounded regardless of whether the PCM
the surroundings, the ratio between the superficial area and the bed is in solid or liquid phase. Different paraffin waxes with a range
volume decreases linearly with the diameter of the bed. Therefore, of melting temperatures can be contained in the granular material
in a large-scale bed, the energy losses can be neglected compared depending on the application. Izquierdo-Barrientos et al. [33] used a
with the energy stored in the bed. In addition, the good insulation paraffin wax with a transition temperature of approximately 40 ◦ C.
156 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

Table 6
Properties of the granular PCM used in the fluidized bed:  is the density, i is the enthalpy change during the phase change, cp,liquid is the specific heat of the material when
the PCM is in liquid form, cp,solid is the specific heat of the material when the PCM is in solid form, d̄p is the mean particle diameter and Umf is the minimum fluidization
velocity.

 (kg/m3 ) i (kJ/kg) cp,liquid (kJ/(kg K)) cp,solid (kJ/(kg K)) d̄p (mm) Umf (m/s)

1550.5 44.0 1.0 1.0 0.54 0.13

Table 7
Parameters of the air-to-air heat recovery system used in the simulations.

Description Value Unit

Airflow configuration Counter-flow (–)


Exhaust airflow rate 120.4 kg/h
Fresh airflow rate 120.4 kg/h
Exhaust air pressure drop 57 Pa
Fresh air pressure drop 57 Pa
Exhaust and fresh fans power 2 × 32 W
Sensible percent effectiveness 60 %

In our study we selected for the base case a melting temperature of


27 ◦ C (although this value was varied later in a sensibility analysis)
but the rest of properties, which are summarized in Table 6 of the
manuscript, were practically identical.

2.4. Description of the heat recovery system

To model the heat recovery system, the standard component


Type 667 was implemented in the TRNSYS® simulations. This
component uses a “constant effectiveness” approach, which can be
used to model a heat recovery system with any air–air stream con-
figuration (e.g., parallel flow, cross-flow or counter-flow) as well
as the sensible and latent fractions of the heat exchange. The heat
recovery system parameters used in the simulations, which corre-
spond to the technical data sheets provided by the manufacturer
[42], are provided in Table 7.
The use of the air-to-air heat recovery system to satisfy fresh air
ventilation rate requirements plays a very important role in reduc-
ing the ventilation heating loads of the building, as will be discussed
and highlighted in Section 3. A constant ventilation level of 0.7
air changes per hour (ach) was considered sufficient to maintain
adequate indoor air quality in the house.

2.5. Modelling and simulation of the solar air heating system in


the TRNSYS® environment
Fig. 5. Monthly average hourly global horizontal radiation and heating degree-days
adjusted to a base of 18.3 ◦ C for the studied locations.
Parametric TRNSYS simulations are conducted at the same four
locations used by the IEA SHC-TASK 32 [36], namely Madrid,
Barcelona, Zurich and Stockholm. The simulation scheme is pre- fan (Type 925), the dampers (Type 11) and an auxiliary heater
sented in Fig. 4. The configuration of the air heating system depicted (Type 6). These components are controlled by the load-side con-
in Figs. 1 and 2 is modeled within the TRNSYS environment by the troller, which uses the control signals from the solar differential
set of connected components shown in Fig. 4. For clarity and orga- controller and thermostat (Type 1052) to position the dampers in
nization, dashed boxes have been included in the figure dividing the TES loading/unloading modes and activate (if needed) the aux-
the system into the three main groups of components according to iliary heater according to the green dash-dotted lines shown in the
Fig. 1. figure. Two different weather file processors (Type 15) that read
The simulation scheme is centered around the fluidized bed the same weather data file, i.e., one for the solar collectors and the
storage model, which is a nonstandard component in TRNSYS® that other for the building, as well as other auxiliary components for
is written in MATLAB® [43] according to the equations proposed unit conversion (Type 57), intermediate calculations, etc., are also
by Izquierdo-Barrientos et al. [33] and linked to TRNSYS® using the included in the simulation scheme.
Type 155 to enable an integrated simulation of the house and its The simulation includes the months between October and May.
solar air heating system as a whole. The fluidized bed storage model This simulation period is chosen because it is the most relevant for
provides a link and energy buffer between the solar heat source heating demands in the European residential sector, as shown in
and the building heating loads. The heat source side, which is the Fig. 5(b); this figure illustrates how the monthly heating degree-
solar primary loop, is composed of the models of the solar collec- days adjusted to a base of 18.3 ◦ C vary for the studied locations.
tors (Type 539), a constant speed fan (Type 925) and a differential To meet part of the building heating loads, solar energy is used,
controller (Type 2), whereas the heating loads side is composed which is available for the studied locations in the average quan-
of the models of the building (Type 56), a constant speed return tities depicted in Fig. 5(a), which shows monthly average hourly
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 157

statistics for global solar radiation incident on a horizontal surface Due to the low heat capacity of air and the size of the solar col-
(H̄) per unit area for the four studied locations, in W/m2 . These lector array (with up to 8 collector modules connected in series),
figures illustrate the existing mismatch between solar energy avail- a small simulation time step must be used to prevent simulation
ability and building heating demand. instability and convergence problems. A time step length of 1 min
The SAHs are modeled using the Type 539. This component was used in the study. Some convergence checks on the simulation
was chosen because it can model the effect of the heat capacity results using shorter time step values have shown that no meaning-
of the collector on its thermal performance, an aspect that can ful accuracy improvements can be achieved. Simulation time steps
be very important in the study to accurately assess the transient larger than 1 min may cause convergence problems when small
operation of the collectors, particularly during the early morning heat storage capacities (PCM masses of 100 and 200 kg) are used.
and late afternoon when radiation levels are insufficient to allow A warm-up period of a week is considered for all of the simula-
continuous operation. tions conducted. This value ensures good accuracy of the simulation

Fig. 6. Example of main temperatures and heating rates for seven days of operation of the system. Simulation results for a storage capacity of 2000 kg of PCM with a melting
temperature of 27 ◦ C in Madrid.
158 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

Fig. 7. Thermal energy (a) and specific thermal energy (b) transferred to the building from the TES as functions of storage capacity.

results by reducing the influence of the initial temperatures of the the temperature in the occupied zone; Tsetpoint indicates the set
PCM fluidized bed system and the building during the first days of point temperature in the zone, which varies between 19 and 21 ◦ C,
simulation to a negligible effect. depending on the time of day; and Tbed indicates the temperature
in the bed of the fluidized bed unit. The liquid fraction of the PCM
3. Results and discussion is also plotted and denoted in the figure as f. The figure shows how
the fluidized bed system is loaded during the day by the SAHs. Once
The most relevant simulation outputs of the system are shown the bed reaches a temperature 8 ◦ C above the melting temperature
in Fig. 6. This figure shows the performance of the system during of the PCM (chosen to be 27 ◦ C in the figure), the solar blower stops.
seven days of operation in January in Madrid, indicating the main Thus, the working temperatures of the system are constantly quite
temperatures and heating transfer rates in the fluidized bed system. stable and low, increasing the life expectancies of the components
In Fig. 6(a), Tamb indicates the ambient temperature; Tzone indicates and minimizing the insulation requirements of the fluidized bed
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 159

Fig. 8. Solar fraction (F) (a) and the ratio of the solar fraction over the maximum solar fraction (F/Fmax ) (b) as functions of the storage capacity.

system, as its temperature is only a few degrees above the ambient relevant heating loads for prolonged periods occur at night, as can
temperature. be seen in Fig. 6(b). On the other hand, using only one storage unit,
Because the system is designed to include only one fluidized the resulting system is simpler, inexpensive, and much easier to
bed storage unit, which is more appropriate for single residential control. Regarding the control strategy, precisely controlling a flu-
buildings, when the storage is in the loading mode, the auxiliary idized bed system when it operates under a partial load can be
equipment is responsible for meeting all the heating loads of the very difficult due to the lower bound that the minimum fluidization
building. Although this situation is not desirable from the point velocity imposes on the airflow rates. Fig. 6(b) shows the solar heat
of view of energy conservation, its impact on the energy perfor- transfer rate delivered by the solar loop to the fluidized bed unit,
mance of the system can be considered moderate because the most which is denoted Q̇Solar Coll ; the total heating load of the building,
160 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

Fig. 9. Auxiliary energy required to meet building heating demand as a function of storage capacity.

Fig. 10. Total heat transferred from the exhaust air stream to the fresh air stream by the heat recovery system as a function of the storage capacity.

which is denoted Q̇heating build ; and the portion of the load that is 3.1. Influence of the storage capacity
covered by solar energy from the thermal storage unit, which is
denoted Q̇unload TES . To specify its order of magnitude and daily vari- Fig. 7(a) shows simulation results for the solar energy provided
ations, the heat rate transferred by the Heat Recovery System to the to the building from the fluidized bed storage unit for the four
ventilation air stream (Q̇HRS ) was also included in the figure. studied locations and for the two building envelopes considered
The variations in the liquid fraction of the PCM indicate the load- as functions of the storage capacity in terms of the mass of the
ing/unloading operation stages of the system. For example, Fig. 6(a) PCM when the maximum collector area that can be installed on the
reveals that a storage capacity of 2000 kg of PCM for Madrid has an roof is considered. Simulation results are obtained for a collector
energy storage capacity equivalent to approximately the heating area of 20 m2 facing south at a slope of 50◦ for Madrid, Barcelona
load of the house for one day, which is sufficient to meet most of and Zurich and 60◦ for Stockholm, these same conditions apply to
the night heating loads of the building and constantly keep the flu- Figs. 8–11. To see the effect of the storage capacity more clearly,
idized bed unit at the melting temperature (during the solidifying the storage capacity (expressed in kg of PCM) is illustrated using a
process) for prolonged periods of operation each night. logarithmic scale in the figure. The useful solar energy provided to
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 161

Fig. 11. Solar fractions (F) as functions of the PCM melting temperature for storage capacities of 1000 kg of PCM (a) and 2000 kg of PCM (b).

the heated zones of the building increases sharply for low stor- and Stockholm; however, these values do not justify their applica-
age capacities and more sharply for more severe climates, such tions in terms of energy savings potential. The sizes of these storage
as Stockholm and Zurich, due to the greater heating loads of the capacities are reasonable from the standpoint of the required space
house in those locations. The strongest influence that the building for residential-scale applications as they corresponds to storage
envelope insulation has as the storage capacity increases appears in volumes of approximately 1, 2 and 5 m3 , respectively.
Madrid, where more insulated building envelopes are able to con- Fig. 7(b) shows the solar energy per kg of PCM that is effec-
siderably reduce the heating loads because of the increased passive tively delivered to the building for the same situations covered in
solar gains as the available winter solar resource is high, as depicted Fig. 7(a). As expected, greater energy storage effectivenesses (in
in Fig. 5(a). terms of useful solar energy transferred to the building per kg of
Fig. 7(a) shows that small increases can be achieved near the PCM) are achieved for the smaller storage capacities. This storage
knees in the curves, which occur for larger PCM mass values of effectiveness is particularly high in locations with severe winters,
1000 kg for Barcelona, 2000 kg for Madrid and 5000 kg for Zurich such as Stockholm and Zurich. For storage capacities between 1000

Fig. 12. Solar fractions (F) as functions of collector area and storage capacity. Simulation results for a PCM melting and utilization temperature of 27 ◦ C.
162 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

Fig. 13. Thermal energy transferred to the building from the TES as functions of collector area and storage capacity. Simulation results for a PCM melting and utilization
temperature of 27 ◦ C.

and 5000 kg of PCM, for the four locations, this parameter is within storage capacities, and very small variations occur for very large
the range of 0.25–1.5 kg kWh
of PCM
and decreases slowly as the storage storage capacities (for storage capacities above 5000 kg of PCM, the
capacity increases. effects can be considered negligible). The reduction in the auxiliary
The solar contributions to the heating loads of the house are energy consumption as the storage capacity increases is lower in
shown in Fig. 8. This figure shows the absolute solar fractions (F) in better insulated buildings, as heating loads are also lower, which
Fig. 8(a) and the relative solar fractions (F/Fmax ), expressed as the reduces their potential energy savings.
actual solar fraction over the maximum solar fraction achievable The heats recovered from the exhaust air stream that is trans-
by the solar air system (considered to be when the storage capacity ferred to the fresh air stream for the four locations and for the
approaches infinity), for the studied locations and the two build- two building envelopes are shown in Fig. 10. This figure confirms
ing envelopes in Fig. 8(a). The proposed solar air system showed the high energy contribution of the heat recovery system, which
good capacity to provide relatively high solar fractions for Madrid for locations with mild winter conditions, such as Barcelona and
and Barcelona. In this manner, a mass of 2000 kg of PCM is capable Madrid, is similar to or greater than the total heating load met
of carrying more than one-half of the total heating requirements by the solar air system. For more severe climates, such as Zurich
for Madrid and Barcelona. Different situations occur in Zurich and and Stockholm, the total amount of heat recovered during the
Stockholm, where about one-quarter and less than one-fifth are heating period increases up to approximately 4100 and 5200 kWh,
provided for a storage capacity of 2000 kg, respectively. While respectively. These values are greater in magnitude but have lower
important increments in F (or in F/Fmax ) are achieved as storage relative importances because they correspond to only one-half or
capacity is added up to approximately 1000–2000 kg, according to one-third of the total energy required to meet the building heat-
Fig. 8(b), very small increases can be achieved for storage capacities ing needs. As expected, for any location and building envelope, the
above 5000 kg, i.e., a less than 15% increase for any studied location heat recovery system shows that its performance is insensitive to
and envelope. storage capacity. This figure also shows increments in the energy
To ensure occupant comfort levels during both day and night for recovered in better-insulated buildings, which can be attributed
the entire heating season, in addition to solar energy, the air sys- to the higher temperature levels in the heated spaces as thermal
tem requires the use of auxiliary (i.e., conventional) energy. Fig. 9 losses through the building envelopes are reduced.
shows the auxiliary energy needed to assure meeting the building
heating loads for each studied location during the months between 3.2. Influence of the melting temperature
October and May and for the two building envelopes considered
when a collector area of 20 m2 is used. As expected, the auxiliary The variations in the solar fraction of the heating load, F, using
needs tend to decrease with the storage capacity for any location a collector area of 20 m2 with a PCM melting temperature of Tm
and envelope. The maximum decrement rates are observed for low are shown in Fig. 11. Fig. 11(a) shows the simulation results for a
J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165 163

storage capacity of 1000 kg of PCM, and Fig. 11(b) shows the results 2 m3 , respectively), and a very large storage capacity of 5000 kg
for a storage capacity of 2000 kg. Both figures show that F decreases of PCM (5 m3 ), have been analyzed. For all the studied locations,
linearly with Tm from a maximum value reached when the melt- an increase in the collector area from 10 to 20 m2 has no or very
ing temperature is 27 ◦ C to a lower value obtained when it is 10◦ little effect on the solar contribution for the small storage capacity
higher. These results indicate the strong influence of the melting of 500 kg of PCM. However, when very large storage capacities are
temperature on the solar air system performance. As expected, as used (5000 kg of PCM), the solar fractions increase significantly; this
the melting temperature decreases, the critical radiation level to effect is more pronounced for more severe climates, such as Zurich
load the fluidized bed storage is reduced, increasing the utilizability or Stockholm, where the solar contribution for a collector area of
of the system. That is, increasing the available hours of operation of 20 m2 is almost twice the corresponding amount for a collector
the system is crucial to providing as much solar energy as possible area of 10 m2 . Intermediate results are obtained for normal storage
during the winter period, which is characterized by short and cold capacities of 1000 and 2000 kg of PCM.
days, many of which are cloudy. Because a minimum difference in Similar conclusions can be reached when the solar energy pro-
temperatures of 8 ◦ C between the supply and set point must be set, vided to the building from the fluidized bed storage unit is analyzed,
melting temperatures lower than 27 ◦ C are not considered, other- which is shown in Fig. 13. This figure shows that the solar energy
wise airflow rates through the ductwork may be too high, resulting provided to the building is relatively insensitive to the collector
in excessively high pressure drops and noise levels. area for the small storage capacity, and its value progressively
The slopes of the curves vary depending on the location and increases as the storage capacity increases. Moreover, the figure
storage capacity. The system performance is considerably more clearly shows that for any location, the system performance is con-
sensitive in locations with higher solar contributions, such as siderably more sensitive to the storage capacity than to the collector
Barcelona and Madrid, with greater reductions in the solar fraction area; this effect is more pronounced for locations with mild win-
that are more relevant as the storage capacities increase. ter conditions, such as Barcelona and Madrid. In these locations,
the cost of solar collectors and their installation cannot be justified
3.3. Influence of the collector area beyond a collector area of 10 m2 because the useful solar energy
provided to the building during the winter increases little with
Fig. 12 is a plot of the solar contribution of the heating load increasing the collector area, i.e., increments in the collector area
as a function of the collector area and storage capacity. In total, 5 above 10 m2 in these locations do not lead to an increase in the uti-
different collector areas, including 10, 12.5, 15, 17.5 and 20 m2 (4–8 lizability of the solar energy, defined as the fraction of the incident
modules), and 4 different storage capacities, which cover the cases solar radiation on collectors that can be converted to useful heat
for a small storage capacity of 500 kg of PCM (0.5 m3 in volume), supplied to the building. No further reductions in the collector area
normal storage capacities of 1000 and 2000 kg of PCM (1 m3 and can be considered because the same airflow rate passes through

Fig. 14. Solar fraction (F) as a function of storage volume per unit collector area (m3 /m2 ). Typical values for liquid-based systems (0.05–0.10 m3 /m2 ) and the initial values
of the range for pebble bed storage air-based systems (0.10–0.50 m3 /m2 ) have been included. Simulation results for a PCM melting and utilization temperature of 27 ◦ C.
164 J.F. Belmonte et al. / Energy and Buildings 130 (2016) 150–165

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