ZF 4HP14 - Automatic Transmission Repair Manual

Index
FORWORD ······································································································ 1
1、Automatic transmission (A/T) assembly description ··················································· 2
1.1、4HP14 A/T assembly explode view ····································································· 2
1.2、Transmission Power transfer schematic ································································ 3
1.3、Adjusting automatic transmission clearance ··························································· 4
1.3.1、Adjusting shift shaft clearance ······································································· 4
1.3.2、Adjusting output gear clearance ······································································· 5
1.3.2.1、Adjusting main rear output gear clearance ························································ 5
1.3.2.2、Adjusting driven shaft clearance ···································································· 8
1.3.3、Adjusting clutch A clearance ········································································ 11
1.3.4、Adjusting central seat clearance ····································································· 12
1.3.5、Adjusting differential pretension ···································································· 14
1.3.6、Adjusting brake band pretension ···································································· 16
1.3.7、Adjusting throttle cable ··············································································· 17
1.4、Special tool ······························································································· 18
1.5、Transmission bolt tighten torque ······································································ 30
1.6、General inspection of transmission ··································································· 31
2、Disassembling automatic transmission ································································· 32
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2.1、Disassembling assembly ················································································ 32

2.2、Removing band brake C ·············································································· 43
2.3、Removing brake D ······················································································ 44
2.4、Removing central seat, brake C and oil pump ······················································· 45
2.5、Removing clutch B and 2nd gear one-way overrun clutch ········································ 48
2.6、Removing clutch A ······················································································ 49
2.7、Removing clutch E ······················································································ 51
2.8、Removing output shaft and 1st gear one-way overrun clutch ····································· 52
2.9、Removing governor and speedmeter·································································· 54
2.10、Removing transmission case and parking system ················································· 58
3、Assembling automatic transmission····································································· 64
3.1、Installing transmission case and parking system ···················································· 64
3.2、Installing band brake C’ ················································································ 74
3.3、Installing brake D and 1st gear one-way overrun clutch ··········································· 78
3.4、Installing governor and driven shaft ·································································· 82
3.5、Installing planetary gear mechanism and main sub rear output gear ····························· 86
3.6、Installing input shaft and clutch E assembly························································· 93
3.7、Installing clutch A assembly ··········································································· 96
3.8、Installing clutch B and 2nd gear one-way overrun clutch ········································· 100
3.9、Installing centeral seat, oil pump and brake C assembly……………………………………103
3.10、Insatlling differential and converter housing ······················································ 109
3.11 Installing speedmeter ··················································································· 112
3.12 Installing control valve plate and torque converter ················································· 115
Appendix
The manual of 4HP14 A/T removing & installing SAIC CHERY AUTOMOBILE CO., LTD
FOREWORD
This manual covers 4HP14 automatic transmission (A/T) repairing methods, detailed A/T removing &
assembling procedures and information on determining if a transmission needs repairing upon problems.
In addition, we recommend as followings:
1、Throttle cable, gasket, O ring, shim and other vulnerable parts must be replaced after removing.
2、After over 31,250 miles or 50,000 km mileage, all clutches and brakes must be replaced.
3、If the clutch is bumped, it is absolutely necessary to use appropriate cleaning agent to clean torque converter,
oil cooler and oil cooling chamber.
4、When installing transmission, any adjustment should be made according to instructions in section 1.4 of the
manual.
Removing and installing requirements:

1. Use transmission repairing special tools listed in section 1.8 in this manual.
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2. Appropriate test bench.
NOTE:
1. Valve body must be repaired by professional person;
2. Valve body must be replaced as an assembly;
3. Transmission oil must be filled as specification.
-1-
The manual of 4HP14 A/T removing and installing SAIC CHERY AUTOMOBILE CO., LTD
1、4HP14 A/T assembly discription

1.1、 4HP14 A/T assembly explode view
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1.2、 4HP14 A/T power transfer schematic

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-3-
1.3、A/T clearence adjustment

1.3.1 Shift shaft clearence adjustment
Install shift shaft clearence adjuster 5P 95 000

287 on housing surface, ensuring no clearence
between lock cam and shift cam.
Measure the distance X from shift cam to

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housing surface with measuring tool.
Determine thickness of washer by following

formula:
S (mm) = X (mm) – 0.1 (mm)
S = washer thickness
X = Measured result
0.10 is selected clearance (selected clearance is within
0.10 ~ 0.2 according to table).
For example
Measured dimensions:
X=2.3mm
S=2.3mm-0.10mm
S=2.2mm
Therefore, need 2 washers with total thickness of 2.2 mm.
-4-
1.3.2、Rear output gear clearence

adjustment
1.3.2.1、Main sub output gear clearence

adjustment
Hold driven shaft and output shaft with mounting

bracket 5P 96 000 288 and 5P 95 000 289.
Turn over the transmission body by 180o.
Install main rear output gear and mounting bolts.

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Install 1.75 mm thickness washer on driven shaft

and then install sub rear output gear and
mounting bolts.
Install parking mechanism and retain gear shifter

arm on position with adjusting pin 5P 95 000
285.
NOTE: Keeping brake rotor downward (because

the brake rotor may move outside), then install
parking plunger.
-5-
Tighten sub rear output gear mounting bolt to 10

Nm with torque wrench.
Only after both gears installed correctly can the

parking plunger be removed easily. Turn gear
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with an appropriate bolt repeatly (as shown on

fig.).
Install parking plunger, select stop position, then

tighten the bolt. Tighten torque is 20Nm.
Release stop position, turn the gear, and repeat the
above procedures.
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Making marks on bolts and gears as shown on

figure.
Turn screw 12 mm counterclockwise from

marking position.
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Using appropriate tool tamp mounting bolt

flange edge to distortion.
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1.3.3.2、Driven shaft clearence adjustment
Assembling requirements:
Install 1.75 mm thickness gasket and sub rear

output gear, and tighten bolt by hand.
To maintain the clearance, select the thickest
washer in alternative dimensions.
After Applying park gear, tighten sub rear output

gear locking bolts. Tighten torque is 30Nm.
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Release the stop gear and repeat the procedures.
Install measuring instrument 5P 05 001 518 with

dial indicator as shown in fig.
-8-
Set the indicator to zero.

1.Turn the screw until the needle moves.
2.Turn the gear till needle to zero position.

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Loosen transmisson lower mount carrier 5P 95 000

288, then turn counterclockwise screw 3/4 turn.
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Turn the gear to determine indicator reading.

Reading X
For example, X=0.46mm
Washer thickness S is calculated by following

formula:
S = 1.75mm (Xmm – 0.06mm)
S = Required washer thickness

1.75 = Maximun washer thickness provided in table.
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X = Measured reading.
0.06 = Selected clearance (select range is from 0.05 to 0.10)
For example
S = 1.75 (0.46 – 0.06)
S = 1.75 – 0.4
S=1.35mm Measured readings X=0.46mm
Therefore, 1.35mm washer is needed or other washer to replace 1.75mm washer.
If 1.35mm or other thickness washer is installed, the tighten torque (30Nm) should be made again.
Using appropriate tool, damp locking bolt flange

edge to distortion for locking.
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1.3.3、Clutch A clearance (snap ring

thickness) adjustment
Install 2.2mm thickness snap ring.
Use measuring unit with dial indicator.
Put the indicator right on, pointer must be at zero

position.
Lift up clutch, read the readings. Clearance

should be within 1.80mm ~ 2mm.
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If the measured value is too small or big, select a

thinner or thicker snap ring.
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1.3.4、Central seat clearance (washer

thickness)
Install adjusting washer (2.0mm thickness) and
flanged thrust washer.
Install clutch, brake, oil pump and other middle

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units. And retain with bolts. Tighten torque is

10Nm.
While installing, turning it to install into place.
Install adjuster on input shaft and retain it with

bolts.
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When measuring, the indicator must be

positively placed and the pointer is set to zero
positon.
As shown on fig., pull up the handle; read out

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the measured result. Clearance should be within

0.1mm~0.3mm. The measured results may vary
if different thickness washer is used.
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1.3.5、Differential Pretension
Install adjustor 5P 95 000 286 and tighten to
7Nm, pressing bearing and outer race.
As shown on fig., turn the housing clockwise,

tighten to 7Nm and repeat the above procedures.
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As shown on fig., using depth gauge measuring

distance A from bearing outer race to clutch
housing surface.
.For example
Distance A = 10.2mm
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As shown on fig., distance B is the height from

lug in speedmeter drive gear housing to housing
top.
For example
Distance B = 8.65mmm
Pretension washer thickness is within 0.1mm to
0.15mm.
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Washer thickness is determined by following

formula:
Dimension A – dimension B + washer thickness
=S
For example
10.2mm – 8.65mm + 0.1mm = 1.65mm
NOTE:
According to the calculated result, select
different thickness washer combination to obtain
the most approximate combination.
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1.3.6、Brake band C pretension

Apply lubricant on locating rod of brake band,
Adjusting bolt tighten torque is 10Nm.
Tool: 6# socket spanner
NOTE:
While tightening the brake band, place the
locating rod to proper installation position.
Make marks on bolts and housing, then turn the

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adjusting bolt counterclockwise (about 3mm).
Tighten locking nut to 80 Nm.

Tool is 23# cotter spanner.
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1.3.7、Adjusting throttle cable

Pull the throttle cable to the most length,
Measure as shown on figure. And the measuring
value cannot be more than 39mm; otherwise, it
will affect the kick down function.
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1.4、Special tools
No. Figure Code and Application
A/Tp operating bracket of 5 x 46

1
000 244
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Torque converter driver/installer 5 x

2
56 000 090
3 Bearing inner race remover

Rolle x 48 500.
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Removing and installing socket

4
Rolle x 1000 1
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Removing and installing socket

5 x 46 000 232
(used for inner racer of roller
5
bearing on driven shaft and 1st gear
one-way overrunning clutch snap
ring.
5×46 000 155
6
Groove nut removing socket
5 x 46 000 155
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Piston C assembling tool

7
5 x 46 000 295
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Diaphragm spring compression

8 device
5 x 46 167.
Clutch B drum hook

9
5 x 46 000 095
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No. Figure C ode and Application
5×46 000 146
10 Clutch B diaphragm spring

compression device B 5 x 46 000
146.
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Diaphragm spring compression

11 device
5 x 46 000 148
Output shaft roller bearing remover

12
5 x 46 000 296.
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1st one-way overrun clutch snap

13 ring remover
5 x 46 000 243.
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Output shaft gear and differential

14 bearing inner race remover
5 x 46 000 297.
15 Bearing outer race installer

5 x 46 000 298
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序号 Figure Code and Application
Bearing outer race puller

16
Puller 21/7.
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Bearing outer race

17 puller 22/2.
Shift shaft oil seal installing tool

18
5 x 46 000 187.
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Dowel pin drift of shift shaft

5×46 000 119
19
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20 Oil sealing installing socket

5×46 000 161
Driven shaft bearing inner race

21 compression tool
5×46 000 182
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Oil pump sealing installing tool

22
5 x 46 000 299.
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Output shaft, output gear and

differential bearing inner race
23
compression tool
5 x 46 000 300.
Clutch A snap ring assembling tool

24
5 x 46 000 301.
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Differential oil sealing assembling

25
tool
5×46 000 111
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Speedmeter drive gear case oil

26
sealing intalling socket
5×46 000 180
Pawl spring adjuster

27
5P 89 001 995.
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Shift shaft clearence adjuster

28
5P 95 001 287.
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Input shaft mounting carrier

29
5P 95 000 288.
Output shaft mounting carrier

30
5P 95 000 289.
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Shaft shaft position adjuster

31
5P 95 001 285.
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Output gear clearence test tool

32
5P 01 001 518.
Middle seat clearence test tool

33
5P 01 001 415.
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Differential adjuster
34
5P 95 000 286
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Name Tool Torque (Nm)
Hex bolt (lug) SW=13mm 23
Locking bolt M14 (housing) SW=6mm 40
Locking bolt M10 (housing) SW=5mm 15
Back light switch (housing) SW=27mm 40
Mounting bolt (bearing) Torx bix 45 20
Mounting bolt (pawl spring) Torx bix 27 10
Mounting bolt
Torx bix 27 10
(Shift gear mechanism)
Groove nut (output gear) SW=36mm 50

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Mounting bolt (governor) Torx bix 27 10
Connecting bolt (side cover and

Torx bix 27 10
transmission case)
Mounting bolt (oil pump body) Torx bix 27 10
Connecting bolt (central seat and

Torx bix 27 10
transmission case)
Locking bolt （converter housing） SW=5mm 15
Hex bolt（converter housing and

SW=13mm 23
transmission housing）
Mounting bolt (sensing rotor of
SW=11mm 10
sensing rotor）
Connecting bolt (speedometer
SW=13mm 23
drive gear housing)
Connecting bolt (control valve) Torx bix 27 8
Connecting bolt (oil pan) Torx bix 27 10
(Turn to 20 Nm, after being

Drain plug (oil pan) SW=30mm installed to vehicle, turn further to
100 Nm.)
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1.6、Transmission general check

The following points must be checked:
Correct oil level
Checking fluid level when engine idle.
Checking fluid level after fluid temperature rises to 80ºC.
Fluid level must be between Max. and Min. mark.
Low fluid level

Engine running, but no power transferred to transmission, pump does not transfer power.
Abnormal sound from transmission when turning.
High fluid level

Air bubble occurs in transmission, causing power consumption. High fluid temperature when operating in high
speed. Oil evaporates into atmosphere.
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Proper engine adjustment

Seeking proper idle speed from whole vehicle manufacturer.
Power transmission (forward and reverse)

It is required to properly adjust the power transmission mechanism.
Stalling speed
Stalling speed range:2100±150rpm
Shifting point
No early or late shifting.
Shifting quality
Adjust throttle cable
Correct adjustment to accelerating unit is required.
Noise
Noise detection
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2、A/T internal disassembling
2.1、Assembly removing
Support transmission assembly with 5 x 46 000
244 braket and drain oil.
Remove converter carrier.
Remove torque converter with special tool 5 x 56

000 090.
NOTE: when removing torque converter, prevent
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oil leaking as possible and do not damage oil

pump bushing and sealing ring lip.
Loosen oil pan mounting bolt.

Tool: Using 27# inner socket spanner, remove oil
pan and gasket.
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Remove 10 valve plate mounting bolts with

10 big size bolt head.
Tool: 27# quincunx socket spanner.
Turn over transmission by 90 degree, remove

17 mounting bolts on the converter housing.
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Remove converter housing.

NOTE: Speedmeter drive gear may drop off.
Remove the gasket
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Remove differential and drive gear of the

speedmeter.
Remove central seat, oil pump and brake C

assembly.
Tool: 27# quincunx socket spanner.
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NOTE:
During disassembling, hold transmission
firmly.
Remove the thrust washer C (with flang edge)

and adjust washer.
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Loosen C-type brake band.

Remove clutch A, clutch B and 2nd gear
one-way overrunning clutch as an assembly.
Separate clutch A, clutch B and one-way

overrunning clutch.
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Slightly remove the tensioned brake band,

USE CARE not to bend brake band.
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Remove clutch E and input shaft.
Remove center shaft, clutch E support and thrust

bearing together.
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Remove sun gear shaft, clutch A support and

thrust bearing as an assembly.
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Remove sun gear drive drum and thrust bearing.
Remove the sun gear.

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As shown on fig., remove planetery mechanism
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Install locator 5P 95 000 289 on output shaft top,

and fix it on the transmission housing.
Install locator on the driven shaft and fix it on the

housing with bolts.
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Turn over transmission by 180°.
Remove 11 connecting bolts. Remove side cap

and gasket.
Tool: 27# quincunx socket spanner
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As shown on figure, apply stop shift, using

appropriate tool, loosen rear sub output gear
mounting bolt.
After removing main rear and sub rear output

gear with appropriate tool, new transmission
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rear output gear can be removed by hand.
As shown on figure, remove the high speed

washer and oil guide channel.
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If necessary, using special tool 5 x 46 000 297

and 2 cotter spanners, remove rolling bearing
inner race in direction shown figure.
Turn over transmission by 180o, remove 2

holding units. Then, remove driven shaft with
governor still remained in housing.
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If necessary, remove rolling bearing inner race

on driven shaft using socket 5 x 46 000 232.
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Remove output gear and rear gear ring as an

assembly.
Remove slice gear C (refers to sub gear without

wheel).
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Release parking position; remove governor cover

and governor assembly.
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Turn over the transmission by 90o, remove

protect plate.
Using removing/installing socket 5 x 46 000
155 remove groove nut.
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Remove 1st gear one-way overrunning clutch.
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2.2、Removing brake C.
Install an installer 5 x 46 000 295 with screw
mechanism, push brake band hydraulic
cylinder head inwards. Remove snap ring
with 2 screwdrivers.
Take off brake band hydraulic cylinder cap

and brake band piston C’.
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As shown on figure, remove snap ring, piston

and 2 U steel sheet spring with screwdriver.
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Screw adjuster bolt out after loosening locking nut.
Pull out brake band locator rod.

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2.3、Removing brake band D
Turn over transmission by 90o.

As shown on figure, remover cotter snap ring with 2
screwdrivers.
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Remove complete brake D assembly and

diaphragm spring.
Insert air gun into oil inlet and remove

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piston D using HP gas.
2.4 、 Removing central seat, brake C

assembly and oil pump
Press down the diaphragm spring of the

brake C with special tool 5 x 46 000 167.
Remove cotter snap ring with screwdriver,
then remove diaphragm spring, pressure
plate and retaining ring etc.
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Insert air gun into oil inlet hole, removing piston

C using HP gas.
Remove snap ring with screwdriver.

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Remove central seat snap ring.

First step: loosen pump body connecting bolts.
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Second step, pull out snap ring of the center seat

with 2 hooks.
Loosen connecting bolt, separate central seat

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from pump body.

Only plastic hammer can be used to remove.
If removing in proper working process, piston
ring and locating pin must be maintained in
central seat.
Remove spring, valve core and cap.
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2.5、Removing clutch B and 2nd one-way

overrun clutch
Remove cotter snap ring and clutch B assembly.
Press pressure plate with special tool 5 x 46 000

146, then remove snap ring and thrust washer.
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Remove diaphragm spring and pressure plate.
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Insert the air gun into oil inlet hole; remove

pistion B using HP gas. One-way overrun clutch
can not be further disassembled.
2.6、Removing clutch A
Using appropriate snap ring plier, remove snap
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ring.
Remove worm rod from instert direction.
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Remove the snap ring, clutch A assembly and

diaphragm spring in order.
Using special tool 5 x 46 000 167 press piston

with flow guiding flange, then remove snap ring
with appropriate tool.
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Insert air gun from oil inlet, remove piston,

washer and shim spring using HP gas.
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Knock piston gently, and remove piston A and the

diaphragm spring.
2.7、Removing clutch E
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Take out thrust washer.
Remove cotter snap ring and clutch E assembly.
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Remove diaphragm spring with the special tool 5

×46 000 148, and then take off retainer.
Remove shim spring. Insert air gun, and remove

piston E using HP gas.
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2.8、Removing output shaft and 1st gear

one-way overrun clutch
Remove cotter snap ring, and then separate gear

ring and output shaft.
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Remove rolling bearing using special tool 5×46

000 296.
Remove cotter snap ring, place whole one-way

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overrun clutch into remover/installer 5×46 000

232. Remove cotter snap ring with installing
sleeve 5×46 000 243 and a screwdriver.
Remove one-way overrun clutch inner ring.
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As shown on figure, one-way overrun clutch can be

thoroughly disassembled:
Clutch inner ring, outer gear ring and free wheel.
2.9、Removing governor and speedometer

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Loosen four mounting bolts and separate the governor

case from the hub sleeve.
NOTE:
If the case is scratched or damaged, replace a new one.
1、Remove the first piston

Take out locking piece, and remove piston 1 off
housing.
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2、Remove piston 2
Press down spring with screwdriver, remove locking piece,
spring and piston 2.
After removing, components are as shown in figure. There

are only two pistons.
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Loosen connecting bolts on the governor hub sleeve, and

remove the centrifugal block.
Remove snap ring and the rubber sealing ring.
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Revolve two planetary gears to appropriate

position, and then take them out.
For new type structure, remove two differential

side shafts, and then take out two side gears.
For convenience of inspecting scratch on side

gears, move the two side gears to the middle
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position.
Remove taper rolling bearing inner race with

special tool 5 X 46 000 297. As shown on figure.
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Remove hex bolts in the speed meter drive

gear case .
Tool: 13# sleeve
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Loosen mounting bolts in the speedometer

sensing rotor and carrier.
Take out the speedometer sensing rotor and

carrier, and then remove the sealing ring with
appropriate tool.
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Drift housing sealing ring using appropriate drift.

The bearing outer race may be removed with the
sleeve.
Remove the differential taper rolling bearing

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outer race in same method.
2.10、Removing transmission housing

and parking system
Remove the throttle cable with a screwdriver as

shown on figure.
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Loosen mounting bolts and remove the mounting

carrier.
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Take out two dowel pins on throttle cam, throttle

cam, and return spring.
Loosen two mounting bolts and remove pawl

spring.
Remove one small mounting bolt from the case.
-59-
Removing parking plunger, brake plate,

spring, and lock cam.
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Take out the brake rotor dowel pin.
With appropriate drift, remove elastic pin and

then remove shift shaft.
-60-
Remove shift cam and adjusting gasket.
Remove dowel pin using appropriate drift.

Take out pawl and retracting spring.
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Removing bolts and sealing ring.

Remove bearing outer race with special tool
Puller 21/7 和 Puller 22/2.
Locking tool: 45# socket spanner
-61-
Remove driven shaft bearing and outer race with

same method.
Remove differential and shift shaft sealing ring.

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Loosen back light switch.

Tool: 27# socket
-62-
Remove all locking bolt, and clean housing.

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-63-
3、Assembling
3.1、Assembling transmission housing and parking system.
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If necessary, install lug 01 250, and fix with hex bolts.

Tool: 13# socket
Torque: 23Nm
When assembling bolts, use new sealing washer.
-64-
Part number Name Dimensions Torque (Nm)

01022 Locking bolt M14×1.5 40
01020 Sealing ring A14×18 —
01270 Locking bolt M10×1 15
01260 Sealing ring A10×14 —
Installing back light switch 01 112 with use new

sealing washer 01 116.
Tool: 27# socket
Torque: 4-Nm
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Knock ventilation fitting 01 110 into the case

with a plastic hammer.
-65-
Preheat to 70℃, and press bearing outer race 09

090 and 09 040 into the housing.
Install driven bearing outer race properly, and

adjust its position in the housing. Otherwise the
mounting bolt can not be aligned with threaded
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holes.
Install two bearing outer race mounting bolts 09

100, and replace the sealing washer 09 104 with
new one.
Torque: 20Nm
-66-
Press differential oil sealing 09 130 into location

with installing sleeve 5×46 000 299.
Install shift shaft oil sealing 06 010 with special

spindle drift 5×46 000 187.
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Knock rolling pin 06 030 into pawl spring 06 020

with a plastic hammer.
-67-
Insert brake rotor dowel pin 06 100 and adjusting

piece 5P 89 001 995.
Install pawl spring dowel pin 06 040, and then

install the pawl spring.
Keep pawl spring close to the adjusting piece,

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and then fix with two bolts 06 050.

Tool: 27# inner socket spanner
Torque: 10Nm
Insert shift shaft 06 060 half or so, then install

shift cam 06 070 into shift shaft, and assemble
shift shaft to stop.
-68-
Connect locking cam 24 020 and brake rotor 06

110 with the lock spring 24 010. Locking cam
must be installed on brake rotor.
Install the whole mechanism on the dowel pin,

and connect the brake rotor and lock cam with
spring.
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Shift cam and lock cam MUST BE adjusted to

installation position. Install brake rotor and adjust
its location as shown on figure.
-69-
NOTE:
The washer thickness should be adjusted as
procedures in section 1.4.1 in page 5/1. The
adjusting washer is installed between the cam
and the housing. Therefore brake rotor must be
removed, and pull shift shaft out enough as
necessary.
Install shift shaft elastic pin 06 090 with special

tool 5×46 000 119 and a hammer.
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NOTE: The elastic pin opening side must face to

transmission input or output direction.
Insert pawl dowel pin 24 060 half into the house,

and place retracting spring 24 050 on dowel pin.
-70-
Install pawl 24 040 on dowel pin, and then install

dowel pin to stop.
Connect return spring and the pawl, and push
the spring outward.
Install the parking plunger 24 030.

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As shown on figure, place return spring 06 140

on throttle valve cam 06 120..
-71-
3.2、Installing band brake C’

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Install O-ring 31 340 on groove on brake band

plunger 31 330 end. Oil O ring before installing.
-72-
Insert plunger into the housing, with O-ring end

facing outward for sealing.
Install adjusting blot 31 350, washer 31 360, and

adjusting nut 31 370, and screw bolt into housing
half or so.
Installing piston C’
Place washer 31 400 (thick) on piston plunger 31
390, then install elastic washer 31 404 (thin).
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NOTE:
Both washers are of U shape. When installing,
concave side face each other, and move them to
the piston shoulder.
Install new O-ring 31 420 on the brake band

piston.
Install brake band piston on piston rod.
NOTE:
Piston flange must be at safety snap ring 31 450
side.
-73-
Place spring 31 430 on piston.

After oiling O-ring, mount whole piston into the
housing.
Place 2 O rings 31 470 on brake fluid hydraulic

cylinder cap and apply oil or Vaseline, and then
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install cylinder cap.
Press cylinder cap using special tool 5 X 46 000

295, and then install snap ring.
Remove the special tool.
-74-
After bending brake band with pressure, install it

into housing, and adjust position between the
brake band and two plungers.
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-75-
3.3、Assembling brake D and 1st one-way overrun clutch

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Install O-rings 17 020 and 17 030 in piston 17.

010, and apply lubricant. Build piston into the
housing with flange part upward.
-76-
Install diaphragm spring 17 040and thrust washer

17 090.
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Install one-way overrun clutch 17 130 into the

clutch outer gear ring, USE CARE to right tooth
match, and push clutch downwards to stop.
Install retainer ring 17 140, and retain with snap

ring 17 150.
-77-
Install clutch hub 17 180 half or so, and then turn

clockwise to location.
Place clutch on special tool 5×46 000 232, and

install snap ring 17 100 with installing drift pin 5
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×46 000 243.
Install 1st gear one-way overrun clutch into

housing. Turn over differential by 90℃. Ensure
one-way overrun clutch is not out of the position.
-78-
Install safety ring 17 190 (tooth type of thin steel

ring) and grooved nut 17 200, and tighten
grooved nut with socket spanner 5×46 000 155.
Torque：50Nm
As shown on figure, using appropriate drift,

tamp tooth ring into groove on grooved nut,
enhancing locking.
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Turn over housing by 90 ℃ , check clutch

operating condition. Clockwise turn clutch,
confirm clutch can turn smoothly.
Assembling brake D assembly. Install sheet steel

17 050 first, and then install friction plate 17 060,
alternately install, and install retainer ring 17 070,
and then fix with the snap ring 17 080.
-79-
3.4、Assembling governor driven shaft

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Insert piston 33 040 into the governor case 33 030，and

fix with lock sheet 33 050.
-80-
Insert piston 33 070 and spring 33 070, and fix

with lock sheet 33 090.
Governor units are shown on right figure. The

piston may not be divided into three sections.
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Install driven shaft into governor for adjusting

governor position much easier. Fix the governor
onto the governor hub 33 010 with four
mounting bolts 33 100.
Tool：27# inner socket spanner
Torque：10Nm
-81-
Fix the centrifugal block 33 098 with bolts.

Install two snap rings 33 020, and let them
interlocked. Install O-ring 33 022 into the
governor hub.
Tool: 27 # inner socket spanner

Torque: 10Nm
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Install the governor shroud 33 110.
After applying lubricant Petrolatum or lubricant,

install whole governor into the shroud, and
install governor to seat.
-82-
Press bearing inner race 09 080 into driven shaft

5×46 000 070 with special tool 5×46 000 182.
Install one end of the driven shaft into the

governor.
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Install a mounting carrier 5P 95 000 288 on the

driven shaft.
-83-
3.5、Assembling planetary mechanism and rear output gear

ProCarManuals.com
Install drive wheel drum 17 170 into 2nd gear

one-way overrun clutch outer race.
-84-
Press rolling bearing inner race 14 050 into

output shaft 14 010 with installing socket 5×
46 000 300.
onnect output shaft with front gear ring 32 040,

and fix with snap ring 32 050.
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Install output shaft and front gear ring into the

housing.
-85-
Install a mounting carrier 5P 95 000 289. Then

turn housing by 180°.
Press bearing inner race 14 050 onto rear main

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output gear 09 010 using installing socket 5×

46 000 300, and then press bearing inner race
09 040 onto rear sub output gear 09 020 with
same method.
Install main rear output gear onto the output

shaft, and then install plastic oil guide groove
09 026.
Tighten mounting bolt 14 070.
-86-
As shown on right figure, install washer 09 022

and sub rear output rear onto driven shaft.
Tighten bolt 09 030.
NOTE:
The whole output gear mechanism needs
adjusting by procedures in section 1.4.2 in page
5/2.
Lubricating gasket 09 210 and then install it.

Install side cover 09 220, and tighten with 11
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bolts.
Torque: 10Nm
Turn differential by 180 ℃, and remove two

mounting carriers.
-87-
Install washer 14 020, thrust bearing 14 030

and thrust washer14 040.
Install snap ring 32 020 into groove of

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planetary carrier, and suddenly press both ends

of the snap ring for self-locking.
Install planetary gear mechanism into housing.
-88-
Install the sun gear 32 030 in the planetary

mechanism.
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Install drive wheel drum 30 310 and make it

engaged with the sun gear.
Install washer 02 190, thrust bearing 02 180 and

thrust washer 02 170 onto drive wheel drum.
-89-
Install sun gear shaft 02 160, and inspect its

engagement condition.
If the installation is right, drive drum shall turn
towards the sun gear.
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Install thrust washer 30 170, thrust bearing 30

180 and washer 30 190 onto intermediate shaft
30 160, and then install the intermediate shaft in
the housing.
Install 2 washers 30 140 and one thrust bearing

30 150 onto intermediate shaft.
-90-
3.6、Installing input shaft and clutch E assembly

ProCarManuals.com
After applying lubricant or petrolatum

to O ring, install it into piston E 30
050.
-91-
Press piston E into the cylinder body of engine

input shaft 30 010.
Install two U washers 30 080 on the top of the

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piston with installing tool 5×46 000 148, and fix

with snap ring 30 090.
Install the whole clutch E assembly.

Install outer teeth steel sheet 30 100, and then
install inner teeth friction plate 30 110, and install
alternately.
-92-
Install retainer ring 30 120 on the top of clutch

assembly.
If the group numbers of the clutch inner friction
plate and sheet steel is changed, the outer diameter
of the retainer ring shall be changed accordingly.
Install snap ring 30 130.
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Install washer 30 020 and 30 030 into input shaft,

and make them interlocked.
Install thrust washer 30 040, and adjust its position.
Insert input shaft assembly into the housing.

Install correctly, engage gear ring with sun gear
shaft.
-93-
3.7、Assembling clutch A assembly

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Install 2 O-ring 02 068 and on piston and

apply lubricant to piston.
-94-
Install piston A into cylinder A02 050. Install

diaphragm spring 02 090 with its convex surface
upwards.
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Install O-ring 02 096 into piston 02 092, and

lubricate O-ring.
Install piston 02 092.

Install snap ring 02098 with special tool 5 X 46
000 301.
-95-
Assembling the whole clutch E assembly.

Install diaphragm spring 02 142 first, and
then install outer teeth sheet steel 02 120 and
friction plate 02 130 alternately.
Install retainer ring 02 140, and fix with snap

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ring 01 150.
NOTE:
Adjust as per procedures in section 1.4.3 page
5/8.
Install two snap rings 02 030 and 02 032 onto

worm rod 02 020, and make the two snap
rings interlocked.
Appling lubricating before install O-ring 02
040 onto the worm rod.
-96-
Install worm assembly, and install snap ring 02 022 with a

snap ring pliers.
NOTE:
The worm must be fixed with the snap ring, otherwise there
may exists axial clearance.
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Install the clutch assembly into the

housing, shake clutch A to seat clutch.
NOTE:
The thickness of thrust washers in the
engine input shaft must be adjusted. The
engine input shaft should extend 19 mm
out the worm.
-97-
3.8、Assembling clutch B and 2nd gear one-way overrun clutch.

ProCarManuals.com
After applying lubricant to O-ring, install

O-ring 31 220 into clutch drum B 31 140.
-98-
Install lubricated O-ring 31 230 into piston B 31

210.
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Install piston B into the clutch drum and install

one pressure ring on the piston.
Install diaphragm spring 31 290 with special tool

and install thrust washer 31 302 and retainer ring
31 300.
-99-
Install clutch B into the clutch drum. Install

retainer ring 21 250, and then install friction
plate 31 260 and outer teeth sheet steel 31 250
alternately.
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Install retainer ring 31 270 and snap ring 31

280 onto assembly top.
Install clutch B assembly.

Shake clutch B to make its inner teeth properly
engaged with outer shell.
Clutch B drum outer teeth and clutch A drum
teeth shape engages. And there should be 1mm
clearance.
-100-
3.9、Assembling central seat, oil pump and Brake C assembly.

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Install oil pump worm wheel and pump wheel into

pump shell with the mark facing up.
-101-
Tamp two studs 22 040 into central seat 22

030 with a plastic hammer.
Install hydraulic valve as shown on figure.

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Install hydraulic valve body into central seat,

and then install valve cap 22 064.
Install spring 22 060 into central seat gap.

Assemble the central seat and pump body.
-102-
Connect central seat and pump body with six

bolts, and tighten bolts.
Torque: 10Nm
Check hydraulic valve operating condition.

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Install two snap rings 22 100 and 22 110 into the

central seat hub, and make the snap rings joints
interlocked.
Install O-ring 31 052 into central ring after

lubricating.
-103-
Press central ring into the central seat, and then

fix with snap ring 31 060.
Install O-rings 31 030 and 31 040 onto piston C

31 020 after lubricating, and then install piston
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C onto the central seat.
Install pressure ring 31 066 with convex surface

facing up.
-104-
Install diaphragm spring 31 070 and retainer ring

31 080.
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Press clutch C diaphragm down with special tool,

and install snap ring 31 090.
Install outer retainer ring 31 100 first, and then

install friction plate 31 110 and retainer ring
alternately.
-105-
Fix clutch C assembly with snap ring 31 130.
Install retainer ring 31 174 onto the safety ring

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of 2nd gear one-way overrun clutch.
Install adjusting washer 22 090 and thrust

washer 22 080.
NOTE:
Washer thickness must be determined as
described in section 1.4.4, page 5/10.
-106-
Install whole central seat and pump body into

housing, and fix with 7 bolts and then tighten
bolts.
Torque: 10Nm
3.10 Assembling differential and

differential housing
ProCarManuals.com
-107-
Install side shaft gears with both gears center

facing each other.
NOTE:
If the centers of the gears are not aligned, they are
not in the same line with the central hole of the
differential, and the side shaft cannot be installed.
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Install bearing inner racer 09 120 into the

differential case with sleeve 5×46 000 300.
Install differential assembly 09 110 into the

housing.
-108-
Install guide pin 01 230.
Lubricate and then install gasket 22 140 .

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Install oil seal 22 130 into the converter housing

22 010 with the socket 5×46 000 111.
Press bearing outer racer 09 120 with socket 5×

46 000 298. If necessary, replace sealing ring 22
170 with new one.
Tighten locking bolt 22 180.

Torque: 15Nm
-109-
Install converter housing and fix with 16

hex bolts 22 160 and 1 hex bolt 22 164.
Torque: 23 Nm
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3.11、Assembling speedometer drive gear case and speedometer assembly.
-110-
Press oil sealing 09 150 / 020 onto

speedometer drive gear case 90 150 with
socket 5 x 46 000 180.
Sleeve one O-ring 08 040 on the

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speedometer sensing rotor carrier 08 030.

Insert the speedometer driven gear 08 020
into the carrier inner hole.
Install carrier assembly into speedometer

drive gear case, and fix with the mounting
bolt 08 050.
Torque: 10Nm
-111-
Lubricate and then install O-ring 09 160 into

speedometer drive gear case.
Before installing speedometer drive gear case,

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select adjusting washer. Determine adjusting

washer thickness as described in section 1.4.5,
page 5/12.
Install speedometer drive gear 08 010.
-112-
Install speedometer drive gear case, and

fix it on converter case with two mounting
bolts 09 180 and one mounting bolt 09
190.
Torque: 23Nm
ProCarManuals.com
3.12、Assembling control valve plate and converter
-113-
Before installing the control valve plate, adjust

the band brake C’ as described in section 1.3.6,
page 16.
Put shift shaft in position 1.
Ensure parking plunger is well installed

between the pawl and the brake rotor.
Install the throttle valve body cable, avoiding

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any intervention between throttle valve piston

and accelerating cam.
Install manual valve on control valve plate as

shown in figure.
Set manual valve in position 1.
-114-
Install control valve plate assembly onto

housing.
Ensure manual valve and throttle valve level
are in right positions.
Control valve mounting bolts are as follows:

POSITION QUANTITY SPECIFICATION LENGTH (mm)
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310 1 M6 35
970 8 M6 70
980 1 M6 80
-115-
Tighten all connecting blots on control valve

plate.
Torque: Nm
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Attach a magnet 01 100 to the oil pan 01 060.
After lubricating gasket 01 050, install it on

housing.
Install oil pan, and fix with 13 bolts.
Torque: 10Nm
-116-
Install sealing cap 01 200 drain plug 01 210.

Tool: 27 # socket spanner
Torque: 20 Nm
Install the hydraulic converter with the

installing handle 22 020.
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Ensure converter seated well.
-117-
Attachment: A/T Parts Chart

Serial
Number Part Subordinate to contents Memo
number
ZDBSX-LCBZZCLK Speedometer drive gear case Automatic hydraulic transmission assembly
1 9160 O-ring Automatic hydraulic transmission assembly \Speedometer drive gear case 0750 111 211\Shaft Seal
2 9170 Adjusting washer Automatic hydraulic transmission assembly \Speedometer drive gear case Washer \ 0769 140 543
3 9190 Connecting bolt Automatic hydraulic transmission assembly \Speedometer drive gear case 0768 022 322\Hexa Screw
4 9150 Speedometer drive gear case Automatic hydraulic transmission assembly \Speedometer drive gear case 1036 308 046\Extension
5 8040 O-ring Automatic hydraulic transmission assembly \Speedometer drive gear case 0734 313 062\O-Ring
6 8010 Speedometer drive gear case Automatic hydraulic transmission assembly \Speedometer drive gear case 1036 308 049\Speedo.worm
7 9180 Connecting bolt Automatic hydraulic transmission assembly \Speedometer drive gear case 0768 022 288\Hexa.Screw
8 8050 Mounting bolt Automatic hydraulic transmission assembly \Speedometer drive gear case
ZDBSX-TJQHCDZ Governor & driven shaft Automatic hydraulic transmission assembly
1 9070 Driven shaft Automatic hydraulic transmission assembly \ governor and driven shaft 1036 309 237\Side Shaft
2 33110 Governor cover Automatic hydraulic transmission assembly \ governor and driven shaft 1036 333 071\screen sheet
3 33100 Connecting bolt Automatic hydraulic transmission assembly \ governor and driven shaft 0736 101 051\screw
4 33030 Governor housing Automatic hydraulic transmission assembly \ governor and driven shaft 1036 233 102\govermor HSG Ass’y
5 33070 Piston Automatic hydraulic transmission assembly \ governor and driven shaft
6 33080 Spring Automatic hydraulic transmission assembly \ governor and driven shaft
7 33090 Locking piece Automatic hydraulic transmission assembly \ governor and driven shaft 1050 333 186\fixing plate
8 32104 Mounting bolt Automatic hydraulic transmission assembly \ governor and driven shaft 0768 041 223\cap scre M6x35
9 32098 Centrifugal block Automatic hydraulic transmission assembly \ governor and driven shaft 1036 333 069\counter weight
10 33010 Governor hub sleeve Automatic hydraulic transmission assembly \ governor and driven shaft 1036 333 130\governor flange
11 33020 Snap ring Automatic hydraulic transmission assembly \ governor and driven shaft 0734 401 194\piston ring
ProCarManuals.com
12 33022 O-ring Automatic hydraulic transmission assembly \ governor and driven shaft 0501 306 310\seal ring
13 9080 Roller bearing Automatic hydraulic transmission assembly \ governor and driven shaft 0750 117 130\Brg.Inner Ring
14 33040 Piston Automatic hydraulic transmission assembly \ governor and driven shaft
ZDBSX-CSQ Differential Automatic hydraulic transmission assembly
1 9120 Roller bearing Automatic hydraulic transmission assembly \ differential D735 370 117\Brg.Inner Ring
2 9114 Differential housing Automatic hydraulic transmission assembly \ differential 1036 309 332\Diff Case
3 9116 Connecting bolt Automatic hydraulic transmission assembly \ differential 0768 043 222\Loking Screw
4 9119 Sealing ring Automatic hydraulic transmission assembly \ differential
5 9115 Differential gear Automatic hydraulic transmission assembly \ differential 1036 309 226\Diff Spur Gear
6 9117 U washer Automatic hydraulic transmission assembly \ differential 1036 309 2481 Thrast Washer
7 9111 Planetary gear Automatic hydraulic transmission assembly \ differential 1036 309 2511 Bevel gear
8 9113 Side shaft gear Automatic hydraulic transmission assembly \ differential 1036 309 2471 Diff Bevel gear
9 9112 Planetary gear shaft Automatic hydraulic transmission assembly \ differential 1036 309 252\Pin
10 9118 Dowel pin Automatic hydraulic transmission assembly \ differential 0631 329 261\Slot Pin
ZDBSX-XXCLJG Planetary gear mechanism Automatic hydraulic transmission assembly
1 30140 Thrust washer Automatic hydraulic transmission assembly \planetary gear mechanism 0635 290 065\axial washer
2 30160 Intermediate shaft Automatic hydraulic transmission assembly \planetary gear mechanism 1036 230 054\Iorferm shaft Ass’y
3 30170 Check ring Automatic hydraulic transmission assembly \planetary gear mechanism 0501 313 672\Angle Disc
4 30180 Thrust bearing Automatic hydraulic transmission assembly \planetary gear mechanism 0735 321 283\Ax.Needle Cage
5 30190 Thrust washer Automatic hydraulic transmission assembly \planetary gear mechanism 0501 313 730\Ax.Washer
6 2160 Sun wheel axle Automatic hydraulic transmission assembly \planetary gear mechanism 1036 202 035\Sun Gear Shaft Ass’y
7 2170 Thrust washer Automatic hydraulic transmission assembly \planetary gear mechanism 0635 290 066\Ax.washer
8 2180 Thrust bearing Automatic hydraulic transmission assembly \planetary gear mechanism 0635 290 066\Ax.Needle Cage
9 2190 Washer Automatic hydraulic transmission assembly \planetary gear mechanism 0501 313 735\Ax.washer
10 31310 Drive wheel drum Automatic hydraulic transmission assembly \planetary gear mechanism 1036 231 029/pot
11 32030 Front sun wheel Automatic hydraulic transmission assembly \planetary gear mechanism 1036 332 061/Sun Gearl
12 32010 Planetary mechanism Automatic hydraulic transmission assembly \planetary gear mechanism 1036 232 025/Planet Carrier Ass’y
13 30150 Thrust bearing Automatic hydraulic transmission assembly \planetary gear mechanism 0635 302 106/Ax.Needle cape
14 32020 Snap ring Automatic hydraulic transmission assembly \planetary gear mechanism 0734 401 161/Piston Ring
15 32040 Gear ring Automatic hydraulic transmission assembly \planetary gear mechanism 1036 332 015/Ring Gear
16 32050 Snap ring Automatic hydraulic transmission assembly \planetary gear mechanism 0730 513 217/Snap Ring
17 14040 Thrust washer Automatic hydraulic transmission assembly \planetary gear mechanism 0501 313 675/Angle Disc
18 14030 Thrust bearing Automatic hydraulic transmission assembly \planetary gear mechanism 0735 321 284/Ax.Needle Gape
19 14020 Washer Automatic hydraulic transmission assembly \planetary gear mechanism 0730 190 065/Ar Washer
20 14010 Output shaft Automatic hydraulic transmission assembly \planetary gear mechanism 1036 214 007/Out Put shaft Ass’y
21 14050 Roller bearing Automatic hydraulic transmission assembly \planetary gear mechanism 0735 370 117/Brg Inner Ping
22 14060 Rolling bearing Automatic hydraulic transmission assembly \planetary gear mechanism 0735 370 117/Brg Inner King
23 14070 Mounting bolt Automatic hydraulic transmission assembly \planetary gear mechanism 0768 045 205/Screw
24 17170 Drive wheel drum Automatic hydraulic transmission assembly \planetary gear mechanism 1036 317 020/Spiderd.Bell
25 9022 Adjusting washer Automatic hydraulic transmission assembly \planetary gear mechanism 0769 140 687/Washer
26 9020 Sub rear output gear Automatic hydraulic transmission assembly \planetary gear mechanism 1036 309 160/Spur GearII
27 9030 Mounting bolt Automatic hydraulic transmission assembly \planetary gear mechanism 1036 309 201/Screw
28 9210 Gasket Automatic hydraulic transmission assembly \planetary gear mechanism 1036 309 323/Gasket
29 9220 Side cover Automatic hydraulic transmission assembly \planetary gear mechanism 1036 309 336/Front Gover
30 9230 Connecting bolt Automatic hydraulic transmission assembly \planetary gear mechanism 0768 041 270/Cap Screw
31 9026 Oil guide groove Automatic hydraulic transmission assembly \planetary gear mechanism 1036 309 145/Rod Wiper
32 9010 Main rear output gear Automatic hydraulic transmission assembly \planetary gear mechanism 1036 309 159/Spur GearI
ZDBSX-ZDQD Brake D Automatic hydraulic transmission assembly
1 17160 Clutch outer gear ring Automatic hydraulic transmission assembly \ Brake D 1036 217 009/free wheel ring
2 17100 Snap ring Automatic hydraulic transmission assembly \ Brake D 0730 513 214/snap ring
3 17090 Thrust washer Automatic hydraulic transmission assembly \ Brake D 1036 317 032/stop ring
4 17080 Snap ring Automatic hydraulic transmission assembly \ Brake D 0230 513 216/snap ring
5 17070 Retainer ring Automatic hydraulic transmission assembly \ Brake D 1036 317 039/end disc
6 17050 Steel sheet Automatic hydraulic transmission assembly \ Brake D 1036 302 059/Sping duts Disl
7 17040 Diaphragm spring D Automatic hydraulic transmission assembly \ Brake D 1036 317 017/Cup Sping
8 17180 Clutch D hub Automatic hydraulic transmission assembly \ Brake D 1036 317 024/Brg ring
9 17190 Square tooth ring Automatic hydraulic transmission assembly \ Brake D Retalaing Ring/1036 317 036
10 17200 Grooved nut Automatic hydraulic transmission assembly \ Brake D 1036 317 038/Slotted Nut
ProCarManuals.com
11 17060 Friction plate Automatic hydraulic transmission assembly \ Brake D 1036 317 036/D.cl.Diss
ZDBSX-BSXKT Transmission housing Automatic hydraulic transmission assembly
1 6200 Throttle cable Automatic hydraulic transmission assembly \ transmission housing 1036201036/Acceelerat cable
2 6120 Throttle valve cam Automatic hydraulic transmission assembly \ transmission housing 1043 206 042/Accel.Cam Ass’y
3 6140 Retracting spring Automatic hydraulic transmission assembly \ transmission housing 1036360034/leg spring
4 6130 Cam dowel pin shaft Automatic hydraulic transmission assembly \ transmission housing 1050 306 007/Axle
5 6150 Mounting carrier Automatic hydraulic transmission assembly \ transmission housing 1036 306 015/Fixing Platl
6 6160 Carrier mounting bolt Automatic hydraulic transmission assembly \ transmission housing 0768 001 270/0736 101 189/Cap screw
7 9090 Driven shaft bearing outer race Automatic hydraulic transmission assembly \ transmission housing 1036 301 191/Gear box HSG
8 1010 Transmission housing Automatic hydraulic transmission assembly \ transmission housing 1036 301 191 (1036 301 189)/Gear box HSG
9 24040 Pawl Automatic hydraulic transmission assembly \ transmission housing 1036 324 002/Pawl
10 24050 Retracting spring Automatic hydraulic transmission assembly \ transmission housing 1036 301 162/Leg Spring
11 24030 Parking plunger Automatic hydraulic transmission assembly \ transmission housing 1036 324 018/Drag Link
12 24020 Lock cam Automatic hydraulic transmission assembly \ transmission housing 1036 324 021/Looking cam
13 6070 Shift cam Automatic hydraulic transmission assembly \ transmission housing 1036 806 057/Position Cam
14 6080 Adjusting washer Automatic hydraulic transmission assembly \ transmission housing 0769 140 576(1036 306 023)/Washer
15 6060 Shift shaft Automatic hydraulic transmission assembly \ transmission housing 1036 306 019/Selecton shaft
16 6010 Oil seal Automatic hydraulic transmission assembly \ transmission housing 0634 300 040/Shaft seal
17 6090 Elastic retaining pin Automatic hydraulic transmission assembly \ transmission housing 0631 329 052/Slof Pin
18 6110 Brake rotor Automatic hydraulic transmission assembly \ transmission housing 1050 206 068/Detent Disl Ass’y
19 24060 Pawl dowel pin Automatic hydraulic transmission assembly \ transmission housing 1036 324 019/Pin
20 6100 Brake rotor dowel pin shaft Automatic hydraulic transmission assembly \ transmission housing 1036 306 003/Pin
21 6030 Rolling pin Automatic hydraulic transmission assembly \ transmission housing 0301 306 014/Roller
22 24010 Locking spring Automatic hydraulic transmission assembly \ transmission housing 1036 301 234/Spring clamp
23 6050 Mounting bolt Automatic hydraulic transmission assembly \ transmission housing 0768 641 270/Cam screw
24 6020 Pawl spring Automatic hydraulic transmission assembly \ transmission housing 1036 201 021/Detent spring
25 6040 Bearing outer race Automatic hydraulic transmission assembly \ transmission housing 0735 295027/Out Ring
26 9130 Differential oil seal Automatic hydraulic transmission assembly \ transmission housing 0750 111 221/Shaft seal
ZDBSX-DSZDQC Band brake C’ Automatic hydraulic transmission assembly
1 31480 Snap ring Automatic hydraulic transmission assembly \ band brake C’ 0730 513 231/Snap Ring
2 31460 Hydraulic cylinder cap Automatic hydraulic transmission assembly \ band brake C’ 1036 331 067/Cover
3 31470 O-ring Automatic hydraulic transmission assembly \ band brake C’ 1043 317 001/0-Ring
4 31450 Snap ring Automatic hydraulic transmission assembly \ band brake C’ 0630 531 205/Look Washer
5 31410 Piston C’ Automatic hydraulic transmission assembly \ band brake C’ 1036 331 071/Pistor
6 31420 O-ring Automatic hydraulic transmission assembly \ band brake C’ 0734 313 023/Cup spring
7 31404 Dish washer Automatic hydraulic transmission assembly \ band brake C’ 1036 331 033/Cup spring
8 31400 Dish washer Automatic hydraulic transmission assembly \ band brake C’ 1036 331 034/Aj serew
9 31350 Adjusting bolt Automatic hydraulic transmission assembly \ band brake C’ 450 331 025/Adj serew
10 31360 Washer Automatic hydraulic transmission assembly \ band brake C’ 0630 302 047/Washer
11 31370 Adjusting nut Automatic hydraulic transmission assembly \ band brake C’ 0737 006 092/Nut
12 31390 Piston plunger Automatic hydraulic transmission assembly \ band brake C’ 1036 331 020/Diston Rod
13 31380 Spring Automatic hydraulic transmission assembly \ band brake C’ 0732 042 572/Spring
14 31320 Brake band Automatic hydraulic transmission assembly \ band brake C’ 0501 208 833/Braks Band
15 31330 Brake band plunger Automatic hydraulic transmission assembly \ band brake C’ 1036 331 101/Pin
16 31340 O-ring Automatic hydraulic transmission assembly \ band brake C’ 0734 313 072/0-Ring
ZDBSX-YDK Oil pan Automatic hydraulic transmission assembly
1 1050 Gasket Automatic hydraulic transmission assembly \ oil pan 0730 150 764/seal ring
2 1060 Oil pan Automatic hydraulic transmission assembly \ oil pan 5036 201 009/suanp
ZDBSX-LHQE Clutch E Automatic hydraulic transmission assembly
1 30020 Snap ring Automatic hydraulic transmission assembly \ Clutch E 0501 309 031/piston ring
2 30030 Snap ring Automatic hydraulic transmission assembly \ Clutch E 0750 113 012/piston ring
3 30040 Adjusting washer Automatic hydraulic transmission assembly \ Clutch E 0730 150 726/thrust washer
4 30010 Input shaft Automatic hydraulic transmission assembly \ Clutch E 1036 330 055/motor shaft
5 30110 Friction plate Automatic hydraulic transmission assembly \ Clutch E 1036 230 033/lin.clutch disc
6 30080 Diaphragm spring E Automatic hydraulic transmission assembly \ Clutch E 1036 330 015/cup spring
7 30090 Snap ring Automatic hydraulic transmission assembly \ Clutch E 1056 371 009/stop ring
8 30100 Sheet steel Automatic hydraulic transmission assembly \ Clutch E 1036 330 036/0-clutch disc
9 30120 Retaining ring Automatic hydraulic transmission assembly \ Clutch E 1036 330 062/end disc
10 30310 Snap ring Automatic hydraulic transmission assembly \ Clutch E 0730 513 548/snap ring
ZDBSX-LHQA Clutch A Automatic hydraulic transmission assembly
1 2030 Snap ring Automatic hydraulic transmission assembly \ Clutch A 0750 113 009/Piston Ring
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2 2032 Snap ring Automatic hydraulic transmission assembly \ Clutch A 0750 113 010/Piston Ring
3 2020 Worm Automatic hydraulic transmission assembly \ Clutch A 1036 302 054/Turbine shaft
4 2040 O-ring Automatic hydraulic transmission assembly \ Clutch A 0734 313 065/0-Ring
5 2022 Snap ring Automatic hydraulic transmission assembly \ Clutch A 0730 502 076/Rltaininp Ring
6 2050 Clutch A drum Automatic hydraulic transmission assembly \ Clutch A 1036 302062/Cylinder A
7 2142 Retaining ring Automatic hydraulic transmission assembly \ Clutch A 1036 302 041/Spring cluts Diss
8 2020 Sheet steel Automatic hydraulic transmission assembly \ Clutch A 1036 302 015/P.cluts Diss
9 2130 Friction plate Automatic hydraulic transmission assembly \ Clutch A 1036 202 018/Lin cluts Diss
10 2140 Retaining ring Automatic hydraulic transmission assembly \ Clutch A 1036 302 016/End Diss
11 2150 Snap ring Automatic hydraulic transmission assembly \ Clutch A 0769 144 073/Snap Ring
ZDBSX-LHQB Clutch B Automatic hydraulic transmission assembly
1 31140 Clutch B drum Automatic hydraulic transmission assembly \ Clutch B 1036 231 028/cylindr‘B’ass’y
2 31240 Compression ring Automatic hydraulic transmission assembly \ Clutch B 1036 331 081/pressure plate
3 31290 Diaphragm spring B Automatic hydraulic transmission assembly \ Clutch B 1036 331 048/cup spring
4 31302 Locking piece Automatic hydraulic transmission assembly \ Clutch B 0501 313 733/thrust washer
5 31250 Sheet steel Automatic hydraulic transmission assembly \ Clutch B 1036 302 015/0-clutch disc
6 31260 Friction plate Automatic hydraulic transmission assembly \ Clutch B 1036 202 028/lin clutch disc
7 31270 Retaining ring Automatic hydraulic transmission assembly \ Clutch B 1036 302 016/end disc
8 31280 Snap ring Automatic hydraulic transmission assembly \ Clutch B 0730 513 211/snap ring
ZDBSX-ZDQC Brake C Automatic hydraulic transmission assembly
1 22120 Connecting bolt Automatic hydraulic transmission assembly \ Brake C 0768 041 239/Cap slerw
2 22030 Central seat Automatic hydraulic transmission assembly \ Brake C 1036 210 012/Interm plate
3 22080 Adjusting washer Automatic hydraulic transmission assembly \ Brake C 0501 314 624/Angle Diss
4 22090 Adjusting washer Automatic hydraulic transmission assembly \ Brake C 0769 140 741/Washer
5 31060 Snap ring Automatic hydraulic transmission assembly \ Brake C
6 31070 Diaphragm spring C Automatic hydraulic transmission assembly \ Brake C 1036 331 048/Cap Spring
7 31090 Snap ring Automatic hydraulic transmission assembly \ Brake C
8 31100 Retaining ring Automatic hydraulic transmission assembly \ Brake C 1036 302 015/D.Cluts Diss
9 31110 Friction plate Automatic hydraulic transmission assembly \ Brake C 1036 202 028/Lin Cluts Diss
10 31130 Snap ring Automatic hydraulic transmission assembly \ Brake C 0730 513 211/Snap Ring
11 31120 Sheet steel Automatic hydraulic transmission assembly \ Brake C 1036 302 016/End diss
ZDBSX-BJXKT Converter housing Automatic hydraulic transmission assembly
1 22020 Torque converter Automatic hydraulic transmission assembly \ converter housing 0501 005 614/Torgue Converter
2 22010 Converter housing Automatic hydraulic transmission assembly \ converter housing S036 322 092/Converter Bell
3 22140 Gasket Automatic hydraulic transmission assembly \ converter housing 1036 112 022/Gasket
Transfer AQ015 AA 型 AQ015 AA Type AQ015 AB 型 AQ015 AB Type

Drive ratio: Z2∶Z1 Main drive 62∶15=4.133 61∶16=3.813
1st gear 38∶11=3.455 38∶11=3.455
2nd gear 37∶18=2.056 37∶18=2.056
3rd gear 37∶27=1.370 37∶27=1.370
4th gear 32∶31=1.032 32∶31=1.032
5th gear 34∶40=0.850 34∶40=0.850
Reserve 38∶12=3.167 38∶12=3.167
Speedometer 16∶7=2.286 16∶7=2.286
Lubricant 2.0L 2.0L
Lubricant type Transmission fluid GL-4 SAE75 Transmission fluid GL-4 SAE75
Clutch control mode Mechanical type Mechanical type
Clutch disc diameter 210mm 210mm
Drive shaft flange diameter 100mm 100mm
Highest gear overall gear drive ratio 3．513 3．240
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ZF 4HP14 - Automatic Transmission Repair Manual

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ZF 4HP14 - Automatic Transmission Repair Manual

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Index

2.1、Disassembling assembly ················································································ 32

Removing and installing requirements:

2. Appropriate test bench.

1、4HP14 A/T assembly discription

1.2、 4HP14 A/T power transfer schematic

1.3、A/T clearence adjustment

Install shift shaft clearence adjuster 5P 95 000

Measure the distance X from shift cam to

housing surface with measuring tool.

Determine thickness of washer by following

1.3.2、Rear output gear clearence

1.3.2.1、Main sub output gear clearence

Hold driven shaft and output shaft with mounting

Install main rear output gear and mounting bolts.

Install 1.75 mm thickness washer on driven shaft

Install parking mechanism and retain gear shifter

NOTE: Keeping brake rotor downward (because

Tighten sub rear output gear mounting bolt to 10

Only after both gears installed correctly can the

with an appropriate bolt repeatly (as shown on

Install parking plunger, select stop position, then

Making marks on bolts and gears as shown on

Turn screw 12 mm counterclockwise from

Using appropriate tool tamp mounting bolt

1.3.3.2、Driven shaft clearence adjustment

Install 1.75 mm thickness gasket and sub rear

After Applying park gear, tighten sub rear output

Release the stop gear and repeat the procedures.

Install measuring instrument 5P 05 001 518 with

Set the indicator to zero.

2.Turn the gear till needle to zero position.

Loosen transmisson lower mount carrier 5P 95 000

Turn the gear to determine indicator reading.

Washer thickness S is calculated by following

S = Required washer thickness

Using appropriate tool, damp locking bolt flange

1.3.3、Clutch A clearance (snap ring

Use measuring unit with dial indicator.

Put the indicator right on, pointer must be at zero

Lift up clutch, read the readings. Clearance

If the measured value is too small or big, select a

1.3.4、Central seat clearance (washer

Install clutch, brake, oil pump and other middle

units. And retain with bolts. Tighten torque is

While installing, turning it to install into place.

Install adjuster on input shaft and retain it with

When measuring, the indicator must be

As shown on fig., pull up the handle; read out

the measured result. Clearance should be within

As shown on fig., turn the housing clockwise,

As shown on fig., using depth gauge measuring

As shown on fig., distance B is the height from

Washer thickness is determined by following

1.3.6、Brake band C pretension

Make marks on bolts and housing, then turn the

adjusting bolt counterclockwise (about 3mm).

Tighten locking nut to 80 Nm.

1.3.7、Adjusting throttle cable

No. Figure Code and Application

A/Tp operating bracket of 5 x 46

Torque converter driver/installer 5 x

3 Bearing inner race remover

No. Figure Code and Application