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A new design concept of thermal storage tank for adaptive heat charging in T
solar heating system
⁎
Jiarong Lia,b, Xiangdong Lic, Ruiqing Dua,b, Yong Wanga,b, , Jiyuan Tuc
a
National Centre for International Research of Low-carbon and Green Buildings, Ministry of Science & Technology, Chongqing University, Chongqing 400045, PR China
b
Joint International Research Laboratory of Green Buildings and Built Environments, Ministry of Education, Chongqing University, Chongqing 400045, PR China
c
School of Engineering, RMIT University, PO Box 71, Bundoora, VIC 3083, Australia
H I GH L IG H T S
• AThermal
new design concept of variable-volume tank with multiple outlets is proposed.
• The new behaviours of the new tank are simulated under various weather conditions.
• The new tank shortens the system response time by 30 mins on cloudy day.
• tank improves the useful energy and exergy by 12.7% and 20% on cloudy day.
A R T I C LE I N FO A B S T R A C T
Keywords: A new design of storage tank with multiple outlets for storing solar thermal energy is proposed and investigated.
Variable-volume tank The storage tank is featured with one fixed inlet port and three outlet ports at different heights. The new design
Multiple outlets at different heights provides an adaptive effective tank volume to cater for the dynamic solar heat supply. As an alternative of
Energy and exergy analysis variable-volume tank, it helps improve the system performance and build a more flexible system. Using CFD
Solar heating system
simulations, the present work compares the transient temperature contours in the new design against those in a
conventional tank during a charging process. Energy and exergy analysis are performed to investigate the
thermal storing performance of a solar heating system with the new tank. It is found that the new storage tank is
particularly useful in shortening the thermal response time and generating more useful energy and exergy in the
cloudy day, by 12.7% and 20%, respectively, over a traditional tank.
1. Introduction is preferred in pursuit of the quantity of thermal energy, but it will lead
to a lower tank temperature [2,6–8]. And for either producing domestic
Solar heating is regarded as a promising method to reduce the en- hot water or space heating, a minimum tank temperature is required.
ergy consumption of buildings and curb the growing energy crisis and Regarding the production of domestic hot water, the temperature of
global warming [1]. In a solar heating system, thermal storage tank 60 °C is needed for at least 2 h per day to prevent legionella disease [3].
which stores and transfers heat to the heating terminals holds tre- While for the space heating with radiant floor heating, the supply
mendous influence on the system efficiencies [2–4]. Different tank size temperature of at least 35 °C is needed [9,10]. With increase tank vo-
would lead to more than 15% difference of solar fraction for domestic lume, the annual number of days when solar heated water reaches the
hot water [3,5] and more than 50% difference of supply heat for space required temperature dropped [11]. To meet required temperature,
heating [4]. The thermal storage tank as an important component of auxiliary heat resource or more solar collectors would be needed for an
solar heating systems has been paid a lot of attention. overlarge storage tank [12,13]. Thus, a large storage tank is not always
The challenge of tank design is to find out a proper size of storage the best choice.
tank for the heating system to gain more thermal energy of higher To find out the optimal tank volume for the heating system, a lot of
temperature. Higher temperature in tank represents a larger tempera- studies have been carried out. For domestic hot water, Löf et al. [14]
ture difference between the tank and the heat exchanger which is proposed the optimal tank volume per collector area (V/A) should be in
beneficial for extracting more heat from the tank. A larger storage tank the range of 0.05–0.075 m3/m2 for the heating system with flat-plate
⁎
Corresponding author at: School of Civil Engineering, Chongqing University, Shapingba Street, Chongqing 400045, PR China.
E-mail address: cqwangyong@cqu.edu.cn (Y. Wang).
https://doi.org/10.1016/j.applthermaleng.2019.114617
Received 14 May 2019; Received in revised form 13 September 2019; Accepted 30 October 2019
Available online 01 November 2019
1359-4311/ © 2019 Elsevier Ltd. All rights reserved.
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
collectors. Çomaklı et al. [2] recommended the V/A to be in 0.05–0.07 a solar cooling and heating system. They found that the collected solar
m3/m2 for the collector efficiency from 0.35 to 0.45 and the required energy in the system with MTS was more efficiently delivered for space
temperature of more than 45 °C in Turkey. Rodríguez-Hidalgo et al. [3] heating and cooling purposes. The monthly natural gas consumption of
pointed out that a larger tank volume was preferred in winter and a the auxiliary heater was cut down by up to 2% and could be further
smaller in summer. While for space heating with radiant floor heating, improved under a higher solar fraction. The variable-volume tank has
Guo et al. [4] suggested the V/A to be 0.082 m3/m2 in Beijing. Different exhibited certain advantage over the conventional fixed-volume tank.
system components, heating purposes and weather conditions would However, the MTS still has the following drawbacks. The stored
shape different optimal volumes. The conventional tank with fixed thermal energy was less than that of the single tank system [17]. The
storage volume is incapable for the varying need. A tank with variable separate tanks increase the surface area of the MTS which might lead to
storage volume is, thus, in need. a large system heat loss. The connection and system control of the tanks
As a variable volume tank, the multi-tank storage (MTS) was first are complicated [18]. Incorporating more control valves and tempera-
proposed by Mather [15] to address the installation difficulty of a large ture sensors raises the construction cost. Moreover, to retrofit an ex-
single tank. It consists of multiple storage tanks and could change the isting solar system with fixed-volume tank to a variable-volume tank,
volume by incorporating different numbers of small tanks into the the MTS needs to replace the whole tank [15].
system. The thermal response of the MTS with three storage tanks under To tackle the above issues, a novel design of variable-volume tank is
various running strategies was investigated [15–18]. The results proposed in this paper. It is a single tank with a fixed inlet and multiple
showed that the parallel connection of the MTS would lead to a quicker outlets at different heights. By switching the operative outlet, it dyna-
thermal response and higher tank temperature. Chen et al. [19] applied mically changes the effective volume of the tank. In this paper, the new
an MTS with four storage tanks and one running tank to a solar cooling tank enables a 30 min-quicker thermal response and improves the
system. With the advantage of quick temperature rising, it shortened useful energy and exergy by 12.7% and 20% respectively on a cloudy
the system response time by 6.95 h. Due to the short response time, the day. To the best of authors’ knowledge, the variable volume tank is still
ideal working duration time was extended by 26.67% which helped a subject to be developed, and the tank using multiple outlets to change
improve the system performance. Buonomano et al. [20] compared the the effective volume has not been reported in the literature.
performance of an MTS with three tanks against a fixed-volume tank in The first objective of this paper is to investigate the thermal
(a) Conventional tank with fixed outlet (b) The new tank with multiple outlets at different heights
Fig. 1. Schematic of the storage tanks.
2
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
response of the new design and to evaluate its ability of varying the
effective volume. With the help of CFD technique, the charging process
of the new design has been simulated and compared against the con-
ventional tank. The second objective of this paper is to quantify the
thermal impact of the new design on the charging performance of the
solar heating system under different weather conditions, and to identify
the thermal behaviour trends. For a comprehensive investigation, in
addition to the energy analysis, the system performance is also eval-
uated with the exergy analysis which is widely used in the optimization
of a heating system [21–25].
Table 1
Storage tank operations.
Type Feature Criteria for port switch
3
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
∂ various step sizes. Thus, the time step of 1 s was used in the simulations.
(ρu ) + (ρu·∇) u = −∇p + ∇ ·τ − ρg,
∂t (2) Furthermore, mesh independence study was conducted before the mesh
size is determined. Four mesh sizes of element numbers 61492, 93219,
∂
Cp (ρT ) + Cp ∇ ·(ρuT ) = ∇ ·(k w ∇T ), 122,465 and 2,017,729 are investigated. The mesh with element
∂t (3)
numbers of 122,465 turned out to be suitable for the simulation.
where ρ is the density of water (kg/m3); u
is the velocity vectors (m/s ); t
is time (s); τ is the deviatoric stress tensor (Pa); p is the pressure (Pa) T 3.2. Model validation
is temperature (°C); Cp is specific heat of water (J/kg·° C); k w is thermal
conductivity of water (W/m·° C ). The experimental data for the validation of the CFD model is from
The thermal properties of water are modelled with polynomial Baeten et al.’s study [28] where the configuration of the tank in this
functions shown in Table 2 [29]. paper is derived. In the experiment, the initial water temperature is
16 °C and the water flow rate is 0.3 m3 /h at 57 °C. The experimental and
3.1.3. Boundary conditions numerical results of tank temperature profiles are illustrated in Fig. 3. 8
The boundary condition applied to the inlet port of the tank is ve- measurement points locate at the left side of the tank. Point 1 is set to
locity-inlet with the flow rate of 0.144 m3/h . be at 60 mm beneath the water surface and 100 mm above point 2. The
The inflow temperature (°C), Tin , correlated to the collector effi- distance between the rest neighbouring points is 150 mm. The numer-
ciency, ηc , is calculated by [34]: ical results are in good agreement with the experimental data with the
It Ac ηc relative root-mean-square errors less than 8%. The accuracy of nu-
Tin = + Tout , merical simulation is well proved.
ms (4)
Table 2
Thermal properties of water.
Thermal property Equations
4
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
Fig. 3. Comparison between experimental and numerical results of temperature profiles. (Markers: experimental measurements; Solid lines: CFD results.)
into the whole tank volume. than 42 °C on cloudy day and 45 °C on sunny day.
The temperature developments of the tanks on sunny day are illu- 3 min after the switch, a considerable disturbance was observed in
strated in Fig. 5(b). The function zone of new tank reached 50 °C and the new tank. Because of the switch, the outflow temperature plunged
60 °C at 12:07 and 14:45 which trigged the first and second port from around 45 °C to 30 °C on cloudy day and from 46 °C to 35 °C on
switches respectively. Due to the smaller effective volume, the new tank sunny day. It resulted in the plummet of the inflow temperature. The
showed a higher temperature at the function zone and the circulation low inflow temperature caused the inflow sank into the circulation zone
zone before the second switch. However, after the second switch, both and caused thermal destratification. On the other hand, the circulation
tanks shared the same effective volume. The gap of the temperature zone expanded and the dead zone shrunk after the switch. It was
between the two tanks gradually narrowed. The function zone tem- showed in the temperature contours as the zone with relatively high
perature of the new tank gradually dropped from the peak of 60 °C to temperature gradually extended downward. Due to the poor weather
58.9 °C. And the circulation temperatures of both tanks almost over- condition on cloudy day, the function zone of the new tank did not
lapped. By the end of the charging, the temperature difference between reach 60 °C. While on sunny day, it reached 60 °C at 14:45 and trigged
the function zone and the circulation was less than 0.5 °C for both tanks the second switch from port c to port d. The thermal destratification
which implied a poor thermal stratification. and the expansion of the circulation zone after the switch occurred
again. Noted that after the second switch, the effective volume of the
4.2. Visualization of temperature distribution new tank was as large as the conventional tank.
At the end of the charging, new tank showed the temperature of the
For a detailed analysis of the charging process, the representative effective volume approximately 4 °C higher than the counterpart on
moments of charging of both tanks were discussed and visualized in cloudy day. While on sunny day, little difference of temperature dis-
Figs. 6 and 7. The representative moments focused on the beginning, tribution was observed between two tanks. It implied that the new tank
the port switch and the end of the charging period. could exhibit a similar performance as the conventional tank if they
At 10:00 half an hour after the charging began, the inflow rose into ended up with the same effective volume, despite the large differences
the function zone on sunny day due to the buoyancy effect, while it during charging period. Subjected to the destratification and the heat
descended into the circulation zone on cloudy day because of the poor loss, no distinct stratification was observed in the function zone and
outdoor conditions. However, little difference of the temperature dis- circulation zone at the end which was in accordance with Fig. 5.
tribution was found between the two types of storage tanks. Both the temperature development and the temperature contours
At 14:27 on cloudy day and 12:07 on sunny day, the function zone proved that the new tank succeeded in concentrating the solar energy in
of the new tank reached 50 °C. It trigged the first outlet switch from port the effective volume and could provide higher temperature of the ef-
b to port c. Before the switch, the dead zone took up more than half of fective volume during the charging period. It raised the temperature of
the tank volume, and most of the dead zone was no higher than the the effective volume on cloudy day and showed a similar performance
initial temperature. It illustrated that most of the collected solar energy as the conventional tank on sunny day.
was well constrained in the effective volume. It helped the effective
volume of the new tank reach a relatively high temperature. Compared 5. Theoretical analysis
with the new tank, the solar energy was well dispersed into the con-
ventional tank. Most of the water in tank was heated by the limited In this section, the influences of the tank design on the system
solar energy and the temperature increase was shown in most of the performance were evaluated using energy and exergy analyses. A better
tank. Because of the energy dispersion, the tank temperature was lower energy performance manifests more heat is stored. However, for storing
Table 3
Operating conditions of sunny day and cloudy day.
Solar insolation(kWh/m2·day) Average outdoor temperature (°C) Initial tank temperature (°C) Weather data
5
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
°
°
26th December (sunny day) 12th January (cloudy day)
Fig. 4. Outdoor temperature and solar irradiance at a sunny and cloudy day.
the same amount of heat, the tank with higher temperature and smaller regarded as the minimum supply temperature [9,10,40,41]. Thus, only
volume is preferred over the one with lower temperature and larger the thermal energy over 35 °C was available for use and, thus, was re-
volume. Because a higher temperature in the tank allows using a ferred to as useful energy [39]. Compared with the stored energy and
smaller heat exchanger and/or a lower circulation flow rate, which exergy, the useful energy and exergy are more suitable to describe the
improve system performance. However, the energy analysis could not working performance of the heating system. Thus, both the stored and
tell the difference between the two tanks due to the same amount of useful efficiencies of energy and exergy in tank are used to evaluate the
stored heat. Exergy as a measure of energy quality accounts not only for performance of the tank in the solar heating system.
the thermal energy stored but also for the temperature at which this In addition, for the small heating system in this paper with Reynolds
energy is stored [38,39]. A higher exergy efficiency denotes a less en- number of less than 5000, the effect of the circulation pump on the
ergy degradation and entropy generation due to thermodynamic irre- energy and exergy efficiency would be far less than 2% which is neg-
versibility [38]. It shows how close is the real performance of the ligible [38]. Therefore, in the calculation of energy and exergy effi-
system from the ideal condition [38] and is, thus, widely used in the ciency, the influence of the circulation pump is ignored.
improvement and optimization of a heating system [21–25]. The stored energy rate (W), Qa , and the useful energy rate (W), Qu ,
in tank can be calculated respectively by [39]:
5.1. Energy and exergy evaluation models N
dTnode
Qa = ∑ Cp mnode
dt
,
(8)
As radiant floor heating being the heating terminal, 35 °C is node = 1
°
°
6
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
N ° The stored exergy rate (W), Ex a , and useful exergy rate (W), Ex u , in
⎧Cp mnode (dTnode / dt ) Tnode > 35 C
Qu = ∑ ⎨0 tank could be calculated by [39,42]:
node = 1 ⎩ Tnode < 35 °C (9)
N
where Tnode and mnode denote the temperature (°C) and the mass (kg) of a dunode ds
Ex a = ∑ mnode ( − T0 node ),
computation node. node = 1
dt dt (13)
The tank heat loss (W), Qloss , could be calculated according to Eq. (6)
N °
as: ⎧ mnode [(dunode /dt ) − T0 (dsnode /dt )] Tnode > 35 C ,
Ex u = ∑ ⎨ °C
Qloss = At hext (Tins − Ta), (10) node = 1 ⎩ 0 Tnode < 35 (14)
where At denotes the area of the surface are of the storage tank (m2 ). where unode and snode are the specific internal energy (J/kg ) and entropy
The transient stored energy efficiency, ηa , and the useful energy (J/°C·kg ) of a computation node respectively.
efficiency of the system, ηu , can be expressed respectively as [2,39]: The exergy leakage rate (W), Exl , and exergy destruction rate (W),
Ex d , of tank could be calculated respectively by [42]:
Qa Q
ηa = = a ,
Qinput It Ac (11) T
Exl = Qloss ⎛1 − a ⎞,
⎜ ⎟
⎝ Tm ⎠ (15)
Qu Q
ηu = = u .
Qinput It Ac (12) Ex d = ms [h in − h out − T0 (sin − sout )] − Ex a − Exl , (16)
where Qinput denotes the transient input of solar energy (W). where h in and h out denote the specific enthalpy (J/kg ) of inflow and
7
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
outflow respectively; sin and sout denote the specific entropy (J/°C·kg ) of exceeded the collected energy which leaded to negative stored effi-
inflow and outflow respectively; Tm is the average tank temperature. ciencies until 10:10. As shown in Fig. 6, the outflow temperature
The transient stored exergy efficiency, ηa∗, and the useful exergy plunging after port switch caused the thermal destratification. It also
efficiency of the system, ηu∗, can be expressed respectively as [39,42]: improved the collector efficiency. Thus, after the switch, the new tank
system experienced a plummet in the stored exergy and a sharp increase
Ex a Ex a
ηa∗ = = Ta
, in the stored energy.
Ex input It Ac (1 − )
Ts (17) For the useful efficiencies, the new tank system showed a large
advantage in the response time. Because of the low initial tank tem-
Ex u Ex u perature, no useful energy and exergy could be provided at the begin-
ηu∗ = = Ta
,
Ex input It Ac (1 − ) ning of the charging. By concentrating the solar energy in a relatively
Ts (18)
small effective volume, the new tank system quickly reached the re-
where Ex input denotes the transient exergy input of the sun (W). Ts is the quired temperature. The useful efficiencies started to rise at 11:50 for
apparent sun temperature (°C) taken as 4226.85 °C [43]. which was 30 min earlier than the counterpart. With a quicker thermal
response, the new tank could minimize the usage of the auxiliary heat
5.2. Energy and exergy performance source and extend the operation time of the solar heating system [20].
Compared with the counterpart, the new tank system also exhibited a
5.2.1. Transient system performance of different storage tanks sharper increase of the useful efficiencies. After the switch, the
The transient efficiencies of the heating system with different sto- plummet of the inflow temperature cooled down part of the useful
rage tanks on cloudy day are shown in Fig. 8(a). For the stored effi- energy to lower than 35 °C. It impaired the useful energy efficiency
ciencies, the system with new tank prevailed at the stored exergy before despite the stored energy efficiency was improved. Within 30 mins after
the port switch due to the relatively high temperature in the small ef- the switch, the useful efficiencies of the new tank system rose back to
fective volume. However, the high temperature compromised the col- the level close to the counterpart.
lector efficiency and resulted in less stored energy during most of the The transient efficiencies on sunny day are shown in Fig. 8(b). As
charging period. Because of the low solar irradiance, the heat loss shown in Fig. 7, during the charging on sunny day, the tank
8
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
temperature was higher than the minimum working temperature of energy of 9.25 kW∙h on cloudy day and 14.9 kW∙h on sunny day. In
35 °C. Therefore, the useful efficiencies were identical to the stored accordance with the relevant study [2], the energy loss from collectors
efficiencies. Before the second port switch, the new tank with smaller took up most of the input energy which left the stored efficiency less
effective volume leaded to a lower stored energy efficiency and a higher than 0.5. On cloudy day, the new tank possessed 2.59 kW∙h useful en-
stored exergy efficiency. After the second switch, the efficiencies of the ergy which was 13.6% more than the counterpart. However, it was at
new tank system became closer to the conventional tank system. The the cost of 5.9% of the stored energy which was 0.22 kW∙h. Notes that,
port switches caused a temporary increase in energy and a decrease in by concentrating the limited energy in a relatively small effective vo-
exergy of the system which lasted less than 30 min. lume, the new tank transferred 72.5% of the stored energy to useful
energy, while the conventional tank was only 60.7%. On sunny day, the
new tank system showed the stored and useful energy of 6.73 kW∙h. It
5.2.2. Overall system performance of different storage tanks
was less than 2% different from the counterpart. It was because both
By integrating the transient system performances as shown in Fig. 8
tanks shared the same effective volume at the end of the charging on
over time from 9:30 to 17:30, the overall performances of energy and
sunny day. It leaded to similar temperature distribution of both tanks as
exergy are shown in Tables 4 and 5.
shown in Fig. 7(b) and, thus, similar stored and useful energy. Due to
The energy parameters of heating systems on sunny day and cloudy
the more desirable outdoor condition, the energy efficiencies of both
day are presented in Table 4. Both systems shared the same input solar
Table 4
Energy parameters of the heating systems.
System with Input energy (kW∙h) Stored energy (kW∙h) Useful energy (kW∙h) Tank heat loss (kW∙h) Stored efficiency Useful efficiency
Cloudy day Conventional tank 9.25 3.73 2.28 0.57 0.40 0.25
New tank 9.25 3.51 2.59 0.57 0.38 0.28
Sunny day Conventional tank 14.9 6.85 6.85 0.65 0.46 0.46
New tank 14.9 6.73 6.73 0.65 0.45 0.45
9
J. Li, et al. Applied Thermal Engineering 165 (2020) 114617
Table 5
Exergy parameters of the heating systems.
System with Input exergy Stored exergy Useful exergy Tank exergy leakage Tank exergy destruction Stored Useful
(kW∙h) (kW∙h) (kW∙h) (kW∙h) (kW∙h) efficiency efficiency
Cloudy day Conventional tank 8.69 0.48 0.30 0.070 0.013 0.055 0.035
New tank 8.69 0.47 0.36 0.070 0.035 0.054 0.041
Sunny day Conventional tank 13.99 0.96 0.96 0.090 0.029 0.069 0.069
New tank 13.99 0.95 0.95 0.090 0.064 0.068 0.068
tanks on sunny day were distinctly higher than those on cloudy day. In This paper focuses on the short-term charging process of the new
addition, as both tanks shared the same surface area, they suffered from tank. The long-term performance of the heating system considering
the same tank heat loss. It showed that charging with varying outlets both the charging and discharging process is more important and is
has little impact on the tank heat loss. currently being investigated.
The exergy parameters of the heating systems are presented in
Table 5. In accordance with relevant studies [23,44], the exergy loss of Declaration of Competing Interest
the collector took up most of the input exergy which left the stored
exergy efficiency less than 0.06 on cloudy day and less than 0.07 on The authors declared that there is no conflict of interest.
sunny day. On cloudy day, the new tank system exhibited the useful
exergy 20% larger than the counterpart, despite the fact that they Acknowledgement
shared a similar stored exergy of 2% difference. On sunny day, because
of same effective volume at the end, the difference of the stored and This work was supported by the National Key R&D Program of
useful exergy between the two systems was only 1%. In addition, due to China [Grant No. 2016YFC0700400]; the 111 Project [Grant No.
the thermal destratification caused by port switch, a relatively large B13041] and the scholarship from the China Scholarship Council [CSC
tank exergy destruction was spotted in the new tank. By alleviating the Student ID: 201706050011].
thermal destratification, the exergy performance of the new tank could
be further improved. References
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