NETWORK CONSTRUCTIONS AND MAINTENANCE DEPARTMENT 22, Chalkokondyll St, 104 32 Athens - Teli: +30 210 5292090, Fax: +30 210 5239301 ) PUBLIC POWER CORPORATION S.A. PPC Technical Description DKSD-288/March 2004 ) TENSION CLAMP FOR SELF SUPPORTING AERIAL BUNDLED CABLES 4x120 mm” Al +25 mm" Al FOR OVERHEAD LV NETWORKS CONTENTS 4. SCOPE 2. KEYWORDS 3. OPERATING CONDITIONS 4. NORMS - SPECIFICATIONS 5. DESCRIPTION 6. TESTS 7. MARKING 8. PACKING 9. ANNEXES - DRAWINGSPUBLIC POWER CORPORATION S.A. NETWORK CONSTRUCTIONS AND MAINTENANCE DEPARTMENT PPC Technical Description DKSD-288/March 2004 | TENSION CLAMP ELF SUPPORTING AERIAL LED CABLES. mm? Al + 2! Al FOR OVERHEAD LV NETWORKS 1. SCOPE ‘This Technical Description (TD) specifies the construction and testing requirements for the tension clamp for self supporting aerial bundled cables 4x120 mm? Al + 25 mm? Al, used in overhead distribution networks of rated voltage 0.6/1 kV. The tension clamp is installed at the ends of the overhead cable lines and, in combination with the nut with a fastening ring, ensures the firm fastening of the cables to the pole, assuming the tensioning forces that stress the cables, 2. KEYWORDS. Cable accessory, tension (terminal / strain / dead-end) clamp, self supporting LV aerial bundled cables, overhead distribution network, 0,6/1 KV. 3. OPERATING CONDITIONS 3.4. Environ I conditi - Installation The tension clamp is intended for outdoor installation, at overhead LV distribution networks with self supporting aerial bundied cables. Climatic conditions The tension clamp shall be suitable for installation in areas where the temperature and sunlight conditions are as follows: Minimum ambient air temperature 20°C Maximum average ambient air temperature measured over a period of 24 h +35°C Maximum ambient air temperature +40°C Minimum annual exposure to sunlight 2600 h Altitude Most installations are located at altitudes not exceeding 1000 m above the sea level.- Special Conditions The tension camp shall be suitable for operation in high corrosion areas (deposits of dust, salt, industrial pollutants, presence of moisture, water, ice). 4. NORMS - SPECIFICATIONS 4.1. CENELEC HD 626 $1/1996 + A1/1997 + 42/2002 (or its most recent amendment): Overhead distribution cables of rated voltage Us/U(Um): 0.6/1 (1,2) kV - Part 2: Additional test methods - Part 4 Section N: Bundie assembled cores for overhead distribution (Type 4N-1) 4.2.. PPC Technical Description OMKLD-211/29.05.1997 + Supplement No 1/14.03.02: ‘Seif supporting aerial bundled cables for use in overhead LV networks. 4.3. PPC Technical Specification GR-325/31.03.1986: Tension clamp for aerial bundled cables for use in overhead LV networks. 4.4, PPC Technical Specification EK 03.89/18.05,1998: Nut with a fastening ring. 4.5. PPC Technical Description OMKLD-153/19.11.1999: Special sockets for LV aerial bundled cables (short circuiting and earthing connectors). 4.8. PPC Technical Specification XK 11.02/10.03.1988: Hot dip galvanization process for iron-made or steel-made items. 4.7. PPC Technical Specification XK 11.03/11.17.1987: Chromium coating treatment for galvanized surfaces. 4.8. PPC Technical Specification TK 02.01/11.11.1967: Sampling procedures and tables for checking the percentage of defective items by assessments. NOTE: The text of this TD prevails and its requirements supersede any other Standard or Specification. 5. DESCRIPTION 5.1. ‘General description - Construction materials ‘The tension clamp shall be suitable for the self supporting LV aerial bundled cables (ABC) manufactured according to PPC TD DMKLD-211/29.05.1997 (or according to the most recent amendment of HD 626-4N) and shall consist of the following parts: — Holding straps (arms) = Clamping wedges (made of insuiating material) — Tightening screws and bolts An indicative outline of the clamp is shown in Drawing No 4 (paragraph 8.2.1). 5.1.1. Holding straps The two holding straps (arms) shall be made of steel and shall be hot dip galvanized according to PPC Technical Specification XK 11.02/10.03.1998, with minimum galvanization thickness 86 jm, and with chromium treatment according to PPC Technical Specification XK 14.03/11.11.1987, exhibiting strength of 150 h under salt fog test. The straps shall beappropriately processed in order to be free of defects and not showing poorly treated edges and holes. This process shall be performed prior to galvanization. it must be noted that straps made of aluminium or aluminium alloys shall not be accepted due to inadequate resistance against coastal corrosion. At one end of the straps there shall be holes where a stud (axis) with a head at one end and a safety pin (R* clip) at the other shall be installed. The stud and the pin shall constitute a part of the tension clamp, and they shall be made of the same material (steel) and they shall both have the same galvanization and chromium treatment as the straps, but with galvanization thickness according to Table | of PPC Technical Specification XK 11.02/10.03.1988. Alternatively, the safety pin can be made of stainiess steel. Through the stud, the clamp shail be installed on the nut with a fastening ring which is specified in PPC Technical Specification EK 03.89/18.05.1998. The minimum stud diameter in order to assume the mechanical loads shall be ©16 mm. The safety pin shall be permanently connected to one of the straps by means of a synthetic belt or cord, The straps, at the other end, shall retain the clamping wedges (par. 5.1.2) through the tightening screws and bolts (par. 5.1.3). Drawing No 1 (par. 9.2.1) provides certain dimensions with which the main body of the tension clamp shall comply. The minimum values of dimensions Ly, Lz, Ls and t are binding for the manufacturer. ‘As shown in section B - B of Drawing No 1, the internal edges of the holding straps shall be chamfered (curvature radius r) so that they shall not cause damage to the insulation of the cable cores due to friction. 5.1.2. Clampin (made of insulating material The clamping wedges hold the four strained cores of the ABC (le. the three phases and the neutral) in the tension clamp. The clamping. wedges consist of three parts. The three parts are tightened on one another and on the hoiding straps (par. 5.1.1) by means of the tightening screws and bolts (oar. 5.1.3). Through the design of the clamping wedges, 4 grooves (channels) shall be formed between the parts so that the 4 strained cores of the ABC are restrained, as shown in Diagram No 1 (par. 9.2.1). The clamping wedges shall restrain the 4 strained cores in the clamp at least up to the straining forces of the latter that are specified in paragraph 5.5 herein, without causing abnormal wear to their insulation. The restraining of the strained cores in the grooves of the clamping wedges shall be performed as follows: — Through the configuration of the grooves of the clamping wedges (suitable wrinkling of their surface etc.) — Through tightening of the clamping devices by the tightening bolts — Through the wedge-lke action of the clamping wedges (light shifting of the clamping devices towards the strained cable when the loads are assumed). The strained cores shall be easily inserted in the grooves of the clamping wedges, by unscrewing the tightening bolts. It is permitted to install a spring system inside the clamping wedges, which shall help the withdrawal of the parts of the clamping wedges from one another to facilitate the insertion-temoval of the cabie. The clamping wedges shall be made of synthetic material, resistant to environmental impacts (exposure to ultraviolet radiation, industrial pollution, salt, high or low temperatures etc.) and to impacts resuiting from the cable operation (cable warming due to loading ete.), and it shall provide reliable insulation between the cable cores and the metallic parts of the clamp under such conditions.All other parts of the clamp which are made of synthetic material (e.g. nut heads) shall also exhibit the above properties. A list (not obligatory for the manufacturer) of the commercial names of synthetic materials ‘exhibiting satisfactory behaviour in clamping wedge constructions is provided below: - POLYSTYRENE SUPER CHOCK = HOSTAFORM = ABS = ABS / CHARGE DE VERRE — POLYACETYL 5.1.3. Tightening screws & bolts ‘The tightening screws and their nuts shall be made of the same material (steel) and they shall ail have the same galvanization and chromium treatment as the hoiding straps (see par. 5.1.1), but the galvanization thickness shall be according to Table | of PPC Technical Specification XK 11.02/10.03.1988. The nuts shall present a tightening torque limit by having a double head of hexagonal cross- section, One head shall be of the “shear-off" type and shall be used during the installation of the clamp, and the other head shall be used in case of disassembly. The upper and lower limits of the breaking torque of the torque measuring head shall be stated by the manufacturer. The tension clamp shall be equipped with appropriate devices (e.g. washers) to avoid loosening of the bolt nuts. 5.2. Size The size of the suspension clamp, as standardized by this TD, shall be: Size 120 mm? For the tension of the self supporting LV aerial bundled cables 4x120 mm? Al + 25 mm? Al manufactured according to PPC TD OMKLD-211/28.05.97 (or according to the most recent amendment of HD 626-4N). 5.3. General requirement for construction materials All materials used shall be appropriately selected regarding their physical and chemical properties and their dimensions for reliable operation of the clamp under the expected conditions of the network and its environment (maximum continuous loadings, overcurrents, direct exposure to sunlight / ultraviolet radiation, dust, salt, industrial pollution, humidity, low temperatures, etc.). 5.4, Life span requirements ‘The tension clamp shall operate in a satisfactory manner during a period approximately ‘equal to the life span of the LV bundied cables (estimated to be approximately 35 years). 5.5. Mechanical characte! = Mechanical strength to tensile load applied on ABC installed in the clamp along the longitudinal direction, without breaking or permanent deformation of the clamp or slippage of the cable greater than 1 mm: 50% of the total minimum breaking load of the 4 carrying conductors, as defined in PPC TD DMKLD-211/29.05.1997 (i.e. 50% x 4 x 1415 = 2830 daN - see test of par. 6.1.2.3).5.6. Electrical characteristics + Dielectric strength of the synthetic clamping wedges (insulating gasket): 4 kV (see test of par. 6.1.2.1) = Dielectric strength between the metallic parts of the clamp and the cable conductors: 30 KV (see test of par. 6.1.2.2) 6. TESTS The Table of Annex No 1 provides the sequence of tests and the number of samples required for each test. 6.1. Type Tests These tests are performed at the beginning of a Contract and they can be repeated to the absolute judgment of the Corporation at any time during the Contract execution period To the discretion of the Corporation, it is possible for existing test certificates issued by the PPC/TRSC (KDEP) or other recognized laboratories to be accepted. 6.1.1. Geners quirements 6.1.1.1. Samples and installation of samples The tests shall be performed on new samples. ‘The samples shall be installed on new pieces of complete seif-supported ABC 4x120 mm? Al + 25 mm? Al, manufactured according to PPC TD DMKLD-211/29.05.1897 (or according to the most recent amendment of HD 626-4N). The cable pieces shall have sufficient length for the performance of the tests (detailed data provided in the description of each test). The bolts of the samples shall be tightened until the breaking of the torque-measuring head of their nuts. 6.1.1.2. Preparation of cable cores before tests ‘The core pieces shall be conditioned prior to the tests to ensure the dimensional stabilization of their insulation. In particular, the cores shall be cut to a length suitable for the test and they shall be kept in a closed chamber at temperature (120 + 2) °C for about 1 hour, and then they shalll be left to cool down to the ambient temperature by opening the chamber's door, 6.1.1.3, Desian approval arteria If a failure occurs in two sample items during a Type test, the design of the tension clamp shall be rejected. If a failure occurs in one sample item during a Type test, the test shall be repeated with twice the number of samples specified in this TD. In this case, the test shall be ‘considered successful if no failure occurs in the new samples, but if even one failure occurs the design of the tension clamp shall be rejected. it must be noted that if, during a test, a failure in a core of the ABC is observed, which is not caused by the sample, the test shall be considered non-performed and it shall be repeated with new samples and new core pieces.6.1.2. Description of the tests - Success criteria 6.1.2.1. Dielectric test on the clamo 6.1.2.1.1. Test procedure At the 4 grooves of the clamp intended for the installation of the cores of the phases and the neutral of the ABC, 4 metallic cylindrical rods of diameter similar to the external diameter of the strained cable cores and of appropriate length are inserted and tightened. It is permitted to use sections of ACSR 95 mm? conductor (of approximate diameter 17,2 mm) instead of the rods. The metallic part of the clamp is earthed and an AC, 50 Hz voltage is applied between the metallic parts of the clamp and the rods or the ACSR conductor sections. The voltage generator is set to trip for a leakage current of (10 + 0,5) mA. The applied voltage is increased gradually at a rate of approximately 1 KV/s. When it reaches 4 kV rms, it is maintained at this value for 1 min. 6.1.2.1.2. Success criterion The test is considered successful if no fiashover or piercing of the insulating part of the clamp is observed, and in general if no leakage current greater than (10 + 0,5) mA is observed (i.e. if no tripping of the generator occurs). 6.1.2 ‘Number of samples ‘Two (2) sampies. NOTE, if the test is successful, the voitage increase continues in at least one of the ‘samples, and at'the same rate, until failure occurs. The voltage value during failure is recorded for research purposes. 6.1.2.2. Dielectric test between the metallic parts of the clamp and the conductors of the cable 6.1.2.2.1. Test procedure The 4 carrying cores of the ABC are inserted in the clamp and tightened The length of the 4 cores shall be sufficient to avoid flashover between the ends of the core conductors and the metallic part of the clamp. The metallic part of the clamp is earthed and then an AC, 50 Hz voltage is applied between the core conductors and the metallic parts of the clamp. ‘The voltage generator is set to trip for a leakage current of (10 + 0,5) mA. The applied voltage is increased, at a rate of approximately 1 KV/s, up to 30 kV. 6.1.2.2.2. Success criterion The test is considered successful if no failure (piercing) of the cable core insulation is observed, and in general if no leakage current greater than (10 + 0,5) mA is observed (i.e. if no tripping of the generator occurs) 6.1.2.2.3. Number of samples ‘Two (2) samples.NOTES: 1. A clamp that has successfully passed the previous test (par. 6.1.2.1) may also be used, provided that no subsequent failure occurred in the sample. 2. If the test is successful, the voltage increase continues at one of the samples, at least, and at the same rate, until failure occurs. The voltage value during failure is recorded for research purposes. 6.1.2.3. Mechanical strength and slippage test 6.1.2.3.1 Test procedure At the two ends of a cable section (at least 8 m long), tension clamps are installed (on the ‘carrying cores) at a distance of at least 1 m from each end of the cabie section. The cable-clamps assembly is subjected to an increasing tensioning load, at an increase rate between 100 and 500 daNimin, At the joining points of the assembly with the tensioning machine, free rotation shall be allowed by using appropriate devices (e.g. nuts with a ring). The ambient temperature shall be (20 + 5) °C. For tensioning load values equal to 20, 25, 30, 40, 45, and 50% of the total minimum specified breaking load of the 4 carrying cores (4x1415 = 5660 daN, see TD DMKLD- 211/29.05.1997), the load is maintained for 1 min. 6.1.2,3.2. Success criterion ‘The test is considered successful if, for a value of tensioning load equal to 60% of the total minimum specified breaking load of the 4 carrying cores, no slippage greater than 1 mm of the cable cores inside the clamp is observed, or no breaking or permanent deformation of the clamp is observed. 6.1.2.3.3. Number of sampies Two (2) samples. NOTE: If the test is successful, the breaking load value is increased beyond the values mentioned in paragraph 6.1.2.3.1, at the same increase rate, until failure occurs. The tensioning load value during failure is recorded for research purposes. 6.1.2.4. Climatic ageing test 6.1.2.4.1. Preparation of samples Tension clamps are placed at the two ends of a cable section so that the cable length between the clamps is approximately 15-20 cm. The cable-clamps assembly is subjected to tensioning load at an increase rate between 100 and 150 daN/min. The connection of the assembly with the tensioning machine is performed in a manner that allows its free rotation (see par. 6.1.2.3.1). When the tensioning load reaches a value equal to 20% of the total minimum specified breaking load of the 4 carrying ‘cores (4 x 1415 x 20% = 1132 daN, see TD DMKLD-211/29.05. 1997), the load is maintained for 10 min. Then the assembly is unloaded gradually, at the above mentioned rate, and is disconnected from the tensioning machine. 6.1.2.4.2. Test procedure Then the clamps-cable assembly is subjected to climatic ageing using 6 weekly cycles of 468 hours each, with an ageing procedure according to paragraphs 6.1.1.3 up to 6.1.1.6 of 7TD DMKLD-211/29.08.1997 (see also HD 626 S1:1996/Part 2, paragraph 2.5.1 and Table 25.1.1). ‘Ageing is performed in a special chamber at (maximum) temperature (70 2 2) °C. During the test, suitable measures shall be taken to ensure that the samples exposure to the source radiation is as uniform as possible (see also TD DMKLD-153/19. 11.1999, paragraph 6.1.27.) 6. 4.3, Success criteria Following the climatic ageing procedure, the samples are left in the environment of the laboratory for at least 24 and up to 72h. Then the samples are successively subjected to the following two tests: cable The test procedure is the one described in paragraph 6.1.2.2, except that the applied voltage shall not exceed the value of 30 kV. If the criterion of paragraph 6.1.2.2.2 is met, this phase of the test is considered successful. 6.1.2.4.3,2, Mechanical strength and slippage test This test is performed following the successful compietion of the previous test (paragraph 6.1.2.4.3.1). The test procedure is the one described in paragraph 6.1.2.3, with the only exception that the length of the cable between the clamps is now smaller (approximately 1m instead of 8m). This phase of the test, and in general the climatic ageing test, is considered successful if the criteria of paragraph 6.1.2,3.2 are met, except that the maximum permitted slippage is now 4 mm (instead of 1 mm). 6.1.2.4.4. Number of samples Two (2) samples. 6.1.2.5, Endurance test unc bined th and mec ical stresses 6.1.2.5.1. Test procedure itis performed in a manner similar to the combined thermal and mechanical endurance test of the cable as described in paragraph 6.1.2 of TD DMKLD-211/29.05.1997. The clamps under test are used instead of the tension devices described in paragraph 6.1.2.3.1 of the above TD. 6.1.2.5.2. Success criteria The success criteria of this test are the criteria mentioned in paragraph 6.1.2.4 of TD DMKLD-211/29.05.1997 for the corresponding cable test. Moreover, in order for the test to be considered successful, no breaking or permanent deformation of the clamps under test shall occur. 6.1.2.5.3. Number of samples ‘Two (2) or four (4) samples, according to the laboratory's test arrangement.6.1.2.6. Check of the breaki ue of the torque-measuring head htenir 6.1.2.6.1. Test procedure ‘The breaking torque of the “shear-off" head of the tightening screws is checked. 6.1.2.6.2 Success criterion The test is considered successful if the breaking torque of both the shear heads of the sample is within the limits stated by the manufacturer, 6.1.2.6.3, Number of samples Two (2) samples. NOTE: The above test may be performed at the same time with one of the tests of paragraph 6.1.2.2 to 6.1.2.5, during the phase of placement of the clamps on the required cable sections. 6.1.2.7, Shearing strenath test of the stud's safet 6.1.2.7.1, Test procedure To perform this test, one of the holding straps of the clamp is fixed on a firm surface and then a compressive force is applied on the clamp at the direction of its axis, resulting in shearing stressing of the stud's safety pin, as shown in Drawing No 2 (paragraph 9.2.2) The above force is increased-gradually at up to 300 daN. 6.1.2.7.2, Success ariterion ‘The test is considered successful if no breaking of the stud’s safety pin occurs. 6.1.2.7.3. Number of samples Four (4) samples. NOTES: 1, Samples from previous tests may also be used for this test. 2. If the test is successful, the force is increased gradually beyond the value given in paragraph 6.1.2.7.1, until breaking of the stud’s safety pin occurs. The breaking force value is recorded for research purposes. 6.1.2.8. Metal and metal-alloy analysis test 6.1.2.8.1. Test procedure This test is used to check the conformity of the metals and metal-alloys used for the metallic parts of the clamp (holding straps, bolts, nuts, etc.) to the metals and metal-alloys that have been stated by the manufacturer. 6.1.2.8.2. Number of samples Itis performed on two (2) samples for each size.6.1.2.9. Check of the insulating material of the clamping wedges 6.1.2.9.1. Test procedure This test is used to check the conformity of the insulating material of the clamping wedges of the clamp to the material that has been stated by the manufacturer. The check shall be performed according to the Norm / Standard mentioned in the manufacturer's offer. 6.1.2.9.2, Number of samples Itis performed on two (2) samples for each size. 6.1.2.10. Test for quality check of the printed marking This test is performed on clamps whose marking or part of the marking is printed. It is not applied to clamps whose marking is completely embossed or notched. 6.1.2.10.1. Test procedure The printed marking of the sample is rubbed for 15 min with a cloth soaked in water. Then it is rubbed for 15 min with a cloth soaked in petroleum solvent. The cloth motion is performed by hand. NOTE: As ‘petroleum solvent’ is defined the aliphatic hexane solvent with aromatic hydrocarbon content up to 0,1% by volume, Kauri-butanol value of 29, intial boiling point of 65°C, vaporization point of 69°C, and specific gravity of 0,68 gicm’, ” 6.1.2.10.2, Success criterion The test is considered successful if the marking remains readable after the above procedure, 6.1.2.10.3. Number of samples ‘Two (2) sampies. 6.1.2.11. Mechanical strenath and slippage test at low temperature (UNDER STUDY) 6.1.2.11.1. Purpose of the test This test is used to check the mechanical strength of the clamp when operating under cold ‘ambient conditions. 6.1.2.11,2, Test procedure ‘The test arrangement is similar to that of paragraph 6.1.2.3.1, with the exception that one of the two tension clamps is inside a closed cooling chamber, capable of lowering its internal temperature. Moreover, the length of the cable between the two clamps shall be approximately 5 m. The test arrangement is shown in Drawing No 3 (paragraph 9.2.3). The inctease or decrease rate of the tensioning load and the ambient temperature shall be as defined in paragraph 6.1.2.3.1. 10Initial, and ata chamber temperature equal o the ambient temperature, the tensioning load is increased up to 20% of the total minimum specified breaking load of the 4 carrying cores (see TD DMLKD-211/29.05.1997). ‘This load is maintained for 10 min and then the assembly is unloaded Then the closed chamber temperature is lowered to C0 *4) °C and that temperature is maintained for the rest of the test. After 1h at this temperature inside the chamber, the tensioning load on the assembly is increased again up to 20% of the total minimum specified breaking load of the 4 carrying cores of the cable (see above TO) where it is maintained for 1 min and then the assembly is unloaded. Finally, the tensioning load is increased up to 40% of the total minimum specified breaking toad of the 4 carrying cors of the cable (see above TD) where it is maintained for 2s and then the assembly is unloaded. 6.1.2.11.3. Success criterion The success criterion for the test is the one mentioned in paragraph 6.1.2.3.2 herein. 6.1.2.11.4. Number of samples Two (2) samples. 6.1.2.12. Corrosion test (UNDER STUDY! 6.1.2.12.1. Preparation of samples ‘An assembly is prepared, consisting of two tension clamps installed on a cable section approximately 1m long, as described in paragraph 6.1.2.4.1 herein. 6.1.2,12.2. Test procedure The cable-clamps assembly is subjected to 4 cycles of exposure to corrosive agents, each lasting 14 days, as described in paragraph 6.1.2.9.1 of TD DMKLD-153/19.11.1999 (corrosion test for special sockets for LV aerial bundled cables). 6.1.2.12.3. Success criteria Following the end of the exposure cycles, the cable-clamps assembly is left in the environment of the laboratory for at least 24 and up to 72h. Then the assembly is flushed with distilled water and is subjected to the following tests: 6.1.2.12.3.1. Mechanical strength and slippage test The test procedure is the one described in paragraph 6.1.2.3, with the difference that the length of the cable between the clamps is now smailer (approximately 1 m instead of 8 m). The success criterion for this phase of the test is the one mentioned in paragraph 6.1.2.3.2 herein. 6.1.2.12.3.2. Visual check The clamp is visually checked to ensure that none of its metallic parts (either covered or exposed) has visible traces of rust. "Moreover, the clamp marking shall remain readable when examined by normal or corrected vision, without magnification. 6.1.2.12.4, Number of samples ‘Two (2) samples. 6.2. Sample tests Bal eptance tests From each ‘to be accepted” batch of a Contract, two (2) SAMPLES shall be collected using the following sampling program, according to PPC Technical Specification TK 02.01/11.11.87: Double sampling, special check level $4 for normal check and AQL = 1.5% The 1% SAMPLE shall be subjected to the tests of paragraphs 6.2.1, 6.2.5 and 6.2.6, and the 2" SAMPLE shall be subjected to the tests of paragraphs 6.2.2, 6.2.3 and 6.2.4. 6.2.1. Visual check During this test, the following checks are performed: = Check of the dimensions of the clamps for compliance with the Contract drawings, and the proper cooperation with the nut with a fastening ting. = Check of the clamps for compliance with the general requirements of this TD (dimensions, thickness, treatments, materials, etc.). - Visual check of the clamps to see whether they have surface irregularities, pores, ete = Visual check of the marking (check for compliance with the provisions of the Contract). 6.2.2. Dielectric test on the clamp ‘As defined in paragraph 6.1.2.1 of this TD (without causing failure to the sample, as mentioned in the relevant note). 6.2.3. Dielectric test between the metallic par the clamp and the conductors of the cable ‘As defined in paragraph 6.1.2.2 of this TD. 6.2.4. Shearing strenath test of the stud’s safety pin As defined in paragraph 6.1.2.7 of this TD. 6.2.5, Check of the breaking torque of the torque-measuring head of the tighten As defined in paragraph 6.1.2.6 of this TD. 6.2.6, Mechanical strenath and slippage test As defined in paragraph 6.1.2.3 of this TD. 7. MARKING 7.4. Tension clamp marking Each tension clamp shall have a marking with the following data, which shall be distinguishable and shall not deteriorate due to lapse of time, taking into account the conditions of transport, storage and installation at the distribution networks: 12(1) Name or trademark of the manufacturer (2) On the clamping devices, the number and the cross-section of the core conductors that are installed in the clamp. In particular, the marking shail read: = 4x 120 (3) The breaking torque of the torque-measuring heads of the tightening screws (in Nm - minimum and maximum value) (4) AEH (8) Year of manufacture (8) "CE" marking This data shall, be preferably embossed or notched (paying attention not to weaken the insulation). Recommended typeface sizes: 6 mm high and 3 mm wide, except characters 1 or |. 7.2, Packing marking The rigid crates in which the tension clamps shall be packed (see paragraph 8 of this TD) shall have a metallic plate with the following data: (1) "Eqiyeripes Tépyatos Zuvestpayevwy Karwdiwv XT 4x120 mm? Al + 25 mm? Al ‘Aurogepopevou Torrou (2) Contract number / Year of manufacture (@) OEH (4) Number of items / Net weight (6) Name of the manufacturer 8. PACKING Each clamp (with its sub-parts connected as required for normal operation) shail be placed inside a resistant, transparent nylon bag. ‘Aiternatively, it is permitted to pack a small number of clamps (e.g. in pairs, in groups of 5, etc.) in a cardboard box with external transparent wrapping (e.g. nylon bag) that prevents the entrance of water or moisture into the box. The above units shall be placed in reinforced crates (made of wood). For each crate the following shall apply: — The number of contained units shall be a muttiple of 10. = Gross weight of crate and content < 40 kg — Sufficient strength and safety under conditions of transport and stacking of crates up to a height of 2,5 m. The above crates shall be delivered packed on EU palettes ("europalettes") with total weight of each palette not exceeding 550 kg. 9. ANNEXES - DRAWINGS 9.1. List of annexes This TD is accompanied by the following annexes: 139.1.4. Annex No 1 Table of performed tests and sample sizes 9.1.2, Annex No 2 Verification of the competency of bidders - Configuration of tenders: 9.1.3. Annex No 3 Questionnaire 9.2. List of drawings This TD is accompanied by the following drawings: 9.2.1. Drawing No Indicative drawing of the tension clamp - Required dimensions 9.2.2. Drawing No 2 ‘Arrangement for the shearing strength test of the safety pin of the clamp's stud 9.2.3. 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For this purpose, they shall submit: — Type test certifications for the offered materials. = Information regarding the manufacturing plant (postal address, personnel, ability to perform tests, etc.). — Sales cétalog for the offered materials (where the quantities, years of sale and the purchasers shall be mentioned) and references for satisfactory operation, which shall prove that the manufacturing house has at least 3-year experience in manufacturing of the offered materials. — Any other information that the manufacturer considers as heipful for the verification of their competency (e.g. quality assurance certificate according to ISO 9001 or 9002 for the offered materials). The bids of the houses that participate in the tension clamp procurement Tender are required to include the following information: = Statement of compliance of the offered material with the requirements of this TD. In case of deviations, these shall be specifically defined and justified. The acceptance of deviations is up to the discretion of the Corporation, following their evaluation. — Astatement mentioning that the material shall have the "CE" verification mark. - Detailed drawings of the offered material, showing the dimensions and mentioning the construction materials of the various parts and their treatments. — A statement accurately mentioning the materials used for the construction of the various parts of the tension clamp, and a photocopy of the Norm/Standard on the basis of which their procurement is made (construction material of the insulating wedges). — The questionnaire of Annex No 3 filled-in. — Samples of the offered materials. 8- ANNEX No 3 Questionnaire This questionnaire is required for the technical evaluation of the bids. It shall accompany the bid and it shall be completely and explicitly filled-in. INDEX Re informat Offered 1 Holding arms 11. Construction material 1.2. Galvanization thickness 2 Clamping wedaes 24 Material 22. Material Norm/Standard 23. Resistivity p of the material (at20°C & 80°C) 2.4. Method - Norm/Standard for checking p 25. Tensioning strength (without ageing) 26. Elongation at breaking point (without ageing) 27. Ageing (°C, h) 2.8. Items 2.5 & 2.6 after ageing 29. Behaviour at low temperatures (10°C) 2.10. Behaviour under ultraviolet radiation 2.11, Behaviour in ozone and under corrosive conditions {S02 + moisture) 19INDEX — Requested information 34 3.2. 3.3, 34. 3.5. 4, Tightening screws: Construction material Galvanization thickness ‘Are the screws equipped with double-head nuts, ‘one of which ie of the torque-measuring type (‘shéar-off head)? If the answer in 3.3 is YES, what is the value of the breaking torque of the torque-measuring nut {in Nin)? ‘Are the screws equipped with device for avoiding loosening of their nuts? Dimension: According to Drawing No 1 (paragraph 9.2.1): 4A. 42 43. 44. 45. uy be Ls t YES... MIN. YES... NO... ML mmPPC TECHNICAL DESCRIPTION DKSD-288/March 2004 (Paragraph 9.2.1) 1 2. 3 4. 5. ° as a SECTION B- BY roy, [ \ ‘Stud (axis) with safety pin (‘R® clip) Nuts with two heads (one with tightening torque control, ie. “shear-off head) Tightening screw Clamping wedges made of synthetic material Grooves (channe's) for instalation and tightening of the 4 carying cores of the ABC (12. the 3 phases and the neutral) Cover of the tightening screw heads, made of synthetic material Dimensions in mm = DRAWING TITLE DRAWING NO. INDICATIVE DRAWING OF THE TENSION CLAMP — 1 REQUIRED DIMENSIONSPPC TECHNICAL DESCRIPTION DKSD-288/March 2004 (Paragraph 9.2.2) Direction of Holding strap (arm) compressive force of the clamp Stud (axis) of the clamp DRAWING TITLE DRAWING NO. ARRANGEMENT FOR THE SHEARING STRENGTH TEST 2 OF THE SAFETY PIN OF THE CLAMP'S STUDPPC TECHNICAL DESCRIPTION DKSD-288/March 2004 (Paragraph 9.2.3) Cooling chamber Cable piece, approximately 5 m long Tension clamps tested Mechanical connections allowing rotation Adjustable tensioning machine Device measuring mechanical load DRAWING TITLE DRAWING NO. ARRANGEMENT FOR THE MECHANICAL STRENGTH AND 3 SLIPPAGE TEST AT LOW TEMPERATURE