Safety Spinning Wrench SSW 40

Smart Solutions. Powerful Products.
Operation Maintenance Manual • Handling Equipment • Rig Floor Equipment
Safety Spinning Wrench

SSW 40
Pneumatic operated
Operating Instructions
Original Operating Instructions
Manual PN 9GV73109 Revision: 02, 2018-05
Forum Handling Tools

Copyright © 2017 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
Operation Maintenance Manual
Revision history
Version Date Author Changes
00 2007-01 B+V OT, ROK Initial Release for B+V Oil Tools LLC
Forum Handling Tools,
01 2015-08 Layout and Product Update
ROK, MH
Forum Handling Tools,
02 2018-06 Product Line Engineering Product update
ROK, MH
Document Approval
Version Author Eng. Check Approval Check
Forum Handling Tools Forum Handling Tools Forum Handling Tools
02
MH 05-2018 RR 06-2018 AV 08-2018
The copyright protection claimed includes all forms and

matters of copyrighted material and information now
allowed by statutory or judicial law or hereinafter
granted. All product names and product numbers
mentioned in this publication are trademarks of
FORUM ENERGY TECHNOLOGIES, INC. Other company
brands and product names may be trademarks or
registered trademarks of the respective
companies and are also acknowledged.
All data in this manual takes place using best knowledge. This manual is based on the latest product information that
was available at the time of printing. Depending on ongoing technical improvements (ISO 9001), Forum Handling Tools
reserves the right to alter the design and specifications without notice. The values specified in this manual represent
the nominal value of a unit produced in series. The values in individual units may have slight differences. Only with
written consent from Forum Handling Tools may the contents of this instruction manual be passed on to third persons.
Procedure descriptions and explanations are not to be passed on to third persons. Copying or multiplying for internal use
is permitted. We are grateful for suggestions and comments regarding this documentation or the product itself.
oiltools@f-e-t.com
2 Safety Spinning Wrench PN 9GV73109 - Revision: 02 2018-05

Table of contents
4 COMMISSIONING AND OPERATION 42
A. GENERAL 4
DESCRIPTION
4.1 Commissioning 42
I Basic Information 4 4.1.1 Safety Considerations 42
II Intended Use 4 4.1.2 Connecting Pneumatic System 43
III Improper Use 4 4.1.3 Commissioning Checklist 44
IV Potential Misuse 5 4.2 Operation 45

V Warranty and Liability 5 4.2.1 Positioning and clamping the SSW-40 46
VI Obligations of the Operating Company 6 4.2.2 Motor Direction 46
VII Requirements for Operator 6 4.3 Troubleshooting 47
SAFETY
VIII User Groups 7
5 SERVICE 50
IX Safety Symbols 8
5.1 Malfunction 50
IX-01 Safety Precaution 8
5.2 Repair 50
IX-03 Linguistic Conventions 9
5.2.1 Repair by Customer 50
IX-02 Personal Protective Equipment (PPE) 9
5.2.2 Repair by Manufacturer 50
X Conformity 10
5.2.3 Securing Screws with Wedge-Locking washers 50
TRANSPORT
XI Contact Worldwide 10
5.3 Drawings and Parts Lists 51
XII Information on the Internet 11
5.3.1 9GV73109 Safety Spinning Wrench Assemblies 52
XII-01 Homepage 11
5.3.2 9GV73100 Right Body Half Assembly 53
XII-02 Extranet 12
5.3.3 9GV73200 Left Body Half Assembly 55
XIII Abbreviations 13
5.3.4 9GV76237 Bellows Assembly 57
1 DESCRIPTION 16 5.3.5 9GV74628 Air Motor Assembly 58
COMISSIONING /
1.1 SSW-40 Main Assemblies 16 5.3.6 9GV73500 Hanger Assembly 59
OPERATION
1.2 Assemblies and Components 17 5.3.7 9GV76142 Manifold Assembly 60
1.3 Technical Data 20 5.3.8 9GV10000 Pneumatic Assembly 61
1.4 Main Dimensions 20 5.3.9 9GV10000 Pneumatic Assembly - Valves 64
1.5 Operational Environment 21 5.3.9.1 Motor Valve 9GV73300 64
5.3.9.2 SSW-40 Valve Assembly 9GV200712 65

1.6 Equipment Markings 21
5.3.9.3 Lift Valve Assembly 9GV76141 65
1.7 Optional Accessories 22
5.3.9.4 Clamp Valve Assembly 9GV76140 66
1.8 Recommended Consumables 22
1.8.1 Recommended Lubricants 22 5.3.9.5 Filter/ Regulator 9GV74236 66
SERVICE
1.8.2 Recommended Oil 22 5.3.10 Pneumatic Diagram 67
1.9 RFID-Chip Equipped Handling Equipment 23 5.4 Recommended Spare Parts [RSP] SSW-40 69
2 SAFETY 26 6 INSPECTION / MAINTENANCE 72

2.1 General Safety Precautions 26 6.1 Lubrication 73
2.2 Safety Equipment 26 6.2 Lubricator and de-water unit 73
MAINTENANCE
INSPECTION /
2.3 Safety Precautions 27 6.3 Inspections 74
6.3.1 Inspection of Pneumatic Equipment 74
2.4 Warning and safety instructions on machine 28
6.3.2 Inspection Following Removal 74
2.5 Safety Precautions against Remaining Hazards 29
2.5.1 Danger of Pinching/Crushing 29 6.4 Inspection Categories 75
2.5.2 Incorrect Handling of Pneumatic Equipment 30 6.4.1 Inspection Category I 75
2.5.3 Organizational Measures 31 6.4.2 Inspection Category II 75
2.5.4 Human Error 31 6.4.3 Inspection Category III 75
6.4.4 Inspection Category IV 75

STORAGE
3 TRANSPORT AND SETUP 34 6.4.5 Inspection intervals und Inspection tasks - SSW-40 Elevator 75
3.1 Delivery 34 6.4.6 Check List for Inspections 76
3.1.1 Unpacking and Disposal of Packing Material 34
6.5 Cleaning 77
3.1.2 Intermediate Storage 34
3.1.3 Space Requirements 35 7 STORAGE / DISPOSAL 80

3.2 Transport 36 7.1 Storage of the entire device 80
3.3 Weights and attachment points 37 7.2 Disposal 81

APPENDIX
3.4 Setup, Installation and Arrangement 38

8 APPENDIX 84
3.4 Installation Checklist 40
A. Sample of EC Declaration 85
B. Third Party Documents 86
I Safety Data-Sheet 86
II Components 87
2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 3

A. General III Improper Use
I Basic Information INFO

This operation maintenance manual (hereinafter-called
GENERAL
Improper use of the machine releases

OMM) refers to the Safety Spinning Wrench (hereinafter-
Forum Handling Tools from any liability for
called SSW-40) from Forum Handling Tools for use on
personal injury or property damage resulting
oil drilling platforms and rigs. The permissible range of
therefrom.
application is specified in the technical data.
When installed in potentially explosive atmospheres, the The SSW-40 is intended exclusively for spinning. Always
instructions that follow the Ex symbol must be followed. observe the specifications in chapter „1.3 Technical Data“,
Personal injury and/or equipment damage may occur if on page 20.
these instructions are not followed. This OMM is intended The following is specifically prohibited:
for the operator of the SSW-40. It is intended to ensure
-- Spinning pipe with diameter for which use is not
safe operation and must be read carefully and kept where
specified.
it is accessible for SSW-40 users at all times. This OMM
contains all information on safe and proper operation -- Working without backup lines.
of the SSW-40. Observance of these instructions is the -- Any use of the SSW-40, which is not intended.
prerequisite for safe operation. In addition, it is necessary Moreover, operation of the SSW-40 is prohibited under the
to observe all applicable national and local regulations, following conditions:
e.g. accident prevention and environmental regulations -- When the SSW-40 is used for applications other than
as well as the company’s own internal safety regulations. intended.
For installation, maintenance and repair work and proper
training of the operating personnel Forum Handling Tools -- When the pneumatic equipment is not installed
recommends requesting service from Forum Handling Tools properly.
itself. -- When the SSW-40 or parts thereof are damaged or
when additional equipment is not installed properly.
II Intended Use -- When protective or safety equipment is damaged,
The Safety Spinning Wrench is specially designed for unusable, improperly installed or not present.
drilling operations. The intended use is the rotation of drill -- When the SSW-40 is not operating properly.
pipes and collars forward and backward direction while
-- When conversions or modifications have been
vertically in defined attached. The SSW-40 will swing
performed without previous, written approval by
consequently in either directions during rotation and must
Forum Handling Tools.
be equipped with two backup lines (attached to derrick
legs or a comparable structure). -- When equipment not approved by
The SSW-40 can be operated easily by one man. The Forum Handling Tools is used.
design of the SSW-40 allows the user to grip and spin -- When the prescribed maintenance intervals have been
pipes of different sizes, ensuring a safe hold and spin while exceeded.
minimizing the possibility of damage to the pipe. -- When replacement parts not approved by
The SSW-40 is available for pneumatic power operation Forum Handling Tools are used.
only. Additionally the intended use covers the compliance
-- When repair or service work have been performed
and observance of all procedures and safety notes of this
on the SSW-40 by companies not authorized by
manual as well as performing all necessary maintenance
Forum Handling Tools.
work in the given intervals.
Observe also the chapter „Warranty and Liability“.
4 Safety Spinning Wrench PN 9GV73109 - Revision: 022018-05

IV Potential Misuse Warranty

This OMM contains information and warnings on Forum Handling Tools general terms of purchase and
procedures that address hazardous conditions and could delivery apply. Purchasers recognize these conditions on
cause personal injury but cannot reflect all fashions in the day the contract is signed, at the latest. The terms and
GENERAL
which hazardous consequences may occur due to service duration of Forum Handling Tools warranty are specified
and/or operation. All personnel using the SSW-40 or in the sales documents as well as the order confirmation.
service procedures contained within this OMM must be These will be submitted to the operating company as
completely satisfied that personal and/or equipment safety information at the time the contract is signed, at the latest.
will not be compromised. The manufacturer assumes no warranty whatsoever for
damage or interruptions in operation resulting from failure
Common methods of MISUSE include but are not
to observe the operating instructions. The OMM is to be
limited to:
supplemented by the operating company with operating
1. Use without ALL warning and identification labels instructions based on existing national regulations
present. This can cause operating personnel to on accident and environmental protection, including
misunderstand the areas of the SSW-40 that can information on supervisory and reporting obligations
cause serious injury. taking into consideration operating peculiarities, e.g. in
2. Use with insufficient and/or worn assemblies and regard to work organization. Warranty claims/complaints
parts. This can cause failure causing a suspended within the scope of the guarantee and liability for personal
hazard, which can result in serious injury or death. injury and property damage are excluded, when such
3. Use of the SSW-40 in methods not intended. The result from any of the following causes:
SSW-40 have to be used ONLY in the methods -- Any use other than intended;
described in this OMM. -- Improper installation, operation, maintenance or repair;
V Warranty and Liability -- Operation with defective, improperly attached or non-
operational safety and/or protective equipment;
Liability
The technical information, data and instructions for -- Failure to observe the instructions in the OMM
operation contained in this OMM correspond to the status regarding safe conduct;
at the time of print and are provided according to the -- Impermissible structural and/or functional
best of our knowledge in consideration of our previous modifications;
experience and expertise. -- Use of replacement parts not approved by
We reserve all rights to make technical modifications Forum Handling Tools;
within the scope of technical development of the SSW-40 -- Normal wear or insufficient inspection of components
treated in this OMM. Claims or entitlements cannot be subject to wear;
deduced or derived from information, illustrations and /or -- External effects or force majeure;
descriptions in this OMM.
-- Lubricating the SSW-40 with lubricants other than
Forum Handling Tools is liable for all warranty obligations those recommended by Forum Handling Tools.
made within the scope of the contract for any faults or
omissions on our part, excluding further claims. Claims Info
for damages suffered are excluded regardless of the legal
Any structural or functional modification
grounds.
to the SSW-40 by the operating company
Translations are complete according to best knowledge. requires previous written approval by
We cannot assume any liability for translation errors, even Forum Handling Tools. Failure to obtain
when the translation was performed at our order. such approval voids the warranty as well as
Only the original text is binding. The original text language the declaration of conformity and releases
for Forum Handling Tools documents and OMM is English. Forum Handling Tools from any product liability.
The descriptions and illustrations do not necessarily reflect Following modifications or installation of optional
the scope of delivery or any parts orders. equipment, all safety equipment must be
The drawings and illustrations are not to scale. reinstalled and checked by the operator for proper
function.

VI Obligations of the Operating Company VII Requirements for Operator

Planning and Checking Safety Measures Basic knowledge of safe handling and use of the SSW-40
The obligation of the operating company to due diligence includes knowledge of the general safety precautions.
Ensure that the SSW-40 is operated only in compliance
GENERAL
includes planning safety measures and supervising their

observance. All personnel performing work on and with with the general safety precautions and other instructions
the SSW-40 must be trained by the operating company in this OMM.
for the work performed on and with the SSW-40. All
personnel must have read and understood the OMM. Training
The operating company is obligated to organize and hold
Minimizing Risk of Injury regular training to ensure that all personnel involved with
The following principles apply to minimize the risk of transporting, installing, operating and/or servicing the
injury: SSW-40 is familiar with the required procedures and safety
precautions.
• Ensure that work on the SSW-40 is performed only by
qualified personnel.
• The personnel must be authorized for such work by the Minimum Qualifications
operating company. All work on the SSW-40 requires special knowledge and
• The personnel must wear the prescribed protective qualifications on the part of the operating personnel. All
equipment. personnel working on SSW-40 must have the following
qualifications:
• Procedures, competencies and responsibilities must
be clearly defined and established in the area of the -- Personal suitability for the work performed.
SSW-40. Proper behavior in the event of a malfunction -- Suitable qualifications for the work performed.
must be clear for everyone. The personnel must be -- Familiarity with the safety equipment and its function.
given regular training.
-- Familiarity with this operating manual – particularly the
• All WARNING signs and information on the SSW-40 safety precautions – and all sections relevant for the
must be complete and easily legible. For this purpose work to be performed.
clean WARNING signs and information regularly and
-- Familiarity with the elementary instructions on
replace them if necessary.
operating safety and accident prevention.
In general, all employees must have one of the following
Trouble-free Operation minimum qualifications:
The following principles apply for trouble-free operation: -- Technical training for independent work on the
• Keep the complete OMM at the location where the SSW-40.
SSW-40 is in operation, where it is easily accessible for -- Sufficient qualifications for working on the SSW-40
everyone and in an easily legible condition. under supervision and at the instructions of a trained
• Use the SSW-40 exclusively for its intended purpose. specialist.
• Use the SSW-40 only when it is in a perfect operating
state.
• Before starting work, check to ensure that it is in a safe
operating state and functioning properly.

VIII User Groups

This OMM is subdivided into the following user groups:
Personnel Qualifications
GENERAL
Sufficiently trained in:
• Functional procedures on the SSW-40.
• Operating procedures.
Operating personnel
Knowledge:
• Competency and responsibility about the work to be performed.
• Behavior in emergencies.
Basic knowledge of:
• Mechanics.
• Pneumatics.
Service personnel Authorizations (according to standards of safety engineering):
• Starting up SSW-40.
• Marking of SSW-40.
• Basic knowledge of installation and operation of the SSW-40.
Special Technical Knowledge

Only specially trained personnel should perform the following work:
Work Performed Qualifications
Special knowledge and experience with work on
Work on pneumatic system
pneumatic systems.
Personnel qualified or trained in industrial mechanics; work is to be performed only
Work on mechanical parts under supervision and on instructions of a person qualified in accordance with
generally accepted codes of practice in industrial mechanics.

IX Safety Symbols IX-01 Safety Precaution

The safety precautions in this document contain Preliminary Safety Precautions
standardized depictions and symbols. Three hazard Safety precautions are given in the preceding form at the
classes are distinguished depending on the probability of
GENERAL
beginning of complete chapters or sections. They apply for

occurrence and severity of the consequences. Selection the entire chapter or the entire subsequent section.
of the warning category depends on the probability of
occurrence and the possible extent of damage. Safety Precautions Relevant for Action
If a safety precaution applies only for one single action
CAUTION or a short series of actions, it is integrated into the text
Indication of recognizable hazard for preceding the possible hazard point.
humans or possible property damage. For example:
Failure to observe can lead to 1. Attach hoisting gear to eye bolts in cover.
reversible injuries or property
damage! CAUTION Danger of pinching/crushing hands! The
The symbol as specified in ANSI Z535.6 cover can fall shut when the retainer is not engaged. Never
emphasizes the cause. open the cover by hand.
Measures for avoiding are listed. 2. Open the cover with a crane and suitable hoisting
gear.
WARNING 3. Unscrew the M10 bolts on the pneumatic assembly
Indication of recognizable hazard for with a 17 mm box wrench.
humans. 4. t.b.c...
Failure to observe can lead to
irreversible injuries!
Instructions for Safe Procedure
The symbol as specified in ANSI Z535.6
emphasizes the cause. Special work steps to ensure Safe Procedure are depicted.
Measures for avoiding are listed. For example:
Safe Procedure
DANGER 1. Shut off machine.
Indication of imminent hazard for
humans. 2. Disconnect supply lines.
Failure to observe can lead to 3. Attach machine to crane.
irreversible or lethal injuries! 4. t.b.c...
The symbol as specified in ANSI Z535.6
emphasizes the cause.
Measures for avoiding are listed.

IX-03 Linguistic Conventions IX-02 Personal Protective Equipment (PPE)

This documentation uses terms and symbols intended to The following symbols located at appropriate points in
help you find information more easily, perform work steps the OMM indicate that it is mandatory to wear personal
more effectively and recognize dangerous situations more protective equipment:
GENERAL
quickly. These symbols and terms are explained below:
Important text sections are printed in bold face.
-- Lists without any necessary sequence are marked with WEAR PROTECTIVE GLOVES!
a dash (-) at the left side of the column.
• Individual activities to be performed are indicated by a
dot to the left of the column.
Relevant consequences of an action or work step are
marked with an arrow in the left margin.
Enumerations in a certain sequence (e.g. a series of work WEAR EYE PROTECTION!
steps) are indicated by sequential numbers (1, 2, 3,.. ) in
the left margin.
For example:
1. Unscrew nuts on machine feet.
2. Lift machine.
WEAR SAFETY SHOES!
For greater clarity, the illustrations are located in the
right column with the text opposite or directly below
the associated text section. Larger illustrations extending
over the entire width of the page are located before
the explanatory text. The illustrations are provided with
captions in telegraph style.
WEAR PROTECTIVE HELMET!
WEAR EAR PROTECTION!
Fig. 1: Illustration example
INFO
Additional information and relationships

requiring special attention are
distinguished in this manner.

X Conformity
The SSW-40 satisfies all requirements in applicable
directives and standards. A sample of the EC Declaration
of Conformity is given in the appendix.
GENERAL
INFO
This OMM is a part of the technical
documentation for the Safety Spinning Wrench.
The EC Declaration of Conformity is delivered
together with the SSW-40. Keep these
instructions and the associated documents for
later use.
XI Contact Worldwide
In the event of problems that cannot be solved with the
aid of this OMM, please contact one of the following
addresses.
FORUM B + V Oil Tools GmbH Forum Handling Tools
Hermann-Blohm-Straße 2 1023 FORUM Drive
20457 Hamburg Broussard, LA 70518 USA
Germany
Tel: + 49.40.37022.6855 Tel: +1.337.373.1800
Fax: + 49.40.37022.6899 Fax: +1.337.369.6893
E-Mail:
oiltools@f-e-t.com
web: www.f-e-t.com
www.blohmvoss-oiltools.com
FORUM ENERGY TECHNOLOGIES Drilling-Service-Locations

Email: ForumDP.Sales@f-e-t.com
Canada Mexico Scotland

Nr. 106, 3903 - 75 Ave Avenida Avante Monterrey N 300 Peregrine Road, Westhill
Leduc, Alberta T9E 0K3 Parque Industrialxico Aberdeenshire, AB32 6JL
Tel: + 1 780.980.0345 Tel: + 52.81.8245.6800 Tel: + 44.1224.744000
Fax: + 1 780.986.3278
United Arabic Emirates Singapore
Oilfields Supply Center No 51 Benoi Road #06-00
Building B-45 Liang Huat Industrial Complex
Jebel Ali Free Zone Dubai UAE 629908
Tel: + 971.4.883.5266 Tel: + 65.6465.4850
Fax: + 65.6465.4851
Out of hours
+ 65.913.898.12

XII Information on the Internet
XII-01 Homepage HOMEPA

INFO GE
GENERAL
For further and actual information, you can also
visit our homepage in the Internet.
A digital version of the operation instructions for this

product as well as the operation instructions, safety- and
update notes for other Forum Handling Tools products
can be reached via the homepage. To join our Internet
Technical Documentation service with the latest updates
on new technical documentation in a casual way, you must
register to our service with your email-address and name in
the customer-login area q on
www.blohmvoss-oiltools.com.
Fig. 2: Illustration Service–Homepage I

XII-02 Extranet
EXTRAN
INFO ET
GENERAL
For further and actual information, you can also

visit our Extranet homepage.
A digital version of the operation instructions for this

product as well as the operation instructions, safety – and
update notes for other Forum Handling Tools products can
be reached via the FORUM homepage. To join our Internet
Technical Documentation service with the latest updates
on new technical documentation in a casual way, you must
register to our service with your email-address and name in
the customer-login area q on
https://www.accessoiltools.com/fx/.
Fig. 3: Illustration Service–Homepage II

XIII Abbreviations
Abbr. Description Abbr. Description
Air Pneumatic Operated °C Degree Celsius
GENERAL
Csg Casing F Degree Fahrenheit
DC Drill Collars ft foot or feet
dia. diameter ft.lb foot pounds (= torque)
DP Drill Pipe gpm (US) gallon per minute
EU External Upset in inch(es)
Hyd Hydraulic Operated kW kilowatt
ID inside diameter kPa kilop Pascal
IEU Internal External Upset kg kilogram(s)
IU Internal Upset lb pound(s)
OD outside diameter m meter(s)
P/N part number mm millimeter(s)
qty quantity Nm Newton meter (= torque)
max maximum oz ounce(s)
min minimum psi pounds per square inch
no number
Tbg tubing
w/ with
w/o without
w/Zip with Zip groove

[This] page [is] intentionally left blank.
14 2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench

N
TIO
DESCRIPTION
RI P
SC
DE

1 DESCRIPTION 1.1 SSW-40 Main Assemblies

The Forum Handling Tools SSW-40 spinner are designed The SSW-40 consists of the assemblies described below.
with strength and safety factors in accordance with API
DESCRIPTION
INFO
Regulations Section 7K - and is to be used for spinning drill
pipes. It is possible to operate the SSW-40 by one man. Please note that this illustration does not reflect
The SSW-40 offers the ultimate in simplicity and rugged the scope of delivery (see also Chapter „V
design. The SSW-40 operates pneumatically and spins drill Warranty and Lia„V Warranty and Liability“,
pipes and collars from 3.1/2’’ to 9.1/2’’ OD. The pneumatic on page 5). Forum Handling Tools offers
system is completely integrated and covered into the bushing assemblies as accessories to match the
SSW-40. specific pipe diameters.
The SSW-40 utilizes four steel drive rollers, which provide
strong precise gripping action on drill pipe and collars. Item Name Item Name
Roller Assembly and
Designed to be compact and self-contained. The SSW-40 q Frame (Left/ Right) t Gear mechanism
does not require a stand-alone power pack. The gripping
Backup
pressure and spinning are generated at the pipe spinner. w Bellow Assembly y Snub Line Sensor
e Lifting Valve u Air Motor
r Adjustment Handle i Lifting Cylinder

A catalog with complete general drawings and parts lists for the
assemblies of the SSW-40 can be found in chapter „5 Service“, on page
50.
y q
q
w
u
r t
e
Fig. 4: SSW-40 main assemblies

1.2 Assemblies and Components
DESCRIPTION
SSW-40 Frame
The SSW-40 spinner frames are made of high quality,
heat-treated and tested steel castings to meet the high
demands and satisfy the strong safety requirements.
q
Fig. 5: Main assembly - Frame
Bellow Assembly
The bellow assembly, consisting of the bellow and the
clamping valve, generates the contact pressure, which
is necessary to receive the required torque moment.
Therewith, the SSW-40 operates like a clamp.
Fig. 6: Bellow assembly and Clamping Valve
i
Lifting Valve and lifting cylinder
A cylinder, controlled by a valve, which lowers or raise the
SSW-40 to the correct position on the pipe. The Valve is
located at the pneumatic manifold under the Bellow.
Fig. 7: Lifting cylinder and Lifting Valve

DESCRIPTION
Roller Assembly and gearing mechanism

This assembly allows the user to grip and spin pipes Fig. 8: Gearing mechanism with rollers
of different sizes, ensuring a safe hold and spin while
minimizing the possibility of damage to the pipe. The
turning moment is transmitted by a gearing mechanism,
which consists of gears, bearings and feather keys. The
Transmission transmit a generated turning moment from
the air motor to the rollers.
Fig. 9: Rollers
Adjustable Handle
The adjustment screw allows the variation between
different pipe sizes (3.1/2” to 9.1/2”). Therefore, the handle
only has to be pulled out and expanded. A rotation
clockwise or anticlockwise change the working range of
the SSW-40.
r
Fig. 10: Adjustable Handle

DESCRIPTION
u
Air motor assembly

The air motor generate a specific speed and turning
moment. The air motor assembly consists of two identically
constructed air motors. Both of them are connected
parallel and operate at the same time, so that the roller
assembly in the left and the right frame are activated
simultaneous. Fig. 11: Air motor
A directional valve controls the direction and a throttle
valve the speed of the air motor.
Fig. 12: Directional valve
Snub Line Sensor

This pneumatic-operated sensor will detect the presence y
of tension in the snub line of a pipe spinner. If no tension
is detected, the pipe spinner will work with a reduced
rotating speed to prevent the spinner to kick. Additionally,
this sensor will prevent the spinner from swinging if the
spinner direction is inadvertently reversed. Once tension on
the snub line is detected, the tool will allow full rotating
speed. The sensor is designed with a safety factor of 3.00,
per the latest edition of API 7K, and is compatible with all
makes of pneumatic pipe spinners.
Fig. 13: Snub Line Sensor

1.3 Technical Data

Name SSW-40
DESCRIPTION
Operating pressure min 90 psi (6.20 bar) to max 160 psi (11,03 bar)
Average torque 1.100 ft lb (1500 Nm)
Air consumption 250 cfm (7079 l/min)
Temperature working range ambient - 4° F (- 20° C) to + 140° F (+ 60° C)
Working range 3.1/2” to 9.1/2”
Supply connection 1¼” x 20’ hose
Part number 9GV73109
Motor Assembly RPM 0 to 125 RPM
Width 22,44 inch (570 mm)
Length 49,21 inch (1250 mm)
Height 18,31 inch (465 mm)
Weight 1036,17 lbs (470 kg)
Noise 86 dp
1.4 Main Dimensions
Fig. 14: “A” Dimension Fig. 15: “B” and “C” Dimension, with cylinder in operating position
Fig. 16: “B” and “C” Dimension, with cylinder in storage position

1.5 Operational Environment 1.6 Equipment Markings

The SSW-40 is designed and constructed for use in the The markings serve for traceability and provide general
drilling industry on ships and platforms. information about the component/ device.
DESCRIPTION
The tool complies with the Machinery Directive The rating plate indicates all relevant information
2006/42/EC. for distinct identification of the SSW-40:
The machine is approved for operation in explosion hazard -- Manufacturer
areas. -- Machine model
For machines containing any hydraulic powered parts, the -- Production date
directive 2014/34/EU “Equipment and protective systems
-- Part number
in potentially explosive atmospheres” applies.
-- Serial number
The corresponding ATEX certificates are present in the
Data book. -- Weight
The Classification according to CE (with reference to the -- ATEX classification
ATEX guideline) is as followed: Always keep this information at hand for maintenance and
II 2G IIB T5 for hydraulic and pneumatic tools repair work.
or The email address of the manufacturer is given on the
II 2G IIB T6 for manual tools support sticker if service is required.
with
CE- marking (with reference to the ATEX guideline)
Marking of the equipment for the Ex- range
II Equipment group (II)
2 Equipment category
For explosive mixtures of air and combustible gases,
G
mists or vapors (G)
IIB Category for gases
T5/T6 Temperature class
Fig. 17: Technical Support sticker
Fig. 18: Rating plate

1.7 Optional Accessories 1.8 Recommended Consumables

To ease the handling and to support the device functions
1.8.1 Recommended Lubricants
following accessories are available for the SSW-40. Please
DESCRIPTION
contact your local Forum Handling Tools representative Forum Handling Tools recommends use of the following
for detailed information. lubricants for effective lubrication under various ambient
conditions:
-- Grease Pump, manual PN 755667-3 Temperature
Brand Name Remarks
range
Manual grease pump to apply grease on the device
Aviaticon XRF - 20°C to + 29°C
grease points. Finke
Low-Viscosity Grease (- 4°F to + 84.2°F)
NLGI 0
NLGI 0
-- Snub Line Sensor PN 1143666 NESSOS SF0
- 20°C to + 29°C
DIN 51826
This pneumatic-operated sensor will detect the Fuchs EP grease for non-oil GPOF-25
(- 4°F to + 84.2°F)
tight gear trains DIN 51502
presence of tension in the snub line of a pipe spinner. GPOF-25
If no tension is detected, the pipe spinner will work *
For temperatures above + 30°C (+ 86°F) Forum Handling Tools
with a reduced rotating speed to prevent the spinner recommends using lubricants in consistency class NLGI 2.
to kick. Additionally, this sensor will prevent the spinner
from swinging if the spinner direction is inadvertently 1.8.2 Recommended Oil
reversed. Once tension on the snub line is detected, Forum Handling Tools recommends use of the following
the tool will allow full rotating speed. The sensor is oils for effective use under various ambient conditions:
designed with a safety factor of 3.00, per the latest Temperature
edition of API 7K, and is compatible with all makes of Brand Name Remarks
range
pneumatic pipe spinners. AVIATICON HYPOID -15°C to +180°C
Finke SAE 90
EP 85W-90 (-4°F to +84.2°F)
INFO
The specified lubricants and oils are obtainable
through Forum Handling Tools. Contact your local
representative.
Fig. 19: Grease Pump Fig. 20: Snub Line Sensor

1.9 RFID-Chip Equipped

Handling Equipment
DESCRIPTION
INFO
For further information, you may access
the Forum/IC Database from the FET
Website or at www.infochip.com.
FORUM Handling Tools outfits/supplies certain equipment Frequently Asked Questions (FAQ)
with patent pending RFID Technology. This technology • How do I know if my equipment has RFID?
allows for easy real-time access to pertinent equipment
information and technical documentation anytime, »» RFID tags are embedded and clearly marked (“RFID”)
anywhere. The database is accessible via the internet or on equipment in inconspicuous locations generally at
mobile application. the upper visible part of the equipment.
• What type of RFID tag are we using?

Tier I Access – General Access
»» The RFID tags used in FORUM equipment operate on
As standard, the customer will be assigned and issued the UHF Frequency.
login information to the database provided for their assets/
equipment. Once logged into the database, customers
will be able to see all assets assigned to them. Attached • How can I scan the tag?
to each asset is complete documentation including all »» Standard NFC UHF Frequency Reader
contents of databook related to that specific asset. The (available through Forum).
customer will be able to view, download and print all
documents associated with their particular assets. • What is on the tag/chip?
»» The chip identification number is the only information
Tier II Access – User Access physically on the chip. All other information is stored
Customers opting for improved access as a system user will on the cloud-based database associated with the chip
have the full functionality of Tier I Access but will be able identification number.
to manipulate their assets. Additional functionality includes
but is not limited to: • Whom do I contact to get Tier I access or to inquire
• Assigning Inspection and Certification due dates and about Tier II access?
reminders. »» Forum Sales personnel can help with basic access and
• Attaching Internal Inspection Checklists/ upgrade information.
Documentation.
• Managing Asset Locations.
• Assigning Internal Asset/Serial Numbers.
INFO
For detailed RFID instruction, please refer to Forum
Document 1155081, FORUM RFID User Manual
(„XII-02 Extranet“, on page 12).


SAFETY
Y
FET
SA

2 Safety 2.2 Safety Equipment

SAFETY IS EVERYONES RESPONSIBILITY BUT IT The Safety Spinning Wrench is equipped with various
STARTS WITH YOU! safety features for protection of the operating personnel:
The SSW-40 is designed and produced with consideration • During operation, all moving parts are secured against
of all required safety precautions. Failure to observe the reaching in.
safety precautions and operating instructions specified • The pneumatic lines are connected to the SSW-40 with
in this OMM can lead to hazardous situations when safety quick-release couplings.
operating the SSW-40. While it is not possible to eliminate • Covers shield the pneumatic components.
all hazardous situations with awareness and instruction
• Hazard points on the machine are marked with
from this OMM, good judgement should be used at all
signs (see Chapter 2.3.2), indicating the type and
times surrounding the use of the SSW-40. The SSW-40
consequences of a hazard as well as measures to
should only be used for its intended purpose. Rectify all
prevent it.
faults immediately, which could have a negative effect on
the SSW-40 safety. • All components, particularly parts requiring
SAFETY
replacement during conversion work when changing

2.1 General Safety Precautions pipe sizes, are equipped with threaded holes for
screwing in load bolts or with fixed load bolts.
Ensure that work on the SSW-40, particularly installation,
maintenance and repair work, is performed only by • External hoses are provided with a chafe guard.
personnel with the necessary qualifications and who »» Never remove the safety equipment or replace
are familiar with the associated risks (refer to section VI it with safety equipment not approved by
“Obligations of the Operating Company” on page 38). FORUM Handling Tools. Failure to observe this
For safe and proper operation of the SSW-40, it is instruction can lead to hazardous situations for which
essential that all personnel working on the SSW-40 take FORUM Handling Tools cannot be held responsible.
the prescribed safety measures and observe the safety »» Always keep all safety equipment in working condition
precautions specified in this OMM. Before switching on and check integrity regularly.
and before working on the SSW-40 always ensure that no
one is put in a hazardous situation. All safety features must WARNING
be installed completely before switching on the SSW-40. Reuse of safety components can
Safety features may be released only when: cause accidents.
1. The entire SSW-40 is switched off and »» Never reuse safety-relevant parts
2. Switching back on unintentionally is not possible. (such as securing cables or plates,
The SSW-40 contains components subject to wear. After discs or washers).
longer periods of operation, the safety can be reduced »» Replace such components with
due to wear. Service the SSW-40 regularly in compliance new safety parts.
with the maintenance chart („6.4.5 Inspection Intervals
and inspection tasks“, on page 76) to ensure that
all safety requirements are always fulfilled. Check the
specified wear limits regularly. Replace worn or defective
parts immediately with new parts. If safe operation is
not guarantee able, switch off the SSW-40 and secure it
against being switched back on unintentionally. Advise the
responsible service organization. Rectify every fault, which
affects the safety, immediately.
INFO
The operating company is responsible for
ensuring safe and correct use of the SSW-40
within the sense of the hazard and risk analysis.
The operating company is also obligated to
issue and supervise observance of operating
Fig. 20: SSW-40 Hazardous locations
instructions on safe use as well as to observe the
instructions in this OMM.

2.3 Safety Precautions

WARNING
The safety precautions in this OMM are using standardized
depictions and symbols. Examples of the symbols and Danger of pinching/crushing body!
terms used in this OMM are explained below. These are This indicates injury risks from moving
shown wherever possible hazards are present. parts, which pose a hazard of pinching
or crushing the body.
DANGER WARNING
Suspended load! Separated pneumatic lines pose an
This indicates injury risks from injury hazard!
transporting heavy components. This symbol mark areas where injuries
are possible from disconnecting
pneumatic lines in which the pressure
DANGER
SAFETY
has NOT been relieved.
Tipping hazard for components!
This indicates injury risks from tipping WARNING
components. Defective pneumatic lines pose an
injury hazard!
WARNING This symbol mark areas where injuries
Danger of pinching/crushing are possible from defective pneumatic
hands! lines.
This indicates injury risks from moving
parts, which pose a hazard of pinching WARNING
or crushing hands. Health hazards from service
products!
WARNING This symbol warns of health hazards
Danger of pinching/crushing feet! resulting from contact of service
products (e.g. lubricants, fluids) with
This indicates injury risks from moving
the skin, mucous membranes, eyes and
parts, which pose a hazard of pinching
respiratory paths.
or crushing feet.
CAUTION
Risk of stumbling/tripping!
This symbol warns of tripping hazards,
which can lead to stumbling resulting
in injuries.

2.4 Warning and safety instructions on machine

Special stickers on the machine indicate hazard points.
r w
t
SAFETY
q q
Fig. 21: Safety precautions on machine
q WARNING w NOTE r
Danger of pinching/
crushing hands! Lifting point locations
Keep clear of moving are marked on the
parts during operation. device, where slings
can be securely
e WARNING
fastened. Thus, the
safe transport of
FORUM Handling Tools
t
equipment is ensured.
Danger of pinching/
crushing body!
Keep clear of moving
parts during operation.

2.5 Safety Precautions against 2.5.1 Danger of Pinching/Crushing

Remaining Hazards WARNING
This machine was designed and produced according to the Danger of pinching/crushing
state-of-the-art in consideration of the safety precautions hands!
specified in EC Directive 2006/42/EC on Machinery.
Moving parts pose a hazard during
The machine may be used only for: assembly, set-up and conversion work
-- Its intended purpose („1 DESCRIPTION“). as well as during operation.
-- When it is in a technically safe state. »» NEVER reach between moving
Nevertheless, it is not possible to exclude completely all components.
hazardous situations, which could arise when the machine
is used. Reference is made to these remaining risks at the WARNING
beginning of each chapter and at the corresponding points
Danger of pinching/crushing feet!
in the description and measures for avoiding these risks are
SAFETY
explained. Moving parts pose a hazard during
assembly, set-up and conversion work
WARNING as well as during operation.
Mechanically generated sparks! »» NEVER stand below moving
components.
In the processing of incidents such as
clamping components, metal tools can
generate aparks. WARNING
»» The use of metallic hammers in Danger of pinching/crushing body!
hazardous areas has therefore Moving parts pose a hazard during
be prohibited by the operating assembly, set-up and conversion work
company. as well as during operation.
»» For loosening of clamping »» NEVER stand between moving
components only nonmetallic components.
(plastic) hammer, which are During assembly, set-up and conversion work as well as
approved for use in hazardous during operation pinching/crushing hazards can be posed
areas, may be used. by:
-- Clamping and Unclamping the SSW-40,
INFO
-- Installing the SSW-40 to Hanger and Backup line,
The operating company is responsible for -- Lifting and putting down components,
ensuring that all personnel working on the Pay attention to hands, feet and body when performing
machine is familiar with the remaining risks and the work specified. Always ensure that no one is in a
observe the appropriate safety precautions. hazardous position.
Always wear your personal protective equipment.
CAUTION
Never operate the SSW-40 without
the Snub Line Sensor.

2.5.2 Incorrect Handling of

Pneumatic system safety instructions
Pneumatic Equipment 1. Release the pressure in all lines carrying compressed
air prior to any maintenance and repair work.
WARNING
»» Lower all pneumatically controlled components to the
Defective pneumatic lines pose an ground.
injury hazard!
»» Move all control levers of the pneumatic control
»» Route pneumatic lines safely and valves several times.
check regularly for damage.
2. Compressed air with dirt escaping under high
»» Provide lines with chafe protection.
pressure can lead to eye and skin injuries. Always
»» Replace defective lines immediately. consult a doctor immediately even if the wound
seems insignificant – otherwise serious infections or
WARNING irreparably damages could set in!
SAFETY
Separated pneumatic lines pose an 3. Replace the hose or line if one of the problems
injury hazard! mentioned below is detected.
Compressed air can escape under high »» Damaged or leaky pneumatic seals.
pressure. »» Worn or torn shells or uncovered reinforcement
»» Always relieve pressure in branches.
pneumatic equipment before »» Expanded shells in several positions.
working on machine.
»» Foreign bodies jammed or stuck in protective layers.
»» Check pneumatic connections
4. Retighten leaking screwed fittings and hose
regularly to ensure that they are
connections only when the system is not under
properly fastened.
pressure; i.e. release the pressure before working on
pressurized lines!
WARNING
5. Never weld, or solder damaged, or leaking pressure
Lubricants can pose a health lines and screw connections. Replace damaged parts
hazard! with new ones!
Lubricants can lead to skin and eye 6. Never search for leaks with your bare hands, always
injury and poisoning symptoms upon wear protective gloves!
contact.
»» Use paper or wood to check for minor leaks.
»» Avoid direct contact with
lubricants. 7. Repair or replace leaks and damaged pressure lines
immediately.
Weak pneumatic lines due to incorrect routing or damages
can burst under load. The compressed air then escapes
under pressure resulting in a powerful jet, which can lead
to skin or eye injury.
For this reason always
-- Lay pneumatic lines so that they are not kinked or
pinched.
-- Check regularly for damage and replace as required.
Always wear your personal protective equipment.

2.5.3 Organizational Measures 2.5.4 Human Error

The operating company is responsible for ensuring that all Ignorance of hazards, inattentiveness and limited reactions
legally and officially prescribed approvals for operation of can lead to hazard situations while working with the
the SSW-40 are present and in compliance with national Safety Spinning Wrench.
laws and regulations. The required personal protective
equipment („IX-02 Personal Protective Equipment (PPE)“, Safe Work
on page 9) must be provided by the company 1. All personnel working on the SSW-40 are responsible for
operating the SSW-40. Check all safety features in paying attention to their colleagues.
compliance with national and local requirements for 2. Consumption of alcohol and drugs is prohibited.
presence regularly. Warning signs and safety notices on the 3. Work on and with the SSW-40 is not permissible after
SSW-40 and its components must be legible at all times taking medication which reduces reactions.
and replaced as required. Keep operating instructions so
4. AT LEAST visual contact must exist between the operator
that they are available to those operating the SSW-40 at all in the doghouse and the personnel at the SSW-40, to
times. allow communication by hand signals.
SAFETY
Personal Protective Equipment 5. Always keep the personal protective equipment in perfect
Always use the required Personal Protective Equipment condition.
(PPE) when operating the Safety Spinning Wrench. This has 6. All personnel working on and with the SSW-40 must be
to be provided by the operating company. familiar with and observe the safety precautions in this
The following PPE is recommended: OMM and on the SSW-40.
-- Oil resistant protective clothing, 7. Observe instructions for handling and maintenance
intervals specified in this OMM.
-- Protective gloves,
8. Keep a copy of this OMM in the near of the SSW-40,
-- Eye protection, where it is accessible at all times.
-- Safety shoes, 9. All personnel working on and with the SSW-40 have to
-- Protective helmet. know the SSW-40 limitations.
Check all parts of the protective equipment regularly for 10. Do not permit people near the unit controls during
damages and replace them if necessary. inspections or repair, unless they are supervising or part
of the inspection/repair team.
11. Recognize all pinch points on moving components and
maintain a safe distance from them.
12. Ample loose clothing, watches or bracelets, which can be
dangerous in some circumstances. FORUM Handling Tools
strongly recommends to not wear those clothing on the
job.
13. Do not store materials, tools or other equipment on or
next to the SSW-40.
14. Always listen for abnormal noises during operation.
»» In the event of an abnormal occurrence (noise, irregular
motion, etc.), immediately stop operation and secure the
area for inspection.
»» Notify the site supervisor immediately.


TRANSPORT/
TIO /
N
LL A RT
TA SPO
INSTALLATION
I NS R A N
T

3 Transport and Setup 3.1.1 Unpacking and Disposal

of Packing Material
Ensure that only sufficiently qualified Remove the transport packaging and transport aids before
and trained personnel accomplish hoisting the SSW-40.
transport and setup work.
NOTE Do not remove transport retainers! Remove
transport retainers only at the installation site just before
Read these instructions carefully before
startup.
setting up the Equipment and putting
it into service.
Check scope of delivery
3.1 Delivery 1. Is any transport damage visible?
The SSW-40 and all accessory parts are shipped on 2. Is the shipment complete? Compare the scope
transport pallets or crates. All items on the pallets are of delivery with the specifications in the shipping
secured against tipping and slipping with transport straps. documents.
»» Instructions for safe transport are attached to the
transport crate. If the SSW-40 has been damaged during transport or the
»» Transport the packed equipment as specified in these shipment is incomplete, please notify the manufacturer
instructions. immediately („XI Contact Worldwide“, on page 10).
INSTALLATION
TRANSPORT/
Dispose of the packaging material ecologically in

Scope of Delivery compliance with all applicable regulations.
INFO 3.1.2 Intermediate Storage

The contract documents and shipment papers If intermediate storage of the Equipment is necessary,
specify the precise scope of delivery. Check observe the following:
these documents carefully on delivery. In the • Leave the SSW-40 it its transport packaging. This
event of any discrepancies please contact provides sufficient protection against external
the FORUM Handling Tools representative influences.
immediately • Secure the SSW-40 to prevent it from slipping or falling
(„XI Contact Worldwide“, on page 10). due to motion.
The scope of supply includes all components required for
the intended operation of the SSW-40:
-- Safety Spinning Wrench as described
in Chapter „1 DESCRIPTION“, on page 16.
For detailed scope, refer to purchase order.
Fig. 22: Typical transport and conservation packing for a SSW-40

3.1.3 Space Requirements

FORUM Handling Tools recommends following space
requirements for operation and maintenance:
Fig. 23: SSW-40 Hazardous Locations
Maintenance work
• A free space requirement of approx. 2 m around the
SSW-40 is required for work (e.g. maintenance work).
INSTALLATION
TRANSPORT/
Fig. 24: SSW-40 Working place maintenance and storage
Lifting and Operation

• A free space of approx. 4 m around the SSW-40 is
required for lifting and operation. Stay additionally
away from the lifting assembly.
Fig. 25: SSW-40Working place operation

3.2 Transport
Principles for transport
DANGER 1. Ensure that transport routes are sufficiently
Suspended load! dimensioned and marked.
The falling load can cause severe, even »» Ensure that persons are aware that transport is taking
lethal injuries. place.
»» NEVER stand beneath or in the 2. Always use pallets for longer transport distances.
swing area of lifted loads. 3. The total weight (object to be transported + means
of transport, e.g. forklift) must not exceed the
supporting capacity of the subsurface.
4. Ensure that such work is performed only by
WEAR PROTECTIVE HELMET! sufficiently qualified personnel.
5. Always shut off SSW-40 before transport and secure
against starting back up unintentionally.
»» Start de-installation only after residual energy has
been dissipated.
6. Ensure that visual and audio contact exists between
WEAR PROTECTIVE GLOVES!
the crane operator and operating personnel.
INSTALLATION
TRANSPORT/
7. Secure the area against unauthorized entry.

»» If necessary, mark the area with information signs to
warn of maintenance and repair work.
8. Secure moving parts in suitable manner.
WEAR SAFETY SHOES! 9. Use only approved slinging and transport
equipment, which is in perfect condition and
suitable for the intended purpose.
»» Observe specified load limits.
INFO 10. Secure SSW-40 against Slipping/sliding.
Safe Lifting Points! »» Observe SSW-40 weight.
»» Observe center of gravity.
-- Lifting point locations, especially bores for 11. Never stand under suspended loads.
load hooks are marked on the SSW-40.
12. Transport the SSW-40 carefully.
• Make Sure all load hooks are fully installed in
»» Do not fasten, lift or pull SSW-40 on parts that could
the lifting point
be damaged.
»» Thus, the safe transport of
»» Avoid sudden stops.
FORUM Handling Tools equipment is
ensured. 13. Always use hoisting equipment (slings, hoisting
cables, shackles, etc.), which has been inspected and
INFO is sufficiently dimensioned.
14. Ensure that all installation and hoisting procedures
Internal transport on site! are accomplished in compliance with recognized
• FORUM Handling Tools recommends to use rules of practice and industrial standards.
pallets for longer component transports.
»» Use a pallet for transport.

3.3 Weights and attachment points

Components Weight - lb (kg) NOTE
Weight SSW-40 1036 (470)
Lifting Points!
Save lifting point locations are marked
This chapter shows save lifting arrangements for the on the device. Thus, the safe transport
SSW-40. of FORUM Handling Tools equipment
It may show the SSW-40 in different assembled states, is ensured.
refer to the suitable set-up chapter for assemble tasks.
DANGER
NOTE The SSW-40 is supplied with 2 attachment
Safe Lifting!
points, which are located on the device top and the back
side. Always install load hooks completely
to the lifting points before lifting the
SSW-40.
Lift the SSW-40 from the transport rack using only the
attachment point on the top. Remove transport retainers.
DANGER
CAUTION Pinching hazard! Do not guide the machine Suspended load!
manually when lowering. Use cables to align SSW-40 Never step under the attached and
INSTALLATION
lifted SSW-40.
TRANSPORT/
Lifting safety on installation site
Hoist the machine safely

1. Attach the SSW-40 only at the device top.
2. Use wire ropes with circular slings with a load
carrying capacity appropriate to the weight of the
SSW-40.
3. Attach and tension hoisting ropes straight and
without kinks.
4. Use hoisting cables and load hooks with sufficient
supporting capacity.
Fig. 26: Attachment point on top of the cylinder

3.4 Setup, Installation and Arrangement

DANGER
The SSW-40 is completely pre-assembled before shipment,
so that it can be installed immediately after unpacking at Suspended load!
the installation site. The falling load can cause severe, even
The SSW-40 specific working range must be adjusted lethal injuries.
according to pipe string operation at customer site. »» NEVER stand beneath or in the
The SSW-40 is ready for operation after working range swing area of lifted loads
adjustment and connection to air supply.
WARNING
Info Danger of pinching/crushing
Subroutines hands!
The installation change of components is divided Severe pinching/crushing up to loss of
in subroutines. Please refer to described routines limbs.
if it named in other processes. »» NEVER reach in the SSW-40.
Tools
WARNING
The following tools are required:
Pinching/crushing hazard from
-- Crane
lowering body!
INSTALLATION
-- Suitable hoisting equipment

TRANSPORT/
Severe pinching/crushing up to loss of

-- Lifting eyes limbs.
»» NEVER step beneath the SSW-40
with feet.
Info
Installation / Change
Only one process is described in the following
instructions. For the missing process description,
perform the described tasks in reverse order.
WEAR SAFETY SHOES!

Installing the SSW-40 to working area

1. Position the SSW-40 on a level, supporting surface
(i.e. Rig Floor). Connect the hanger line, which is
attached at an adequate position at a derrick's cross
member, with the hanger assembly at the lifting
cylinder q. The higher up the hanger line is, the easier
it will be to maneuver the SSW-40 to its desired
location. FORUM Handling Tools recommend the use q
of a 1/2" to 5/8" hanger line and a distance of 2' to 3'
from the pipe centerline. This will allow an easy free
swing around the drill-hole. Position the lift cylinder at
the midpoint of its stroke and 5’ from the floor. This
will give a variance of 12” up or down the pipe.
Lift the SSW-40 slowly to the nearly final working
height w.
CAUTION NEVER stand beneath or in the swing-area

of lifted loads or loads suspended from a crane. w
2. Connect the SSW-40 with the two backup lines e,

e
INSTALLATION
which are attached to the derrick legs or another
TRANSPORT/
comparable structure. Make sure, that both backup
lines are under tension before starting operation. r
Info
t
SNUB LINE SENSOR
Please make sure that it is installed according to
operation:
Spin In = left hand side;
Spin out = right hand side.
NOTE Backup line must have appropriate length.
CAUTION NEVER cross the backup lines. Fig. 27: Principle installation of the SSW-40
CAUTION NEVER operate the SSW-40 without a

Snub Line Sensor.
NOTE ALWAYS use two backup lines. Having only one

cable would allow the possibility of having the SSW-40
swing into the operator causing injury.
3. Connect the Snub Line Sensor inlet with the rig air
supply r and the Snub Line Sensor outlet with the
SSW-40 inlet t. As listed in the description, the
SSW-40 requires 250 cfm airflow at 90 to 160 psi air
pressure. When installing, use the least amount of
fittings as possible and route the air directly from the
supply keeping the distance as short as possible. In
an area, that is easily accessible and well protected,
run a 1.¼” airline up to the rig floor. This will aid in
maintenance. Use a 1.¼” shut-off valve attached to
the supply line.
Dismounting the SSW-40 from the working area
Follow the Installation guide (see chapter 3.3.1) in reverse
Fig. 28: Backup line installed Fig. 29: Backup line installed
order.
correctly. Snub Line incorrectly. No Snub
Sensor is present. Line Sensor.

3.5 Installation Checklist

Install the the SSW-40 as shown in the OMM.
Read OMM before first use!
OK Check crew is aware of all danger regarding handling the FORUM Handling Tools tool.
OK Go through manual with crew.
After installation or maintenance work, carry out following checks:

OK The hanger line is fixed securely.
Backup lines are connected to the derrick's leg. [optional]
Snub-Line-Sensor is installed on the correct side.
OK
Spin In= left hand side; Spin out= right hand side
OK Lubrication has been performed, as descripted in „6.1 Lubrication“, on page 73.
OK There is enough space to work securely.
OK There are no unnecessary pneumatic hoses and cables on the ground.
INSTALLATION
TRANSPORT/
Pneumatic Connections
OK The SSW-40 is connected to the pneumatic power supply.
OK All connections are made properly.
OK There are no leaks in hoses or other pneumatic components.
Function Test
Perform function test only when the SSW-40 has been installed to the hanger line.
OK The lifting cylinder extends and retracts properly?

OK Both roller assemblies roll in the same direction of rotation?

/
ION G
COMMISSIONING/
AT NIN
ER IO
OP MISS
OPERATION
M
CO

4 Commissioning and Operation

Ensure that the SSW-40 is
commissioned only by personnel WEAR EYE PROTECTION!
trained for this work and familiar with
the risks involved in commissioning the
SSW-40.
Read these instructions carefully before
setting up the SSW-40 and putting it WEAR PROTECTIVE HELMET!
into service.
4.1 Commissioning
WARNING
Danger of pinching/crushing feet! WEAR PROTECTIVE GLOVES!
Transporting and setting down heavy
components.
»» NEVER step below moving
Equipment parts.
WARNING WEAR SAFETY SHOES!

Separated pneumatic lines pose an
injury hazard!
»» Do not fix any disconnected
pneumatic lines without INFO
COMMISSIONING /
depressurizing the complete

OPERATION
pneumatic system. FORUM Handling Tools recommends

»» Protect yourself from leaks. having the SSW-40 put into service by
FORUM Handling Tools.
WARNING
Health hazards from service 4.1.1 Safety Considerations
products!
This symbol warns of health hazards Safety considerations and checks
resulting from contact of service before initial operation
the skin, mucous membranes, eyes and 1. The SSW-40 and additional equipment have been
respiratory paths. installed following the instructions in Chapter 3 -
Installation Checklist has been completed.
DANGER 2. All covers attached and completely screwed down.
Suspended load! 3. All screw connections tightened properly.
The falling load can cause severe, even 4. All screw retainers present.
lethal injuries. 5. All pneumatic connections are connected correctly
»» NEVER stand under suspended and laid securely.
loads and in the swing area of 6. No pneumatic line is damaged.
suspended loads.
7. All lubrication points are lubricated properly
WARNING („6.1 Lubrication“, on page 73).
Danger of pinching/crushing body! 8. During operation, keep a safe distance from the
SSW-40.
»» DO NOT step between the
unsecured frames of the 9. Before initial start-up and before every start of
unclamped device. operation, check for the proper function in order to
»» NEVER reach in the SSW-40. avoid accidents during operation!
10. Ensure that visual contact is always present between
the deck personnel, and the operator in the driller
cabin.

4.1.2 Connecting Pneumatic System 1. Take hose assembly q and unpack it.
2. Take the end with the female claw coupling w.
Ensure that only personnel trained 3. Press the female claw coupling from the hose supply
for such work and conscious of the w and the counterpart, the male claw coupling (3) at
risks involved perform work on the the SSW-40, together.
pneumatic system. 4. Rotate both ends clockwise, until further turn is
impossible.
5. The Connection is now ready for operation and sealed.
WEAR EYE PROTECTION!

w
q

e
Info
During installation, when setting up and taking Fig. 30: SSW-40 supply hose with swivel joint
down as well as during operation of the SSW-40 Reverse in opposite order to loosen the connection.
ensure that the pneumatic lines do not chafe. Perform following function tests:
COMMISSIONING /
If necessary provide pneumatic lines with chafe
OPERATION
guard.
1. Remedy all defects noted during checks.
Info CAUTION Never attempt to start up when defective.
Bleeding
The pneumatic system in the SSW-40 is bled 2. Activate pneumatic system.
at the factory. Ensure that the rig's own supply 3. Spin clockwise and counterclockwise.
connections are bled before connecting the • Do both roller assembly rotate in the same direction?
SSW-40. • Do the roller assemblies spin smoothly?
• Are there any noises or vibrations during spinning
Info operation, which may indicate damages to the bearings
or gearings?
Pre-Adjustment
4. Ensure that required operating data is observed:
The pneumatic system of the SSW-40 is adjusted
at the factory. 90 to 160 Psi
Operating pressure (Air) (6,2 to 11,03 bar)

4.1.3 Commissioning Checklist

FORUM Handling Tools strongly recommends accomplishing the SSW-40 commissioning with the
FORUM Handling Tools Commissioning Service.
Read manual before first use!
OK Check crew is aware of all danger regarding handling the FORUM Handling Tools tool.
OK Go through manual with crew.
Carry out following checks prior the use of the FORUM Handling Tools SSW-40:
Scope of supply
OK Crosscheck all delivered parts.

Pneumatic and lubrication
Min 90 psi to Max 160 psi
OK Operating pressure
Min 6.20 bar to Max 11.03 bar
OK Air filter and regulator Lubricated and de-watered, air regulator and lubricator installed.
OK Check Air Supply line is connected.
OK Check for leaks in the pneumatic system.
OK Apply grease to all greasing points.
OK Check oil level in gear box.
Installation and function
COMMISSIONING /
OPERATION
Backup lines are installed.
OK [optional]
Snub-Line-Sensor is installed on the correct side.
Spin In = left hand side; Spin out = right hand side

OK Check for correct location of the SSW-40.
OK Check SSW-40 turns its rollers by air pressure.
OK Check SSW-40 lifts and lowers by air pressure.
Info
This commissioning checklist contains only
essential points for an internal commissioning
(e.g. after storage). Check at least the points on
your SSW-40, which are mentioned above. For
further questions or commissioning checklist
templates, please contact the Technical Support
from FORUM Handling Tools.

4.2 Operation
WARNING
Danger of pinching/crushing feet!
Transporting and setting down heavy
components.
»» NEVER step below moving
Equipment parts.
WARNING
Separated pneumatic lines pose an
injury hazard!
»» Do not fix any disconnected
pneumatic lines without
depressurizing the complete WEAR PROTECTIVE GLOVES!
pneumatic system.
»» Protect yourself from leaks.
WARNING
Health hazards from service
WEAR SAFETY SHOES!
products!
This symbol warns of health hazards
resulting from contact of service
COMMISSIONING /
the skin, mucous membranes, eyes and
respiratory paths.
OPERATION
WEAR EAR PROTECTION!
DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries. Operational Safety
»» NEVER stand under suspended 1. Do not touch the SSW-40 while in operation.
loads and in the swing area of 2. All screw are tightened.
suspended loads. 3. Make sure that ALL pneumatic lines are isolated
before any work is carried out in the SSW-40.
WARNING
4. It is recommended to have the SSW-40 operated by
Danger of pinching/crushing body!
the driller.
»» DO NOT step between the
5. Ensure that visual contact is always present between
unsecured frames of the
the deck personnel, and the operator in the
unclamped device.
doghouse.
»» NEVER reach in the SSW-40.
6. Never open the elevator when SSW-40 operation is
not finished.
7. The driller and floor man must coordinate operation
of the elevator, slips/spider and SSW-40 so one tool
is engaged around the drill pipe before the other is
disengaged. Thus, one or both tools continuously
suspend the drill pipe during all stages of drill pipe
handling operations.

4.2.1 Positioning and clamping the SSW-40

1. Locate the lift handle q. Raise the SSW-40 to the
proper position, about 12” above the tool joint.
2. Position the SSW-40 on the pipe upset or tool joint.
3. Proper clearance is ½” between the pipe and the front
rollers.
4. Turn the adjustment screw to engage the socket. w
Proper clearance is ½” between the pipe and the front
rollers.
5. Turn the adjustment handle either clockwise or
counter clockwise to close the distance between the
bodies or to open it up. q
6. Push the clamp control w to clamp down on the pipe. Fig. 31: Positioning valve of the SSW-40
7. Pull the clamp control w lever to unclamp the pipe
and then swing the SSW-40 away from the pipe.
4.2.2 Motor Direction w q

1. Position the lockout q to spin in the desired direction,
spin in or spin out.
2. The lockout will prevent spinning in the undesired
COMMISSIONING /
direction.
OPERATION
3. Push the throttle control lever w to spin in or

pull to spin out.
Fig. 32: Spinning direction valve
Handling the adjustment screw

1. Pull out the adjustment handle out of the adjustment
screw q.
2. Fold over the adjustment handle at the joint.
3. Set the necessary diameter while turning the handle
clockwise or anticlockwise w.
4. Follow the adjustment operation in reverse order, after
setting the necessary diameter.
q
CAUTION Only operate the SSW-40 when adjustment
handle is hidden in the adjustment screw.
Fig. 33: SSW-40 Adjustment screw

4.3 Troubleshooting
Further
Useful steps for troubleshooting
help
advanced help and tips and especially if troubleshooting is

Are there damaged, lose or untightened valves or fittings?
Are there noises which indicate damages to the bearings,

Are there loose, untightened, caved or damaged hoses?
Contact Technical Support in case of an emergency, for

is the snub line sensor installed on the correct side?
Is there dirt or other objects in the working area?
gearings, the air motors or other components?
components except pneumatic components?

Are there loose, untightened or damaged
Is the SSW-40 installed as recommend by
as recommend by Forum B + V Oil Tools?

Is the working range adjusted correctly?
Is the correct working pressure set?
Are there blocked grease nipples?

Lubrication points are lubricated
Is there enough engine oil?

Forum B + V Oil Tools?"
without succes!
Common Symptoms
The SSW-40 does not clamp. ' ' ' ' ' ' |
The SSW-40 does not unclamp ' ' ' ' ' ' |
Rollers do not rotate. ' ' ' ' ' ' ' ' ' |
COMMISSIONING /
Rollers do not rotate simultaneously. |
OPERATION
The rollers run out of centre. ' ' |
The SSW-40 spins slowly. ' ' ' ' ' ' ' ' |
The rollers overrun. ' ' ' |
The SSW-40 is not able to clamp the pipe completely. ' ' ' ' ' ' ' ' ' |
Incorrect lifting and lowering operation. ' ' ' ' ' ' ' |
Device is grease dry unless lubrication has been performed. ' |
FORUM Handling Tools
FORUM Handling Tools recommends to
' follow this step in case of unsolvable problems! | recommends
to follow this shown step.
NOTE Due to the complexity of the SSW-40, this table does not show all possible fault symptoms. As
different symptoms may occur in combination, it is necessary to go through troubleshooting in a useful order,
FORUM Handling Tools recommends that the operator contact FORUM Technical Support prior to lengthy
troubleshooting activity. Contact technical support, even if there are only single components or assemblies,
which have to be replaced!
WARNING Always follow the recommend safety notes while troubleshooting.
-- Do not perform any troubleshooting while the equipment is in operation.

-- Do not forget to switch off and relieve pressure before installing new components or manometer.
-- Do not make any form of reparation, expansion or changes, which are not recommend and supported by
FORUM Handling Tools.


SERVICE
E
V IC
SER

5 Service 5.2 Repair

INFO 5.2.1 Repair by Customer
Operational safety and readiness of the SSW-40 It is only permissible for the customer/company operating
do not only depend on your skill, but also on the SSW-40 to replace defective parts with OEM
maintenance and servicing the SSW-40. Insist (Original Equipment Manufacturer) parts approved by
on using original spare parts when carrying FORUM Handling Tools in conformance with the present
out maintenance and repair work. This ensures operating instructions. Use of parts not approved by
operational safety and readiness of your SSW-40, FORUM Handling Tools voids the warranty.
and maintains its value. 5.2.2 Repair by Manufacturer
Ensure that only FORUM Handling Tools or an authorized
5.1 Malfunction service company performs any repair work required on the
If a malfunction occurs or the SSW-40 does not operate as SSW-40.
expected, troubleshoot as follows:
If the cause of the malfunction cannot be determined INFO
and remedied, contact FORUM Handling Tools Technical Please contact the FORUM Handling Tools
Support. Technical Support or one of the authorized
1. Check pneumatic connections and pneumatic lines. service companies („Contact Worldwide", on
2. Check the present necessary pneumatic pressure. page 10) to perform repair or maintenance
work.
3. Check that the required components correspond to
the used pipe size. 5.2.3 Securing Screws with Wedge-
4. Check for proper lubrication of the SSW-40.
Locking washers
5. Collect all information on the malfunction and define
Wedge-Lock style bolt securing systems use geometry to
the problem.
safely lock bolted joints in the most critical applications.
6. Attempt to find a quick solution to the problem. The key is the difference in angles. Since the cam angle
7. Check the last changes/modifications. „∂“ is larger than the thread pitch „ß“, the pair of washers
8. Isolate the problem. expands more than the corresponding pitch of the thread.
Any attempt from the bolt/nut to rotate loose is blocked
9. Replace any defective components.
by the wedge effect of the cams. When the pushed
INFO movements of the equipment will get in contact with the
under surface of the securing plate, this surface contact
In the event of problems, which cannot be will secure the plate and prevents any motion in the axial
remedied with the aid of this OMM, please direction.
SERVICE
contact the FORUM Handling Tools Technical

Support or one of the authorized service
companies
(„Contact Worldwide", on page 10).
Fig. 34: Wedge-Locking Washer principle illustration

Wedge-Locking Washer specified torques 5.3 Drawings and Parts Lists

Several Wedge-Locking style bolt securing systems are
used on the SSW-40 to generate safely locked bolted INFO
joints. Regarding the fact that different sizes and grades Please contact the FORUM Handling Tools
are used detailed information is given in the annex Technical Support or one of the authorized service
(„B. Third Party Documents“ on page 86) to generate companies („Contact Worldwide", on page 10)
safe maintenance by the user. to order replacement parts or in the event of any
If the tightening torque needed to fasten a screw/nut is not questions.
explicitly written in this manual, please check the screw/
nut head an refer to the annex in order to find the required
fastening torque:
The grade and make of the bolt can be seen on top or on
the side of the bolt / nut. The tightening torques can be
found via third party document in the annex.
WARNING Please pay extra attention to the method

of tightening as the tightening torques may vary on the
methods.
INFO
As a result from tests, the Wedge-Locking style
washers were safely secured even after reuse
30 times. Make visual inspection of the washers
during every maintenance. Make sure that the
cams (cam tops) are not damaged or rounded
and that the teeth are not worn off. Lubricate
the joint and the mating surfaces if possible so
that the friction conditions do not change. When
reassembling, care should be taken that the two
washer halves are mated correctly. If all these
criteria are met, the washers can be safely reused.
SERVICE

5.3.1 9GV73109 Safety Spinning Wrench Assemblies

SERVICE
Fig. 35: 9GV73109 Safety Spinning Wrench Assemblies
Parts list for 9GV73109 Safety Spinning Wrench Assemblies

Pos. Qty. P/N Description
1 1 9GV73100 Right Body Half Sub Assembly
2 1 9GV73200 Left Body Half Sub Assembly
3 1 9GV73500 Hanger Assembly
4 1 9GV76237 Bellow Assembly
5 1 9GV10000 Pneumatic Assembly
6 1 9G1030-12 Maintain F/L Tag
7 1 9G1030-10 Read Manual Tag
8 6 9BN41203 Rivet
9 1 9GV76141 Lifting Valve
10 1 9GV200712 SSW-40 Valve Assembly
11 1 1143666 Pneumatic Snub Line Sensor Assembly
12 1 9GV74236 Filter/ Regulator

5.3.2 9GV73100 Right Body Half Assembly
SERVICE
Fig. 36: Right Body Half Assembly

Parts list for 9GV73100 Right Body Half Assembly

1 1 9GV73307 Right Body
3 1 9GV73071 Right Gear Cover
4 1 9GV73067 Right Bearing Cover
5 7 9BN0115105 Screw
6 1 9GV75752 Spring Mounting Bracket
7 2 9BN0115203 Screw
8 5 792173 Washer
9 9 9BN0115007 Screw
10 9 792194 Washer
11 1 9GV74920 Motor Gear
12 1 9GV53600-181 External Retaining Ring
13 1 9GV74194 Rotor Gear Key
14 3 9GV75577 Shoulder Ring
15 1 9GV75541 Idler Shaft
16 6 9GV73093 Thrust Washer
17 10 9GV75504 Roller Needle Bearing
18 1 9GV73084 Roller Idler Gear
19 3 9GV53600-100 Snap Ring
20 1 9GV75821 Locating Pin
21 1 9GV51604-8-C Clamping Pin
22 2 9GV75542 Compound Shaft
23 1 9GV74919 Motor Compound Gear
24 1 9GV73085 Roller Compound Gear
25 13 9BN0115103 Screw
26 23 792199 Washer
27 1 9GV73094-1 Bearing Gasket
28 4 9GV201523 Retainer
29 4 9GV73091 Bearing For SSW-40
30 4 9GV76089 Spacer
31 4 9GV51300-152-B O-Ring
32 2 9GV201521 SSW-40 Drive Roller Shaft
33 2 9GV73078-1 Drive Roller Key
34 4 9GV75249 Roller Gear Key
35 2 9GV76570 SSW-40 Steel Drive Roller
SERVICE
36 2 9GV53500-354 Snap Ring

37 2 9GV73449 Spacer Shield
38 2 9GV201522 Roller Gear
39 1 9GV73092 Gasket
40 1 9GV51206-7 Right Side Frame Cover
41 3 9BN0115109 Screw
42 1 9GV73090 Bearing
43 1 9G2450-3 Safety Shackle With Pin
44 1 9GV74565 Fill Plug
45 1 9GV74567 Check Valve
46 1 9HC8HHP Blanking Plug
47 4 9BN60102 Grease Fitting
48 1 671640 Warning Sign Hands
49 2 671642 Sign Grease Daily
50 1 792106 Washer
51 1 9GV73110 Extension Spring
52 3 9BN0115209 Screw
53 1 752323 Screw
54 1 671641 Warning sign Squeeze Danger
55 2 611524 Warning sign Don`t touch

5.3.3 9GV73200 Left Body Half Assembly
SERVICE
Fig. 37: GV73200 Left Body Half Assembly

Parts list 9GV73200 Left Body Half Assembly

Pos. Qty.. P/N Description
1 1 9GV73306 Left Body
2 1 9GV200716 Left Side Frame Cover
3 1 9GV73070 Left Gear Cover
4 1 9GV73066 Left Bearing Cove
5 6 9BN0115105 3/8 - 16 x 1 HHCS
6 1 9BN0115203 1/2 - 13 x 3/4 HHCS
7 6 792173 Washer
8 9 9BN0115007 1/4 - 20 x 1 - 1/4 HHCS
9 9 792194 Washer
10 1 9GV74920 Motor Gear
11 1 9GV53600-181 External Retaining Ring
12 1 9GV74194 Rotor Gear Key
13 3 9GV75577 Shoulder Ring
14 1 9GV75541 Idler Shaft
15 6 9GV73093 Thrust Washer
16 10 9GV75504 Roller Needle Bearing
17 1 9GV73084 Roller Idler Gear
18 3 9GV53600-100 Snap Ring
19 1 9GV75821 Locating Pin
20 1 9GV51604-8-C Roll Pin
21 2 9GV75542 Compound Shaft
22 1 9GV74919 Motor Compound Gear
23 1 9GV73085 Roller Compound Gear
24 13 9BN0115103 3/8 - 16 x 3/4 HHCS
25 23 792199 Washer
26 1 9GV73094-1 Bearing Gasket
27 4 9GV201523 Retainer
28 4 9GV73091 Bearing For SSW-40
29 4 9GV76089 Spacer
30 4 9GV51300-152-B O-Ring
31 2 9GV201521 SSW-40 Drive Roller Shaft
32 2 9GV73078-1 Drive Roller Key
33 4 9GV75249 Roller Gear Key
34 2 9GV76570 SSW-40 Steel Drive Roller
SERVICE
35 2 9GV53500-354 Internal Ring

36 2 9GV73449 Spacer Shield
37 2 9GV201522 Roller Gear
38 1 9GV73092 Gasket
39 1 9GV51206-7 3/8 x 7/8 Dowel Pin
40 1 9BN0115109 3/8 - 16 x 1 - 1/2 HHCS
41 1 9GV73090 Bearing
42 1 9G2450-3 1 Inch Safety Shackle W/Pin
43 1 9GV74565 Fill Plug
44 1 9GV74567 Check Valve
45 1 9HC8HHP 1/2 Mpt Countersunk Plug
46 4 9BN60102 1/8 Straight Grease Zerk
47 1 671640 Warning Sign "Hands"
48 1 792106 Washer
49 2 752323 Lock Retainer Capscrew
50 3 9BN0115209 1/2 - 13 x 1 - 1/2 HHCS
51 1 9GV76099 Bottom Guard
52 3 9GV200715-2 Mounting Plate Spacer
53 1 9GV200715 Safety Valve, Mounting Plate
54 1 9GV200718 Cover Plate
55 3 9BN0115119 3/8 - 16 x 4 HHCS
56 3 9BN15222 1/2 - 13 x 4 - 3/4 HHCS
57 1 671641 Warning Sign "Squeeze Danger"
58 2 671642 Warning Sign "Grease Daily"
59 2 611524 Warning Sign "Don`T Touch"

5.3.4 9GV76237 Bellows Assembly
Fig. 38: Bellow Assembly
Parts list 9GV76237 Bellows Assembly

SERVICE
1 1 9GV73115-1 Bellows Actuator
2 1 9GV75830 Right End Cap Assembly
3 1 9GV76234 Left End Cap Assembly
4 1 9GV75829 Center Link
5 1 9GV75828 Clevis Link
6 1 9GV75121 Clevis Pin
7 2 9GV75835 Bellows Assembly
8 18 9GV76539 SSW-40 Bellows Bolt
9 6 9GV76539-1 SSW-40 Bellows Bolt
10 24 792112 Washer
11 24 9GV55205-C Bellows Hex Nut
12 3 9BN65080 1/8 x 2 Cotter Pin
13 4 9GV75874 Cylindrical Bushing

14 1 9GV75875 Flanged Bushing
15 6 9GV74862 Bellows Bolt

5.3.5 9GV74628 Air Motor Assembly
Fig. 39: 9GV74628 Air Motor Assembly

SERVICE
Parts list 9GV74628 Air Motor Assembly

1 1 9GV76187-4 Motor Housing
2 2 9GV14694-37 Ball Bearing
3 1 9GV14694-41 Air Motor Lower Plate
4 1 9GV14694-35 Liner
5 1 9GV76187-1 Dowel
6 1 9GV76187-2 Rotor
7 6 9GV14694-39 Rotor Blade
8 1 9GV14694-40 Bearing Spacer
9 1 9GV14694-33 Air Motor Upper Plate
10 1 9GV14694-34 Clamp Bearing Nut
11 1 9GV14694-32 Bearing Clamp Screw
12 1 9GV74555-20 Cover Gasket
13 1 9GV76187-3 Motor Housing Cover
14 9 792112 Washer
15 1 9BN0115061 5/16 - 18 x 2 HHCS
16 4 9BN0115055 5/16 - 18 x 1 HHCS

5.3.6 9GV73500 Hanger Assembly
SERVICE
Fig. 40: 9GV73500 Hanger Assembly
Parts list 9GV73500 Air Motor Assembly

Pos. Qty. P/N Description Pos. Qty. P/N Description
1 1 9G5005 Lift Cylinder Assembly 20 2 9GV74584 Top Counter Block
2 1 9GV76543 Machined Hanger 21 1 9GV74608 Screw Cap
3 1 9GV74242 Rod Hanger 22 1 9GV74607 Grease Seal Cap
4 2 9GV76256 Support Washer 23 4 9BN1123146 10 - 24 x 3/4 SHCS
5 2 612603 Retaining Ring 24 4 792114 Washer
6 1 9BN0115363 3/4 - 10 x 2 - 1/2 HHCS 25 1 9GV51300-320-B O Ring
7 1 9BN1136416 3/4 - 10 Hex Nut 26 1 9GV75166 Adjustment Handle Assembly
8 2 9GV76230 Pivot Block Cover 27 1 9GV75166-2 Adjustment Handle Seal
9 2 9GV76231 Pivot Block Cover Gasket 28 1 9GV75049 Knob
10 8 9BN0115107 3/8 - 16 x 1 - 1/4 HHCS 29 1 9BN1123303 3/8 - 16 x 3/4 SHCS
12 8 792199 Washer 30 1 9GV76172-1 Right Pivot Block
13 2 9GV74241 Stop 31 1 9GV76172-2 Left Pivot Block
14 2 9BN0115307 5/8 - 11 x 1-1/4 HHCS 32 1 9GV74603 Adjustment Screw
15 2 792106 Washer 33 1 9GV74709 Sleeve
16 2 9GV74610 Hanger Block 34 1 9BN1133815 3/8 Washer
17 2 9BN60102 1/8 Straight Grease Zerk 35 2 9GV53600-334 External Retaining Ring
18 2 9GV74611 Thrust Washer 36 2 9BN1125537 UNRC Set Screw
19 2 9GV74612 Hanger Block Bushing 37 2 9BN65080 1/8 x 2 Cotter Pin

5.3.7 9GV76142 Manifold Assembly
Fig. 41: 9GV76142 Manifold Assembly
Parts list 9GV76142 Air Manifold Assembly

SERVICE

1 1 9GV76101 Manifold
2 1 9GV76140 Clamp Valve Assembly
3 1 9GV76141 Lift Valve Assembly
4 6 9BN1123210 1/4 - 20 x - 3/4 SHCS
5 6 792194 Washer
6 1 9HC16HHP 1 Countersunk Plug
7 1 9HC44FTX 1/4 MJIC x 1/4 MPT Straight
8 1 9HC88FTX 1/2 JIC x 1/2 MPT
9 1 9HC1212FTX 3/4 Jic x 3/4 MPT Straight
10 1 9GVGHN16 Connection Socket
11 1 9GV19159 90 Degree Swivel Joint
12 5 9HC2HHP 1/8 NPT Plug
13 1 9GV74731 1/4" NPT

5.3.8 9GV10000 Pneumatic Assembly
SERVICE
Fig. 42: Pneumatic Assembly - Part 1

SERVICE

Parts list 9GV10000 Pneumatic Assembly

1 1 9GV76142 SSW-40 Lift/Clamp Manifold
2 2 9GV74628 Air Motor SSW-40
3 1 9GV200712 SSW-40 Valve Assembly
4 1 9GV73300 Motor Valve
5 1 9GV74236 Filter / Regulator
6 2 9GV74233 Muffler
7 1 9GV75920 Left Hand Tee Fitting
8 3 9HC1212VTX 3/4 JIC x 3/4 MPT 45
9 1 9GV74253 Right Tee Fitting
10 2 9HC1216CTX 3/4 JIC x MPT 90
11 1 9GV76252 Ext Pipe 37 Deg Elbow 105 Deg
12 1 9HC1212CTX 3/4 JIC x 3/4 MPT 90
13 2 9GVW90HN08HJ Screw-In Socket
14 1 9HC5502SB1212 3/4 MPT x 3/4 FPT Special 90
15 1 9HC48CTX 1/4 JIC x 1/2 MPT 90
16 1 9GV74238-2 Quick Release Exhaust
17 1 9GVW45HJ08FL Special Fitting For SSW-40
18 1 9GV76161 Quick Exhaust Valve Hose Assembly
19 1 9GV990141-395 Quick Exhaust Valve Hose Assembly
20 1 9GV75924 Right Hose Assembly
21 1 9GV75925 Left Hose Assembly
22 1 9GV76261-1 Inboard Hose Assembly
23 1 9GV76261-2 Outboard Hose Assembly
24 1 9GV76160 Throttle VLV Hose
25 1 9GV58572P080051 Lift Cylinder Hose Assembly
26 1 9GSUPPLYHOSE 1 - 1/4 x 20 - 0
27 1 9AF1XCLN Close Pipe Nipple
28 1 1143666 Silencer
SERVICE

5.3.9 9GV10000 Pneumatic Assembly - Valves

5.3.9.1 Motor Valve 9GV73300
SERVICE
Fig. 45: Motor Valve 9GV73300
Parts list 9GV73300 Motor Valve

1 1 9GV76236 SSW-40 Motor Valve
2 1 9GV76247 Lock-Out Bracket
3 3 9BN0115015 1/4 -20 X 3 HHCS Capscrew
4 3 792194 Washer
5 1 9GV73614 Lock-Out Arm Assembly
6 1 9GV75623 Spin In / Out Tag
7 1 9GV51604-8-C Roll Pin
8 3 9BN41203 Rivet

5.3.9.2 SSW-40 Valve Assembly 9GV200712
Fig. 46: SSW-40 Valve Assembly 9GV200712
Parts list 9GV200712 SSW-40 Valve Assembly

1 1 9GV200712-0 SSW-40 Valve Only
2 1 9GV200712-1 Valve Arm
3 1 9GV200712-2 Valve Arm Roller
4 1 9GV200712-3 Valve Roller Pin
5 1 9GV200712-4 Valve Arm Roller Bushing
6 1 9BN65076 1/8 x 1 Cotter Pin
7 3 9BN1123210 1/4 - 20 x - 3/4 SHCS
5.3.9.3 Lift Valve Assembly 9GV76141
SERVICE
Fig. 47: Lift Valve Assembly 9GV76141
Parts list 9GV76141 Lift Valve Assembly

1 1 9GV76141-2 9GV73109 Lift Valve
2 1 9GV76141-1 Lift Valve Handle
3 1 9GV76149 Tag Lift/Lower
4 4 9BN41203 Rivet

5.3.9.4 Clamp Valve Assembly 9GV76140
Fig. 48: Clamp Valve Assembly 9GV76140
Parts list 9GV76140 Valve Assembly

1 1 9GV76140-2 Clamp Valve
2 1 9GV76143 Clamp / Unclamp Plate
3 2 9BN41203 Rivet
5.3.9.5 Filter/ Regulator 9GV74236

SERVICE
Fig. 49: Filter/ Regulator 9GV74236
Parts list 9GV74236 Filter/ Regulator

1 1 9G4100-1 Filter
2 1 9G4103-1 Air Regulator
3 1 9G4101-1 Lubricator
4 2 9AF114X3N 1 - 1/4 x 3 Nipple

5.3.10 Pneumatic Diagram
SERVICE
Fig. 50: SSW-40 Pneumatic Diagram

Parts list
B1 1 9GV76101 Manifold Block
F1 1 9G4100-1 Filter
F2 1 9G4101-1 Lubricator
G1 1 9HC1212FTX Straight Connection
G2 1 9AF1XCLN Nipple
G3 1 9HC88FTX Straight Connection
G5 1 9GVW45HJ08FL Straight Connection
G6;G7 2 9AF114X3N Straight Connection
G8 1 612757 Straight Connection
G9;G12 2 612756 Straight Connection
G10;G11 2 612753 Straight Connection
K1;K3 2 612754 Coupling, Female
K2;K4 2 612755 Coupling, Female
M1;M2 2 9GV74628 Air Motor
R1 1 9PCASP4 Muffler
S1 1 9GV76161 Quick Exhaust Valve Hose Assembly
S2 1 9GV990141-395 Quick Exhaust Valve Hose Assembly
S3 1 9GV75924 Right Hose Assembly
S4 1 9GV75925 Left Hose Assembly
S5 1 9GV76261-1 Inboard Hose Assembly
S6 1 9GV76261-2 Outboard Hose Assembly
S7 1 9GSUPPLYHOSE Supply Hose Assembly
S8 1 9GV58572P080051 Lift Cylinder Hose Assembly
S9 1 9GV76160 Throttle Vlv Hose
S12 1 612751 Snub Line Hose Assembly 1
S13 1 612752 Snub Line Hose Assembly 2
T1 1 9GV75920 T-Connection
T2 1 9GV74253 T-Connection
V1 1 9GV74238-2 Quick Release Exhaust
V2 1 9GV200712 Ssw40 Ventilgruppe
V3 1 9G4103-1 Air Regulator
V4 1 9GV76140-2 Clamp Valve
V5 1 9GV76141-2 Lift Valve
V6 1 9GV76236 Motor Valve
SERVICE
V7 1 9GV74731 Check Valve

V8 1 1143666 Snub Line Sensor
W1...W3 3 9HC1212VTX Adapter 45°
W4;W5 2 9HC1216CTX L-Adapter
W6 1 9GV76252 L-Adapter
W7 1 9HC1212CTX L-Adapter
W8 1 9GV19159 L-Adapter
W9;W10 2 9GVW90HN08HJ L-Adapter
W11 1 9HC5502SB1212 L-Adapter
W12 1 9HC48CTX L-Adapter

5.4 Recommended Spare Parts

[RSP] SSW-40
FORUM Handling Tools recommended spare parts provide
a list of potential wear items that may be beneficial to keep
on hand for repair and maintenance.
9GV73109-RSP
Part Number Description Qty.
9GV76570 SSW-40 Steel Drive Roller 4
9GV73091 Bearing for SSW-40 8
9GV51300-152-B O-Ring 8
9GV76089 Spacer 8
9GV75803 Clamp/Lift Valve Seal Kit 2
9GV13001 Body Seal Kit 1
9GV74628RK Motor Repair Kit F / SSW-40 0
9GV74628-RK SSW-40 Motor Repair Kit 2
9GV73094-1 Bearing Gasket 2
9GV73092 Gasket 2
SERVICE


INSPECTION /
AN /
CE
EN N
I N T CT I O
MAINTENANCE
MA SPE
IN
2018-05 PN 9GV73109-D - Revision: 02 Safety Spinning Wrench 71

6 Inspection / Maintenance Instructions for inspection and

This chapter contains important information on how to
service your machine safely, correctly and economically. It
maintenance
helps to avoid dangerous situations and reduce repair costs 1. In the event of visible damage or excessive wear,
and downtimes. Following this information will increase contact the FORUM Handling Tools Service
the reliability and service life of the machine. Department or an authorized repair company.
2. Ensure that exclusively the FORUM Handling
Ensure that only sufficiently qualified Tools Service Department or an authorized repair
and trained personnel accomplish company observing the FORUM Handling Tools
setup and installation work. welding instructions performs welding work on cast
parts.
3. Ensure that all other maintenance work is performed
Read these instructions carefully before only by personnel trained for this work and familiar
setting up the machine and putting it with the risks involved in operating the machine.
into service. 4. Ensure that all repair work not performed
by FORUM Handling Tools is nevertheless
WARNING accomplished in compliance with the manufacturer's
Separated pneumatic lines pose an specifications and instructions.
injury hazard! 5. Small cracks and irregularities, which do not affect
Compressed air can escape under high the safety or proper operation of the SSW-40, can
pressure. Particularly hazardous are be removed by grinding (see Critical Areas).
small dirt particles, which can hit the 6. After repair always, check the repaired part in a
eye under high pressure. suitable manner to ensure that the defect has been
ALWAYS relieve pressure in machine remedied.
before performing maintenance work.
Prerequisites for maintenance work
1. Ensure that the SSW-40 is set down on a good
supporting surface so that it cannot tip.
2. Provide for sufficient lighting at the workplace.
3. The SSW-40 must be removed from the well.
4. Ensure that machine is disconnected from
pneumatic system.
WEAR PROTECTIVE HELMET! Trouble shooting

1. In all events where the SSW-40 function are not as
expected, following checks must be carried out to
identify the cause.
MAINTENANCE
2. Check all pneumatic connections for proper

INSPECTION /
condition.
3. Check proper lubrication.
WEAR SAFETY SHOES!
72 Safety Spinning Wrench PN 9GV73109-D - Revision: 022018-05

6.1 Lubrication 6.2 Lubricator and de-water unit

The lubricator unit should be filled with antifreeze oil to
WARNING prevent freezing of air-operated devices at temperatures up
Lubricants can pose a health to minus 20 °C/-4°F.
hazard! The valves, which are necessary to provide the SSW-40
Lubricants irritate skin and eyes. with compressed air, should ensure quick ventilation of the
»» Avoid contact with lubricants. system.
Fig. 51: Lubricator/wastewater unit

The SSW-40 are supplied with lubricating grease manually
by a grease gun through lubrication nipples.
When the tool is in use, the following lubrication
procedure should be performed daily, or as inspection
indicates:
Fig. 52: Instructions: Lubricate at least on a daily basis (P/N 671642)
Lubrication Points on Machine.
The SSW-40 needs to be lubricated regularly on hourly

basis in operation following locations:
Roller assembly (2x) q

Hanger assembly w
MAINTENANCE
INSPECTION /
Adjustment assembly e
Grease nipple for transmission oil r
Info
The specified lubricants can be obtained through w
FORUM Handling Tools. Contact your local w
representative.
r
q
Fig. 53: Lubrication points on SSW-40

6.3 Inspections INFO

FORUM Handling Tools recommends performing
The above-mentioned inspection intervals refer to
inspections in compliance with API RP 8B at specified
a 100% use of the SSW-40 on each day of a
intervals and in inspection categories. Otherwise the
week (24 / 7). Personal inspection intervals may
frequency of required inspections depends on the
vary according to the type and extent of use and
conditions of use of the SSW-40 Before inspection,
may need to be adjusted. All inspection categories
remove all foreign material such as dirt, paint, lubricants,
are in accordance with the latest API RP 8B.
oil, abrasion, etc. from the affected parts. Use suitable
methods such as stripping off paint, steam cleaning or
sand blasting. After an inspection the scope and results Ensure that only sufficiently qualified
of the tests performed has to be documented. Periodic and trained personnel accomplish
inspections and inspections following critical assignments maintenance work.
should be accomplished at the operating location by
the operators under the supervision of a supervisor.
In the event of cracks, excessive wear, etc. contact 6.3.1 Inspection of Pneumatic Equipment
FORUM Handling Tools or an authorized service company.
Check the Pneumatic equipment daily for leaks. If
INFO unacceptably high leakage occurs internally or externally
contact FORUM Handling Tools or an authorized service
The specified maintenance intervals are company.
recommended for the SSW-40 during its service
life. The necessity of inspections depends 6.3.2 Inspection Following Removal
primarily on the following conditions: Generally, the SSW-40 should be inspected immediately
-- Ambient conditions before it is taken out of service temporarily or stored.
-- Regulatory requirements Moreover, it should be inspected before putting back into
-- Period of use service.
-- Tests -- It is necessary to disassemble the SSW-40 in an
appropriately equipped workshop to check for excessive
-- Repairs wear, deformation, cracks and other damage.
-- Overhauls -- Perform repair work only in compliance with the
manufacturer’s recommendations. These are available
Inspection Intervals from FORUM Handling Tools.
Category Interval Preparatory measures -- Ensure that welding work on cast parts is accomplished
-- SSW-40 installed to only by FORUM Handling Tools or an authorized service
I Daily company in compliance with the welding specifications
operation area.
-- SSW-40 installed to issued by FORUM Handling Tools.
II Weekly -- If the field inspection indicates that further inspection
operation area.
-- SSW-40 removed from work is required, remove the SSW-40 and have it
operation area. inspected in an appropriately equipped workshop.
III Semi-annually -- Check carefully for visible wear and material fatigue.
-- SSW-40 partly
MAINTENANCE
INSPECTION /
dismantled.
-- SSW-40 removed from
operation area.
IV Every 1 year
-- SSW-40 completely
dismantled.

6.4 Inspection Categories 6.4.3 Inspection Category III

Category III includes additional tests not included in
6.4.1 Inspection Category I Category II inspections.
This category consists of observing the machine during
Scope/Prerequisites
operation for signs of inadequate operation.
-- Before inspection remove all foreign material such
Scope/Prerequisites as dirt, paint, lubricants, oil, abrasion, etc. from the
-- During operation, check the machine daily for visible affected parts. Use suitable methods such as stripping
damage such as cracks, breaks, loose connecting off paint, steam cleaning, sand blasting, etc.
elements and obvious signs of wear.
Procedure:
Procedure: -- A removal of certain parts to determine the wear limits
-- Visual check. according to the specified tolerances (API) is necessary.
-- Put all parts indicating such signs out of service and
check for proper function. 6.4.4 Inspection Category IV
-- Ensure that a person with appropriate technical In addition to the inspections in Category III, Category IV
knowledge accomplishes this check. includes a check and exchange op pneumatic pipes and
equipment.
6.4.2 Inspection Category II Scope/Prerequisites
Category II includes additional tests not included in -- Appropriately equipped workshop
Category I inspections.
-- Inspect all parts for excessive wear, cracks, deformation
Scope/Prerequisites and other damage
-- Check for signs of corrosion, deformation, lose or -- a removal of certain parts to determine the wear limits
missing parts, aging processes, proper lubrication, according to the specified tolerances
externally visible cracks and adjustment work.
Procedure:
Procedure: -- Ensure that all tests are performed according to the
-- Category II inspections may require removal of certain manufacturer‘s specifications.
parts to assess the wear limits according to the
-- Before inspection remove all foreign material such
specified tolerances.
as dirt, paint, lubricants, oil, abrasion, etc. from the
affected parts. Use suitable methods such as stripping
off paint, steam cleaning, sand blasting, etc.
6.4.5 Inspection intervals und Inspection tasks - SSW-40 Elevator

Pos. Task Daily Weekly Semiannually Annually
1 Function test and ongoing observation. ' ' ' '
2 Functionality of Feedback. ' ' ' '
3 Checks for cracks and loose fittings/hoses. ' ' ' '
4 Checks for signs of deformations and leakages. ' ' ' '
MAINTENANCE
INSPECTION /
5 Check for signs of wear and corrosion. ' ' ' '
6 Check for state of lubrication and conservation. ' ' ' '
7 Check for no loose components and presence of all warning signs. " ' ' '
8 Check all possible settings (eg. valves) on the SSW-40. " ' ' '
Checking the condition of the overall structure (Elevator-Links, hydraulic
9 system) and the interaction of all components and possible attachments " ' ' '
with the SSW-40.
10 Checking wear limits (component measurement). " " ' '
13 Exchange of selected hydraulic components. " " " '
14 Replacement of wear-intensive components (recommended spare parts). " " " '
' Necessary " Unnecessary

6.4.6 Check List for Inspections

INFO
The following checklist serves as a copy Ensure that only sufficiently qualified
template for inspections to be performed in and trained personnel accomplish
compliance with API 8B. Always document all maintenance work.
performed inspections and store them safely.
Machine model SSW- 40
Serial number
Inspection Category I
Date / Place of Inspection: Result Name of Inspection Operator / Sign:
OK NOK Supervisor:
Remarks:
Inspection Category II
OK NOK Supervisor:
Remarks:
Inspection Category III

Supervisor:
MAINTENANCE
OK NOK
INSPECTION /
Remarks:
Inspection Category IV
OK NOK Supervisor:
Remarks:

6.5 Cleaning
WARNING
Health hazards from service
products!
Splashes of diluted drilling mud and
small parts.
ALWAYS wear your personal protective
equipment.
The operating conditions and operating environment

result in contamination on the SSW-40. Remove this
contamination regularly to prevent incrustation and ensure
safe operation of the machine. To clean shut off the
SSW-40, disconnect from pneumatic system and release
attachments.
Time of Cleaning
Clean contamination from the SSW-40 regularly. The
machine should be cleaned thoroughly at the end of each
shift at the latest.
Procedure and Cleaning Agents
FORUM Handling Tools recommends cleaning the SSW-40
with a high-pressure steam cleaner. Use it to clean the
body, the adjustment screw and roller assembly thoroughly
from inside and outside.
MAINTENANCE
INSPECTION /


STORAGE /
SA /
PO E
L
DISOR AG
DISPOSAL
ST

7 Storage / Disposal
This chapter deals with procedures to be taken to the
storage after the decommissioning of the SSW-40. The
aim is to protect the machine, the environment and
people from damages. Therefore FORUM Handling Tools
recommends to read and implement the following
procedure accurately.
7.1 Storage of the entire device

Storage procedure
1. Clean the Safety Spinning Wrench. FORUM Handling Tools recommends
the use of a high pressure cleaner.
2. Store the machine on a pallet located on an even, supporting surface.
Observe the weight specifications in the technical data.
3. Ensure that the machine is stored so that no one can be injured by
moving parts or sharp edges.
4. Secure the machine with tensioning cables or in another manner to
prevent it from slipping or tipping when moved.
5. Grease the Safety Spinning Wrench as described in chapter “Lubrication”.
6. Conserve all not painted metal surfaces. FORUM Handling Tools
recommends the use of a lubricant or Tectyl.
»» These surfaces should be checked periodically to be sure that no corrosion
has occurred.
7. Protect the machine against water penetration with a plastic tarp.
8. If stored for more than three months, bleed the pneumatic lines.
Intermediate Storage
• Apply lubricant to all bare surfaces
• Protect all other bare surfaces with Tectyl Type 864 or an
Protection of tools equivalent agent.
• Place SSW-40s only on surrounded pallets and secure them with
tensioning cables and anti-slip mat.
Ambient Conditions • Store in dry surroundings (maximum humidity 80%).
Longer Storage
• Dismantle the pneumatic cylinder and all pneumatic hoses.
• Apply lubricant to all bare surfaces
• Protect all other bare surfaces with Tectyl Type 864 or an
Protection of tools equivalent agent.
• Place SSW-40s only on surrounded pallets and secure them with
tensioning cables and anti-slip mat.
• Protect the SSW-40 against water penetration with a plastic tarp.
STORAGE /
DISPOSAL
Ambient Conditions • Store in dry surroundings (maximum humidity 80%).

7.2 Disposal
When used properly the machine does not pose any
hazard for users or the environment.
However, operation of the machine requires use of
oil, lubricants and cleaning agents, which can pollute
the environment. For this reason always ensure that
such substances are disposed of properly according to
international, national and local regulations.
Never dispose of oils, greases, oily cleaning rags or oily
water together with industrial or domestic wastes.
Observe the safety data sheets published by the
manufacturers on environmental hazards and disposal of
the service and operating products used.
Ensure that all service and operating products as well as
replacement parts are disposed of safely and ecologically.
Please note specifically that FORUM Handling Tools is not
obligated to take back used equipment.
Fig. 54: Correct Storage

List of Service Products Used
The Safety Data Sheets on the service products used are
included in the appendix to this operating manual.
Fig. 55: Wrong Storage
STORAGE /
DISPOSAL


DI X
APPENDIX
PEN
AP

8 Appendix
A. Sample of EC Declaration Page 85
B. Third Party Documents Page 86
I Safety Data-Sheet Page 86
II Components Page 87
APPENDIX

A. Sample of EC Declaration
APPENDIX
Fig. 56: EC Certificate of Conformity Sample

B. Third Party Documents

I Safety Data-Sheet
Material Name Link to file
[Aerosol] Krylon Paint Aerosols
[Aerosol] Rust O Leum Paint Aerosols
[Hydraulic Fluid] Aral Vitam GF 32
[Hydraulic Fluid] Citgo AW 68
[Hydraulic Fluid] Conoco Megaflow AW 32 68
[Hydraulic Fluid] Shell Tellus S2 M 32
[Hydraulic Fluid] Shell Tellus S2 M 68
[Hydraulic Fluid] Shell Tellus S2 V 15
[Hydraulic Fluid] Shell Tonna S2 M 68
[Lubricant] Buster 2007
[Lubricant] AVIATICON FETT XRF
[Lubricant] KO5
[Lubricant] Lubrimatic Multipurpose Lithium
[Lubricant] MasterPro Hi Temp WB
[Lubricant] Mobil CM L
[Lubricant] Mystik JT 6 Multi purpose #2
[Lubricant] Permatex 767 Anti Seize Lubricant
[Lubricant] Shell Gadus S2 V220 2
[Lubricant] Shell Stamina RLS 2
[Lubricant] Sprayon LU 100 White Lithium
[Lubricant] Super S Hi Temp Red
[Lubricant] Thermaplex Hi Temp Bearings

APPENDIX
[Paint] Paint Gallon
[Paint] Paint Marker

Material Name Link to file

[Paint] Paint Marking Ink
[Paint] Ruthless Paint and Varnish Remover
[Paint] Startex Paint Thinner
[Paint] Uni Paint Markers
[Safety adhesive] Loctite 242 Threadlocker
[Safety adhesive] Loctite 262 (High Strength)
[Safety adhesive] Loctite 515 Gasket Eliminator
[Safety adhesive] Loctite Clover Compound
[Safety adhesive] Loctite Silver Grade Anti Seize
II Components
Component Name Link to file
[Safety Washer] NordLock
[Lifting] RUD VRS Starpoint
[Lifting] RUD VLBG Load Ring
APPENDIX

Our goal is to become the leading provider of mission critical oilfield

products and related services in terms of customer satisfaction, safety and
financial performance.
Our experienced management team and employees are dedicated to solving

our customers’ problems. We invest in long term relationships and cooperate
on product development with our clients, we consider them our partners.
OUR CORE VALUES
Integrity: In everything we do, in every interaction, both internally and

externally, we strive to operate with the upmost integrity and mutual respect.
Customer focused: Our products enhance our customer’s performance and we listen to their
needs and work with them to solve their challenges.
Good place to work: We are committed to creating a workplace that fosters innovation, teamwork
and pride. Every team member is integral to our success and is treated equally
and fairly.
No one gets hurt: The safety of our employees and customers is our first priority coupled with a
healthy respect for the environment.
Forum Handling Tools

FORUM B + V Oil Tools GmbH FORUM Energy Technologies Inc.
D-20457 Hamburg (Germany) Broussard, LA 70518 USA
Hermann-Blohm-Strasse 2 1023 Forum Drive
fon: +49.40.37022 6855 fon: +1.337.373 1800
fax: +49.40.37022 6 896
fax: +1.337.373 4466
Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024 © Copyright 2017. All rights reserved

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Operation Maintenance Manual • Handling Equipment • Rig Floor Equipment

Safety Spinning Wrench

Manual PN 9GV73109 Revision: 02, 2018-05

Forum Handling Tools

The copyright protection claimed includes all forms and

2 Safety Spinning Wrench PN 9GV73109 - Revision: 02 2018-05

II Intended Use 4 4.1.2 Connecting Pneumatic System 43

III Improper Use 4 4.1.3 Commissioning Checklist  44

IV Potential Misuse 5 4.2 Operation 45

VI Obligations of the Operating Company 6 4.2.2 Motor Direction 46

VII Requirements for Operator 6 4.3 Troubleshooting 47

1 DESCRIPTION 16 5.3.5 9GV74628 Air Motor Assembly  58

1.3 Technical Data 20 5.3.8 9GV10000 Pneumatic Assembly 61

1.4 Main Dimensions 20 5.3.9 9GV10000 Pneumatic Assembly - Valves 64

1.5 Operational Environment 21 5.3.9.1 Motor Valve 9GV73300 64

5.3.9.2 SSW-40 Valve Assembly 9GV200712 65

2 SAFETY 26 6 INSPECTION / MAINTENANCE 72

2.2 Safety Equipment 26 6.2 Lubricator and de-water unit 73

2.5.3 Organizational Measures 31 6.4.2 Inspection Category II 75

2.5.4 Human Error 31 6.4.3 Inspection Category III 75

6.4.4 Inspection Category IV 75

3.1.3 Space Requirements 35 7 STORAGE / DISPOSAL 80

3.3 Weights and attachment points 37 7.2 Disposal 81

3.4 Setup, Installation and Arrangement 38

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 3

A. General III Improper Use

I Basic Information INFO

Improper use of the machine releases

4 Safety Spinning Wrench PN 9GV73109 - Revision: 022018-05

IV Potential Misuse Warranty

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 5

VI Obligations of the Operating Company VII Requirements for Operator

includes planning safety measures and supervising their

6 Safety Spinning Wrench PN 9GV73109 - Revision: 022018-05

VIII User Groups

Special Technical Knowledge

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 7

IX Safety Symbols IX-01 Safety Precaution

beginning of complete chapters or sections. They apply for

8 Safety Spinning Wrench PN 9GV73109 - Revision: 022018-05

IX-03 Linguistic Conventions IX-02 Personal Protective Equipment (PPE)

WEAR EAR PROTECTION!

Fig. 1: Illustration example

Additional information and relationships

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 9

FORUM ENERGY TECHNOLOGIES Drilling-Service-Locations

Canada Mexico Scotland

10 Safety Spinning Wrench PN 9GV73109 - Revision: 022018-05

XII Information on the Internet

XII-01 Homepage HOMEPA

A digital version of the operation instructions for this

Fig. 2: Illustration Service–Homepage I

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 11

For further and actual information, you can also

A digital version of the operation instructions for this

Fig. 3: Illustration Service–Homepage II

12 Safety Spinning Wrench PN 9GV73109 - Revision: 022018-05

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 13

[This] page [is] intentionally left blank.

14 2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench

2018-05 PN 9GV73109 - Revision: 02 Safety Spinning Wrench 15

1 DESCRIPTION 1.1 SSW-40 Main Assemblies

e Lifting Valve u Air Motor

II Intended Use 4 4.1.2 Connecting Pneumatic System 43

III Improper Use 4 4.1.3 Commissioning Checklist 44

VI Obligations of the Operating Company 6 4.2.2 Motor Direction 46

1 DESCRIPTION 16 5.3.5 9GV74628 Air Motor Assembly 58

1.3 Technical Data 20 5.3.8 9GV10000 Pneumatic Assembly 61

1.4 Main Dimensions 20 5.3.9 9GV10000 Pneumatic Assembly - Valves 64

2.5.3 Organizational Measures 31 6.4.2 Inspection Category II 75

2.5.4 Human Error 31 6.4.3 Inspection Category III 75

6.4.4 Inspection Category IV 75

3.1.3 Space Requirements 35 7 STORAGE / DISPOSAL 80

3.3 Weights and attachment points 37 7.2 Disposal 81

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