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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

MOVIDRIVE® MDR60A EA363000

Regenerative Power Supply Unit

Edition 02/2006
11369612 / EN System Manual
SEW-EURODRIVE – Driving the world
1 Important Notes...................................................................................................... 5

2 System Description................................................................................................ 7
2.1 Two types of DC link connection.................................................................................. 7
2.2 DC link connection without regenerative power supply unit......................................... 8
2.3 DC link connection with regenerative power supply unit.............................................. 9

3 Technical Data and Dimension Drawings .......................................................... 11


3.1 CE marking, UL approval and unit designation.......................................................... 11
3.2 General technical data ............................................................................................... 13
3.3 MOVIDRIVE® MDR60A0370-503-00......................................................................... 14
3.4 MOVIDRIVE® MDR60A0750-503-00......................................................................... 16
3.5 MOVIDRIVE® MDR60A1320-503-00......................................................................... 18
3.6 Line choke option type ND.. ....................................................................................... 20

4 Project Planning ................................................................................................... 22


4.1 DC link connection without regenerative power supply unit....................................... 22
4.2 DC link connection with regenerative power supply unit............................................ 26
4.3 Selecting the braking resistor BW.../ BW...-T / BW...-P ............................................. 32

5 Installation (MDR60A0370/750) ........................................................................... 36


5.1 Installation notes ........................................................................................................ 36
5.2 EMC-compliant installation......................................................................................... 38
5.3 UL compliant installation ............................................................................................ 38
5.4 Wiring diagrams ......................................................................................................... 39

6 Startup (MDR60A0370/0750)................................................................................ 42
6.1 Evaluation of the ready signal .................................................................................... 42
6.2 Parameter setting P52_ "Power off control"............................................................... 44

7 Operation and Service (MDR60A0370/0750) ...................................................... 45


7.1 Reset.......................................................................................................................... 45
7.2 Operating characteristics ........................................................................................... 46
7.3 SEW electronics service ............................................................................................ 47

8 Introduction (MDR60A1320-503-00).................................................................... 48
8.1 Scope of delivery ....................................................................................................... 48
8.2 Legal provisions ......................................................................................................... 49

9 Safety Notes (MDR60A1320-503-00) ................................................................... 51


9.1 General safety notes .................................................................................................. 53
9.2 Persons responsible for safety................................................................................... 55
9.3 Designated use .......................................................................................................... 55
9.4 Layout of safety notes ................................................................................................ 56
9.5 Residual dangers ....................................................................................................... 56
9.6 General information ................................................................................................... 57

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 3


10 Technical Data (MDR60A1320-503-00) ............................................................... 62
10.1 General technical data ............................................................................................... 62
10.2 Rated data ................................................................................................................. 63
10.3 Current carrying capacity ........................................................................................... 63
10.4 Fuses and cable cross sections ................................................................................. 64

11 Installation (MDR60A1320-503-00)...................................................................... 65
11.1 Mechanical installation ............................................................................................... 65
11.2 Notes on electrical installation.................................................................................... 66
11.3 Electrical connection .................................................................................................. 67
11.4 Installation in a CE typical drive system..................................................................... 72

12 Startup (MDR60A1320-503-00) ............................................................................ 74


12.1 Initial operation........................................................................................................... 74
12.2 Ready signal .............................................................................................................. 74

13 Configuration (MDR60A1320-503-00) ................................................................. 75


13.1 Important notes on configuration ............................................................................... 75

14 Operation and Service (MDR60A1320-503-00)................................................... 77


14.1 Reset.......................................................................................................................... 77
14.2 Operating displays ..................................................................................................... 78
14.3 Maintenance .............................................................................................................. 80

15 Index of Changes ................................................................................................. 81


15.1 Changes to the previous version ............................................................................... 81

16 Index ...................................................................................................................... 82

4 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Important Notes
1

1 Important Notes
Systemhandbuch

1
Safety and Always observe the safety and warning instructions in this publication.
warning notes 2

Electrical hazard 3
Possible consequences: Severe or fatal injuries.

Hazard 5
Possible consequences: Severe or fatal injuries.

Hazardous situation
7
Possible consequences: Slight or minor injuries.
8

Harmful situation 9
Possible consequences: Damage to the unit and the environ-
ment.
10

11
Tips and useful information.
12

13
A requirement of fault-free operation and fulfillment of any rights to claim under guar-
antee is that you adhere to the information in the operating instructions. Read the 14
operating instructions before you start operating the unit!
The operating instructions contain important information about service and should
15
be kept near the unit.

16

Designated use 17
MOVIDRIVE® units are intended for industrial and commercial use for operating
AC asynchronous motors with squirrel-cage rotors or permanent-field AC synchronous
18
motors. These motors must be suitable for operation with frequency inverters. No other
loads may be connected to the units.
MOVIDRIVE® units have been designed for stationary installation in control cabinets.
19
Observe all information on the technical data and the permitted conditions where the unit
is operated. 20
Do not start up the unit (take it into operation in the designated fashion) until you have
established that the machine complies with the EMC Directive 89/336/EEC and that the 21
conformity of the end product has been determined in accordance with the Machinery
Directive 98/37/EEC (with reference to EN 60204).
22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 5


Important Notes
1

Operating envi- The following uses are prohibited unless the units are expressly designed for the
ronment purpose:
• In potentially explosive atmospheres
• In areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• In non-stationary applications that are subject to mechanical vibration and shock
loads in excess of the requirements in EN 61800-5-1.

Safety functions

MOVIDRIVE® MDX60/61B drive inverters may not perform safety functions without
higher-level safety systems.
Use higher-level safety systems to ensure protection of equipment and personnel.

For safety applications, refer to the following publications:


• Safe disconnection for MOVIDRIVE® MDX60B / 61B – Conditions
• Safe disconnection for MOVIDRIVE® MDX60B / 61B – Applications

Disposal Please follow the current regulations: Dispose of the following materials in accordance
with the regulations in force:
• Electronics scrap (circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
etc.

6 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


System Description
Two types of DC link connection
2

2 System Description 1
The types of DC link connection with or without regenerative power supply described in
this documentation apply to the following devices: 2
• MOVIDRIVE® MD_60A
• MOVIDRIVE® MDX60B/61B 3
®
• MOVIDRIVE compact
• MOVITRAC® 07 (MC07A055-5A3-4 ... 450-503-4) 4
• MOVITRAC® B (MC07B055-5A3-4 ... 450-503-4)
The following sections cover the MOVIDRIVE® MDX60B/61B drive inverter only.
5

6
MOVIDRIVE® drive inverters can be interconnected using the DC link circuit or a regen-
erative power supply unit. This features allows the inverters to exchange regenerative
power among themselves, which means that less electrical energy is converted into 7
waste heat via the braking resistors. As a result, this feature not only allows you to save
energy, but means that you can install fewer braking resistors. As a rule, only the largest 8
unit in the group has to be equipped with a braking resistor.

9
2.1 Two types of DC link connection
We differentiate between two types of DC link connection: 10
1. DC link connection without regenerative power supply unit.
2. DC link connection with regenerative power supply unit MOVIDRIVE® MDR60A. 11

12

13

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16

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18

19

20

21

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System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 7


System Description
2 DC link connection without regenerative power supply unit

2.2 DC link connection without regenerative power supply unit


Only two MOVIDRIVE® drive inverters can be connected via the DC link without a
regenerative power supply unit.
You can implement the DC link connection without a regenerative power supply unit us-
ing the following connection types (→ following figure):
• Connection type A: Both inverters are connected to the supply system.
• Connection type B: Only one of the two inverters is connected to the supply system.

3 x AC 380...500 V
3 x AC 380...500 V

ND... ND... ND...

A B
NF... NF... NF...

BW... BW...

57236AXX

8 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


System Description
DC link connection with regenerative power supply unit
2

2.3 DC link connection with regenerative power supply unit 1


3 x AC 380...500 V
2

4
Option Netzdrossel ND...
5

Option Netzfilter NF...


6

7
Option Netzrückspeisegerät MOVIDRIVE® MOVIDRIVE
® MOVIDRIVE®
®
MOVIDRIVE MDR60A MDX60B/61B...-5_3 MDX60B/61B...-5_3 MDX60B/61B...-5_3 8

10

11
Zwischenkreis

12

13

14

15
Option Option Option
Bremswiderstand Ausgangsfilter Ausgangsdrossel
16

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18

19

20

21

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54272BDE

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 9


System Description
2 DC link connection with regenerative power supply unit

More than two MOVIDRIVE® drive inverters can be connected via the DC link with a
regenerative power supply unit MOVIDRIVE® MDR60A. To determine the permitted
number of inverters, refer to the project planning information.
The MOVIDRIVE® MDR60A regenerative power supply unit can be used with MOVID-
RIVE® drive inverters operating in regenerative mode as an alternative to braking resis-
tors. The prerequisite is a stable supply system.
The MOVIDRIVE® MDR60A regenerative power supply unit supplies the DC link circuit
of the MOVIDRIVE® drive inverter with motor power from the supply system and returns
regenerative power to the supply system from the DC link circuit. A supply system rec-
tifier is used to supply the motor power, and an inverter is used to supply the regenera-
tive power.
The MOVIDRIVE® MDR60A regenerative power supply unit does not require an auxil-
iary power supply or control signals. MOVIDRIVE® MDR60A signals that it is ready for
operation via a ready signal and a ready signal indicator.
With the MOVIDRIVE® MDR60A0370/0750 regenerative power units (sizes 3 and 4),
you can inhibit the inverter of the regenerative power supply unit using terminal X3:3 (in-
hibit). Before inhibiting the unit make sure that all connected drives have been shut
down; that is, regenerative power cannot flow back into the system.

Take the following information into account when performing sequence control in your
system:
• MOVIDRIVE® MDR60A0370/0750 units (sizes 3 and 4) display the operating status
"Ready" even when they are inhibited.
• MOVIDRIVE® MDR60A1320 units (size 6) display the operating status "Error" even
when they are inhibited.
If you inhibit the inverter during no-load operation, MOVIDRIVE® MDR60A generates
fewer losses and operates with lower power supply disturbances.

Features of a • Energy balance: Regenerative power is fed back into the supply system instead of
regenerative being converted into waste heat.
power supply unit • Less installation work for several inverter (network and braking resistor connections).
compared to an However, a braking resistor is required to bring the drive to a controlled stop even
inverter with when there is a disruption in the supply system.
braking resistors
• Reduction in use of control cabinet space and fan power if the braking resistor was
previously installed in the control cabinet.

Protection and • Monitoring and protection against thermal overload.


monitoring func- • Detection of power failure within one supply system half-wave.
tions
• Overvoltage protection.

10 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data and Dimension Drawings kVA n
CE marking, UL approval and unit designation
f 3
i
P Hz

3 Technical Data and Dimension Drawings 1


3.1 CE marking, UL approval and unit designation
2
CE marking • Low voltage directive
The MOVIDRIVE® MDR60A regenerative power supply units meet the guidelines
3
stipulated in the low voltage directive 73/23/EEC.
• Electromagnetic compatibility (EMC)
4
MOVIDRIVE® regenerative power supply units are designed for use as components
for installation in machinery and systems. They comply with the EMC product stan-
dard EN 61800-3 "Variable-speed electrical drives." Provided the installation instruc- 5
tions are complied with, they satisfy the appropriate requirements for CE marking of
the entire machine/system in which they are installed, on the basis of the EMC 6
Directive 89/336/EEC.

The CE mark on the nameplate indicates conformity with the Low Voltage Directive 8
73/23/EEC and the EMC Directive 89/336/EEC. We can provide a copy of the declara-
tion of conformity on request.
9

10
UL approval UL and cUL approval has been granted for the entire MOVIDRIVE® MDR60A0370-503-
00 and MDR60A0750-503-00 range of units. cUL is equivalent to CSA approval. The
MOVIDRIVE® MDR60A1320-503-00 unit does not have UL or cUL approval. 11
C UL UL
® ®

12

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16

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18

19

20

21

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System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 11


kVA n Technical Data and Dimension Drawings
3 f
CE marking, UL approval and unit designation
i
P Hz

Example Unit designation

MDR60 A 0370 - 5 0 3 - 00
Design 00 = Standard

Connection type 3 = 3-phase

Radio interference sup- 0 = No radio interference suppres-


pression on the line side sion

Supply voltage 5 = AC 380 ... 500 V

Recommended inverter
0370 = 37 kW
connected load

Version A

MDR = regenerative power supply


Series and generation
unit

54512AXX
Figure 1: MOVIDRIVE® MDR60A regenerative power supply units

12 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data and Dimension Drawings kVA n
General technical data
f 3
i
P Hz

3.2 General technical data 1


MOVIDRIVE® MDR60A 0370-503-00 (size 3) 1320-503-00 (size 6)
0750-503-00 (size 4) 2
Interference immunity Fulfills EN 61800-3 Meets EN 61000-6-1 and EN 61000-6-2
Interference emission with Meets EN 61800-3: Meets EN 61000-6-4 with line filter 3
EMC-compliant installation • With NF085-503 line filter (size 3) NF300-503
• With NF150-503 line filter (size 4)
Ambient temperature ϑU 0 °C...+40 °C 0 °C...+40 °C 4
Derating ambient temperature IN reduction: 3 % IN per K to max. 60 °C IN reduction: 3 % IN per K to max. 55 °C
Climate class EN 60721-3-3, class 3K3
5
Storage temperature1) ϑL –25 °C...+70 °C (EN 60721-3-3, class 3K3) –25 °C...+55 °C
(EN 60721-3-3, class 3K3)
Cooling type (DIN 51751) Forced cooling Forced cooling 6
(temperature-controlled fan, response threshold 50 °C) (temperature-controlled fan, response
threshold 45 C)
Enclosure Size 3 IP20 IP20 7
EN 60529 Size 4 IP00 (power connections)
(NEMA1) IP10 (power connections)
• With fitted plexiglass cover supplied as standard 8
• With shrink tubing (not included in scope of deliv-
ery)
Duty type Continuous duty (EN 60149-1-1 and 1-3) 9
Overvoltage category III according to IEC 60664-1 (VDE 0110-1)
Pollution class 2 according to IEC 60664-1 (VDE 0110-1) 10
Installation altitude There are no restrictions for heights ≤ 1000 m. h ≤ 1000 m: No limitation
The following restrictions apply at heights ≥ 1000 m: From 1000 m (3,280 ft.) to max. 4,000 m
• From 1000 m (3,280 ft.) to max. 4,000 m (6561 ft.): (6561 ft.): 11
– IN reduction by 1% per 100 m (330 ft) IN reduction: 0.5 % per 100 m
• From 2000 m (6,561 ft.) to max. 4000 m (13,123
ft.): 12
– VN reduction by AC 6 V per 100 m
Over 2000 m only overvoltage class 2, external mea-
sures are required for overvoltage class 3. Overvoltage 13
classes according to DIN VDE 0110-1.
1) In case of long-term storage, the unit must be connected to the mains voltage for at least 5 minutes every two years, otherwise the 14
unit’s service life may be reduced.

15
Smallest wire As stipulated in EN 61800-5-1, the distance between a power connection terminal and
bending space an obstruction toward which the wire is directed on leaving the terminal must correspond 16
(EN 61800-5-1) with the minimum values given in the table below.
Cable cross section [mm2] Smallest wire bending space [mm] 17
Wires per connection terminal
1 2 3
18
10 ... 16 40 - -
25 50 - -
19
35 65 - -
50 125 125 180
70 150 150 190
20
95 180 180 205
120 205 205 230 21
150 255 255 280
185 305 305 330 22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 13


kVA n Technical Data and Dimension Drawings
3 f
MOVIDRIVE® MDR60A0370-503-00
i
P Hz

3.3 MOVIDRIVE® MDR60A0370-503-00


MOVIDRIVE® MDR60A 0370-503-00 (size 3)
Part number 826 658 1
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated connected load PN 37 kW
Rated supply current Imains AC 66 A
(at Vmains = 3 × AC 400 V)
DC LINK
Apparent output power SA 50 kVA
(at Vmains = 3 × AC 380...500 V)
DC link voltageVDClink DC 560 V ... 780 V
Rated DC link current IDClink DC 70 A
Max. DC link current IDClink_max DC 105 A
GENERAL INFORMATION
Power loss at PN PVmax 950 W
Cooling air consumption 180 m3/h
Connection for power terminals X1, X2 M6 screw with washer

Permitted tightening torque 3.5 Nm


Permitted cable cross section 25 mm2
Connection for elect. terminals X3 Permitted cable cross section:
• One core per terminal: 0.20...2.5 mm2 (AWG
24..0.13)
• Two cores per terminal:0.25...1 mm2 (AWG 23...17)
Weight 16 kg
Dimensions W×H×D 200 × 465 × 221 mm
Line choke (always required) ND085-013, LN = 0.1 mH, part number 826 014 1
Line filter (optional) NF085-503, part number 827 415 0
For MOVIDRIVE® MDX60B/61B...-5_3 0005 ... 0370

14 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data and Dimension Drawings kVA n
MOVIDRIVE® MDR60A0370-503-00
f 3
i
P Hz

Dimension Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. 1
drawing There is no need for clearance at the sides. You can line up the units directly next to one
another.
2

5
465

445

10
11

105 173

200
11
221

54260BXX
Figure 2: Dimension drawing for MDR60A size 3, dimensions in mm 12

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System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 15


kVA n Technical Data and Dimension Drawings
3 f
MOVIDRIVE® MDR60A0750-503-00
i
P Hz

3.4 MOVIDRIVE® MDR60A0750-503-00


MOVIDRIVE® MDR60A 0750-503-00 (size 4)
Part number 826 556 9
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 50 Hz ... 60 Hz ±5 %
Rated connected load PN 75 kW
Rated supply current AC 117 A
Imains
(at Vmains = 3 × AC 400 V)
DC LINK
Apparent output power SA 90 kVA
(at Vmains = 3 × AC 380...500 V)
DC link voltage DC 560 V ... 780 V
VDClink
Rated DC link current IDClink DC 141 A
Max. DC link current IDClink_max DC 212 A
GENERAL INFORMATION
Power loss at PN PVmax 1700 W
Cooling air consumption 360 m3/h
Connection for power terminals X1, X2 M10 terminal studs

Permitted tightening torque 14 Nm


Permitted cable cross section 70 mm2
Connect. for electronics terminalsX3 Permitted cable cross section:
• One core per terminal: 0.20 ... 2.5 mm2 (AWG
24..0.13)
• Two cores per terminal:0.25 ... 1 mm2 (AWG 23..0.17)
Weight 24 kg
Dimensions W×H×D 280 × 522 × 205 mm
Line choke (always required) ND200-0033, LN = 0.03 mH, part number 826 579 8
Line filter (optional) NF150-503, part number 827 417 7
For MOVIDRIVE® MDX60B/61B...-5_3 0005 ... 0750

16 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data and Dimension Drawings kVA n
MOVIDRIVE® MDR60A0750-503-00
f 3
i
P Hz

Dimension Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. 1
drawing There is no need for clearance at the sides. You can line up the units directly next to one
another. Do not install any components sensitive to high temperatures (e.g. contactors
or fuses) within 300 mm of the top of the unit. 2

6
522

502

10
11

7
140 160
280 205 11
54261BXX
Figure 3: Dimension drawing for MDR60A size 4, dimensions in mm 12

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System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 17


kVA n Technical Data and Dimension Drawings
3 f
MOVIDRIVE® MDR60A1320-503-00
i
P Hz

3.5 MOVIDRIVE® MDR60A1320-503-00


MOVIDRIVE® MDR60A 1320-503-00 (size 6)
Part number 827 952 7
INPUT
Supply voltage Vmains 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %
Supply frequency fmains 40 Hz ... 60 Hz ±10 %
Rated connected load PN 132 kW
Rated supply current Imains AC 260 A
(at Vmains = 3 × AC 400 V)
DC LINK
Apparent output power SA 173 kVA
(at Vmains = 3 × AC 380...500 V)
DC link voltage VDClink DC 560 V ... 780 V
Rated DC link current IDClink DC 340 A
Max. DC link current IDClink_max DC 410 A
GENERAL INFORMATION
Power loss at PN PVmax 2650 W
Cooling air consumption 700 m3/h
Connection for power terminals L1, L2, L3 M10 terminal studs
Connection for DC link connection ±UG
Permitted cable cross section / tightening torque:
150 mm2 (power supply connection) / 30 Nm1)
185 mm2 (DC link connection) / 32 Nm1)
Connection for electronics terminalsX2 Permitted cable cross section:
0.8 ... 4 mm2 (AWG18 ... AWG12)
Weight 90 kg
Dimensions W×H×D 380 × 937 × 395 mm
Line choke Already installed
Line filter (optional) NF300-503, part number 827 419 3
®
For MOVIDRIVE MDX61B...-5_3 0005 ... 1320
1) Important: Do not apply tightening torque directly at terminals L1, L2, L3 and ±UG; use a second wrench.

18 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data and Dimension Drawings kVA n
MOVIDRIVE® MDR60A1320-503-00
f 3
i
P Hz

Dimension Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. 1
drawing There is no need for clearance at the sides. You can line up the units directly next to one
another.
2
Do not install any components sensitive to high temperatures (e.g. contactors or fuses)
within 300 mm of the top of the unit.
3

4
110

680 9
804

10

11
350

12
82

13

14
85
350 395 15
33

380

54282BXX 16
Figure 4: Dimension drawing for MDR60A size 6, dimensions in mm

17

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21

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System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 19


kVA n Technical Data and Dimension Drawings
3 f
Line choke option type ND..
i
P Hz

3.6 Line choke option type ND..


• To increase overvoltage protection.
• To limit the charging current when several inverters are connected together in parallel on the input end with shared
mains contactors (rated current of line choke = total of inverter rated currents).

Line choke type ND020-0131) ND030-0231) ND045-0131) ND085-0131) ND150- ND200- ND300-
0131) 00331) 00531)
Part number 826 012 5 827 151 8 826 013 3 826 014 1 825 548 2 826 579 8 827 721 4
Rated voltage UN 3 × AC 380 V -10 % ... 3 × AC 500 V +10 %, 50/60 Hz
Rated current2) IN AC 20 A AC 30 A AC 45 A AC 85 A AC 150 A AC 200 A AC 300 A
Power loss at IN PV 10 W 30 W 15 W 25 W 65 W 100 W 280 W
Inductance LN 0.1 mH 0.2 mH 0.1 mH 0.1 mH 0.1 mH 0.03 mH 0.05 mH
Ambient temperature ϑU –25 ... +45 °C
Enclosure IP 00 (EN 60529)
Terminal strips Terminal strips Terminal blocks Terminal blocks
Connections/ M10 stud M12 stud
4 mm2 (AWG12) 2.5 mm2... 10 mm2 10 mm2 35 mm2
Tightening torque PI: M8 stud PI: 2 × M10
(AWG13 ... AWG8) (AWG8) (AWG2)
Tightening torque 0.6 ... 0.8 Nm max. 2.5 Nm 3.2 ... 3.7 Nm M10 stud: 10 Nm M12 stud:
PI: 6 Nm 15.5 Nm
PI: 10 Nm
1) UL/cUL approval in conjunction with MOVIDRIVE® drive inverters. SEW-EURODRIVE will provide a certificate on request.
2) If more than one MOVIDRIVE® unit is connected to a line choke, the total value of the rated currents of the connected units must
not exceed the rated current of the line choke!

[1] [1]
C

c c
a b
A B

58357AXX
Figure 5: Dimension drawing for line chokes ND020.../ ND030.. / ND45.. / ND85..

(1) Space for terminal blocks


Any mounting position

20 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data and Dimension Drawings kVA n
Line choke option type ND..
f 3
i
P Hz

C
4

6
c c
a b
A B 7
58315AXX
Figure 6: Dimension drawing for ND150.. / ND200.. / ND300..
8

All dimensions in mm: 9


Line choke Main dimensions Mounting dimensions Hole dimension Weight
type A B C a b c kg 10
ND020-013 85 60 120 50 31-42 5-10 0.5
ND030-023
ND045-013
125 95 170 84 55-75 6 2.5 11
ND085-013 185 115 235 136 56-88 7 8
ND150-013 255 140 230 170 77 8 17 12
ND200-0033 250 160 230 180 98 8 15
ND300-0053 300 190 295 255 145 11 35
13

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System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 21


Project Planning
4 DC link connection without regenerative power supply unit

4 Project Planning
4.1 DC link connection without regenerative power supply unit

Only two MOVIDRIVE® drive inverters are to be connected via the DC link without a
regenerative power supply unit MOVIDRIVE® MDR60A.

You can implement the DC link connection without a regenerative power supply unit
using the following connection types:
• Connection type A: Both inverters are connected to the supply system.
• Connection type B: Only one of the two inverters is connected to the supply system.

Connection In connection type A, both inverters are connected to the supply system via one input
type A contactor and one fuse at the supply end.

The following unit combinations are permitted for connection type A:


1. MOVIDRIVE® 2. MOVIDRIVE® optionally:
0005-5A3-4 0005-5A3-4 - - -
0008-5A3-4 0005-5A3-4 0008-5A3-4 - -
0011-5A3-4 0005-5A3-4 0008-5A3-4 0011-5A3-4 -
0014-5A3-4 0005-5A3-4 0008-5A3-4 0011-5A3-4 0014-5A3-4
0055-5A3-4 0055-5A3-4 - - -
0075-5A3-4 0055-5A3-4 0075-5A3-4 - -
0110-5A3-4 0055-5A3-4 0075-5A3-4 0110-5A3-4 -
0150-503-4 0075-5A3-4 0110-5A3-4 0150-503-4 -
0220-503-4 0110-5A3-4 0150-503-4 0220-503-4 -
0300-503-4 0150-503-4 0220-503-4 0300-503-4 -
0370-503-4 0220-503-4 0300-503-4 0370-503-4 -
0450-503-4 0220-503-4 0300-503-4 0370-503-4 0450-503-4
0550-503-4 0300-503-4 0370-503-4 0450-503-4 0550-503-4
0750-503-4 0370-503-4 0450-503-4 0550-503-4 0750-503-4
0900-5A3-4 0450-5A3-4 0550-5A3-4 0750-5A3-4 0900-5A3-4
1100-5A3-4 0550-5A3-4 - 0900-5A3-4 1100-5A3-4
1320-5A3-4 - 0900-5A3-4 1100-5A3-4 1320-5A3-4

With MOVIDRIVE® size 1 (0015-5A3-4 ... 0040-5A3-4) DC link connection in con-


nection type A is not permitted!

22 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
DC link connection without regenerative power supply unit
4

Project planning Observe the following project planning instructions: 1


notes • Both MOVIDRIVE® drive inverters must be equipped with the appropriate ND... line
choke. The following table shows the assignments of inverters and line chokes: 2
®
Size MOVIDRIVE Line choke type Part number
0 0005-5A3-4 ... 0014-5A3-4 ND020-013 826 012 5 3
2 0055-5A3-4 ... 0110-5A3-4 ND030-023 827 151 8

3
0150-503-4 ND045-013 826 013 3 4
0220-503-4 / 0300-503-4 ND085-013 826 014 1
0370-503-4 ND085-013 826 014 1
4 5
0450-503-4 ND150-013 825 548 2
5 0550-503-4 / 0750-503-4 ND150-013 825 548 2
6
6 0900-503-4 ... 1320-503-4 ND300-005 827 721 4

• If the two inverters are not grounded by one but by separate fuses, all poles of both 7
fuses must disconnect and trigger together, otherwise one of the two inverters can
suffer irreparable damage.
8
• The larger MOVIDRIVE® must be equipped with a sufficiently large braking resistor.
Make sure to consult the notes on selecting the correct braking resistor in the
MOVIDRIVE® MDX60B/61B system manual. 9
• The DC link carries a high DC voltage (up to 900 V). Use a suitable cable with twisted
cores that is capable of withstanding the high direct voltage carried by the DC link 10
connection. We recommend using prefabricated cables from SEW for the DC link
connection (→ “Prefabricated cables for the DC link connection” on page 31).
11
• The maximum permitted length of the DC link connection is 2 m. In accordance with
VDE 0100 part 430 there is no need for fusing with a cross section reduction up to a
cable length of 3 m if the risk of a short circuit can be reduced to a minimum and the 12
cable is not routed close to combustible substances.
• Observe country-specific and system-specific regulations when fusing the DC link or 13
motor cables.
14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 23


Project Planning
4 DC link connection without regenerative power supply unit

Connection In connection type B, only one of the two inverters (the larger) is connected to the supply
type B system.

The following unit combinations are permitted for connection type B:


1. MOVIDRIVE® 2. MOVIDRIVE® optionally:
0005-5A3-4 0005-5A3-4
0008-5A3-4 0005-5A3-4 ... 0008-5A3-4
0011-5A3-4 0005-5A3-4 ... 0011-5A3-4
0014-5A3-4 0005-5A3-4 ... 0014-5A3-4
0055-5A3-4 0005-5A3-4 ... 0040-5A3-4
0075-5A3-4 0005-5A3-4 ... 0040-5A3-4
0110-5A3-4 0005-5A3-4 ... 0055-5A3-4
0150-503-4 0005-5A3-4 ... 0075-5A3-4
0220-503-4 0005-5A3-4 ... 0110-5A3-4
0300-503-4 0005-5A3-4 ... 0150-503-4
0370-503-4 0005-5A3-4 ... 0150-503-4
0450-503-4 0005-5A3-4 ... 0220-503-4
0550-503-4 0005-5A3-4 ... 0300-503-4
0750-503-4 0005-5A3-4 ... 0370-503-4
0900-503-4 0005-5A3-4 ... 0450-503-4
1100-503-4 0005-5A3-4 ... 0550-503-4
1320-503-4 0005-5A3-4 ... 0220-503-4

Project planning Observe the following project planning instructions:


notes • The MOVIDRIVE® drive inverter connected to the supply system must be equipped
with an appropriate ND... line choke. The following table shows the assignments of
inverters and line chokes:
Size MOVIDRIVE® Line choke type Part number
0 0005-5A3-4 ... 0014-5A3-4 ND020-013 826 012 5
2 0055-5A3-4 ... 0110-5A3-4 ND030-023 827 151 8
0150-503-4 ND045-013 826 013 3
3
0220-503-4 / 0300-503-4 ND085-013 826 014 1
0370-503-4 ND085-013 826 014 1
4
0450-503-4 ND150-013 825 548 2
5 0550-503-4 / 0750-503-4 ND150-013 825 548 2
6 0900-503-4 ... 1320-503-4 ND300-005 827 721 4

• The larger MOVIDRIVE® must be equipped with a sufficiently large braking resistor.
Make sure to consult the notes on selecting the correct braking resistor in the
MOVIDRIVE® MDX60B/61B system manual (→ section "Project Planning").
• The DC link carries a high DC voltage (up to 900 V). Use a suitable cable with twisted
cores that is capable of withstanding the high direct voltage carried by the DC link
connection. We recommend using prefabricated cables from SEW for the DC link
connection (→ “Prefabricated cables for the DC link connection” on page 31).

24 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
DC link connection without regenerative power supply unit
4

• The maximum permitted length of the DC link connection is 2 m. In accordance with 1


VDE 0100 part 430 there is no need for fusing with a cross section reduction up to a
cable length of 3 m if the risk of a short circuit can be reduced to a minimum and the
cable is not routed close to combustible substances. 2
• Observe country-specific and system-specific regulations when fusing the DC link or
motor cables. 3
• The total of the maximum currents must be less than or equal to the maximum cur-
rent (= 150 % IN) of the first MOVIDRIVE®. 4
• The total of the continuous output currents must be less than or equal to the contin-
uous output current (VFC: 125 % IN; CFC and SERVO: 100 % IN) from the first 5
MOVIDRIVE®.
6

Cable cross Select the maximum possible cross section of the unit terminal of the smaller inverter as 7
sections and the cable cross section. The following table lists the cross sections and tightening
tightening torques of the unit terminals for the power sections of MOVIDRIVE® drive inverters:
torques of the DC 8
0055, 0075,
link connection MOVIDRIVE® 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075
0110
Size 0 1 2S1) 2
9
M4 screw
with washer 10
assembly
with terminal
clip
Terminal strip
4 mm2
11
4 mm2
(AWG12)
Cable cross Separable terminal strip (AWG12) con-
conductor
section 4 mm2 (AWG12) conductor end sleeve DIN 46228 ductor end 12
end sleeve
sleeve DIN
DIN 46228
46228
6 mm2
(AWG10) 13
crimp cable
lug
DIN 46234
14
Tightening
0.6 Nm 0.6 Nm 1.5 Nm
torque
1) Size 2S (0055/0075): only applies to MOVIDRIVE® B 15

16
MOVIDRIVE® 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320
Size 3 4 5 6 17
M6 screw and washer
assembly with washer M10 bolt with nut M12 bolt with nut
Cable cross 18
max. 25 mm2 (AWG4) max. 70 mm2 (AWG2/0) max. 150 mm2 (AWG5/0)
section
Crimp cable lug DIN Press cable lug DIN 46235 Press cable lug DIN 46235
46234
Tightening 19
3.5 Nm 14 Nm 20 Nm
torque

20
Example A MOVIDRIVE® MDX61B0220 and a MOVIDRIVE® MDX61B0110 are connected
together via the DC link. The cross section of the unit terminals of the smaller inverter is 21
6 mm2. Therefore, you must use a cable with a cross section of 6 mm2 and crimp cable
lugs.
22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 25


Project Planning
4 DC link connection with regenerative power supply unit

4.2 DC link connection with regenerative power supply unit


More than two MOVIDRIVE® drive inverters can be connected together via the DC link.
The permitted number of inverters depends on the total of the inverter output power val-
ues and an evaluation points system.

Project planning Observe the following project planning instructions:


notes • The DC link connection with regenerative power supply unit is only possible with
MOVIDRIVE® MDX60B/61B with AC 400/500 V supply voltage (...-5_3).
MOVIDRIVE® MDX60B/61B with AC 230 V supply voltage may not be used.
• Only the regenerative power unit may be connected to the supply system. Do not
connect inverters connected via the DC link to the supply voltage.
• SEW-EURODRIVE recommends equipping the most powerful inverter in the group
with a braking resistor. Make sure to read the information on selecting the correct
braking resistor in the project planning notes in section "Selecting the braking resistor
BW.../BW...-T").
• Connect the inverter in star configuration to the regenerative power unit. Use a bus-
bar subdistributor if the DC link terminals of the regenerative power supply unit are
not sufficient.
• The DC link carries a high DC voltage (up to 900 V). Use suitable cables with twisted
cores capable of withstanding the high direct voltage carried by the DC link connec-
tion. We recommend using prefabricated cables from SEW for the DC link connec-
tion (→ “Prefabricated cables for the DC link connection” on page 31).
• The maximum permitted length of the DC link connection is 5 m. Keep the length of
the DC link connection as short as possible.
• Observe country-specific and system-specific regulations when fusing the DC link or
motor cables.
• Do not connect more than six MOVIDRIVE® drive inverters of sizes 3 to 6 via the DC
link.
• The total output power of the connected inverters occurring at any one time must not
exceed 150 % of the rated power of the regenerative power unit.
• The rated power of all connected inverters must not exceed 200 % of the rated power
of the regenerative power supply unit.
• Based on a points system, only a certain number of points is allowed to be connected
to one regenerative power supply unit as follows:
– Maximum 12 points to a MOVIDRIVE® MDR60A0370
– Maximum 45 points to a MOVIDRIVE® MDR60A0750
– Maximum 54 points to a MOVIDRIVE® MDR60A1320
A points score is assigned to MOVIDRIVE® drive inverters according to their size, as
follows:
– Size 0 (0005-5A3 ... 0014-5A3) 1 point
– Size 1 (0015-5A3 ... 0040-5A3) 1 point
– Size 2, 2S (0055-5A3 ... 0110-5A3) 2 points
– Size 3 (0150-503 ... 0300-503) 4 points
– Size 4 (0370-503 ... 0450-503) 8 points
– Size 5 (0550-503 ... 0750-503) 15 points
– Size 6 (0900-503 ... 1320-503) 27 points

Sample The following MOVIDRIVE® drive inverters are to be connected to a MOVIDRIVE®


calculation: MDR60A0370 regenerative power supply unit:
Evaluation points • 6 × MOVIDRIVE® MDX61B0040 (size 1) 6 × 1 = 6 points

26 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
DC link connection with regenerative power supply unit
4

• 1 × MOVIDRIVE® MDX61B0075 (size 2, 2S) 1 × 2 = 2 points 1


• 1× MOVIDRIVE® MDX61B0150 (size 3) 1 × 4 = 4 points
Total = 12 points 2
Max. permitted = 12 points
The maximum number of evaluation points is not exceeded; the combination is permit- 3
ted.
The rated power of the MOVIDRIVE® MDR60A0370 regenerative power supply unit is 4
PN = 37 kW. The total output power values of the connected inverters occurring at any
one time must not exceed 150 % × PN = 55.5 kW.
5

6
Notes on using Observe the following instructions when using the DCD12A damping module:
damping module • MOVIDRIVE® MDR60A0370/0750: You can tell whether a damping module is
DCD12A
7
required from the hardware status [1] on the status label of the regenerative power
unit (→ following figure).
8

10

[1] 11
57225AXX
Figure 7: Example: Hardware status [1] on the status label (MDR60A0370/750)
12

• MOVIDRIVE® MDR60A1320: You can tell whether a DCD12A damping module is 13


required from the last three digits [1] in the serial number on the nameplate of the
regenerative power unit (→ following figure).
14

15
Typ MDR60A1320-503-00
Sach.Nr 8279527 Serien Nr DCV1850121 [1]
Eingang/Input Ausgang/Output 16
D-76646 Bruchsal U= 3*380V...500V +/-10% U= 560-780VDC
Netzrückspeisung f= 50/60Hz
MOVIDRIVE If= 305A AC (400V) I= 340ADC
Made in Germany T= 0...45°C P= 185kW 17
57251AXX
Figure 8: Example: Serial number of MDR60A1320 18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 27


Project Planning
4 DC link connection with regenerative power supply unit

If more than six MOVIDRIVE® drive inverters of size 0 (0005-5A3 ... 0014-5A3), size 1
(0015-5A3 ... 0040-5A3) and size 2 and 2S (0055-5A3 ... 0110-5A3) are connected via
the DC link, a DCD12A is mandatory in the following cases:
Hardware status Serial number
(last 3 digits)
MDR60A0370/0750 ≤ 11 (as of 10/2005) -
MDR60A1320 - ≤ 121 (as of 10/2005)

• In all other cases, SEW-EURODRIVE recommends that you do not install the
DCD12A damping module because the functionality of the DCD12A is already inte-
grated in the regenerative power units.
• In older systems, a DCD12A damping module that is already installed does not have
to be removed when a unit is replaced.

Wiring diagram for Part number of option DCD12A: 826 903 3


DCD12A
-U Z +U Z

DCD12A

1 2 3 7 8
X1: X4:
L1 L2 L3 -UZ +UZ PE

MOVIDRIVE ®
0015-5A3 ... 0110-5A3

U V W +R -R PE
X2: X3:
4 5 6 7 8

54269AXX

Do not connect the DCD12A damping module to MOVIDRIVE® drive inverters of


sizes 3 to 6 (0150-503 ... 1320-503).

28 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
DC link connection with regenerative power supply unit
4

System The regenerative power unit must be equipped with a line choke. 1
prerequisites • For MDR60A0370 the line choke ND085-013.
• For MDR60A0750 the line choke ND200-0033. 2
• The MDR60A1320 comes equipped with line choke.
3
To ensure fault-free operation of MOVIDRIVE®
MDR60A0370/0750, the relative short-
circuit voltage uK at the unit mains connection must not exceed the following values: 4
Rated supply voltage Vmains Permitted relative short-circuit voltage uK
AC 400 V < 6.0 % 5
AC 460 V < 5.2 %
AC 500 V < 4.8 % 6

MOVIDRIVE® MDR60A must not be operated unless the uK values specified in the 7
table are observed.
8
Determining the uK The exact values must be determined by measurement if you do not have precise data
values for determining the uK value. 9
The inductance of the existing mains connection (Lmains, phase – phase) must be added
to the inductance of the specified line choke LND in order to calculate the effective total
10
inductance LG. The effective uK value is then calculated according to the following for-
mula:
uK = (LG × 2π × fmains × Imains × √3) / Umains = (Lmains + 1,6 × LND) × k 11

uK = Permitted relative short-circuit voltage [%]


12
LG = Effective total inductance [H]
fmains = Supply frequency [Hz] 13
Umains= Rated supply voltage [V]
Imains = Rated mains current [A] 14
Lmains = Inductance of the existing power supply connection [H]
LND = Inductance of the line choke [H] 15
k = Factor [H–1]
16
The following factor k is used for the various types of power supply system:
Umains = AC 400 V, fmains = 50Hz Umains = AC 460 V, fmains = 60Hz Umains = AC 500 V, fmains = 5 Hz
–1 –1
17
k = 159.2 H k = 166 H k = 127.3 H–1

The inductance of the existing power supply connection can be measured or calculated 18
using the data on the high-voltage transformer and the cable between the transformer
and the power supply connection of the MDR.
19
Lmains = Ltransf + Lcable
The inductance of the cable (Lcable, is approximately 0.7 µH/m.
20
The effective inductance of the high-voltage transformer (→ nameplate) is calculated on
the basis of the data on the high-voltage transformer using the following formula:
21
Ltransf = (uKT × Umains2) / (2π × fmains × ST) = (uKT/ST) × k2
Ltransf = Effective inductance of the high-voltage transformer [H]
22
ST = Apparent power of the high-voltage transformer [VA] (→ nameplate)
uKT = Short-circuit voltage of the high voltage transformer [V] (→ nameplate)
k2 = Umains2 / (2π × fmains)

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 29


Project Planning
4 DC link connection with regenerative power supply unit

The following factor k2 is used for the various types of power supply system:
Umains = AC 400 V, fmains = 50Hz Umains = AC 460 V, fmains = 60Hz Umains = AC 500 V, fmains = 50Hz
k2 = 509 V2s k2 = 561 V2s k2 = 795 V2s

Example:
Umains = AC 400 V, fmains = 50 Hz, ST = 250 kVA, uKT = 4 %
Lcable = 0.07 mH (100 m), LND = 0.03 mH (ND200-0033)
Ltransf = [0.04/(250 × 103 VA)] × 509 V2s = 0.08 mH
uK = (0.08 × 10–3 H + 0.07 × 10–3 H + 0.048 × 10–3 H) × 159.2 H–1= 0.031 = 3.1 %
Result:
The uK value of 3.1 % is permitted; MOVIDRIVE® MDR60A may be operated.

When dimensioning the supply power of the incoming power supply system, take into
account the power required by the MOVIDRIVE® MDR60A regenerative power supply
unit listed in the following table. If you operate four MOVIDRIVE® MDR60A 0370 units
at the same time, the power required will be 440 kVA.

MOVIDRIVE® Required power


MDR60A0370 110 kVA
MDR60A0750 180 kVA
MDR60A1320 100 kVA

Input fuses and Always comply with the regulations issued by specific countries and for specific
supply system machines regarding fusing and the selection of cable cross sections.
lead
Line protection types in the operating classes gL, gG:
• Rated fusing voltage ≥ Rated supply voltage
• Depending on the inverter utilization, rated fusing currents have to be designed for
100% of the rated inverter currents.

Line protection switches with characteristics B, C:


• Line protection rated voltage ≥ rated supply voltage
• Rated line protection currents must be 10 % above the rated inverter current.

DC link connec- DC link connection:


tion and DC link The maximum permitted cable length is 5 m. You do not have to install a fuse in the DC
circuit fusing link circuit under the following conditions:
• The DC link connection is protected by the input fuse installed before the regenera-
tive power unit. Note that 1.25 times the rated current is present in the DC link. It is
a good idea to have a DC link connection with the maximum permitted terminal cross
section of the connected units (→ "Cable cross section of DC link connection" on
page 25).
• The maximum permitted cable length is 3 m, the risk of short circuits is reduced to a
minimum and the cable is not routed close to combustible substances.
The length of the DC link connection should always be kept as short as possible.

30 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
DC link connection with regenerative power supply unit
4

DC link circuit fuses F25 F26: 1


The DC link circuit fuse must be configured for the line protection of the DC link connec-
tion. You must install a fuse in each of the cables +UZ and -UZ. The fuses must be 2
capable of disconnecting DC 500 V. Note that 1.25 times the rated current is present in
the DC link.
3
Prefabricated SEW-EURODRIVE recommends using the following cable sets for the DC link connec-
cables for the DC tion. These cable sets offer the appropriate dielectric strength and are also color-coded. 4
link connection Color coding is necessary because cross-polarity and ground faults could cause irrepa-
rable damage to the connected equipment. 5
The length of the cables restricts the DC link connection to the permitted length of 5 m.
They can also be cut to length by the customer for connecting several units. The lugs 6
for connection to the regenerative power supply unit and an inverter are supplied with
the cable set. Use commercially available lugs for connecting additional inverters. The
inverters must then be connected to the regenerative power supply unit in star configu- 7
ration.
Cable set type DCP12A DCP13A DCP15A DCP16A 8
Part number 814 567 9 814 250 5 814 251 3 817 593 4
For connecting MOVIDRIVE ®
0005 ... 0110 0150 ... 0370 0450 ... 0750 0900 ... 1320 9
The cable sets comprise the following parts:
10
DCP12A DCP13A DCP15A DCP16A
1 PVC single-core cable 1 PVC single-core cable 1 PVC single-core 2 PVC single-core cable
H07V-K H07V-K cable H07V-K H07V-K 11
Color black, 4 mm2 Color black, 25 mm2 Color black, 50 mm2 Color black, 150 mm2
(AWG12), (AWG4), (AWG1/0), (AWG5/0),
l=5m l=5m l=5m l=5m 12
1 PVC single-core cable 1 PVC single-core cable 1 PVC single-core
2 pieces shrink tubing,
H07V-K H07V-K cable H07V-K
color red,
Color red, 4 mm2 Color red, 25 mm2 Color red, 50 mm2
to distinguish from PVC
13
(AWG12), (AWG4), (AWG1/0),
single-core cables
l=5m l=5m l=5m
2 ring cable lugs 14
2 compression-type
DIN46234 4-6 4 ring cable lugs
sockets
2 ring cable lugs DIN 46234 6-25 4 compression-type DIN46235 10-150
DIN46234 6-6 sockets 15
2 compression-type DIN 46235 10-50 4 compression-type
2 conductor end sleeves
sockets sockets
DIN 46228 E 4-12 16
DIN 46235 10-25 DIN 46235 12- 150
2 ring cable lugs 2 compression-type 2 compression-type
DIN 46234 10-4 sockets sockets
DIN 46235 12- 25 DIN 46235 12- 50 17
2 ring cable lugs
DIN 46234 12-4 18

Fusing Observe country-specific and system-specific regulations when fusing the cable 19
cross sections and, if necessary, the guidelines for UL-compliant installation.
SEW-EURODRIVE recommends the following fuses when using prefabricated cable 20
sets:
Cable set type 21
DCP12A DCP13A DCP15A DCP16A
Fusing1) 30 A 80 A 160 A 315 A
22
1) With an ambient temperature of 25 °C; AC 400 V rated voltage; DC link current = 100 % inverter load

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 31


Project Planning
4 Selecting the braking resistor BW.../ BW...-T / BW...-P

4.3 Selecting the braking resistor BW.../ BW...-T / BW...-P


High voltage

The connection leads to the braking resistor carry a high DC voltage (approx. 900 V).
The braking resistor cables must be suitable for this high DC voltage.

Cable length
• The data in this section applies to BW... / BW...-T and BW...-P braking resistors.
• The maximum permitted cable length between MOVIDRIVE® and the braking
resistor is 100 m.

Parallel connec- Two braking resistors must be connected in parallel for some inverter/resistor com-
tion binations. In this case, the trip current must be set on the bimetallic relay to twice the
value of IF entered in the table.

Peak braking Due to the DC link voltage and the resistance value, the peak braking power can be less
power than the load capacity of the braking resistor. The peak braking power is determined as
follows:

U2DC
Pmax =
R
54492AXX

UDC is the maximum permitted DC link voltage. Its value is


– UDC = DC 970 V for MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units)
The following table lists the peak braking power levels that are possible for the different
resistance values.
Peak braking power
Resistance value
MDX60/61B...-5_3 (AC 400/500 V units)
100 Ω 9.4 kW
72 Ω 13.0 kW
68 Ω 13.8 kW
47 Ω 20.0 kW
39 Ω 24.0 kW
27 Ω 34.8 kW
18 Ω 52.2 kW
15 Ω 62.7 kW
12 Ω 78.4 kW
9 Ω (2 × BW018 parallel) 104 kW
7.5 Ω (2 × BW915 parallel) 125 kW
6Ω 156 kW
3 Ω (2 × BW106/206 parallel) 313 kW

32 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
Selecting the braking resistor BW.../ BW...-T / BW...-P
4

Assignment to AC 400/500 V units (...-5_3) 1


BW090- BW100- BW100- BW072- BW072-
Braking resistor type BW... BW168 BW268
P52B 005 006 003 005 2
Part number 824 563 0 826 269 1 821 701 7 826 058 3 826 060 5 820,604 X 820 715 1
BW100-
Braking resistor type BW...-T
006T
BW168-T BW268-T 3
Part number 1 820 415 8 1 820 133 4 1 820 417 1
Load capacity 100 % cdf 0.10 kW 0.45 kW 0.6 kW 0.23 kW 0.45 kW 0.8 kW 1.2 kW 4
at 50 % cdf1) 0.15 kW 0.60 kW 1.1 kW 0.31 kW 0.60 kW 1.4 kW 2.2 kW
25 % cdf 0.2 kW 0.83 kW 1.9 kW 0.42 kW 0.83 kW 2.6 kW 3.8 kW
12 % cdf 0.4 kW 1.11 kW 3.6 kW 0.58 kW 1.11 kW 4.8 kW 7.2 kW 5
6 % cdf 0.7kW 2.00 kW 5.7 kW 1.00 kW 2.00 kW 7.6 kW 11 kW
Observe regenerative power limit of the inverter!
(= 150 % of the recommended motor power → Technical Data) 6
Resistance value RBW 90 Ω ±35 % 100 Ω ±10 % 72 Ω ±10 % 68 Ω ±10 %
Trip current (of F16) IF - 0.8 ARMS 2.4 ARMS 0.6 ARMS 1 ARMS 3.4 ARMS 4.2 ARMS 7
Wire resis-
tor on Wire resistor on ceramic
Design PTC Flat design Flat design 8
ceramic core
core
Ceramic
terminals Ceramic terminals 9
Connections/
Cables Cables 2.5 mm2 Cables 2.5 mm2 (AWG13)
Tightening torque
(AWG13) 0.5 Nm
0.5 Nm 10
IP20 (when
Enclosure IP20 IP54 IP54 IP20 (when installed)
installed)
11
Ambient temperature ϑU –20 ... +40 °C
Type of cooling KS = Self-cooling
0005 ... 0005 ... 0015 ... 0005 ... 0015 ...
12
for MOVIDRIVE® 0005 ... 0014
0014 0022 0040 0040 0040
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s. 13
Braking resistor type BW... BW147 BW247 BW347 BW039-012
14
Part number 820 713 5 820 714 3 820 798 4 821 689 4
Braking resistor type BW...-T BW147-T BW247-T BW347-T BW039-012-T BW039-026-T BW039-050-T
Part number 1 820 134 2 1 820 084 2 1 820 135 0 1 820 136 9 1 820 415 5 1 820 137 7
15
Load capacity 100 % cdf 1.2 kW 2.0 kW 4.0 kW 1.2 kW 2.6 kW 5.0 kW
at 50 % cdf1) 2.2 kW 3.6 kW 7.2 kW 2.1 kW 4.7 kW 8.5 kW 16
25 % cdf 3.8 kW 6.4 kW 12.8 kW 3.8 kW 8.3 kW 15.0 kW
12 % cdf 7.2 kW 12 kW 20 kW2) 7.2 kW 15.6 kW 24.0 kW2)
6 % cdf 11 kW 19 kW2) 20 kW2) 11.4 kW 24.0 kW2) 24.0 kW2)
17
Observe regenerative power limit of the inverter!
(= 150 % of the recommended motor power → Technical Data)
Resistance value RBW 47 Ω ±10 % 39 Ω ±10 % 18
Trip current (of F16) IF 5 ARMS 6.5 ARMS 9.2 ARMS 5.5 ARMS 8.1 ARMS 11.3 ARMS
Design Wire resistor on ceramic core Grid resistor 19
Connections/ Ceramic terminals 2.5 mm2 (AWG13) / 0.5 Nm M8 stud /
Tightening torque BW347-T: Ceramic terminals 10 mm2 (AWG18) / 1.6 Nm 6 Nm
20
Enclosure IP20 (when installed)
Ambient temperature ϑU –20 ... +40 °C
Type of cooling KS = Self-cooling
21
®
for MOVIDRIVE 0055/0075 0110
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s.
22
2) Physical power limit due to DC link voltage and resistance value.

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 33


Project Planning
4 Selecting the braking resistor BW.../ BW...-T / BW...-P

Braking resistor type BW... BW018-015


Part number 821 684 3
Braking resistor type BW..-T/-P BW018-015-P BW018-035-T BW018-075-T BW915-T
Part number 1 820 416 3 1 820 138 5 1 820 139 3 1 820 413 9
Load capacity 100 % cdf 1.5 kW 3.5 kW 7.5 kW 16 kW
at 50 % cdf1) 2.5 kW 5.9 kW 12.7 kW 27.2 kW
25 % cdf 4.5 kW 10.5 kW 22.5 kW 48 kW
12 % cdf 6.7 kW 15.7 kW 33.7 kW 62.7 kW2)
6 % cdf 11.4 kW 26.6 kW 52.2 kW2) 62.7 kW2)
Observe regenerative power limit of the inverter!
(= 150 % of the recommended motor power → Technical Data)
Resistance value RBW 18 Ω ±10 % 15 Ω ±10 %
Trip current (of F16) IF 9.1 ARMS 13.9 ARMS 20.4 ARMS 32.6 ARMS
Wire resistor on
Design Steel-grid resistor
ceramic core
Connections/ BW018-015: Ceramic
Tightening torque terminals
2.5 mm2 (AWG13) /
0.5 Nm
M8 bolt / 6 Nm
BW018-015-P: Termi-
nal
2.5 mm2 (AWG13) /
1 Nm
Enclosure IP20 (when installed)
Ambient temperature ϑU –20 ... +40 °C
Type of cooling KS = Self-cooling
for MOVIDRIVE® 0150/0220 and 2 × parallel for 0370/04503) 0220
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s.
2) Physical power limit due to DC link voltage and resistance value.
3) When connected in parallel, the load capacity and trip current are doubled.

Braking resistor type BW...- BW012-025


Part number 821 680 0
Braking resistor type BW..-T/-P BW012-025-P BW012-050T BW012-100-T BW106-T BW206-T
Part number 1 820 414 7 1 820 140 7 1 820 141 5 1 820 083 4 1 820 412 0
Load capacity 100 % cdf 2.5 kW 5.0 kW 10 kW 13.5 kW 18 kW
at 50 % cdf1) 4.2 kW 8.5 kW 17 kW 23 kW 30.6 kW
25 % cdf 7.5 kW 15.0 kW 30 kW 40 kW 54 kW
12 % cdf 11.2 kW 22.5 kW 45 kW 61 kW 81 kW
6 % cdf 19.0 kW 38.0 kW 76 kW 102 kW 136.8 kW
Observe regenerative power limit of the inverter!
(= 150 % of the recommended motor power → Technical Data)
Resistance value RBW 12 Ω ±10 % 6 Ω ±10 %
Trip current (of F16) IF 14.4 ARMS 20.4 ARMS 28.8 ARMS 47.4 ARMS 54.7 ARMS
Design Steel-grid resistor
Connections/ Ceramic terminals 2.5 mm2 (AWG13) / 0.5 Nm
M8 bolt / 6 Nm
Tightening torque BW012-025-P: Terminals 4 mm2 (AWG12) / 4 Nm
Enclosure IP20 (when installed)
Ambient temperature ϑU –20 ... +40 °C
Type of cooling KS = Self-cooling
0370...0750 and 2 × parallel for
for MOVIDRIVE® 0300
0900/1100/13202)
1) cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤ 120 s.
2) When connected in parallel, the load capacity and trip current are doubled.

34 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Project Planning
Selecting the braking resistor BW.../ BW...-T / BW...-P
4

Example • High-bay warehouse transporting equipment with three drives 1


• Only hoist and travel drives can travel together
• Emergency stop ramp = 1 second 2
• Travel drive: MOVIDRIVE® MDX61B0300-503-4-00, PMot = 30 kW
• ®
Hoist drive: MOVIDRIVE MDX61B0450-503-4-00, PMot = 45 kW 3
• Telescopic drive: MOVIDRIVE® MDX61B0022-503-00, PMot = 2.2 kW
The demand factor for acceleration and deceleration can differ. Depending on the appli- 4
cation, not all drives have to accelerate at the same time (motor operation) Simulta-
neous braking (regenerative operation) must be taken into account for all drives moving 5
at the same time.
6
Checking the The maximum permitted number of six inverter is not required. It is necessary to check
admissibility of the the limitation imposed by the total evaluation point score (inverter connected load / 7
unit combinations inverter combinations):
for MDR60A0750 • 1 MDX61B0300-503-00 = 4 points
8
• 1 MDX61B0450-503-00 = 8 points
• 1 MDX61B0022-503-00 = 1 point 9
Total amount is 13 points. You can connect up to 45 points to the MDR60A0750. It is
permitted to connect these three inverters to the regenerative power supply unit.
10

Checking the load Σ Pmax mot = (Ptravel + Phoist) × 150 % ≤ PMDR × 150 % 11
limit in motor oper- Σ Pmax mot = 112.5 kW ≤ 112.5 kW → permitted
ation
12

Checking the load Maximum regenerative peak braking power which may occur at the same time: 13
limit in regenera- Pmax gen = (Ptravel + Phoist) × 150 % x η
tive operation 14
Pmax gen = (30 kW + 45 kW) × 150 % × 0.85 ≤ PMDR × 150 % → permitted

• 1 second stop ramp corresponds to 0.833 % cdf (cyclic duration factor) of a braking
15
resistor.
(cdf = stop ramp / cycle duration = 1 s /120 s = 0.00833) 16
• According to the assignment table, the following combination is possible:
– BW106, load capacity at 1 % cdf: 120 kW
17
– Alternative: 2 × BW012-025 parallel, load capacity at 1 % ED: together 100 kW
18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 35


Installation (MDR60A0370/750)
5 Installation notes

5 Installation (MDR60A0370/750)

This section includes a description of the installation of MOVIDRIVE® MDR60A 0370-


503-00 and MOVIDRIVE® MDR60A 0750-503-00 regenerative power supply units.

Nameplate The nameplate is attached to the front of the unit.

01899AXX
Figure 9: MOVIDRIVE® MDR60A 0750-503-00 nameplate

5.1 Installation notes


Observe the safety notes in the MOVIDRIVE® MDX60B/61B operating instructions
during installation!.
• The ready signal must be evaluated to protect the unit (→ Sec. "Startup").
• For operation with MOVIDRIVE® MDR60A, do not connect the power supply
connections of the individual MOVIDRIVE® MDX60B/61B inverters to the power
supply!

• Caution Danger of burns!


During operation, the heat sink temperature can rise to more than 70 °C .

Tightening • Only use genuine connection elements. Note the permitted tightening torques
torques of power terminals for MOVIDRIVE® drive inverters.

Minimum clear- • Observe the minimum wire bending spaces in accordance with EN 61800-5-1.
ance and mount- • Leave at least 100 mm clearance at the top and bottom for optimum cooling. Make
ing position sure air circulation in the clearance is not impaired by cables or other installation
material. Do not install any heat-sensitive components within 300 mm of the top of
the unit.
• Ensure an unobstructed cooling air supply and make sure that air heated by other
units cannot be drawn in or reused.
• There is no need for clearance at the sides. You can line up the units directly next to
one another.
• Only install the units vertically. You must not install them horizontally, tilted or upside
down.

36 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A0370/750)
Installation notes
5

Separate cable • Route power cables and electronics cables in separate cable ducts. 1
ducts
Fuses and earth- • Install fuses at the start of the supply system lead after the supply bus junction. 2
leakage circuit • MOVIDRIVE® MDR60A0370/0750 can cause direct current in the protective earth
breakers (PE). If an earth-leakage circuit breaker is used for a direct or indirect touch guard, 3
only connect an earth-leakage circuit breaker of type B on the power supply end of
the MOVIDRIVE® MDR60A0370/0750.
4
If you do not install an earth-leakage circuit breaker, you must apply alternative pro-
tective measures in accordance with EN 61800-5-1, for example:
5
– Disconnection from the environment by means of double or reinforced insulation
– Disconnection from the supply system by means of a transformer
6

7
Polarity of the DC • Pay close attention to the correct polarity of the DC link connections. False
link connections polarity of the DC link connections will cause irreparable damage to the connect-
ed units! The DC link connection carries a high DC voltage (approximately 900 V). 8
Twist the DC link cables and only route them inside the control cabinet.
9
Connect inverter • Connect inverters in star configuration only to the regenerative power supply unit.
to MDR60A Make sure to consult the installation notes in the operating instructions for the 10
inverter.

11

12

13

14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 37


Installation (MDR60A0370/750)
5 EMC-compliant installation

5.2 EMC-compliant installation


• The control cables must be shielded.
• Apply the shield by the shortest possible route and make sure it is grounded
over a wide area at both ends. Ground one end of the shield via a suppression
capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,
ground the outer shield on the inverter end and the inner shield on the other end.




 




 




 






 




 




 






 










 
















 
















 
















 












 














 












 





















 


 






 






















 








 










 










 








 








 






 


00755BXX
Figure 10: Correct shield connection using metal clamp (shield clamp) or metal cable gland
• You can also use earthed sheet-metal ducts or metal pipes to shield the cables.
Route the power and control cables separately.
• Provide high frequency compatible grounding for the inverter and all additional
units (wide area metal-on-metal contact between the unit housing and ground, e.g.
unpainted control cabinet mounting panel).
• A line filter must be installed. Install the line filter close to MDR60A beyond the min-
imum clearance.

• For detailed information on EMC compliant installation, refer to the publication "Elec-
tromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

5.3 UL compliant installation


Note the following points for UL compliant installation:
• Use copper lines with a temperature range of minimum 75 °C as connection cable
only.
• Permitted tightening torques for MOVIDRIVE® power terminals:
– Size 3 (MDR60A 0370) → 3.5 Nm
– Size 4 (MDR60A 0750) → 14 Nm
• MOVIDRIVE® drive inverters are suitable for operation with voltage supply systems
with a maximum voltage of AC 500 V. You will find the maximum permitted supply
current and the size of the input fuses in the MOVIDRIVE® MDX60B/61B operating
instructions or system manual.

38 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A0370/750)
Wiring diagrams
5

5.4 Wiring diagrams 1


DC link connection without regenerative power supply unit in connection type A
2
L1
L2 3
L3
PE
4
K11
(AC-3)
5

6
U1 V1 W1 U1 V1 W1
ND...
7
ND...
U2 V2 W2 U2 V2 W2

L1 L2 L3 L1 L2 L3
8
Line filter NF... Line filter NF...
L1' L2' L3' L1' L2' L3' 9

DC link connection max. 2 m 10

11
쵰 1 2 3 7 8 쵰 쵰 1 2 3 7 8 쵰
X1: X4: X1: X4:
L1 L2 L3 -UZ +UZ PE L1 L2 L3 -UZ +UZ PE
A faulty DC link (false polarity,
12
1. MOVIDRIVE®/ MOVITRAC® ground fault) can cause 2. MOVIDRIVE®/ MOVITRAC®
irreparable damage to the
connected units. 13
U V W +R -R PE U V W +R -R PE
X2: X3: X2: X3:
쵰 4 5 6 8 9 쵰 쵰 4 5 6 7 8 쵰
14

15


16
F16 affects K11

17
BW...
18
쵰 쵰
M M
3-phase 3-phase 19

54279CEN
20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 39


Installation (MDR60A0370/750)
5 Wiring diagrams

DC link connection without regenerative power supply unit in connection type B

L1
L2
L3
PE

K11
(AC-3)

U1 V1 W1
ND...
U2 V2 W2

L1 L2 L3
Line filter NF...
L1' L 2' L3'

DC link connection max. 2 m

쵰 1 2 3 7 8 쵰 쵰 1 2 3 7 8 쵰
X1: X4: X1: X4:
L1 L2 L3 -UZ +UZ PE L1 L2 L3 -UZ +UZ PE
A faulty DC link connection
1. MOVIDRIVE®/ MOVITRAC® (false polarity, ground fault) 2. MOVIDRIVE®/ MOVITRAC®
causes irreparable damage to
U V W +R -R PE the connected units. U V W +R -R PE
X2: X3: X2: X3:
쵰 4 5 6 8 9 쵰 쵰 4 5 6 8 9 쵰

쵰 F16 affects K11

BW...

쵰 쵰
M M
3-phase 3-phase

54280CEN

40 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A0370/750)
Wiring diagrams
5

DC link connection with regenerative power supply unit (MDR60A0370-503-00, MDR60A0750-503-00) 1

L1 2
L2
L3
PE
F11 F12 F13
3

K11 4
(AC3)
A faulty DC link connection (false
polarity, ground fault) causes 5
irreparable damage to the connected L1 L2 L3
units. Line filter NF...
L1' L2' L3'
6
U1 V1 W1
Do not connect the power supply ND... 7
connections of the inverter. '
U2 V2 W2

쵰 1 2 3 8 쵰 쵰 3 쵰 5 9
7 X1: 1 2 X3: 1 2 3 4
PE L1 L2 L3 -UZ +UZ PE PE L1 L2 L3 PE

DC+24 V-
DGND
X1: X4:

DGND
Ready
10

Inhbit
output
max. 5 m

11
TRIP Red: MDR not ready
® ®
MOVIDRIVE / MOVITRAC Yellow: MDR ready
12
MOVIDRIVE®
MDR60A0370-503-00 13
MDR60A0750-503-00
X2: X3: 14
PE U V W +R -R PE PE -UZ +UZ -UZ +UZ -UZ +UZ -UZ +UZ PE
X2:
쵰 4 5 6 8 9 쵰 쵰 7a 8a 7b 8b 7c 8c 7d 8d 쵰 15
F25 bk rd
rd bk
F26 rd 16
bk
rd
bk
17
Connection for additional inverters.
쵰 If necessary, use an inverter
BW... l subdistributor. 18
F16
affects K11 19
54281DEN

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 41


I Startup (MDR60A0370/0750)
6 Evaluation of the ready signal
0

6 Startup (MDR60A0370/0750)

This section includes a description of the startup of MOVIDRIVE® MDR60A 0370-


503-00 and MOVIDRIVE® MDR60A 0750-503-00 regenerative power supply units.

6.1 Evaluation of the ready signal


The ready signal of the regenerative power unit is revoked when a thermal overload
occurs in MDR60A or in case of power failure. When this message is issued, you must
perform one of the following actions:
A Disconnect the regenerative power supply unit immediately from the power supply.
B Turn off the inverters connected to the regenerative power supply unit immediately.
C Turn off the inverters connected to the regenerative power supply unit after delay
time.
D Bring the drive to a controlled stop.
Points A, B and C are concerned with the thermal protection of the unit while D is prin-
cipally concerned with stopping the drives.

• Response A: Disconnect regenerative power unit from the power supply imme-
diately
To protect the regenerative power unit against thermal overload, the ready signal
must be used to disconnect input contactor K11 from the regenerative power unit.

The following diagram shows how the ready signal (ready) from the regenerative power
supply unit must be connected to the "Power supply system on" binary input of the
inverter in order to perform evaluation in accordance with responses B... D.

Regenerative power supply


unit MDR60A
X3:
Ref. potential binary signals DGND 1
DC+24 V output +24 V 2
Inhibit Sperre 3
Ready signal Berei t 4
Ref. potential binary signals DGND 5

® ®
MOVIDRIVE MOVITRAC
inverter X13: inverter
/Controller inhibit DIØØ 1 *
CW/stop DIØ1 2 CW/stop DIØ1
CCW/stop DIØ2 3 CCW/stop DIØ2
Enable/stop DIØ3 4 Enable/stop DIØ3
Power on DIØ4 5 Enable/stop or DIØ4
/Controller inhibit
Error reset DIØ5 6 Error reset DIØ5
Ref. X13:DIØØ...DIØ5 DCOM 7 ....
DC+24-V output VO24 8 ....
Ref. potential binary signals DGND 9 Ref. potential binary signals DGND
RS-485+ ST11 10
RS 485 ST12 11 *X10 for MOVITRAC® 07 A
54263CEN

42 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Startup (MDR60A0370/0750) I
Evaluation of the ready signal
6
0

• Response B: Turn off the inverters connected to the regenerative power unit 1
immediately
MOVIDRIVE®: The ready message is applied to a digital input of all the connected 2
inverters. Set this input to "Power supply ON" (P60_). This setting will give you the
option to turn off the inverter (P521 "Power off response = /CONTROLLER INHIB-
IT"). Set the "Power off response time" (P520) to 0 seconds. 3
Inverter parameter settings:
– P520 (Power off response time) = "0 sec." 4
– P521 (Power off response) = "/CONTROLLER INHIBIT"
– P60_ (binary input) = "MAINS ON" 5
MOVITRAC® 07: Connect terminal X3:4 "Ready" on MDR60A to a binary input pro-
grammed to "/Controller inhibit." 6

• Response C: Turn off the inverters connected to the regenerative power sup- 7
ply unit after delay time (not for MOVITRAC® 07):
The following possibility is available if supply system failures during motor operation 8
should not immediately give rise to an inverter switch-off, e.g. if the power supply sys-
tem quality is poor:
9
Proceed as described in response B. Set the "Power off response time" (P520) to
≥ 300 ms so that the ON delay (200 ms) of the regenerative power supply unit is
bypassed once supply voltage has returned. Supply system failures that do not last 10
longer than the power off response time minus 200 ms do not cause the inverters to
disconnect.
11
If power supply failures should not cause inverters to disconnect in regenerative
operation, the inverters must be equipped with braking resistors.
12
Inverter parameter settings:
– P520 (Power off response time) = "0.3 ... 5.0 sec."
13
– P521 (Power off response) = "/CONTROLLER INHIBIT"
– P60_ (binary input) = "MAINS ON"
14
• Response D: Bring the drives to a controlled stop
15
MOVIDRIVE®: The inverters must be fitted with braking resistors in order to allow the
drives to be brought to a controlled stop (emergency stop ramp) in the event of a
power failure or a fault in the unit (→ sec. 4.3). 16
Proceed as described for response B. The emergency stop ramp must be initiated
immediately and set as short as possible so that the drive is still in regenerative 17
operation when it comes to a stop. Set the "Power off response time" (P520) to 0 s.
Inverter parameter settings: 18
– P137 (Emergency ramp) = "xxx sec."
– P520 (Power off response time) = "0 sec."
19
– P521 (Power off response) = "EMERGENCY STOP"
– P60_ (binary input) = "MAINS ON"
MOVITRAC® 07: Connect terminal X3:4 "Ready" on MDR60A to a binary input pro- 20
grammed to "Enable/stop" and set the stop ramp (P136).
21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 43


I Startup (MDR60A0370/0750)
6 Parameter setting P52_ "Power off control"
0

6.2 Parameter setting P52_ "Power off control"


Program a MOVIDRIVE® binary input (P60_/P61_) to "Power on" to enable evaluation
of an external power on signal. The ready signal from the MOVIDRIVE® MDR60A
regenerative power supply unit is used as the power on signal.

• The parameter factory setting is underlined.


• Parameter setting P52_ is not available for MOVITRAC® 07A/MOVITRAC® B

P520 Power off Setting range: 0 ... 5 s (step width: 0.1 s)


response time Use this parameter to set the delay time. There will be no response to a power failure
during the delay period. The power off response time must be set to ≥ 300 ms because
the ready signal of the regenerative power supply unit is set to a "0" signal for 200 ms in
the event of brief power supply system failures. The delay time is not effect when P520
< 300 ms.

P521 Power off Setting range: CONTROL.INHIBIT / EMERGENCY STOP


response The power off response takes effect if the power on signal = "0" and the power off
response time has elapsed. The power off response does not produce an error message
in the inverter. The following settings can be made:
• CONTROLLER INHIBIT
The output stage is inhibited (= high-resistance) and the brake is applied or a motor
without a brake coasts to a stop. The drive restarts when the power on signal = "1."
• EMERGENCY STOP
A stop is initiated using the emergency ramp (t14/t24). The brake is applied when the
start/stop speed (P300/P310) is reached. The emergency stop is interrupted and the
drive restarted if the power on signal changes to "1" during the stopping procedure.

44 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Operation and Service (MDR60A0370/0750)
Reset
7

7 Operation and Service (MDR60A0370/0750) 1

2
This section includes a description of the installation of MOVIDRIVE®
MDR60A 0370-
503-00 and MOVIDRIVE® MDR60A 0750-503-00 regenerative power supply units. 3

4
7.1 Reset
Regenerative The regenerative power supply unit is automatically reset after it has been switched off
5
power supply unit (→ sec. "Operating characteristics").
6
Inverter The power off response does not produce an error message in the inverter (no reset
required). Other errors, such as"UZ overvoltage" must be reset. Program a binary input 7
on the inverter to "RESET" for that purpose. The reset is activated by a positive edge
("0" → "1" signal). A reset can also be achieved by switching the supply voltage off and 8
on again.

Regenerative power supply 9


unit MDR60A
X3:
Ref. potential binary signals DGND 1
DGND
DC+24 V output +24
+24 V
V 2 10
Inhibit Sperre
- 3
Ready signal Bereit
Bereit 4
Ref. potential binary signals DGND
DGND 5 11

MOVIDRIVE
® Master 12
controller
inverter X13:
/Controller inhibit DIØØ 1 13
CW/stop DIØ1 2
CCW/stop DIØ2 3 Binary
Enable/stop DIØ3 4 outputs
Power on DIØ4 5 14
Reset DIØ5 6
Ref. X13:DIØØ...DIØ5 DCOM** 7 Ref.binary
DC+24 V output VO24 8 outputs 15
Ref. potential binary signals DGND 9 DGND
RS-485+ ST11 10
RS-485 - ST12 11
16
54266CEN
Figure 11: Connecting the regenerative power supply unit and control to the inverter
** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", then
17
install a jumper between X13:7 and X13:9 (DCOM to DGND) on MOVIDRIVE®.
18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 45


Operation and Service (MDR60A0370/0750)
7 Operating characteristics

7.2 Operating characteristics


The regenerative power supply unit permits safe operating characteristics at an over-
load capacity of IN = 150 % for at least 60 s when maintaining the power supply system
prerequisites.
Ready signal Supply system failures (affecting one or more phases) are detected within one supply
system half-wave. The regenerative function is inhibited and the ready signal revoked.
The return supply voltage is also detected within one supply system half-wave. It is fed
back automatically into the supply system after a switch-on delay of 200 ms. The ready
signal is then set again. The supply system rectifier of the regenerative power unit
always remains switched on.
The ready signal is revoked when a thermal overload occurs in the regenerative power
unit or in case of power failure. This ready signal must be evaluated in order to provide
thermal protection for the regenerative power supply unit.
A braking resistor must be connected to the inverter to be able to bring the drives to a
controlled stop in case of an interruption in the power supply or power failure. This
resistor is only energized during braking when there is a power supply interruption.

Unit status/ Response Ready signal Ready signal


supply system status indicator
Supply system failure Power failure is detected under load Not ready Red
or within one supply system half-wave.
unit fault Regenerative power supply inhibited
immediately.
Input rectifier remains switched on.

→ MDR60A not ready


Supply system OK again Supply system O.K. is detected within Ready after 200 ms Yellow
and one supply system half-wave. After a
no unit fault delay of 200 ms1) the regenerative
power supply unit will be started auto-
matically.
→ MDR60A ready
1) Ensures safe operation in the event of contactor chatter.

Inhibit inverter of To keep the power supply disturbances to a minimum, you can inhibit the inverter of the
regenerative regenerative power supply unit using a DC 24 V signal at terminal X3:3 (inhibit). The
power supply unit minimum blocking time is one second, i.e. if the DC 24 V signal is active for less than
1 second, the regenerative power unit remains inhibited for one second.

MOVIDRIVE® MDR60A0370/0750 units (sizes 3 and 4) display the operating status


"Ready" even when inhibited. Take this fact into account in your system’s sequence con-
trol.

46 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Operation and Service (MDR60A0370/0750)
SEW electronics service
7

7.3 SEW electronics service 1


Sending in for Please contact SEW-EURODRIVE electronics service if a fault cannot be repaired
repair (→ "Customer and spare parts service"). 2
When contacting SEW electronics service, always quote the digits on the status label so
that our service personnel can assist you more effectively. 3

Please provide the following information when sending the unit in for repair: 4
• Serial number (→ nameplate)
• Unit designation 5
• Digits on the status label
• Short description of application (drive application, control via terminals or serial) 6
• Connected components (inverter, etc.)
7
• Nature of the error
• Accompanying circumstances
8
• Your own presumptions as to what has happened
• Any unusual events preceding the problem, etc.
9

10
Status label MOVIDRIVE® MDR60A regenerative power supply units have a service label attached
to them; the label is located at the side of the unit.
11

12

13

[1] 14
57225AXX

[1] = Hardware status 15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 47


Introduction (MDR60A1320-503-00)
8 Scope of delivery

8 Introduction (MDR60A1320-503-00)
The following sections include information on the MOVIDRIVE®
MDR60A1320-503-00 regenerative power supply unit only.

About these oper- • This operating instructions is a guideline for the safe operation of and with the
ating instructions MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit. It contains
safety notes to be observed and information that is necessary for fault-free operation
making use of all advantages offered by the unit.
• All persons operating the MOVIDRIVE® MDR60A1320-503-00 regenerative power
supply units must have a copy of these operating instructions at their disposal and
pay attention to the important data and notes.
• The operating instructions must always be complete and legible.

Terminology • Regenerative power supply unit


The MOVIDRIVE® MDR60A1302-503-00 regenerative power supply unit will be re-
ferred to as "regenerative power supply unit."
• Drive controller
The frequency inverter used in connection with the regenerative power supply unit
will be referred to as "Drive controller."
• Drive system
Drive systems with regenerative power supply units, drive controllers and other drive
components will be referred to as "Drive system."

8.1 Scope of delivery


• 1 MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit
• 1 Operating instructions
Check to make sure upon receipt of delivery that scope of delivery corresponds to ship-
ping documents. We are not liable for any claims filed afterwards.

File your complaints about


• obvious shipping damages with the shipping company.
• obvious defects / incomplete deliveries immediately with SEW-EURODRIVE GmbH
& Co KG.

48 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Introduction (MDR60A1320-503-00)
Legal provisions
8

8.2 Legal provisions 1


Identification • Nameplate
MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units are clearly 2
identified as such by the nameplate.
• CE marking 3
Meeting the EC guideline "Low voltage."
• Manufacturer 4
SEW-EURODRIVE GmbH & Co KG, Ernst-Blickle-Straße 42, 76646 Bruchsal.
5
Designated use • Operate MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units
only at those operating conditions listed in these operating instructions. 6
• MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units are compo-
nents 7
– for feeding and regeneration of electrical energy
– for installation into a machine 8
– for assembly with other components to form a machine
• MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units 9
– are electrical equipment for installation in control cabinets or other closed operat-
ing spaces 10
– meet the safety requirements of the EC guideline "Machines"
– are no household appliances but are intended for commercial use only.
11
• Drive systems with MOVIDRIVE® MDR60A1320-503-00 regenerative power supply
unit meet the EC guideline "Electromagnetic compatibility" if they are installed ac-
cording to the guidelines of the CE typical drive system. They can be operated 12
– in public and private power supply systems
– in industrial environments as well as residential and business environments 13
• The customer is responsible for maintaining the EC guidelines in the machine oper-
ation. 14

Limited warranty • The information, data and notes in these operating instructions were the most recent 15
at the time of publishing. We do not accept claims for changes to regenerative power
supply units that were delivered previously based on the information, illustrations and
descriptions contained in these instructions. 16
• The process engineering notes and wiring sections represented in these operating
instructions are recommendations that need to be checked for the respective appli- 17
cation. SEW-EURODRIVE GmbH & Co KG is not liable for suitability of the indicated
processes and circuit suggestions. 18
• We are not liable for any damages or problems resulting from:
– disregarding the operating instructions 19
– unapproved changes to the regenerative power supply unit
– operation errors
– inappropriate operation of and with the regenerative power supply unit 20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 49


Introduction (MDR60A1320-503-00)
8 Legal provisions

Warranty • Conditions for limited warranty: see Terms and Conditions for Sale issued by
SEW-EURODRIVE GmbH & Co KG.
• File any limited warranty claims immediately after registering the defect or error.
• Limited warranty expires in all cases in which you cannot file liability claims.

Waste disposal
Material Recycling Disposal
Metal X –
Plastic X –
Printed-circuit boards – X

50 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Safety Notes (MDR60A1320-503-00)
Legal provisions
9

9 Safety Notes (MDR60A1320-503-00) 1


• The safety and operation notes are effective for drive inverters according to the low
voltage guideline 73/23/EEC.
2
• Pay attention to the product-specific safety and operation notes in these instructions!
3

General During operation, regenerative power supply units according to their enclosure can have 4
information live, bare or moveable parts as well as hot surfaces.
Removing necessary covers, improper use, incorrect installation or operation may result 5
in severe damages and injuries. Consult the documentation for additional information.
Only qualified personnel are to carry out assignments involving transportation, installa-
6
tion and startup as well as maintenance (observe IEC364 or CENELEC HD384 or DIN
VDE0100 and IEC report 664 or DIN VDE0110 and national accident prevention guide-
lines). 7
Qualified personnel in the context of these basic safety notes are all persons familiar
with installation, assembly, startup and operation of the product and possess the neces- 8
sary qualifications.
9
Designated use Regenerative power supply units are components intended for installation in electrical
systems or machines. In case of installation in machines, startup of the regenerative
10
power supply units (i.e. start of regular operation) is prohibited until it is determined that
the machine meets the requirements set forth in EC guideline 83/392/EEC (machine
guideline); observe EN 60204. 11
Startup (i.e. start of regular operation) is permitted with adherence to EMC guideline
only. The regenerative power supply units meet the requirements set forth in low voltage 12
guideline 73/23/EEC. The harmonized standards of the prEN 50178/DIN VDE0160
series in connection with EN 60439-1/DIN VDE0660 part 500 and EN 60146/DIN
VDE0558 are applied to regenerative power supply units. The technical data and the 13
information on electrical operating conditions are listed on the nameplate as well as the
documentation; they have to be observed under all circumstances. 14

Transportation, Observe the notes on transportation, storage and proper handling. Protect the regener- 15
putting into ative power supply unit from improper strain. Especially during transportation and han-
storage dling, the components are not to be deformed or insulation spaces altered. The units
16
contain components that can be damaged by electrostatic energy that could be
destroyed in case of improper handling. Avoid contact with electronic components and
contacts. Do not start up the unit in case of mechanical defects to electrical and elec- 17
tronic components; it can no longer be guaranteed that applicable standards will be
observed. Observe climatic conditions according to EN 61800-5-1.
18

Installation Installation and cooling of the devices must take place according to the guidelines listed 19
in the corresponding documentation.
Protect the regenerative power supply units from improper strain. Especially during
20
transportation and handling, the components are not to be deformed or insulation spac-
es altered. Avoid contact with electronic components and contacts.
21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 51


Safety Notes (MDR60A1320-503-00)
9 Legal provisions

Regenerative power supply units contain components that can be damaged by electro-
static energy and could be destroyed in case of improper handling. Prevent mechanical
damage or destruction of electric components (may pose health risk!) Do not start up
the unit in case of mechanical defects to electrical or electronic components; it can no
longer be guaranteed that applicable standards will be observed.

Electrical Observe applicable national accident prevention guidelines when working on live parts.
connection Deenergize and secure the system prior to any sort of installation and connection work.
Electrical installation according to pertinent regulations (e.g. line cross sections, fusing,
protective conductor connection). When using regenerative power supply units with fre-
quency inverters but without safety separation from the supply circuit (according to
VDE0100), all control lines have to be included in additional preventive measures (e.g.
double insulation or shielding, grounded and insulated).
You will find notes on EMC compliant installation, such as shielding, grounding, arrange-
ment of filters and routing of lines, in the appendix. Always observe these notes even
with drive inverters bearing the CE marking. The manufacturer of the system or machine
is responsible for maintaining the limits established by the EMC legislation.

Operation Systems with integrated regenerative power supply units must be equipped with addi-
tional monitoring and protection devices according to the applicable safety guidelines,
such as the law governing technical equipment, accident prevention regulations, etc.
Do not touch live components and power connections immediately after separation of
the regenerative power supply units from the supply voltage because there may still be
some charged capacitors. Note the respective reference plates on the frequency
inverter.
Keep all covers and doors closed during operation.

52 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Safety Notes (MDR60A1320-503-00)
General safety notes
9

9.1 General safety notes 1


• We do not claim that these safety notes are complete. Please contact one of our
technicians in case you have any further questions or problems. 2
• The regenerative power supply unit was state-of-the-art at the time of delivery and is
basically safe to operate. 3
• The regenerative power supply unit can pose a potential risk for persons, the regen-
erative power supply unit and other commodities if 4
– Non-qualified personnel operates on or with the regenerative power supply unit
– The regenerative power supply unit is used inappropriately.
5
• Regenerative power supply units have to be configured so that with correct installa-
tion and appropriate use they fulfill their function and do not represent any danger to
persons. The same holds true for their interaction with the entire system. 6
• The process engineering notes and circuit sections in this documentation are analo-
gous examples and have to be checked for compatibility with each application. 7
• Operation of the unit permitted with closed, bolted cover and installed flanges only
for reasons of personal safety, observation of EMC guidelines and maintenance of 8
adequate cooling.
• Operate the drive system in perfect condition only. 9
• Any changes or modifications to the regenerative power supply unit are basically pro-
hibited. 10
• Any limited warranty for the unit expires if it is modified or (even partially) disassem-
bled or it is operated contrary to our instructions.
11
• The correct selection and arrangement of electrical equipment is the responsibility of
the system supplier who needs to be familiar with the technical rules and regulations.
12
• Operation of regenerative power supply units is permitted on VDE compliant net-
works of electrical energy supply only! Non-compliance can result in a destruction of
the regenerative power supply units! 13
• According to applicable standards and guidelines, operation on even short-term,
over-compensated networks or compensation systems without chokes is not permit- 14
ted because the overvoltages appearing due to oscillations could damage all con-
nected consumers, especially electronic devices such as motor controllers and
15
regenerative power supply units.
• Do not feed back regenerative power to generators with light load or no load as well
as regulating transformers without prior consent from SEW-EURODRIVE; such an 16
approach will result in unintentional voltage rises / overvoltages! The result may be
the destruction of the regenerative power supply unit and any connected units! 17
• Do not operate the units on ungrounded systems.
• Observe the following connection notes for trouble-free and safe operation of the 18
regenerative power supply units. Any deviations from these prerequisites may result
in malfunctions and damages.
19
– Observe system voltage and DC link voltage.
– Power and control cables must be routed separately (> 15 cm).
– Used shielded / twisted control cables. Connect both ends of shield to PE! 20
– Use only suitable switching elements to control logic inputs whose contacts are
suitable for the respective voltages. 21
– Provide adequate grounding for housing of drive, motor controllers and regener-
ative power unit. Apply shields of power cables over large area on both ends
(remove paint)! 22
– Ground control cabinet or system to main ground in star point shape (absolutely
avoid ground loops)!

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 53


Safety Notes (MDR60A1320-503-00)
9 General safety notes

• The regenerative power supply unit is intended for fixed connection only as earth-
leakage currents > 3.5 mA may occur, especially when using filters. The PE conduc-
tor cross section must be at least 10 mm2 copper or a second conductor must be
routed electrically parallel to the main ground (star-shape grounding).
• It is necessary that there is potential equality between the components to be connect-
ed (e.g. by means of an equalizing conductor) when using components that do not
come equipped with isolated inputs / outputs. Otherwise the components can be de-
stroyed by circulating currents.
• The semiconductor of the device must be disconnected to prevent possible destruc-
tion when measuring the insulation according to VDE0100/ part 620. This is permit-
ted by the standard because all devices are subject to a high-voltage test to EN
61800-5-1 during the final control.
• A standard earth leakage circuit breaker (pulse-current sensitive) is not permitted as
the sole protective measure in case of frequency inverter operation with regenerative
power supply unit. In case of frequency inverters with 3-phase input voltage, a direct
component in the fault current can prevent triggering of an earth leakage circuit
breaker in case of ground fault. According to VDE0160 that means an earth leakage
circuit breaker is not permitted as sole protective measure. Additional protective
measures according to VDE0100 part 410 are necessary for TN systems, e.g. pro-
tection by means of overcurrent protective device. Protective separation can be used
if permitted by the necessary power and line length. Consider the following measures
when selecting the earth leakage circuit breaker:
– The standard earth leakage circuit breaker has to meet the new design according
to VDE0664.
– The trip current should be 300 mA or more to prevent premature tripping caused
by the earth-leakage currents of the inverter (ca. 200 mA). Depending on the load,
the motor line length and the use of an radio interference suppression these
earth-leakage currents can be a lot stronger.

54 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Safety Notes (MDR60A1320-503-00)
Persons responsible for safety
9

9.2 Persons responsible for safety 1


Operator • An operator is any natural or legal person using the drive system or giving the order
to use the drive system. 2
• The operator or his/her safety representative is to guarantee that
– All applicable guidelines, notes and laws are being observed. 3
– Only qualified personnel operate the drive system.
– Employees have at their disposal this document for any related work. 4
– Unqualified personnel do not operate the drive system.

5
Qualified Qualified personnel are those persons who have the necessary training, experience,
personnel instructions as well as knowledge of relevant standards and guidelines, accident pre-
vention regulations and operating conditions and have been appointed by that person 6
responsible for safety of the system to carry out their necessary jobs and recognize any
possible danger and prevent it (definition of qualified personnel to IEC 60364). 7

9.3 Designated use 8


Regenerative power supply units are drive components intended for installation in elec-
trical systems or machines. They are used exclusively for operation on stepless speed 9
controls of asynchronous AC motors and permanent magnet motors. Operation on elec-
trical consumers is not permitted and can destroy the units. Connection of the regener- 10
ative power supply units is permitted in symmetrical networks only. Non-compliance can
result in a destruction of the regenerative power supply units!
11

12

13

14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 55


Safety Notes (MDR60A1320-503-00)
9 Layout of safety notes

9.4 Layout of safety notes


All safety notes have the same structure:
• The icon indicates the type of danger.
• The signal word indicates the severity of the danger.
• The note text describes the danger and includes information on how to avoid it.

Used icon Meaning Signal Meaning


word
Warns of physical harm. Hazard! Warns of imminent danger.
Warns of dangerous electrical Consequences in case of disregard:
voltage. Severe or fatal injury

Warns of physical harm. Warning! Warns of the possibility of a very dan-


Warns of a general danger gerous situation.
Possible consequences in case of disre-
gard:
Severe or fatal injuries.

Warns of damage to property Stop! Warns of possible damage to property.


Possible consequences in case of disre-
gard:
Damage to the drive system or its envi-
ronment.

Other notes Tip! Indicates general, useful information.


Following the tip will simplify operation
of the regenerative power supply unit.

9.5 Residual dangers

Personal protection
After disconnection from the power supply system, the + (plus) and – (minus) poles will
still carry dangerous voltages for several minutes.

Unit protection
Cyclical switching on and off of the supply voltage at L1, L2 and L3 can result in an over-
load of the input current limitation. Wait for at least one minute between turning the unit
off and on again.

56 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Safety Notes (MDR60A1320-503-00)
General information
9

9.6 General information 1


This information is provided for installers and operators of a system and includes notes
regarding the special characteristics and regulations for the regenerative power supply 2
unit. We do not claim that these safety notes are complete.
3
Special features The regenerative power supply unit does not represent a constant drain, like a braking
in comparison to resistor, but depends on the current conditions within the power supply system. Com- 4
the brake mutation notches or voltage fluctuations in the power supply system have an effect on
chopper the reverse current of the unit. The reverse current has to increase in case of a short-
term system voltage drop to still regenerate the required power. Drop of the supply volt- 5
age for an extended period of time reduces the maximum power available for feedback.
If only one phase fails, the unit can still operate but the current in the remaining phases 6
increases by a factor of 1.5.

7
Length of the DC • Install the frequency inverter and the regenerative power supply unit as close as pos-
connection sible to each other.
8
• The permitted cable length between frequency inverter and regenerative power sup-
ply unit is not to exceed 5 m (16.4 ft.).
9
• Route the cables very close to each other.

10
Operation with a If only a few consumers operate in a power supply section besides the regenerative
transformer power unit, the transformer must be able to transmit the power not used in this section
to the next voltage level without the voltage becoming excessively high in the section. 11
This means the rated (apparent) power of the transformer must be at least 1.5 times
greater than the (effective) power regenerated from this section to also transmit the har- 12
monics and wattless components of the currents.
These conditions are met in the power supply section shown in following figure when all
13
other consumers are turned off. If the regenerated power is close to the rated power of
the transformer, the uK value of the transformer must be sufficiently small (max. 6 %) to
limit the voltage increase in the power supply section. 14
®
Operation of MOVIDRIVE -MDR60A1320-503-00 units in connection with variable
transformers with a large uK of 10 - 20 % (e.g. in a design as stalled slipring motor) is 15
permitted only if the ratio regenerative power/rated power is considerably smaller.
16
10kV 0,4kV
Tr
100kVA 17
MDR

18
M
R
20kW 20kW 19

®
20
MOVIDRIVE

M
21
60kW

54283AXX
22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 57


Safety Notes (MDR60A1320-503-00)
9 General information

Position of the The commutation inductance required for the drive controllers [2] is integrated in the
commutation regenerative power supply units. It is not permitted to connect an additional commuta-
inductance tion inductance in the incoming circuit. Regenerative power supply units are connected
directly to the power supply system [1] (→ following figure).

[1]

[2]

MDR

®
MOVIDRIVE

M 60kW

54284AXX

If you do not follow this method of connection, the inductance will prevent synchroniza-
tion with the power supply system and there may be a voltage increase at the choke
when turning off the unit while current is still flowing. This may damage the regenerative
power supply unit.

• The same holds true when installing additional chokes in the incoming circuit,
which is also prohibited.
• Overvoltages can cause irreparable damage to the connected drive controller
and/or the regenerative power supply unit as well as the other loads!

58 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Safety Notes (MDR60A1320-503-00)
General information
9

Cable and trans- The data on current carrying capacity of cables usually refers to copper conductors. Use 1
fer resistors larger cross sections for aluminum conductors due to the higher specific resistance.
For both kinds of conductor material you will have to ensure that the connection points 2
of the conductors are low-resistance and that their number is kept as low as possible.
As shown in the following illustration, too many or too high-resistance terminal connec-
3
tions (∆ U) can result in an excessive voltage drop during driving operation and an
excessive voltage peak in regenerative operation.
4
∆U ∆U ∆U ∆U ∆U ∆U ∆U
I
[1]
5

MDR 6

8
®
MOVIDRIVE [2] 9

M 10
54285AXX

Based on a stable power supply [1] with 400 V rated voltage and a regenerative current
11
of 80 A, there will be a voltage loss of 8 V at a poorly designed terminal connection of
100 mΩ. A well designed terminal connection has a transfer resistance of ca. 1 mΩ. 12
There will be a voltage of 456 V in regenerative operation at the power switch with seven
terminal connections.
13
Overvoltages can destroy the connected drive controller [2] and/or the regenera-
tive power supply unit as well as the other loads! 14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 59


Safety Notes (MDR60A1320-503-00)
9 General information

Connection of It is not permitted to connect additional consumers (e. g. control cabinet fans or air-con-
additional ditioning units) parallel to the drive controller [2] / regenerative power supply unit in front
consumers of a common power switch (→ following figure) . When triggering the switch, there is no
connection to the power supply system [1] that represents the power drain and the syn-
chronizing element for the incoming and regenerative unit. The IGBTs will now route the
DC link voltage directly to the consumers. The resulting and almost rectangular "power
supply" voltage supplies a current to the consumers whose strength and shape depends
on their impedance. If the power consumption of the consumers is too low, the DC link
voltage will increase in regenerative operation as well as the output voltage of the
regenerative power supply units. This high voltage can damage all connected units.

[1]
ok

MDR

[2]

®
MOVIDRIVE

M M
60kW

54286AXX

Overvoltages can destroy the connected drive controller [2] and/or the regenera-
tive power supply unit as well as the other loads!

60 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Safety Notes (MDR60A1320-503-00)
General information
9

The same holds true for the design shown in the following figure. Such a system requires 2
that at least each regenerative current path is equipped with a separate switch!
3

[1] 4

[2] [2] [2]


7

MDR
8

10

MOVIDRIVE
®
MOVIDRIVE
®
MOVIDRIVE
® 11

M M M 60kW 12
54287AXX
13
[1] Power supply system
[2] Drive controller 14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 61


kVA n Technical Data (MDR60A1320-503-00)
10 f
General technical data
i
P Hz

10 Technical Data (MDR60A1320-503-00)


Properties • Very compact size
• Supply of drive controllers
• Braking power from drive controllers is fed back into power supply system
• Rated power 132 kW
• Continuous power 160 kW
• Peak power 190 kW for 60 s
• DC link connection of several drive controllers possible
• Power section with high efficiency and operational safety
• Self synchronizing
• Overload protection in regenerative operation
• Monitoring of supply voltage, rotating field orientation and temperature
• Implementation of highly dynamic braking actions
• User-friendly startup without programming or setting

10.1 General technical data

MOVIDRIVE® MDR60A1320-503-00
Interference immunity Meets EN 61000-6-1 and EN 61000-6-2
Interference emission with EMC-compli- Meets EN 61000-6-4 with NF300-503
ant installation
Ambient temperature ϑU 0 °C...+40 °C
Derating ambient temperature IN reduction: 3 % IN per K to max. 55 °C

Climate class EN 60721-3-3, class 3K3


Storage temperature1) ϑL –25 °C...+55 °C (to EN 60721-3-3, class 3K3)
Cooling type (DIN 51751) Forced cooling
(temperature-controlled fan, response threshold 45 °C)
Enclosure IP20
Duty type Continuous duty (EN 60149-1-1 and 1-3)
Overvoltage category III according to IEC 60664-1 (VDE 0110-1)
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Installation altitude h ≤ 1000 m: No limitation
From 1000 m (3,280 ft.) to max. 4,000 m (6561 ft.):
IN reduction: 0.5 % per 100 m
1) In case of long-term storage, the unit must be connected to the mains voltage for at least 5 minutes every
two years, otherwise the unit’s service life may be reduced.

62 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Technical Data (MDR60A1320-503-00) kVA n
Rated data
f 10
i
P Hz

10.2 Rated data 1

2
MOVIDRIVE® MDR60A1320-503-00
Rated range of the linked supply voltage VN 380 V ≤ VN ≤ 500 V
Tolerance of the linked supply voltage VN 342 V ≤ VN ≤ 550 V
3
Supply frequency fN 40 Hz ... 60 Hz ±10 %
Overload capacity → Sec. "Current carrying capacity" 4
Efficiency η Approximately 98 % (2 % thermal losses)
Power factor cosϕ ≈1 5
Fundamental factor G ≈ 0.7 - 0.95
Cooling air consumption 700 m3/h 6
Power reduction ϑU 40 °C ... 55 °C → 3 %/K
1000 m above sea level < h ≤ 4000 m above sea level
→ 5 %/1000 m 7

8
10.3 Current carrying capacity
9
Unit type Driving operation Braking operation
Free-wheeling diode IGBT modules 10
IDC_max [A] IDC_max [A]
100 % 1 min in 10 min 100 % 1 min in 10 min 11
MDR60A 1320-503-00 340 410 260 390

12
®
• Just like the input of a drive controller, the incoming side of the MOVIDRIVE
MDR60A1320-503-00 is not overload protected. Make sure during dimensioning that 13
the maximum DC input current of the driver controller (including overload factor)
does not exceed the input current of the regenerative power supply unit. If that should
still be the case, the programmable motor current limit of the drive controller should
14
be identical to that of the regenerative power supply unit. You will have to take the
overload factor of the drive controller into consideration in this instance as well. 15
• Keep in mind when determining the regenerative power that the actual current regen-
erative power always depends on the actually existing supply voltage. Use the 16
following formula to calculate the regenerative power:
P = Veff × Ieff × √ 3 × cosϕ (the following applies to regeneration: cosϕ = 1) 17
That means the maximum regenerative power in reference to the current voltage
value is based on the currently effective supply voltage and the maximum effective
unit current of the respective type.
18
Example: MOVIDRIVE® MDR60A1320-503-00 with a regenerative power of 150 kW,
maximum effective rated unit current 192 A (→ Technical Data), rated value of the 19
linked supply voltage such as 400 V. That results in:
P = 400 V × 192 A × √ 3 = 133022 W, rounded off to 133 kW 20
If the current effective value of the supply voltage is only 395 V or if it drops to an
even smaller value for a short period of time, then the maximum regenerative power 21
is reduced as well:
P = 395 V × 192 A × √ 3 = 131358 W, rounded off to 131 kW 22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 63


kVA n Technical Data (MDR60A1320-503-00)
10 f
Fuses and cable cross sections
i
P Hz

10.4 Fuses and cable cross sections


The power supply connection of the regenerative power supply unit takes place via ter-
minals L1, L2 and L3 at the commutation choke and PE on the heat sink. Match the input
fuse according to the current carrying capacity of the permitted connection cable. The
listed manufacturers are recommendations only; you can certainly use comparable
types from other manufacturers (e.g. Jean Müller, Ferraz, Bussmann).

Fuses to connect You can connect the semiconductor fuses listed in the following table to the incoming
to incoming cable cable of the regenerative power supply unit.
Unit type Max. fuse Connection / max. cable cross
section of incoming cable
MOVIDRIVE® MDR60A1320-503-00 Siba 20 315 20 M10 terminal stud / 150 mm2
AC 400 A / AC 1000 V / 110 mm

Fuses used in The semiconductor fuses listed in the following table are installed in the regenerative
unit power supply unit.
Unit type DC fuses (high-speed semi- Connection / max. cable cross
conductor fuses) section of incoming cable
MOVIDRIVE® MDR60A1320-503-00 Siba 20 315 20 M10 terminal stud / 185 mm2
DC 500 A / DC 1000 V / 110 mm

Contact SEW-EURODRIVE in case the fuses are activated; other protection measures
may have been triggered in the unit. Replace internal fuses with original equipment only.

Replace fuses in deenergized state only!

Radio interfer- Install a radio interference suppression filter of category A in the MOVIDRIVE® MDR60A
ence suppression 1320-503-00 to meet EMC regulations.
filter
Unit type Order number for radio interference suppression
filter
MOVIDRIVE® MDR60A1320-503-00 NF300-503

64 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A1320-503-00)
Mechanical installation
11

11 Installation (MDR60A1320-503-00) 1
11.1 Mechanical installation
2
Important notes • Only use the regenerative power supply units as built-in devices.
• Note installation clearances:
3
– You can install several regenerative power supply units in one control cabinet
next to each other without clearance.
– The lateral clearance between components / control cabinet walls may not be less 4
than 70 mm.
– Keep a minimum clearance of 150 mm at the top and bottom. 5
– Install the regenerative power supply units close to each other to keep the cables
short.
6
• Provide free flow of cooling air and exhaust.
• In case of unclean cooling air (dust, lint, grease, aggressive gases) that might impair
7
the function of the regenerative power supply units:
– Implement sufficient countermeasures, such as separate air ducts, installation of
filters, regular cleaning, etc. 8
• Do not exceed permitted range of ambient temperatures for operation.
9
Specified mount- The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit is intended for
ing position vertical wall mounting (±15 °). Installation site may be even surface only without use of 10
spacers or similar devices. In case of installation into control cabinets make sure that
the units are mounted directly and without spacers or similar to the mounting platform 11
and that the waste heat is dissipated appropriately in the control cabinet. This type of
installation is necessary to ensure cooling air flow. You will have a power loss of ca. 2
% of the maximum rated power of the unit. Do not exceed an air temperature of 40 °C 12
in the immediate vicinity of the unit. The air inlet and outlet openings on the top and bot-
tom of the unit may not be obstructed by installation material such as cable ducts and 13
other units.
14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 65


Installation (MDR60A1320-503-00)
11 Notes on electrical installation

11.2 Notes on electrical installation


Personal
protection
• A dangerously high voltage may be present for several minutes at the DC link termi-
nals of the MOVIDRIVE® MDR60A 1320-503-00 regenerative power unit. The par-
ticular time period that is necessary for the voltage to drop to a harmless level is
determined by the drive controller in operation and has to definitely expire. The
specific times are given by the manufacturer for the drive controller in use.
• Replace any defective fuses in de-energized state only with a fuse of the specified
type!

Protection of
regenerative
power supply
units
The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units contain com-
ponents that can be damaged by electrostatic energy (ESDS).
Personnel working on the connections has to observe the measures set forth in interna-
tional standard IEC747-1. That includes discharge of any electrostatic charges prior to
starting the job.
Discharge by touching the PE retaining screw or another grounded metal area in the
control cabinet.

System configu- Note the limitations for each system configuration! Contact SEW-EURODRIVE if you
rations / system are planning to operate regenerative power supply units in systems not listed in the fol-
conditions lowing table.
VDE compliant system configuration Operation of regenerative power supply units
With grounded star point No limitations
With isolated star point Prohibited
With grounded phase Prohibited

Specifications of • The cables have to meet the specifications required for the operation site.
the used cables • Observe the regulations concerning minimum cross sections of PE conductors.
• The effectiveness of a shielded conductor is determined by
– a good shielding connection.
– a low impedance.
• Use shields made of tin-plated or nickel-plated copper braiding only.
– The overlap factor of the braiding must be at least 70 % to 80 % with an overlap
angle of 90 °.
• Use the prescribed line protection fuses to protect the incoming cables of the regen-
erative power supply units.

66 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A1320-503-00)
Electrical connection
11

11.3 Electrical connection 1


®
You will have access to the MOVIDRIVE MDR60A1320-503-00 wiring space after
removal of the lateral knurled screw and housing cover. The incoming cables are guided 2
through the metal cable glands installed in the flange.
3
Make sure not to damage or tear off the cables leading to the display board when
removing the cover!
4

5
Power Fusing:
connection • Consider the voltage drop in case of load when selecting the cable cross section.
6
• Protection of cables and regenerative power supply units on AC side (L1, L2, L3):
– Commercial semiconductor fuses 7
– Fuses and fuse holders/disconnector switches in UL-compliant systems must
have UL approval.
– Rated voltage of fuses must be configured according to the supply voltage on site. 8
• Protection of regenerative power supply units on the DC side (+UG, –UG):
– Fuses are installed in unit. 9

10
Connection:
• Make all connections as short and as low in inductance as possible.
11
• Use shielded cables to meet EMC directives (according to existing standards such
as VDE 0160 and EN 61800-5-1).
12
• Connect the supply system cables to the terminal screws L1, L2 and L3 (on the line
choke) of the regenerative power supply unit. Connection always has to be three
phase. 13
• A certain phase sequence has to be observed for the power supply connections of
the power section (clockwise phase sequence). The unit comes equipped with a 14
phase monitoring option. If the phase monitoring detects an incorrect phase
sequence, the unit will indicate the following error message with its LEDs "Incorrect
rotating field" or "Phase fault" (→ Sec. "Operation and Service"). Two supply system 15
phases of the power supply connection will have to be replaced.
• Connect the equipment grounding conductor of the incoming cable to the earthing 16
screw in the wiring space of the unit.
• Connect the cables for the DC link of drive controller and regenerative power supply 17
unit at the DC fuse disconnecting switch or holder. Ensure correct polarity when mak-
ing the connection!
18

Reversal or incorrect connection of + (plus) or – (minus) poles can destroy the


19
drive controller and the regenerative power supply unit!

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 67


Installation (MDR60A1320-503-00)
11 Electrical connection

Circuit diagram The following circuit diagram is a circuit recommendation. Special requirements for the
application, such as the integration of a PLC, may result in changes to the connection
of contacts X2:1 ... X2:12.
1. ... 6. → Section "Notes on wiring diagram"

L1
L2
L3
PE
F11 F12 F13
1.
K11
(AC3)
2.
Fault DC link connection (false polarity,
ground fault) cause irreparable damage
to the connected units. L1 L2 L3
NF...
L1' L2' L3'

6. Makes sure that the voltage


selection switch is set
Do not connect the power 3. correctly
supply connections of the
400 V = 380 - 415 V
inverters.
460 V = 440 - 480 V
500 V = 500 V
max. 5 m

1 2 3 7 8 L1 L2 L3

PE L1 L2 L3 -UZ +UZ PE
X1: X4: ®
MOVIDRIVE
® ® 4. + MDR60A1320-503-00
MOVIDRIVE / MOVITRAC

X2: X3: Precharging


_
PE U V W +R -R PE
Relay contacts Control electronics
4 5 6 8 9 ext. ext. ON ext. ON
OFF RESET RESET

max. 5 m
X2: 2 1 4 3 X2: 7 8 9 10 11 12

1 2 3 7 8
PE L1 L2 L3 -UZ +UZ PE
X1: X4:
® ®
MOVIDRIVE / MOVITRAC
X2: X3:
PE U V W +R -R PE

4 5 6 8 9

affects K11
BW... l

55296BEN
Figure 12: Connecting MOVIDRIVE® MDR60A1320-503-00 to several drive controllers

68 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A1320-503-00)
Electrical connection
11

Notes on wiring 1. Install fuses according to these operating instructions. 1


diagram 2. Do not connect any additional consumers besides the regenerative power supply unit
behind the input contactor connected in the incoming cable. 2
Non-compliance may result in a dangerous voltage increase during regeneration
when you disconnect the power supply; the presence of such a dangerous volt- 3
age may cause irreparable damage to any additional consumers, drive controllers
as well as the regenerative power supply unit in the disconnected section!
4
3. Cable cross section according to applicable VDE regulations.
4. You can connect one or more drive controllers at this site (even with different power
ratings). Keep the DC connection cables as short as possible even when connect- 5
ing several drive controllers! Route the cables as closely as possible.
5. The option of an external "ON" or "RESET" takes place via terminal pairs X2:9 and 6
X2:10 as well as X2:11 and X2:12 (→ Section "Terminal assignment control terminal
strip X2"): 7
– X2:9 and X2:10: Isolated contact (short-term contacting)
– X2:11 and X2:12: Positive impulse (DC 12 - 24 V); can be implemented through
8
PLC control (terminal 11 +, terminal 12 –)
6. Select the size of the connected voltage supply using the voltage selection switch
prior to turning on the supply voltage. (→ following table). 9
Position of the voltage selection switch Size of connected supply voltage
10
400 V AC 380 V - AC 415 V ± 10 %
460 V AC 440 V - AC 480 V ± 10 %
500 V AC 500 V ± 10 %
11

12
• Make sure that the switch setting of the voltage selection switch corre-
sponds to the supply voltage prior to turning on the supply voltage. The unit
will be destroyed if the value is incorrect!
13
• The voltage selection switch may not be operated under voltage.
There is also the risk of a defect in case of improper operation. The tolerance limit for
14
improper operation is set to a time of < 1 min (for cold units).
15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 69


Installation (MDR60A1320-503-00)
11 Electrical connection

Control cables • Connect the control cables to the control terminal strip X2 (→ Section "Terminal
assignment control terminal strip X2") at the control board of the regenerative power
supply unit.
• Do not route the control cables parallel to the problem-prone motor cables.
• Apply the shielding of the control cables over a wide area of the metal cable glands
on the flange.

Control The control terminal strip X2 is located on the control board (→ following figure). The
connections terminal block is modular and can be easily wired.
Match the control board to the corresponding supply voltage by using the voltage selec-
tion switch. You will have to definitely observe this setting when replacing the control
board.
Use the terminal control strip X2 to connect via relay certain messages such as ready
for operation or a centralized alarm outside the unit. You can also perform an external
RESET or switching function via the control terminal strip X2 and link it with the
frequency inverter.

Arrangement of
connections and
components on the [1] [2]
control board
J4
X8
X3 X5

TR1 L4 TR2 TR3

TR6 TR4 TR5

J1
LD5
LD3
J5 J3 LD4
J6 J7 LD2
LD1
X1 X4 J8 X2

[3] [4] [5] [6]


54289AXX

[1] X3: Connection to driver board [4] X4: Connection to display board
[2] X5, X8 [5] LEDs (display of operating status)
[3] X1: System synchronization [6] X2: Control terminal strip

70 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A1320-503-00)
Electrical connection
11

Terminal assign- 1
ment control
terminal strip X2 [3] [4] [5]
[1] [2]
+ -
2

1 2 3 4 5 6 7 8 9 10 11 12 3

54288AXX 5
[1] X2:1 ... X2:4 Relay centralized alarm
[2] X2:5, X2:6 Internal assignment for temp. monitoring. Do not connect any cables! 6
[3] X2:7, X2:8 External OFF
[4] X2:9, X2:10 External ON / RESET 7
[5] X2:11, X2:12 = ON /RESET
8

SEW-EURODRIVE recommends using the reset connections X2:11 and X2:12. 9

10
Do not connect any external voltage to terminals X5:1 to X2:10 as this causes
irreparable damage to the unit. 11

Terminal Function Description 12


X2:1 Normally
closed contact
13
X2:2 Normally Centralized alarm switching capacity of relay con-
closed contact tacts:
Isolated relay contacts1) 2)
X2:3 Normally • 30 V DC3A 14
open contact • 230 V AC5A

X2:4 Normally
open contact 15
X2:5 Internal assignment for tempera-
X2:6 ture monitoring 16
X2:7
OFF switch To switch off the regenerative power supply
X2:8 17
X2:9 To switch on the regenerative supply or confirm
ON switch / Reset3)
X2:10 errors
18
X2:11 (+24 V) To switch on the regenerative supply or confirm
External voltage input
X2:12 (0 V) errors
19
1. The relay picks up
– when the supply voltage is present; 20
– when the precharging of the DC link connection is complete;
– when there is no centralized alarm;
– when an ON signal was received. 21
2. The relay drops out
• in case of an OFF command via terminals 7 and 8;
22
• in case of an error signal.
3. Autostart does not require activation of the ON switch (→ Sec. "Configuration")

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 71


Installation (MDR60A1320-503-00)
11 Installation in a CE typical drive system

11.4 Installation in a CE typical drive system


General • The customer is responsible for maintaining the EC guidelines in the machine
information operation.
– If you observe the following measures you can assume that there will be no EMC
problems caused by the regenerative power supply unit when operating the
machine and that the EC directive and the EMC law have been met.
– If you operate any devices in the vicinity of the regenerative power supply unit that
do not meet the CE requirements regarding interference immunity according to
EN500082-2, these devices may be electromagnetically impaired by the regener-
ative power supply units.

Layout • Establish a connection over a large area on the grounded mounting platforms for the
regenerative power supply unit and radio interference suppression filter:
– Mounting platforms with conductive surface (galvanized or stainless steel) make
for a permanent contact.
– Coated platforms are not suitable for an EMC compliant installation.
• If you use several mounting platforms:
– Connect the mounting platforms to each other over a large area (e.g. with copper
bands).
• Install the power and signal cables separately.
• Route the cables as close as possible to the reference potential. Any free floating
cables act like antennas.

Filtering • Use only those radio interference suppression filters assigned to the regenerative
power supply units. Radio interference suppression filters reduce excessive high-fre-
quency disturbances to a permitted level.

Shielding • Metal cable glands ensure a connection of shield and housing over a large area.
• In case of contactors and terminals in shielded cables,
– connect the shields of all cables and connect these over a large area with the
mounting platform.
• In case of supply system cables between radio interference suppression filter and
drive controller in excess of 300 mm (11.8'):
– Shield supply system cable.
– Apply the shield of the supply system cable directly at the drive controller / on the
regenerative power supply unit and the radio interference suppression filter and
connect it over a large area to the mounting plate.
• Shielding the control cables:
– Connect the shields with the shield connections by the shortest possible route.

Grounding • Ground all conductive metal components (regenerative power supply unit, drive con-
troller, radio interference suppression filter) by using the appropriate cables from a
central grounding point (PE busbar).
• Comply with the minimum cross sections defined in the safety regulations:
– For EMC purposes, it is not the cable cross section but the surface of the cable
and the connection over a wide area that are important.

72 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Installation (MDR60A1320-503-00)
Installation in a CE typical drive system
11

Additional notes Regenerative power supply units are electrical apparatus for operation in industrial and 1
commercial systems. These devices are not subject to a specific identification according
to EMC Directive 89/336/EEC because according to EMC Directive and EMC law, they
are devices intended for further installation by competent machine and system manu- 2
facturers and cannot be operated on their own. The verification of maintaining the pro-
tection targets required by the EMC Directive must be provided by the installer / operator 3
of a machine / system.
When using the radio interference suppression filters provided by SEW-EURODRIVE 4
and adhering to the notes on EMC compliant installation, the appropriate requirements
for CE-marking of the entire machine/system in which they are installed are met on the
basis of the EMC Directive 89/336/EEC. 5
The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply units in combina-
tion with the associated radio interference suppression filters are intended for operation 6
in environments of class A limit.
Definition according to generic standard: 7
• EN 61000-6-4 for interference emission
• EN 61000-6-2 for interference immunity 8

10

11

12

13

14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 73


I Startup (MDR60A1320-503-00)
12 Initial operation
0

12 Startup (MDR60A1320-503-00)
• Check for completeness, false polarity, short circuits and ground fault prior to taking
the unit into operation.
• Incorrect connection could result in problems with the drive controller.

12.1 Initial operation


1. Set the correct position on the voltage selection switch; otherwise the regenerative
power supply unit will be destroyed.
Position of the voltage selection switch Size of connected supply voltage
400 V AC 380 V - AC 415 V
460 V AC 440 V - AC 480 V
500 V AC 500 V

1. Turn on the power supply. The unit is ready for operation after about 1 s.
2. Check to make sure that the regenerative power supply unit is ready for operation:
– The unit is ready for operation if only the green LED of the regenerative power
supply unit is on.
– A problem exists if other LEDs besides the green LED are on. Remedy any errors
before you continue with the startup process (→ Sec. "Operation and Service").
3. Check to see if the drive controller is ready for operation in accordance with the cor-
responding operating instructions.

12.2 Ready signal


The following figure shows how the ready signal (ready) from the regenerative power
supply unit must be connected to the "Power supply system on" binary input of the
inverter.
Regenerative power supply unit
®
MOVIDRIVE MDR60A1320-503-00

X2: 1 2 3 4 5 6 7 8 9 10 11 12

® ®
MOVIDRIVE MOVIDRIVE
inverter X13: inverter X13:
/Controller inhibit DIØØ 1 /Controller inhibit DIØØ 1
CW/stop DIØ1 2 CW/stop DIØ1 2
CCW/stop DIØ2 3 CCW/stop DIØ2 3
Enable/stop DIØ3 4 Enable/stop DIØ3 4
Power on DIØ4 5 Power on DIØ4 5
Error reset DIØ5 6 Error reset DIØ5 6
Ref. X13:DIØØ...DIØ5 DCOM 7 Ref. X13:DIØØ...DIØ5 DCOM 7
DC+24 V output VO24 8 DC+24 V output VO24 8
Ref. potential binary signals DGND 9 Ref. potential binary signals DGND 9
RS-485+ ST11 10 RS-485+ ST11 10
RS-485 - ST12 11 RS-485 - ST12 11

54323BEN

74 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Configuration (MDR60A1320-503-00)
Important notes on configuration
13

13 Configuration (MDR60A1320-503-00) 1
13.1 Important notes on configuration
2
The coding of jumpers (jumpers J3, J5, J6, J7, J8) on the control board → Sec. "Instal-
lation MDR60A1320-503-00" offers different control options and different internal func-
tions for certain error messages. 3
The different terms that result from certain coding options are explained below.
4
Autostart "Autostart" means that the unit starts up automatically with a delay of 1 s once the supply
voltage has been applied. The "Autostart" function is coded with jumper J1 on the control 5
board and may not be altered.
6
Turning off – on "Turning off" means that control of the power semiconductors and regeneration is inter-
rupted and braking operation of the drive controllers is no longer possible. 7
"Turning on" means control of the power semiconductors is being activated.
8
Save The unit comes equipped with an error memory that can be assigned certain errors.
Saved error messages must be confirmed via reset or interruption of the supply voltage 9
of the control component power supply. "Save" always results in a simultaneous "turning
off" and dropping out of the centralized alarm relay.
10

Confirmation Once an error has been remedied, the error memory will have to be confirmed with the
11
ON confirmation key or disconnection of the three-phase power supply.

12
Confirmation of an excessive DC link voltage, i.e. during braking operation, is not per-
mitted and may destroy the unit!
13

Phase failure Phase fault monitoring monitors power supply of all three phases. The unit will remain 14
fully functional as far as internal power supply is concerned even with failure of one
phase (e.g. error memory). 15
The unit can respond to a phase failure in two ways. One is "two-phase operation", the
other is that the unit stops operation and indicates the error via the centralized alarm 16
relay.
Phase failure monitoring is coded via jumpers J3, J5, J6 and J7 to the control board (→
following table).
17

Jumper
Phase failure monitoring 18
J3 J5 J6 J7
1 0 0 1 Sensitive, error memory "ON"
19
1 1 1 1 Insensitive, error memory "ON"
0 X X 1 Deactivated, error memory "ON"
0 X X 0 Deactivated, error memory "OFF"
20

1 = Jumper closed 0 = Jumper open X = Jumper any set- 21


ting

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 75


Configuration (MDR60A1320-503-00)
13 Important notes on configuration

Remove and install jumper J3 in de-energized state only!

Error memory "ON" means that the error display "Phase failure" via LED remains active
until it is confirmed.
Error memory "OFF" means that the error "Phase failure" is indicated via the LED only
while it is actually present.

Overvoltage mon- The overvoltage monitoring for the supply voltage will turn off the regenerative power
itoring supply unit when the voltage exceeds the rated unit voltage 1.15 times.
Error code 3 (→ Sec. "Operation and Service") will be issued as the error message. To
differentiate between error signals "Phase fault" and "Overvoltage", you have the option
to deactivate phase failure monitoring by removing jumper 3 on the control board. If the
system disconnects and the red and yellow LED light up (error code 3, → Sec. "Opera-
tion and Service), the reason for the disconnection is an overvoltage. Phase failure mon-
itoring is coded via jumpers J3, J5, J6, J7 and J8 on the control board (→ following
table).
Jumper LED display
J3 J5 J6 J7 J8 Opera- Phase failure Collec- Evaluation through overvoltage
tion tive error
1 X X 1 1 Green Red Yellow Overvoltage / phase failure / commuta-
tion notch
1 X X 0 1 Green - Yellow Overvoltage
0 X X 1 1 Green Red Yellow Overvoltage / phase failure / commuta-
tion notch
0 X X 0 1 Green - Yellow Overvoltage
0 X X 0 1 Green Red Yellow Permanent phase failure

1 = Jumper closed 0 = Jumper open X = Jumper any set-


ting

Standard setting The standard setting of the MOVIDRIVE® MDR60A1320-503-00 jumpers is as follows:
Jumper
J1 J3 J4 J5 J6 J7 J8
11) 0 01) 1 1 0 1
1) Do not alter the setting!

1 = Jumper closed 0 = Jumper open

76 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Operation and Service (MDR60A1320-503-00)
Reset
14

14 Operation and Service (MDR60A1320-503-00) 1


14.1 Reset
2
Regenerative Any time the MDR60A1320-503-00 regenerative power supply unit is turned off, there
power supply unit will be an automatic reset. You can trigger a manual reset by using the reset button on
the front panel (→ Sec. "Operation displays") of the MDR60A1320-503-00. 3

4
Regenerative power supply
®
MOVIDRIVE MDR60A1320-503-00
5
X2: 1 2 3 4 5 6 7 8 9 10 11 12

7
® Master
MOVIDRIVE
controller
inverter X13: 8
/Controller inhibit DIØØ 1
CW/stop DIØ1 2
CCW/stop DIØ2 3 Binary
Enable/stop DIØ3 4 outputs 9
Power on DIØ4 5
Reset DIØ5 6
Ref. binary
Ref. X13:DIØØ...DIØ5 DCOM** 7
outputs
10
DC+24V output VO24 8
Ref. potential binary signals DGND 9 DGND
RS-485+ ST11 10
RS-485 - ST12 11
11

54324BEN
Figure 13: Connection of MDR60A1320-503-00 and control to the inverter
12
** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", then
install a jumper between X13:7 and X13:9 on the MOVIDRIVE® inverter. 13

14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 77


Operation and Service (MDR60A1320-503-00)
14 Operating displays

14.2 Operating displays


The four LEDs in the cover of the regenerative power supply unit indicate the current
operating status (→ Section "LED signals"). The same LEDs are also located on the
internal control board for easier control during maintenance. There is, however, a
separate orange LED on the board; its function is assigned to the two-color (green/or-
ange) LED in the cover.

Betrieb / Übertemp.
GN/OG
operation / overtemp.

RD Phasenausfall
Ein / Reset
phase failure
on / reset
RD Überstrom / UcE
overcurrent / UcE

YE Aus / Sammelstörung
off / collective error

54299AXX
Figure 14: LEDs with color code to display the current operating status

If an error message is generated during the braking process, leading to the disconnec-
tion of the regenerative power supply unit, the regenerative power supply unit may not
be confirmed until the braking process is complete and the DC link voltage has dropped
to the standard value.
We recommend that you block the pulse enable of the drive controller via the centralized
alarm relay to prevent any possible problems.

UCE disconnec- The regenerative power supply unit turns off via the UCE protective device if the maxi-
tion mum current specified for the respective unit is exceeded. The operating principle of this
protective device does, however, cause an overload of the IGBTs for less than a milli-
second far in excess of its rating for standard operation. This does usually not represent
a problem for the unit. If this overcurrent disconnection occurs often or regularly, the
result will be an accelerated aging of the power semiconductors and ultimately prema-
ture failure of the component.
Frequent UCE disconnections due to overcurrents can be triggered by:
• Overload
• Undervoltage in the supply system
• Defective or oscillating controller, such as in the drive controller
• An oscillating control value of the controller
• Incorrect dimensioning of the system

78 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Operation and Service (MDR60A1320-503-00)
Operating displays
14

LED signals 1
LED displays Meaning
Opera- Phase Over- Over- Collec- During initial startup During operation 2
Error tion failure cur- tempera- tive error
code (Green (Red) rent / ture (Yellow)
) UCE (Orange) 3
(Red)
1 X - - - The unit is ready for operation after Unit in operation
about 1 s.
4
2 X - - - - Unit ready for operation but no regeneration
→ Check DC fuses 5
3 X - - X X - Overtemperature of the heat
sink.
→ Error message cannot be 6
confirmed while temperature is
excessive.
4 X - - - X - Just like error code 3. 7
→ Heat sink temperature has
dropped and can be confirmed.
5 X - - - X Unit has been turned off (external OFF). 8
→ Enable required
6 X - - - X Triggering the overvoltage monitoring. 9
Enable is necessary when supply voltage has dropped to rated value.
7 X X - - X Incorrect rotating field or phase Phase failure has been
detected 10
→ Confirmation necessary.
8 X - X - X - Overcurrent (three-phase side)
has been detected. 11
→ Confirmation necessary.
9 X X X - X Error codes 7 and 8 Overcurrent has been detected
with simultaneous phase fail- 12
ure detection due to commuta-
tion notch.
10 X X X X X Several errors occurring at the same time.
13
11 - - - - - Unit not operating, at least two phases without voltage.
13 X X - - - - Massive commutation notch 14
has been detected, no discon-
nection because jumpers 3 and
7 are open. 15
→ Operation can be resumed,
recommendation for improved
supply system. 16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 79


Operation and Service (MDR60A1320-503-00)
14 Maintenance

14.3 Maintenance
The MOVIDRIVE® MDR60A1320-503-00 regenerative power supply unit is mainte-
nance-free if you observe the prescribed operating conditions (→ Sec. "Technical
Data").

Check cooling air The cooling air vents can clog up in case of unclean ambient air. Check the regenerative
vents power supply units on a regular basis, depending on the degree of pollution about every
four weeks. Use a vacuum to clean any clogged cooling air vents.

Do not use any sharp or pointed objects, such as knives or screw drivers, to clean
the cooling air vents.

80 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Index of Changes
Changes to the previous version
15

15 Index of Changes 1
15.1 Changes to the previous version
2

The following section lists the changes made to the individual sections from edition
3
11/2004, publication number 11323426 (EN).

4
General Special notes on the use of MOVITRAC® 07 (wiring diagrams, startup information) have
information been included.
5
Installation, The regenerative power supply units MOVIDRIVE® MDR60A0370-503-00 and
project planning, MOVIDRIVE® MDR60A0750-503-00 (sizes 3 and 4) can now be inhibited using terminal 6
startup, service X3:3. The appropriate wiring diagrams have been adjusted as necessary.
7

Technical data • A new section "Line choke option type ND.." has been included. 8
and dimension • The data on the overvoltage category and pollution class has been revised in accor-
drawings dance with IEC 60664-1 (VDE 0110-1). 9
• The data on the installation altitude has been revised.
• The section "Wire bending space to EN 61800-5-1" has been included. 10

11
Project planning • Use of the damping module DCD12A has been redefined.
• Braking resistors BW...-T have been included in the section "Selecting the braking
resistor." 12
• All tightening torques of the terminals have been revised.
13

14

15

16

17

18

19

20

21

22

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 81


16 Index

16 Index
C Operating characteristics ............................. 46
CE marking .........................................................11 Reset ........................................................... 45
Changes to the previous version ........................81 SEW Electronics Service ............................. 47
Configuration MDR60A1320 ...............................75 P
D Point system ....................................................... 26
DC link connection Prefabricated cables for the DC link connection 31
With regenerative power supply unit ..............9 Project planning ................................................. 22
Without regenerative power supply unit .........8 Notes on using damping module DCD12A .. 27
DCD12A Project planning with MDR60A .......................... 26
Notes on using damping module DCD12A ...27 DC link connection and DC link fusing ......... 30
Wiring diagram .............................................28 Input fuses and supply system lead ............. 30
E Point system ................................................ 26
Evaluation ...........................................................26 Prefabricated cables for the DC link
I connection ...................................... 31
Important notes .....................................................5 Project planning notes ................................. 26
Index of changes .................................................81 System prerequisites ................................... 29
Changes to the previous version ..................81 Project planning without MDR60A ..................... 22
Installation Cable cross section of the DC link
Cables and fuses ..........................................37 connection ...................................... 25
Installation MDR60A1320 Permitted unit combinations in
Circuit diagram .............................................68 connection type A ........................... 22
Control cables ...............................................70 Permitted unit combinations in
Electrical connection .....................................67 connection type B ........................... 24
Notes on electrical installation ......................66 Project planning notes ................................. 23
System configurations and system R
conditions ........................................66 Repair ................................................................. 47
Terminal assignment control terminal S
strip X2 ............................................71 Safety notes ......................................................... 5
Installation of MDR60A1320 ...............................65 Safety notes (MDR60A1320-503-00) ................. 51
Installation (MDR60A0370/0750) ........................36 Selecting braking resistor BW.../BW...-T ............ 32
EMC compliant installation ...........................38 General information ..................................... 32
UL compliant installation ...............................38 Selecting the braking resistor
L Assignment to AC 400/500 V units .............. 33
LED signals .........................................................79 Calculation and overview of peak
M braking power ................................. 32
Minimum clearance .............................................36 Sample calculation ....................................... 35
mounting position ................................................36 Startup MDR60A1320 ........................................ 74
N Ready signal ................................................ 74
Notes on using damping module DCD12A .........27 Startup (MDR60A0370/0750) ............................. 42
O Evaluation of the ready signal ...................... 42
Operation and service MDR60A1320 .................77 Parameter setting P52_ ............................... 44
LED signals ..................................................79 System description ............................................... 7
Maintenance .................................................80 T
Operating displays ........................................78 Technical Data
Reset ............................................................77 MDR60A0750-503-00 .................................. 16
Operation and service (MDR60A0370/0750) ......45 Technical data

82 System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit


Index
16

Dimension drawing for MDR60A0370-503-00 .. Radio interference suppression filter ........... 64


15 Rated data ................................................... 63
General technical data ofMDR60A ...............13 Tightening torques of power terminals ............... 36
Line choke option ND.. .................................20 U
MDR60A0370-503-00 ...................................14 UL approval ........................................................ 11
MDR60A0750-503-00 dimension Unit designation ................................................. 12
drawing ............................................17 W
MDR60A1320-503-00 ...................................18 Warning notes ...................................................... 5
Wiring diagram
MDR60A1320-503-00 dimension
drawing ............................................19 Damping module DCD12A .......................... 28
Technical Data MDR60A1320 DC link connection with
MDR60A0370/0750 ........................ 41
General technical data ..................................62
DC link connection without MDR60A
Technical data MDR60A1320 .............................62 in connection type A ....................... 39
Current carrying capacity ..............................63 DC link connection without MDR60A
Fuses and cable cross sections ...................64 in connection type B ....................... 40

System Manual – MOVIDRIVE® MDR60A Regenerative Power Supply Unit 83


Address Directory

Address Directory
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970
Sales D-76646 Bruchsal http://www.sew-eurodrive.de
P.O. Box sew@sew-eurodrive.de
Postfach 3023 · D-76642 Bruchsal
Production Graben SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Ernst-Blickle-Straße 1 Fax +49 7251 75-2970
D-76676 Graben-Neudorf
P.O. Box
Postfach 1220 · D-76671 Graben-Neudorf
Production Östringen SEW-EURODRIVE Östringen GmbH Tel. +49 7253 92540
Franz-Gurk-Straße 2 Fax +49 7253 925490
D-76684 Östringen oestringen@sew-eurodrive.de
P.O. Box
Postfach 1174 · D-76677 Östringen
Service Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1710
Competence Center Gear units / Ernst-Blickle-Straße 1 Fax +49 7251 75-1711
Motors D-76676 Graben-Neudorf sc-mitte-gm@sew-eurodrive.de
Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1780
Electronics Ernst-Blickle-Straße 42 Fax +49 7251 75-1769
D-76646 Bruchsal sc-mitte-e@sew-eurodrive.de
North SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Alte Ricklinger Straße 40-42 Fax +49 5137 8798-55
D-30823 Garbsen (near Hannover) sc-nord@sew-eurodrive.de
East SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Dänkritzer Weg 1 Fax +49 3764 7606-30
D-08393 Meerane (near Zwickau) sc-ost@sew-eurodrive.de
South SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
Domagkstraße 5 Fax +49 89 909552-50
D-85551 Kirchheim (near München) sc-sued@sew-eurodrive.de
West SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
Siemensstraße 1 Fax +49 2173 8507-55
D-40764 Langenfeld (near Düsseldorf) sc-west@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP
+49 180 5 7394357
Technical Offices Augsburg SEW-EURODRIVE GmbH & Co KG Tel. +49 821 22779-10
August-Wessels-Straße 29 Fax +49 821 22779-50
D-86156 Augsburg tb-augsburg@sew-eurodrive.de
Berlin SEW-EURODRIVE GmbH & Co KG Tel. +49 33762 2266-30
Lilienthalstraße 3a Fax +49 33762 2266-36
D-12529 Schönefeld tb-berlin@sew-eurodrive.de
Bodensee SEW-EURODRIVE GmbH & Co KG Tel. +49 7551 9226-30
Burgbergring 91 Fax +49 7551 9226-56
D-88662 Überlingen tb-bodensee@sew-eurodrive.de
Bremen SEW-EURODRIVE GmbH & Co KG Tel. +49 421 33918-0
Kohlhökerstr.48 Fax +49 421 33918-22
D-28203 Bremen tb-bremen@sew-eurodrive.de
Dortmund SEW-EURODRIVE GmbH & Co KG Tel. +49 231 912050-10
Hildastraße 10 Fax +49 231 912050-20
D-44145 Dortmund tb-dortmund@sew-eurodrive.de
Dresden SEW-EURODRIVE GmbH & Co KG Tel. +49 351 26338-0
Hauptstraße 32 Fax +49 351 26338-38
D-01445 Radebeul tb-dresden@sew-eurodrive.de
Erfurt SEW-EURODRIVE GmbH & Co KG Tel. +49 361 21709-70
Blumenstraße 70 Fax +49 361 21709-79
D-99092 Erfurt tb-erfurt@sew-eurodrive.de
Güstrow SEW-EURODRIVE GmbH & Co KG Tel. +49 3843 8557-80
Thünenweg 19 Fax +49 3843 8557-88
D-18273 Güstrow tb-guestrow@sew-eurodrive.de
P.O. Box
Postfach 1216 · D-18262 Güstrow

84 03/2006
Address Directory

Germany
Hamburg SEW-EURODRIVE GmbH & Co KG Tel. +49 40 298109-60
Bramfelder Straße 119 Fax +49 40 298109-70
D-23305 Hamburg tb-hamburg@sew-eurodrive.de
P.O. Box
Postfach 7610 07 · D-22060 Hamburg
Hannover/Garb- SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-10
sen Alte Ricklinger Str.40-42 Fax +49 5137 8798-50
D-30823 Garbsen tb-hannover@sew-eurodrive.de
P.O. Box
Postfach 1104 53 · D-30804 Garbsen
Heilbronn SEW-EURODRIVE GmbH & Co KG Tel. +49 7143 8738-0
Zeppelinstraße 7 Fax +49 7143 8738-25
D-74357 Bönnigheim tb-heilbronn@sew-eurodrive.de
P.O. Box
Postfach 68 · D-74355 Bönnigheim
Herford SEW-EURODRIVE GmbH & Co KG Tel. +49 5221 9141-0
Radewiger Straße 21 Fax +49 5221 9141-20
D-32052 Herford tb-herford@sew-eurodrive.de
P.O. Box
Postfach 4108 · D-32025 Herford
Karlsruhe SEW-EURODRIVE GmbH & Co KG Tel. +49 7245 9190-10
Ettlinger Weg 2 Fax +49 7245 9190-20
D-76467 Bietigheim tb-karlsruhe@sew-eurodrive.de
P.O. Box
Postfach 43 · D-76463 Bietigheim
Kassel SEW-EURODRIVE GmbH & Co KG Tel. +49 561 95144-80
Lange Straße 14 Fax +49 561 95144-90
D-34253 Lohfelden tb-kassel@sew-eurodrive.de
Koblenz SEW-EURODRIVE GmbH & Co KG Tel. +49 2652 9713-30
Bahnstraße 17a Fax +49 2652 9713-40
D-56743 Mendig tb-koblenz@sew-eurodrive.de
Lahr SEW-EURODRIVE GmbH & Co KG Tel. +49 7821 90999-60
Europastraße 3 Fax +49 7821 90999-79
D-77933 Lahr / Schwarzwald tb-lahr@sew-eurodrive.de
Langenfeld SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-10
Siemensstraße 1 Fax +49 2173 8507-50
D-40764 Langenfeld tb-langenfeld@sew-eurodrive.de
Magdeburg SEW-EURODRIVE GmbH & Co KG Tel. +49 39201 7004-1
Burgstraße 7 Fax +49 39201 7004-9
D-39326 Wolmirstedt tb-magdeburg@sew-eurodrive.de
Mannheim SEW-EURODRIVE GmbH & Co KG Tel. +49 621 71683-10
Radeberger Straße 2 Fax +49 621 71683-22
D-68309 Mannheim tb-mannheim@sew-eurodrive.de
München SEW-EURODRlVE GmbH & Co KG Tel. +49 89 909551-10
Domagkstraße 5 Fax +49 89 909551-50
D-85551 Kirchheim tb-muenchen@sew-eurodrive.de
Münster SEW-EURODRIVE GmbH & Co KG Tel. +49 251 41475-11
Von-Vincke-Straße 14 Fax +49 251 41475-50
D-48143 Münster tb-muenster@sew-eurodrive.de
Nürnberg SEW-EURODRIVE GmbH & Co KG Tel. +49 911 98884-50
Plattenäckerweg 6 Fax +49 911 98884-60
D-90455 Nürnberg tb-nuernberg@sew-eurodrive.de
Regensburg SEW-EURODRIVE GmbH & Co KG Tel. +49 941 46668-68
Im Gewerbepark A15 Fax +49 941 46668-66
D-93059 Regensburg tb-regensburg@sew-eurodrive.de
Rhein-Main SEW-EURODRIVE GmbH & Co KG Tel. +49 6172 9617-0
Niederstedter Weg 5 Fax +49 6172 9617-50
D-61348 Bad Homburg tb-rheinmain@sew-eurodrive.de
Stuttgart SEW-EURODRIVE GmbH & Co KG Tel. +49 711 16072-0
Friedrich-List-Straße 46 Fax +49 711 16072-72
D-70771 Leinfelden-Echterdingen tb-stuttgart@sew-eurodrive.de
Ulm SEW-EURODRIVE GmbH & Co KG Tel. +49 7348 9885-0
Dieselstraße 14 Fax +49 7348 9885-90
D-89160 Dornstadt tb-ulm@sew-eurodrive.de

03/2006 85
Address Directory

Germany
Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60
Nürnbergerstraße 118 Fax +49 931 27886-66
D-97076 Würzburg-Lengfeld tb-wuerzburg@sew-eurodrive.de
Zwickau / SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Meerane Dänkritzer Weg1 Fax +49 3764 7606-20
D-08393 Meerane tb-zwickau@sew-eurodrive.de

France
Production Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54, route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 20185 http://www.usocome.com
F-67506 Haguenau Cedex sew@usocome.com
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d’activités de Magellan Fax +33 5 57 26 39 09
Service 62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon SEW-USOCOME Tel. +33 4 72 15 37 00
Parc d’Affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2, rue Denis Papin
F-77390 Verneuil I’Etang
Technical Offices Alsace Franche- SEW-USOCOME Tel. +33 3 89 78 45 11
Comté 15, rue de Mambourg Fax +33 3 89 78 45 12
F-68240 Sigolsheim
Alsace Nord SEW-USOCOME Tel. +33 3 88 54 74 44
35, rue Jeanne d’Arc Fax +33 3 88 80 47 62
F-67250 Surbourg
Aquitaine SEW-USOCOME Tel. +33 5 57 26 39 00
Parc d‘activités de Magellan Fax +33 5 57 26 39 09
62, avenue de Magellan
B.P.182
F-33607 Pessac Cedex
Ardennes SEW-USOCOME Tel. +33 3 83 96 28 04
Lorraine 7, rue de Prény Fax +33 3 83 96 28 07
F-54000 Nancy
Bourgogne SEW-USOCOME Tel. +33 3 85 49 92 18
10, rue de la Poste Fax +33 3 85 49 92 19
F-71350 Saint Loup Géanges
Bretagne Ouest SEW-USOCOME Tel. +33 2 51 70 54 04
4, rue des Châtaigniers Fax +33 2 51 70 54 05
F-44830 Brains
Centre SEW-USOCOME Tel. +33 5 55 20 12 10
Auvergne 27, avenue du Colombier Fax +33 5 55 20 12 11
F-19150 Laguenne
Centre Pays de SEW-USOCOME Tel. +33 2 47 41 33 23
Loire 9, rue des Erables Fax +33 2 47 41 34 03
F-37540 Saint Cyr sur Loire
Champagne SEW-USOCOME Tel. +33 3 25 79 63 24
2, chemin des Suivots Fax +33 3 25 79 63 25
F-10120 Saint André les Vergers
Lyon Nord-Est SEW-USOCOME Tel. +33 4 72 15 37 03
Parc d’Affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Lyon Ouest SEW-USOCOME Tel. +33 4 72 15 37 04
Parc d’Affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Lyon Sud-Est SEW-USOCOME Tel. +33 4 75 05 65 95
Montée de la Garenne Fax +33 4 75 05 65 96
F-26750 Génissieux

86 03/2006
Address Directory

France
Nord SEW-USOCOME Tel. +33 3 27 27 07 88
348, rue du Calvaire Fax +33 3 27 27 24 41
F-59213 Bermerain Cidex 102
Normandie SEW-USOCOME Tel. +33 2 31 37 92 86
5 rue de la Limare Fax +33 2 31 74 68 15
F-14250 Brouay
Paris Est SEW-USOCOME Tel. +33 1 64 68 40 50
Résidence Le Bois de Grâce Fax +33 1 64 68 45 00
2, allée des Souches Vertes
F-77420 Champs sur Marne
Paris Ouest SEW-USOCOME Tel. +33 1 30 90 89 86
42 avenue Jean Jaurès Fax +33 1 30 90 93 15
F-78580 Maule
Paris Picardie SEW-USOCOME Tel. +33 1 41 05 92 74
25 bis, rue Kléber Fax +33 1 41 05 92 75
F-92300 Levallois Perret
Paris Sud SEW-USOCOME Tel. +33 1 60 81 10 56
6. chemin des Bergers Fax +33 1 60 81 10 57
Lieu-dit Marchais
F-91410 Roinville sous Dourdan
Provence SEW-USOCOME Tel. +33 4 91 18 00 11
Résidence Les Hespérides Bât. B2 Fax +33 4 91 18 00 12
67, boulevard des Alpes
F-13012 Marseille
Pyrénées SEW-USOCOME Tel. +33 5 61 08 15 85
271, Lieu-dit Ninaut Fax +33 5 61 08 16 44
F-31190 Caujac
Sud-Atlantique SEW-USOCOME Tel. +33 2 40 80 32 23
12, rue des Pinsons Fax +33 2 40 80 32 13
F-44120 Vertou

Algeria
Sales Alger Réducom Tel. +213 21 8222-84
16, rue des Frères Zaghnoun Fax +213 21 8222-84
Bellevue El-Harrach
16200 Alger

Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21
Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar
1619 Garin

Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 enquires@sew-eurodrive.com.au
Technical Offices Adelaide SEW-EURODRIVE PTY. LTD. Tel. +61 8 8294-8277
Unit 1/601 Anzac Highway Fax +61 8 8294-2893
Glenelg, S.A. 5045 enquires@sew-eurodrive.com.au
Perth SEW-EURODRIVE PTY. LTD. Tel. +61 8 9478-2688
105 Robinson Avenue Fax +61 8 9277-7572
Belmont, W.A. 6104 enquires@sew-eurodrive.com.au
Brisbane SEW-EURODRIVE PTY.LTD. Tel. +61 7 3272-7900
1 /34 Collinsvale St Fax +61 7 3272-7901
Rocklea, Queensland, 4106 enquires@sew-eurodrive.com.au

03/2006 87
Address Directory

Austria
Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30
Service A-1230 Wien http://sew-eurodrive.at
sew@sew-eurodrive.at
Technical Offices Linz SEW-EURODRIVE Ges.m.b.H. Tel. +43 732 655 109-0
Reuchlinstr. 6/3 Fax +43 732 655 109-20
A-4020 Linz tb-linz@sew-eurodrive.at
Graz SEW-EURODRIVE Ges.m.b.H. Tel. +43 316 685 756-0
Grabenstraße 231 Fax +43 316 685 755
A-8045 Graz tb-graz@sew-eurodrive.at
Dornbirn SEW-EURODRIVE Ges.m.b.H. Tel. +43 5572 3725 99-0
Lustenauerstraße 27/1 Fax +43 5572 3725 99-20
A-6850 Dornbirn tb-dornbirn@sew-eurodrive.at

Bangladesh
Dhaka Triangle Trade International Tel. +880 2 8912246
Bldg-5, Road-2, Sec-3, Fax +880 2 8913344
Uttara Model Town
Dhaka-1230 Bangladesh

Belgium
Assembly Brüssel SEW Caron-Vector S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.caron-vector.be
info@caron-vector.be
Technical Office Vlaanderen SEW Caron-Vector S.A. Tel. +32 92 273-452
Industrieweg 112-114 Fax +32 92 274-155
B-9032 Gent (Wondelgem)

Bolivia
La Paz GRUPO LARCOS LTDA. Tel. +591 2 221808
Av. Jose Carrasco Not. 1398 Fax +591 2 220085
Entre Hugo Estrada Y Av. Busch larcos@ceibo.entelnet.bo
La Paz

Brazil
Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 11 6489-9133
Sales Avenida Amâncio Gaiolli, 50 Fax +55 11 6480-3328
Service Caixa Postal: 201-07111-970 http://www.sew.com.br
Guarulhos/SP - Cep.: 07251-250 sew@sew.com.br
Additional addresses for service in Brazil provided on request!

Bulgaria
Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9532565
Bogdanovetz Str.1 Fax +359 2 9549345
BG-1606 Sofia bever@fastbg.net

Cameroon
Sales Douala Electro-Services Tel. +237 4322-99
Rue Drouot Akwa Fax +237 4277-03
B.P. 2024
Douala

Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca
l.reynolds@sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
7188 Honeyman Street Fax +1 604 946-2513
Delta. B.C. V4G 1 E2 b.wake@sew-eurodrive.ca
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Street Fax +1 514 367-3677
LaSalle, Quebec H8N 2V9 a.peluso@sew-eurodrive.ca

88 03/2006
Address Directory

Canada
Additional addresses for service in Canada provided on request!

Chile
Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00
Sales Chile Las Encinas 1295 Fax +56 2 75770-01
Service Parque Industrial Valle Grande ventas@sew-eurodrive.cl
LAMPA
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile

China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611
Sales Tianjin 300457 gm-tianjin@sew-eurodrive.cn
Service http://www.sew.com.cn
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park suzhou@sew.com.cn
Jiangsu Province, 215021
P. R. China
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890
No. 9, JunDa Road Fax +86 20 82267891
East Section of GETDD sewguangzhou@sew.com.cn
Guangzhou 510530
P. R. China

Colombia
Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 22 No. 132-60 Fax +57 1 54750-44
Service Bodega 6, Manzana B sewcol@sew-eurodrive.com.co
Santafé de Bogotá

Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service PIT Erdödy 4 II Fax +385 1 4613-158
HR 10 000 Zagreb kompeks@net.hr

Czech Republic
Sales Praha SEW-EURODRIVE CZ S.R.O. Tel. +420 a220121236
Business Centrum Praha Fax +420 220121237
Luná 591 http://www.sew-eurodrive.cz
CZ-16000 Praha 6 - Vokovice sew@sew-eurodrive.cz
Technical Offices Brno SEW-EURODRIVE CZ S.R.O. Tel. +420 543256151 + 543256163
Krenova 52 Fax +420 543256845
CZ -60200 Brno
Hradec Kralove SEW-EURODRIVE CZ S.R.O. Tel. +420 466673711
Technicka Kancelar - vychodni Cechy Fax +420 466673634
Svermova
CZ-53374 Horni Jeleni
Klatovy SEW-EURODRIVE CZ S.R.O. Tel. +420 376310729
Technical Office Klatovy Fax +420 376310725
Kollarova 528
CZ-33901 Klatovy 3

Denmark
Assembly Kopenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00
Sales Geminivej 28-30, P.O. Box 100 Fax +45 43 9585-09
Service DK-2670 Greve http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Technical Offices Aarhus SEW-EURODRIVEA/S Tel. +45 86 2283-44
Birkenhaven 45 Fax +45 86 2284-90
DK-8520 Lystrup

03/2006 89
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Denmark
Helsingør SEW-EURODRIVEA/S Tel. +45 49 7557-00
Rømøvej 2 Fax +45 49 7558-00
DK-3140 Ålsgårde
Odense SEW-EURODRIVEA/S Tel. +45 65 9020-70
Lindelyvei 29, Nr. Søby Fax +45 65 9023-09
DK-5792 Arslev

Egypt
Sales Cairo Copam Egypt Tel. +20 2 2566-299 + 1 23143088
Service for Engineering & Agencies Fax +20 2 2594-757
33 EI Hegaz ST, Heliopolis, Cairo copam@datum.com.eg

Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Paldiski mnt.125 Fax +372 6593231
EE 0006 Tallin veiko.soots@alas-kuul.ee

Finland
Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300
Sales Vesimäentie 4 Fax +358 3 780-6211
Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi
sew@sew.fi
Technical Offices Helsinki SEW-EURODRIVE OY Tel. +358 201 589-300
Luutnantinaukio 5C LT2 Fax + 358 9 5666-311
FIN-00410 Helsinki
Vaasa SEW-EURODRIVE OY Tel. +358 3 589-300
Kauppapuistikko 11 E Fax +358 6 3127-470
FIN-65100 Vaasa

Gabon
Sales Libreville Electro-Services Tel. +241 7340-11
B.P. 1889 Fax +241 7340-12
Libreville

Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales Beckbridge Industrial Estate Fax +44 1924 893-702
Service P.O. Box No.1 http://www.sew-eurodrive.co.uk
GB-Normanton, West- Yorkshire WF6 1QR info@sew-eurodrive.co.uk
Technical Offices London SEW-EURODRIVE Ltd. Tel. +44 20 8458-8949
764 Finchely Road, Temple Fortune Fax +44 20 8458-7417
GB-London N.W.11 7TH
Midlands SEW-EURODRIVE Ltd. Tel. +44 1527 877-319
5 Sugar Brook court, Fax +44 1527 575-245
Aston Road,
Bromsgrove, Worcs
B60 3EX
Scotland SEW-EURODRIVE Ltd. Tel. +44 17 8647-8730
Scottish Office Fax +44 17 8645-0223
No 37 Enterprise House
Springkerse Business Park
GB-Stirling FK7 7UF Scotland

Greece
Sales Athen Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
Service 12, Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136, GR-18545 Piraeus http://www.boznos.gr
info@boznos.gr
Technical Office Thessaloniki Christ. Boznos & Son S.A. Tel. +30 2 310 7054-00
Maiandrou 15 Fax +30 2 310 7055-15
562 24 Evosmos, Thessaloniki info@boznos.gr

90 03/2006
Address Directory

Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 2 7960477 + 79604654
Sales Unit No. 801-806, 8th Floor Fax +852 2 7959129
Service Hong Leong Industrial Complex sew@sewhk.com
No. 4, Wang Kwong Road
Kowloon, Hong Kong

Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service H-1037 Budapest Fax +36 1 437 06-50
Kunigunda u. 18 office@sew-eurodrive.hu

Iceland
Reykjavik Vélaverk ehf. Tel. +354 568 3536
Bolholti 8, 3h. Fax +354 568 3537
IS - 105 Reykjavik info@velaverk.is

India
Assembly Baroda SEW-EURODRIVE India Pvt. Ltd. Tel. +91 265 2831086
Sales Plot No. 4, Gidc Fax +91 265 2831087
Service Por Ramangamdi · Baroda - 391 243 mdoffice@seweurodriveindia.com
Gujarat
Technical Offices Bangalore SEW-EURODRIVE India Private Limited Tel. +91 80 22266565
308, Prestige Centre Point Fax +91 80 22266569
7, Edward Road salesbang@seweurodriveinindia.com
Bangalore
Calcutta SEW EURODRIVE INDIA PVT. LTD. Tel. +91 33 24615820
Juthika Apartment, Flat No. B1 Fax +91 33 24615826
11/1, Sunny Park sewcal@cal.vsnl.net.in
Calcutta - 700 019
Chennai SEW-EURODRIVE India Private Limited Tel. +91 44 28144461
F2, 1st Floor, Sarvamangala Indira Fax +91 44 28144463
New No. 67, Bazullah Road saleschen@seweurodriveindia.com
Chennai - 600 017
Hyderabad SEW-EURODRIVE India Pvt. Limited Tel. +91 40 23414698
408, 4th Floor, Meridian Place Fax +91 40 23413884
Green Park Road saleshyd@seweurodriveindia.com
Amerpeet
Hyderabad
Mumbai SEW-EURODRIVE India Private Limited Tel. +91 22 28348440
312 A, 3rd Floor, Acme Plaza Fax +91 22 28217858
Andheri Kurla Road, Andheri (E) salesmumbai@seweurodriveindia.com
Mumbai
New Delhi SEW-EURODRIVE India Private Limited Tel. +91 11 28521566
303 Kirti Deep, Fax +91 11 28521577
2-Nangal Raya Business Centre salesdelhi@seweurodriveindia.com
New Delhi 110 046
Pune SEW-EURODRIVE India Private Limited Tel. +91 20 26111054
206, Metro House 7 Fax +91 20 26132337
Mangaldas Road salespune@seweurodriveindia.com
Pune 411001, Maharashtra

Indonesia
Technical Office Jakarta SEW-EURODRIVE Pte Ltd. Tel. +62 21 5359066
Jakarta Liaison Office, Fax +62 21 5363686
Menara Graha Kencana
Jl. Perjuangan No. 88, LT 3 B, Kebun Jeruk,
Jakarta 11530

Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate
Glasnevin, Dublin 11

03/2006 91
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Israel
Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511
Ahofer Str 34B / 228 Fax +972 3 5599512
58858 Holon lirazhandasa@barak-online.net

Italy
Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801
Sales Via Bernini,14 Fax +39 02 96 799781
Service I-20020 Solaro (Milano) sewit@sew-eurodrive.it
Technical Offices Bologna SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 051 796-660
Via Emilia,172 Fax +39 051 796-595
I-40064 Ozzano dell’Emilia (Bo)
Caserta SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 0823 450611
Viale Carlo III Km. 23,300 Fax +39 0823 421414
I-81020 S. Nicola la Strada (Caserta)
Firenze RIMA Tel. +39 055 898 58-21
Via Einstein, 14 Fax +39 055 898 58-30
I-50013 Campi Bisenzio (Firenze)
Pescara SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 051 796-660
Via Emilia,172 Fax +39 051 796-595
I-40064 Ozzano dell’Emilia (Bo)
Torino SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 011 3473780
Filiale Torino Fax +39 011 3473783
c.so Unione Sovietica 612/15 - int. C
I-11035 Torino
Verona SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 045 97-7722
Via P. Sgulmero, 27/A Fax +39 045 97-6079
I-37132 Verona

Ivory Coast
Sales Abidjan SICA Tel. +225 2579-44
Ste industrielle et commerciale pour l’Afrique Fax +225 2584-36
165, Bld de Marseille
B.P. 2323, Abidjan 08

Japan
Assembly Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373814
Service Iwata sewjapan@sew-eurodrive.co.jp
Shizuoka 438-0818
Technical Offices Fukuoka SEW-EURODRIVE JAPAN CO., LTD. Tel. +81 92 713-6955
C-go, 5th-floor, Yakuin-Hiruzu-Bldg. Fax +81 92 713-6860
1-5-11, Yakuin, Chuo-ku sewkyushu@jasmine.ocn.ne.jp
Fukuoka, 810-0022
Osaka SEW-EURODRIVE JAPAN CO., LTD. Tel. +81 6 6444--8330
B-Space EIRAI Bldg., 3rd Floor Fax +81 6 6444--8338
1-6-9 Kyoumachibori, sewosaka@crocus.ocn.ne.jp
Nishi-ku, Osaka, 550-0003
Tokyo SEW-EURODRIVE JAPAN CO., LTD. Tel. +81 3 3239-0469
Izumi-Bldg. 5 F Fax +81 3 3239-0943
3-2-15 Misaki-cho Chiyoda-ku, Tokyo sewtokyo@basil.ocn.ne.jp
101-0061

Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056
Service Unit 1048-4, Shingil-Dong master@sew-korea.co.kr
Ansan 425-120
Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204
No. 1720 - 11, Songjeong - dong Fax +82 51 832-0230
Gangseo-ku master@sew-korea.co.kr
Busan 618-270

92 03/2006
Address Directory

Korea
Technical Offices Daegu SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 53 650-7111
No.1108 Sungan officete Fax +82 53 650-7112
l 87-36, Duryu 2-dong, Dalseo-ku sewdaegu@netsgo.com
Daegu 704-712
DaeJeon SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 42 828-6461
No. 2017, Hongin offictel Fax +82 42 828-6463
536-9, Bongmyung-dong, Yusung-ku sewdaejeon@netsgo.com
Daejeon 305-301
Kwangju SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 62 511-9172
4fl., Shinhyun B/D Fax +82 62 511-9174
96-16 Unam-dong, Buk-ku sewkwangju@netsgo.com
Kwangju 500-170
Seoul SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 2 862-8051
No.1104 Sunkyung officetel Fax +82 2 862-8199
106-4 Kuro 6-dong, Kuro-ku sewseoul@netsgo.com
Seoul 152-054

Latvia
Sales Riga SIA Alas-Kuul Tel. +371 7139386
Katlakalna 11C Fax +371 7139386
LV-1073 Riga info@alas-kuul.ee

Lebanon
Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 4947-86
B. P. 80484 +961 1 4982-72
Bourj Hammoud, Beirut +961 3 2745-39
Fax +961 1 4949-71
gacar@beirut.com

Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Naujoji 19 Fax +370 315 56175
LT-62175 Alytus info@irseva.lt
http://www.sew-eurodrive.lt

Luxembourg
Assembly Brüssel CARON-VECTOR S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.caron-vector.be
info@caron-vector.be

Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my
West Malaysia
Technical Offices Kota Kinabalu SEW-EURODRIVE Sdn Bhd Tel. +60 88 424792
(Kota Kinabalu Branch) Fax +60 88 424807
Lot No. 2,1st Floor, Inanam Baru
Phase III, Miles 5.1 /2, Jalan Tuaran, Inanam
89350 Kota Kinabalu
Sabah, Malaysia
Kuala Lumpur SEW-EURODRIVE Sdn. Bhd. Tel. +60 3 5229633
No. 2, Jalan Anggerik Mokara 31/46 Fax +60 3 5229622
Kota Kemuning Seksyen 31 sewpjy@po.jaring.my
40460 Shah Alam
Selangor Darul Ehsan
Kuching SEW-EURODRIVE Sdn. Bhd. Tel. +60 82 232380
Lot 268, Section 9 KTLD Fax +60 82 242380
Lorong 9, Jalan Satok
93400 Kuching, Sarawak
East Malaysia
Penang SEW-EURODRIVE Sdn. Bhd. Tel. +60 4 3999349
No. 38, Jalan Bawal Fax +60 4 3999348
Kimsar Garden seweurodrive@po.jaring.my
13700 Prai, Penang

03/2006 93
Address Directory

Mexico
Assembly Queretaro SEW-EURODRIVE, Sales and Distribution, Tel. +52 442 1030-300
Sales S. A. de C. V. Fax +52 442 1030-301
Service Privada Tequisquiapan No. 102 scmexico@seweurodrive.com.mx
Parque Ind. Queretaro C. P. 76220
Queretaro, Mexico

Morocco
Sales Casablanca S. R. M. Tel. +212 2 6186-69 + 6186-70 + 6186-
Société de Réalisations Mécaniques 71
5, rue Emir Abdelkader Fax +212 2 6215-88
05 Casablanca srm@marocnet.net.ma

Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service NL-3044 AS Rotterdam http://www.vector.nu
Postbus 10085 info@vector.nu
NL-3004 AB Rotterdam

New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive sales@sew-eurodrive.co.nz
East Tamaki Auckland
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
10 Settlers Crescent, Ferrymead Fax +64 3 384-6455
Christchurch sales@sew-eurodrive.co.nz
Technical Office Palmerston SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 6 355-2165
North C/-Grant Shearman, RD 5, Aronui Road Fax +64 6 355-2316
Palmerston North sales@sew-eurodrive.co.nz

Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 241-020
Sales Solgaard skog 71 Fax +47 69 241-040
Service N-1599 Moss sew@sew-eurodrive.no

Pakistan
Technical Office Karachi SEW-EURODRIVE Pte. Ltd. Tel. +92 21 4529369
Karachi Liaison Office A/3, 1st Floor, Fax +92 21 4547365
Central Commercial Area seweurodrive@cyber.net.pk
Sultan Ahmed Shah Road
Block 7/8, K.C.H.S. Union Ltd., Karachi

Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280
Sales S.A.C. Fax +51 1 3493002
Service Los Calderos, 120-124 sewperu@sew-eurodrive.com.pe
Urbanizacion Industrial Vulcano, ATE, Lima

Philippines
Technical Office Manila SEW-EURODRIVE Pte Ltd Tel. +63 2 894275254
Manila Liaison Office Fax +63 2 8942744
Suite 110, Ground Floor sewmla@i-next.net
Comfoods Building
Senator Gil Puyat Avenue
1200 Makati City

Poland
Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90
Sales ul. Techniczna 5 Fax +48 42 67710-99
Service PL-92-518 Lodz http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
Technical Office Katowice SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 32 2175026 + 32 2175027
ul. Nad Jeziorem 87 Fax +48 32 2277910
PL-43-100 Tychy

94 03/2006
Address Directory

Poland
Bydgoszcz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 52 3606590
ul. Fordonska 246 Fax +48 52 3606591
PL-85-959 Bydgoszcz
Szczecinek SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 94 3728820
ul. Mickiewicza 2 pok. 36 Fax +48 94 3728821
PL-78-400 Szczecinek

Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Apartado 15 Fax +351 231 20 3685
Service P-3050-901 Mealhada http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt
Technical Offices Lisboa Tertir Tel. +351 21 958-0198
Edifício Lisboa Fax +351 21 958-0245
Gabinete 119 esc.lisboa@sew-eurodrive.pt
P-2615 Alverca do Ribatejo
Porto Av. D. Afonso Henriques, 1196 - 1° - sala 102 Tel. +351 229 350 383
Edifício ACIA Fax +351 229 350 384
P- 4450-016 Matosinhos MobilTel. +351 9 332559110
esc.porto@sew-eurodrive.pt

Romania
Sales Bucuresti Sialco Trading SRL Tel. +40 21 230-1328
Service str. Madrid nr.4 Fax +40 21 230-7170
011785 Bucuresti sialco@sialco.ro

Russia
Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142
Sales P.O. Box 36 Fax +7 812 3332523
Service 195220 St. Petersburg Russia http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Technical Office Moskau ZAO SEW-EURODRIVE Tel. +7 095 9337090
RUS-107023 Moskau Fax +7 095 9337094
mso@sew-eurodrive.ru
Novosibirsk ZAO SEW-EURODRIVE Tel. +7 383 3350200
pr. K Marksa, d.30 Fax +7 383 3462544
RUS-630087 Novosibirsk nso@sew-eurodrive.ru

Senegal
Sales Dakar SENEMECA Tel. +221 849 47-70
Mécanique Générale Fax +221 849 47-71
Km 8, Route de Rufisque senemeca@sentoo.sn
B.P. 3251, Dakar

Serbia and Montenegro


Sales Beograd DIPAR d.o.o. Tel. +381 11 3088677 / +381 11
Kajmakcalanska 54 3088678
SCG-11000 Beograd Fax +381 11 3809380
dipar@yubc.net

Singapore
Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701
Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate sewsingapore@sew-eurodrive.com
Singapore 638644

Slovakia
Sales Sered SEW-Eurodrive SK s.r.o. Tel. +421 31 7891311
Trnavska 920 Fax +421 31 7891312
SK-926 01 Sered sew@sew-eurodrive.sk

Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
SLO – 3000 Celje pakman@siol.net

03/2006 95
Address Directory

South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 494-3104
Service Cnr. Adcock Ingram and Aerodrome Roads dross@sew.co.za
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens dswanepoel@sew.co.za
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700-3451
2 Monaceo Place Fax +27 31 700-3847
Pinetown dtait@sew.co.za
Durban
P.O. Box 10433, Ashwood 3605
Nelspruit SEW-EURODRIVE (PTY) LTD. Tel. +27 13 752-8007
7 Christie Crescent Fax +27 13 752-8008
Vintonia robermeyer@sew.co.za
P.O.Box 1942
Nelspruit 1200
Technical Offices Port Elizabeth SEW-EURODRIVE PTY LTD. Tel. +27 41 453-0303
5 b Linsay Road Fax +27 41 453-0305
Neave Township dswanepoel@sew.co.za
6000 Port Elizabeth
Richards Bay SEW-EURODRIVE PTY LTD. Tel. +27 35 797-3805
25 Eagle Industrial Park Alton Fax +27 35 797-3819
Richards Bay dtait@sew.co.za
P.O. Box 458
Richards Bay 3900

Spain
Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 9 4431 84-70
Sales Parque Tecnológico, Edificio, 302 Fax +34 9 4431 84-71
Service E-48170 Zamudio (Vizcaya) sew.spain@sew-eurodrive.es
Technical Offices Barcelona Delegación Barcelona Tel. +34 9 37 162200
Avenida Francesc Maciá 40-44 Oficina 3.1 Fax +34 9 37 233007
E-08206 Sabadell (Barcelona)
Lugo Delegación Noroeste Tel. +34 6 3940 3348
Apartado, 1003 Fax +34 9 8220 2934
E-27080 Lugo
Madrid Delegación Madrid Tel. +34 9 1634 2250
Gran Via. 48-2° A-D Fax +34 9 1634 0899
E-28220 Majadahonda (Madrid)

Sri Lanka
Colombo 4 SM International (Pte) Ltd Tel. +94 1 2584887
254, Galle Raod Fax +94 1 2582981
Colombo 4, Sri Lanka

Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 3442-00
Sales Gnejsvägen 6-8 Fax +46 36 3442-80
Service S-55303 Jönköping http://www.sew-eurodrive.se
Box 3100 S-55003 Jönköping info@sew-eurodrive.se
Technical Offices Göteborg SEW-EURODRIVE AB Tel. +46 31 70968-80
Gustaf Werners gata 8 Fax +46 31 70968-93
S-42131 Västra Frölunda
Malmö SEW-EURODRIVE AB Tel. +46 40 68064-80
Borrgatan 5 Fax +46 40 68064-93
S-21124 Malmö

96 03/2006
Address Directory

Sweden
Stockholm SEW-EURODRIVE AB Tel. +46 8 44986-80
Björkholmsvägen 10 Fax +46 8 44986-93
S-14125 Huddinge
Skellefteå SEW-EURODRIVE AB Tel. +46 910 7153-80
Trädgårdsgatan 8 Fax +46 910 7153-93
S-93131 Skellefteå

Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717
Sales Jurastrasse 10 Fax +41 61 417 1700
Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch
info@imhof-sew.ch
Technical Offices Rhaetian Swit- André Gerber Tel. +41 24 445 3850
zerland Es Perreyres Fax +41 24 445 4887
CH-1436 Chamblon
Bern / Solothurn Rudolf Bühler Tel. +41 32 652 2339
Muntersweg 5 Fax +41 32 652 2331
CH-2540 Grenchen
Central Switzer- Beat Lütolf Tel. +41 62 756 4780
land and Ticino Baumacher 11 Fax +41 62 756 4786
CH-6244 Nebikon
Zürich René Rothenbühler Tel. +41 52 386 3150
Nörgelbach 7 Fax +41 52 386 3213
CH-8493 Saland
Bodensee and Markus Künzle Tel. +41 71 845 2808
East Switzerland Eichweg 4 Fax +41 71 845 2809
CH-9403 Goldbach

Taiwan (R.O.C.)
Nan Tou Ting Shou Trading Co., Ltd. Tel. +886 49 255353
No. 55 Kung Yeh N. Road Fax +886 49 257878
Industrial District
Nan Tou 540
Taipei Ting Shou Trading Co., Ltd. Tel. +886 2 27383535
6F-3, No. 267, Sec. 2 Fax +886 2 27368268
Tung Hwa South Road, Taipei Telex 27 245
sewtwn@ms63.hinet.net

Thailand
Assembly Chon Buri SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales Bangpakong Industrial Park 2 Fax +66 38 454288
Service 700/456, Moo.7, Tambol Donhuaroh sewthailand@sew-eurodrive.co.th
Muang District
Chon Buri 20000
Technical Offices Bangkok SEW-EURODRIVE PTE LTD Tel. +66 2 7178149
Bangkok Liaison Office Fax +66 2 7178152
6th floor, TPS Building sewthailand@sew-eurodrive.co.th
1023, Phattanakarn Road
Klongtan, Phrakanong, Bangkok,10110
Hadyai SEW-EURODRIVE (Thailand) Ltd. Tel. +66 74 359441
Hadyai Country Home Condominium Fax +66 74 359442
59/101 Soi.17/1 sewhdy@ksc.th.com
Rachas-Utid Road.
Hadyai, Songkhla 90110
Khonkaen SEW-EURODRIVE (Thailand) Ltd. Tel. +66 43 225745
4th Floor, Kaow-U-HA MOTOR Bldg, Fax +66 43 324871
359/2, Mitraphab Road. sewkk@cscoms.com
Muang District
Khonkaen 40000
Lampang SEW-EURODRIVE (Thailand) Ltd. Tel. +66 54 310241
264 Chatchai Road, sob-tuy, Fax +66 54 310242
Muang, Lampang 52100 sewthailand@sew-eurodrive.co.th

03/2006 97
Address Directory

Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 1 4340-64 + 1 4320-29
7, rue Ibn EI Heithem Fax +216 1 4329-76
Z.I. SMMT
2014 Mégrine Erriadh

Turkey
Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419163 + 216 4419164 +
Sales Hareket Sistemleri Sirketi 216 3838014
Service Bagdat Cad. Koruma Cikmazi No. 3 Fax +90 216 3055867
TR-34846 Maltepe ISTANBUL sew@sew-eurodrive.com.tr
Technical Offices Ankara SEW-EURODRIVE Tel. +90 312 2868014
Hareket Sistemleri Fax +90 312 2868015
Ticaret Ltd. Sirketi
Özcelik Is Merkezi, 14. Sok, No. 4/42
TR-06370 Ostim/Ankara
Bursa SEW-EURODRIVE Tel. +90 224 443 4559
Hareket Sistemleri San. ve Tic. Ltd. Sti. Fax +90 224 443 4558
Besevler Küçük Sanayi
Parkoop Parçacilar Sitesi 48. Sokak No. 47
TR Nilüfer/Bursa
Izmir SEW-EURODRIVE Tel. +90 232 4696264
Hareket Sistemleri Fax +90 232 4336105
Ticaret Ltd. Sirketi
1203/11 Sok. No. 4/613
Hasan Atli Is Merkezi
TR-35110 Yenisehir-Izmir

Ukraine
Sales Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211
Service Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078
49008 Dnepropetrovsk sew@sew-eurodrive.ua

Uruguay
Montevideo SEW-EURODRIVE Argentina S. A. Sucursal Tel. +598 2 90181-89
Uruguay Fax +598 2 90181-88
German Barbato 1526 sewuy@sew-eurodrive.com.uy
CP 11200 Montevideo

USA
Production Greenville SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Manuf. +1 864 439-9948
Service Lyman, S.C. 29365 Fax Ass. +1 864 439-0566
Telex 805 550
http://www.seweurodrive.com
cslyman@seweurodrive.com
Assembly San Francisco SEW-EURODRIVE INC. Tel. +1 510 487-3560
Sales 30599 San Antonio St. Fax +1 510 487-6381
Service Hayward, California 94544-7101 cshayward@seweurodrive.com
Philadelphia/PA SEW-EURODRIVE INC. Tel. +1 856 467-2277
Pureland Ind. Complex Fax +1 856 845-3179
2107 High Hill Road, P.O. Box 481 csbridgeport@seweurodrive.com
Bridgeport, New Jersey 08014
Dayton SEW-EURODRIVE INC. Tel. +1 937 335-0036
2001 West Main Street Fax +1 937 440-3799
Troy, Ohio 45373 cstroy@seweurodrive.com
Dallas SEW-EURODRIVE INC. Tel. +1 214 330-4824
3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 csdallas@seweurodrive.com
Additional addresses for service in the USA provided on request!

98 03/2006
Address Directory

Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275
Service Zona Industrial Municipal Norte sewventas@cantv.net
Valencia, Estado Carabobo sewfinanzas@cantv.net

03/2006 99
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

How we’re driving the world

With people who With comprehensive With uncompromising


think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the
develop the service network that is that automatically every branch of cost and complexity of
future with you. always close at hand. improve your productivity. industry today. daily operations.

SEW-EURODRIVE
Driving the world

With a global presence With innovative With online information


that offers responsive technology that solves and software updates,
and reliable solutions. tomorrow’s problems via the Internet, available
Anywhere. today. around the clock.

SEW-EURODRIVE GmbH & Co KG


P.O. Box 3023 · D-76642 Bruchsal / Germany
Phone +49 7251 75-0 · Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com

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