POWER SYSTEM INSTITUTE

REVIEW AND TRAINING SPECIALIST

2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

The Trip Level Mechanism

Fig. 7-17 shows how the trip level mechanism works on a tub
drain. In order to adjust the trip lever mechanism, remove the
screws that hold the overflow plate and pull the entire linkage
forward through the hole in the tub. Next, loosen the locknut
found at the base of the yoke and then return the threaded rod
clockwise to raise the plunger and counterclockwise to lower the
plunger. Then tighten the locknut after making the adjustment.
Several adjustments may be necessary to get the correct
linkage length to ensure that the plunger will seal and open
correctly. Too long a linkage will seal the drain but not allow
proper drainage when opened and too short a linkage will
prevent proper sealing of the drain and allows water to run out
of the tub

Fig. 7-17.Trip lever Mechanism IN Bathtub (Courtesy Plumb Shop)

Replace the trip level mechanism when it is no longer working properly and cannot be adjusted to stop the
flow of water from the tub. Remove the screws holding the overflow plate and carefully pull the entire linkage
out through the overflow opening. The linkage is hinged to allow easy removal. Attach new linkage to the trip
level and slip it into overflow tube through the tub opening. Lower the linkage carefully until the plunger
seats up itself properly. It may be necessary to adjust the length of the new linkage as described in the
preceding paragraph to ensure proper opening and sealing of
the drain.

Adjusting and Repairing the Pop-up Drain

The trip lever mechanism for pop-up drains is similar to the trip
lever drain (Fig. 7-18). However, it ends in a spring rather than a
plunger. The spring sets on the rocker linkage and raises or
lowers the stopper. Adjust this linkage as the same way as
described for the trip lever mechanism. If repair is indicated for
the rocker linkage, lift the stopper up and wiggle its sideways,
then gently pull the entire linkage out through the tub drain
hole. When you replace the linkage, make sure the bottom
curve of the rocker arm face down.

Fig. 7-18 pop-up drain mechanism in

bathtub

Shower-Tub Diverters

Shower-tub diverters are similar to that shown in Fig. 7-19. A diverter functions in the same manner as a
faucet. For stem type diverters, turning the handle causes the stem to remove into the valve seat and
redirect the water to the shower head.
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Fig. 7-19 Cutaway view of a tub-shower diverter

Repair of Shower and Basin Faucets, Valves and Spouts

Repairing the Ball-type Tub and Shower Faucets
After turning off the water supply valves, drain the lines by turning on the faucet handles. For the lever-style
handles, locate the set screw holding the handle, and loosen and carefully pry the handle of the stem or use
the faucet handle puller

Fig. 7-20 Exploded View of Tub and Shower Faucets

Round-style handles first require the removal of the decorative cap (Fig. 7-20), then the removal of the
screw. Next, pry off the handle. Cover the cap with tape to protect the finish, and use pliers to unscrew it
counterclockwise. Then lift out the cam assembly and ball. Use a pencil or sharp tool to lift out the seats and
springs. Check all parts for wear and damage and
replace where necessary. On reassembling, be sure
that the slot in the ball slips into the pin in the valve
body and that the lug on cam assembly slides into
the slot of the valve body. Screw the cap on
clockwise and replace the handle. Turn on the water
and check for the leaks. Tighten the cap further as
leaks develop.

FIG. 7-21 Exploded view of cartridge-

type shower and bath valves
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Cartridge-Type Shower and Bath Valves
To repair and replace the shower bath valves, turn of the
water supply and drain the lines by turning on the faucet
handle. Pry off the decorative cap and remove the handle
screws. Remove the handle and escutcheon. Remove the
retainer clip with the pair of pliers and pull the cartridge out
of the faucet body (Fig. 7-21). Be sure to note the position of
the ears on the cartridge so that they are positioned
correctly during reassembly. Check the O-rings and
cartridge for wear or damage and replace where necessary.
Reverse the procedure for reassembly. Turn on the water
and check for leaks.

Shower and Bath Valve Repair

Repairing and replacing the shower and bath valve can be
accomplished with the aid of the exploded view shown in
Fig. 7-22. A faucet puller may be needed if the handle is
corroded.

Fig 7-22 Exploded view of shower and bath valve

Replacing the Tub Spout

A fig 7-23 show how the tub spouts is removed using a hammer handle. Don’t
use excessive force as it could crack the spout. Do not use Teflon
thread, tape, or pipe dope when installing a plastic tub spout.

Shower head
Fig. 7-24 shows the shower head and how it can be disassembled and
reassembled. Be careful not to scratch the chrome finish. Clean the inside
of the shower head with a solution of white vinegar and water to remove
mineral deposits. Use pipe dope or pipe tape on the shower arm and screw
the shower head on clockwise.
Fig. 7-
23
using
a
hammer handles to remove a tub
spout

Fig 7-24 exploded view of shower head

Piping on drawings. Piping is generally shown on drawings by a single line. Valves and fittings symbols
are used only for supply piping and are not use for water lines. Specification designates joint types. Exact
pipe length runs are in the field at the job site. A single line pipe symbol on the plans between fixtures is for
the purpose of giving pipe location. Pipe runs are identified for nominal size by placing the printed figure
size next to the pipe with an arrowhead extending to the pipe. A new dimension is given whenever a pipe
changes size.
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Cold water pipng. Cold water supply pipes are identified by a heavy dashed line consisting of alternate
long and short dashes as illustrated in fig. 2-2

Hot water piping. Hot water supply pipes are shown on drawings by a single heavy dashed line consisting
of a long dash series or series of short dashes and labeled as indicated in Fig. 2-2

Drainage lines. Drainage or waste pipe in indicated on drawings by a heavy solid line. Fig 2-2 shows a
drainage line drawing symbol

Vent stacks. On plumbing drawings, a vertical vent stacks appear in section and as shown as circles drawn
to scale. They may also appear as heavily broken evenly spaced solid lines as shown in Fig. 2-2.

Drawing legends. Plumbing instructions or symbols are generally organized under the heading. “Legend”
an placed in a convenient location on the plumbing drawing.

Vertical Views. Vertical piping views are used only to clarify complicated piping system. Sections and
elevations are then shown on the drawing.

Toilets
The toilet or water closet is the most important of all the sanitary fixtures. It is the most complicated of all
fixtures and the least understood. Remember this rule of thumb: the more water you see in the bowl, the
better the closet. A large water surface tells you many things- the closet has positive siphon-jet action; it has
a strong flushing action; and there is a deep water seal to guard against obnoxious gases. The toilet`s
construction, installation and operation are important factors in determining the well-being and health of a
building’s occupants
4 general types of toilet bowls
1. Siphon jet
2. Reverse trap
3. Blowout
4. Washdown

Siphon Jet
The powerful, quick and relatively quiet action of the siphon-jet bowl combined with its large water surface
(A) and deep water seal (B) contribute to its general recognition by sanitation authorities as the premier type
of closet bowl. The siphon jet bowl is a logical choice for most exacting installation (Fig. 7-25)
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

Fig. 7-25 A siphon jet

water closet
Reverse Trap
The flushing action and general appearance of the reverse trap
bowl are similar to the siphon jet. However, the water surface,
depth of seal, and size of trapway are smaller.

Fig.7-26 the reverse trap water closet

Riser Diagrams. Riser diagrams are elevations or perspective views showing stacks and risers as
illustrated in Fig 2-3. Generally, riser diagrams are shown only for complicated job.

Fig. 2-3 a riser diagram showing stack venting for one bath group

Drawing installation details

Plumbing drawing installation details are not generally placed on the plumbing drawings. Specification
indicates type and quality of fixtures, piping and fittings. Tradesmen will install materials in accordance with
 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

standard trade practices, drawing and specification instructions, and local plumbing code instructional
requirements.

Table 1-3 Commercial Pipe Sizes and wall Thicknesses

Nomi Outsi Nominal Wall Thickness for

nal de
Stand Extr
Pipe Diam Sched
Sche
Sche
Sch
ard Sche Sche a Sche
Sche Sche
Sched.
Sche XX
d. ed d. d. d. stro
Size eter . 5*
10*
d. 20
30
d. 40 d. 60 stro d. 80
100 120
140
160 ng
ng

4 4.5 0.083 0.120 - - 0.237 0.237 - 0.337 0.337 - 0.438 - 0.531 0.674

5 5.563 0.109 0.134 - - 0.258 0.258 - 0.375 0.375 - 0.500 - 0.625 0.75

6 6.625 0.109 0.134 - - 0.280 0.280 - 0.432 0.432 - 0.562 - 0.718 0.684

8 8.625 0.109 0.148 0.250 0.277 0.322 0.322 0.406 0.500 0.500 0.593 0.718 0.812 0.906 0.875

10 10.75 0.134 0.165 0.250 0.307 0.365 0.365 0.500 0.500 0.593 0.713 0.843 1.000 1.125 -

12 12.75 0.156 0.180 0.250 0.330 0.375 0.406 0.562 0.500 0.687 0.843 1.000 1.125 1.312 -

14 O. D 14.0 - 0.250 0.312 0.375 0.375 0.438 0.593 0.500 0.750 0.937 1.093 1.250 1.406 -

16 O.D 16.0 - 0.250 0.312 0.375 0.375 0.500 0.656 0.500 0.843 1.031 1.218 1.438 1.593 -

18 O.D 13.0 0.250 0.312 0.438 0.375 0.562 0.750 0.500 0.937 1.156 1.375 1.562 1.781 -
-
20 O.D 20.0 0.250 0.312 0.500 0.375 0.593 0.812 0.500 1.031 1.281 1.500 1.750 1.968 -

22 O.D 22.0 - 0.250 - - 0.375 - - 0.500 - - - - -

-2.062
24 O.D 24.0 - 0.250 0.375 0.562 0.375 0.687 0.968 0.500 1.218 1.531 1.812 2.343 -

26 O.D 26.0 - - - - 0.375 - - 0.500 - - - - - -

30 O.D 30.0 - 0.312 0.500 0.625 0.375 - - 0.500 - - - - - -

34 O.D 34.0 - - - - 0.375 - - 0.500 - - - - - -

36 O.D 36.0 - - - - 0.375 - - 0.500 - - - - - -

 POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

42 O.D 42.0 - - - - 0.375 - - 0.500 - - - - - -
POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism

POWER SYSTEM INSTITUTE
REVIEW AND TRAINING SPECIALIST
2nd Flr. SMART Office, Berenguer Building
Sorsogon City

The Trip Lever Mechanism