Saturn SLATE™ TECH REFERENCE

Oct 8, 2018
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SLATE Platform

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Honeywell Controller History

SLATE

Sola

7800/BCU

RA890

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SLATE™ Feature
• Base
- 24 VDC (±15%),
- 24 VAC (±15%), 50/60 Hz,
- 85~264 VAC, 50/60 Hz

• Module
- About 12 modules ,38W max @ 24V
- About 14 modules, 45W max @ 85-264V
- Flexible reference voltage

• Global safety approvals

-

- SIL-3 (BC, Limit, FlameAmp)

© 2015 by Honeywell International Inc. All rights reserved.

SLATE™ Feature
• Simplicity
- Bring together configurable safety and
programmable logic
- Simple wire sheet program

• Communication
- BACnet via 802.3i or RS-485
- Modbus RTU via 802.3i or RS-485
- Web browser access(httpd) via 802.3i

• Identification of problem
- Event Log
- Audit Trail
- Trend Log
- Alert Log

© 2015 by Honeywell International Inc. All rights reserved.

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SLATE™ Possibilities

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Web Page
• Google Chrome • IOS Safari

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ControLink Upgrade

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SLATE™ IIoT Perspective

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SLATE™ Demo Case

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Smart Energy Management System

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SLATE™ Resource
• Website
- https://combustion.Honeywell.com/us
er/login
* Use Google Chrome browser
- Username: slatecustomer
- Password: combustion1

• Configuration
• Resource
- Tools
- Canned Programs
- Literature
- Video

© 2015 by Honeywell International Inc. All rights reserved.

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Slate 3.0 Release

• AX Tool 2.06
• Firmware Update v3.10
• SLATE Display Update v0.71
• 10 inch color touch Screen
- R8001K1010/U

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Slate 3.0 New Feature

• Thermocouple accuracy
- Temperature sense block launch
- Improved analog cell functionality
- +/- 1 degree C
- Supports type J, K and T thermocouples
• Totalizer functionality
- Pulse-type meters (count accuracy)
• Chinese language support for user web pages
• Enhanced F/A commissioning
- Allow transition between commissioning and normal operation without safety verification (no
shutting down the burner when F/A curves are edited)
• Dual flame amp capability
- Sensing with two different sensor types
• Improved cyber security

© 2015 by Honeywell International Inc. All rights reserved.

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Slate 3.0 Bug Fixed

• Flame amplifier type mismatch
- The reason is that the burner module is
powering up before the amplifier module
and it doesn’t see the amplifier.
- The new SW ( SW3.10-released) takes
care of this issue.

© 2015 by Honeywell International Inc. All rights reserved.

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Developing Tool

• Flame simulator • Load simulator

• Communication

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Selling Point
• Fuel/Air ratio • Building
- 4 actuators / 2 VFDs - BACnet
- O2 Trim (no extra cost) -
- ControLink/Dephi upgrade - Same family as JACE
• Great UI
• Combustion control - UI based on web page
- Multi-burner - Chinese Language
- Dual-flameAmp • Safety
- Dual-fuel - SIL3
- 7800 all family - Cyber security
• IIoT Base
• Programmable logic - BACnet/Modbus
- PLC capability - Remote Monitor（Web Server）
- Wire sheet - Thermal IQ

© 2015 by Honeywell International Inc. All rights reserved.

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Question

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SLATE Application

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Solution Powered by SLATE

• SLATE is such a “generic” platform and can be
applied to so many applications from light
commercial to commercial to industrial applications
• 锅炉
• 化工
• 环保
• 纺织
• 汽车
• 冶金
• 电力

© 2015 by Honeywell International Inc. All rights reserved.

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EP PetroEcuador
• Incinerators
- Each incinerator has two burners
- Used to incinerate waste from the
refinery

• Why SLATE
- Wanted newest tech
- Tight control
- General HMI
- Selected it over HC900 due to SIL3
- 3rd party display is OK

© 2015 by Honeywell International Inc. All rights reserved.

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Gamesa – Mexico
• Cooking ovens ( cookies and crackers)

• Why SLATE
- Connectivity and ability to measure consumables
 Fuels, Water, Electricity
- Receives signals from a variety of meters and communicates via BACNet MSTP
to Niagara devices (Jace) over TCP/IP
- Provided the information that fed into user interface to measure energy savings

© 2015 by Honeywell International Inc. All rights reserved.

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USG Puebla, Mexico

• Air heating with Maxon NP burner (dryer)
- Used to heat/dry process air
- Drying gypsum (sheet rock)

• Why SLATE?
- Wanted newest technology
- Wanted to replace UDC control + RM78XX
- All data for all SLATE systems on one HMI
- Take advantage of SLATE’s com capability to
interface with SCADA system

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Application – Chemical
• Customer
- Zhengjia Green Energy
• Why SLATE
- Multi-burner
- Tight control
- Programmability
- All data on one HMI on Panel

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Application - Auto Paint Finishing

• Customer
- Durr
• Why SLATE
- Newest Technology
- Programmable logic
- Communicaiton

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Application - Food
• Customer
- Mars Beijing
• Why SLATE
- Safety control
- Replace PLC

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Application - Boiler
• Control for XPO
• Why SLATE
- Fuel/ Air Ratio
- Low NOx
- Com with DC1000

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Application - FGR
• Application
- Control for FGO-LE
• Why SLATE
- Fuel / Air Ratio
- 3 Actuators
- Low NOx

© 2015 by Honeywell International Inc. All rights reserved.

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When to NOT to use SLATE

• When I/O requirements exceed that of a SLATE system
- Max SLATE I/O depends on signal type connected to up to 14
modules
• Pulse fired burner systems
- Inherent internal checks means SLATE has minimum delays
that can not be eliminated
• Auto Tuning when temperature control
- Please use DC/UDC and transfer data to SLATE
• Flame Monitor
- IRIS flame system is not supported by now, such as U2S
• Special process
- Special VPS

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Question

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SLATE Module Detail

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Base
Light sensor

General
purpose

DIP

Battery

Micro SD
USB
SD
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Burner Control
• Input ILK
- the source of output MV1/ MV2/ PV/ IGN
- Safety Relay
• K1 Relay
- Blower
- Wiresheet
• VPS
• Vref
- ILK and DI need refer voltage
• Remote Reset
- On sub-base

© 2015 by Honeywell International Inc. All rights reserved.

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Flame Amp Module

Flame Module OS# Type Detector OS# FFRT
UV Ampli-Check R8001S1071 UV Minipeeper C7027/C7035 0.8,1,2,3
UV Shutter-Check R8001S1051 UV Purple Peeper C7061 0.8,1,2,3
IR Ampli-Check R8001F1041 IR sensor C7915 2,3
UV/Visible Ampli-Check R8001F1091 UV or Visible solid state C7927(UV),C7962(Vis) 0.8,1,2,3
Rectification Ampli-Check R8001F1031 Flame Rod C700x 0.8,1,2,3

© 2015 by Honeywell International Inc. All rights reserved.

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Remote FlameAmp & Multi-FlameAmp

Two parallel remote bus connectors

Note: V+ and V- are reverse

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SLATE™ Demo

Extension

Extension cable
50096820-001

Remote
Flame amp

© 2015 by Honeywell International Inc. All rights reserved.

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Fuel Air Ratio

• Feature
- Up to 4 actuators and 2 VFD
- Up to 24 points on the curve + 5 preset
points
- O2 Trim
- Dual fuel
- Flue gas recirculation (FGR)

• Optional Analog I/O

© 2015 by Honeywell International Inc. All rights reserved.

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Fuel Air Ratio

• Dedicated actuator

450 steps, 30s runtime,50 lb/in, NEMA 1 R8001M1050

450 steps, 30s runtime,150 lb/in, NEMA 1 R8001M1150

900 steps, 15s runtime, 50 lb/in, NEMA 4 R8001M4050

900 steps, 15s runtime, 150 lb/in, NEMA 4 R8001M4150

DS 300 lb/in NEMA 4 R8001M4300

DS 900 lb/in NEMA 4 R8001M4900

© 2015 by Honeywell International Inc. All rights reserved.

Digital Reference
• Terminal Vref+ and Vref- • Used to the voltage of Relay input
- Isolated from SLATE power supply
- 24VDC, 24VAC, 85~264VAC
- Limit, Burner Control, DIO, Annunciator
- Different modules may use different Vref
voltages.

Voltage source
• Used to the voltage of Digital inputs

• Sola voltage is fixed ( 24Vac or 120Vac

per OS#)

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Digital I/O
• DIO Count
- Maximum 6 DO
- Maximum 14 DI
- Only 4 DI when 6 DO is used
- Only 1 DO when 14 DI is used

• Monitored terminal
- K2~K6 relay

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Analog I/O

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Limit
• 4 sensors
• 12 blocks
• 8 sockets each BC

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Limit
Total 12, only 8 are shown

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Annunciator

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Sub Base

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Wrap-up SLATE Capability

• Fuel/Air ratio • Building
- 4 actuators / 2 VFDs - BACnet
- O2 Trim (no extra cost) -
- ControLink/Dephi upgrade - Same family as JACE
• Great UI
• Combustion control - UI based on web page
- Multi-burner - Chinese Language
- Dual-flameAmp • Safety
- Dual-fuel - SIL3
- 7800 all family - Cyber security

• Programmable logic • IIoT Base

- PLC capability - BACnet/Modbus/
- Wire sheet - Remote Monitor（Web Server）
- Thermal IQ

© 2015 by Honeywell International Inc. All rights reserved.

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Question

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SLATE
Safety & Cyber Security

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Safety and Security

• Global safety approvals • Strong Design
- - for Base
- Independent CPU for moudule
- SIL-3 (BC, Limit, FlameAmp) - Dual CPU for Safety module

• SIL3
- SIL Safety Manual 3235298-001
- FMEDA Report by exida

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Cyber Security
• Internal vs. External Memory Storage • Internal Platform Bus
- Internal SLATE Base Module memory - Extension cable
- Internal SD card
- External SD card • Physical Device Protection
- USB - Wiring

• Network Isolation
- Physical separation of the network
- Firewall isolation
- NAT

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Cyber Security
• Web Interface
• Web Server Accounts - Session Concurrency
- Three level account - Authenticated Web Server
- Remote Identification Number(RIN) - Web access disable
- Reset password - Force to quit session

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Cyber Security
• Designer Kit
- Hide Content
- Delete Kit backup in the internal SD
- Lock Kit and take care of certification file
- Don’t bypass verification

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Cyber Security
• Auditing Guidelines
- Event Log
 INFO
 LOCKOUT
 FAULT
- Audit Trail
- Trend Log
- Alert Log

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Cyber Security
• AX Tool • Service Pack
- Need License for full support - Only use SP from Honeywell
- Install on one separated PC - System upgrade
- Host ID stability fix for Win10 - Function upgrade
- Security and Safety
- Fix issue

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Cyber Security
• Register Configuration
- Hide register
- Read only
- Account password protection

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Question

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