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TECHNICAL REPORT
DATE OF
REV. DESCRIPTION PREPARED BY CHECKED BY APPROVED BY
ISSUANCE
MUHAMMAD HAFIZ
YASER
VISUAL/NDT JAMSHAID AKHTER
QAYYUM
A INSPECTION 28-MARCH-2019 AFZAL HUSSAIN
REPORT
TABLE OF CONTENTS
1. INTRODUCTION
1.1 Objective
1.2 Scope
1.3 References6
2. INSPECTION SUMMARY6
3. INSPECTION FINDINGS AND RECOMMENDATIONS11
4. GENERAL RECOMMENDATIONS161
5. ATTACHMENTS162
Appendix A ................................................................................................................(NDT Reports)
Appendix B ................................................................................(Sketch of line with CML marking)
1. +INTRODUCTION
M/S SNGPL has contracted M/S Velosi to perform the Integrity Assessment of their
assets which include buried pipeline of high pressure transmission pipeline of SNGPL at
downstream of 10” dia C.6 to CV-32 GALIJAGEER TO FATEHJUNG of SNGPL WAH
region. Inspection was conducted b/w Section C.6 TO CV-32 assembly. The report consists
of inspection findings / observations and recommendations (Checklists and Photographs)
and also refer to appendix A (NDT Reports) and appendix B (Sketch of line with CML
markings) for more details.
Total 12 no. of different Bell Hole locations were selected on buried pipeline for
assessment. The selection of Bell Holes was made in accordance to Velosi Bell Hole
Selection Criteria which is already submitted to SNGPL. However, inspection
activities were performed on 12 different Bell Hole locations.
For reference see Table # 01 (Bell Holes Status) below.
Table # 01 (BELL HOLES STATUS)
Sr. Bell-
Description of
No Hole Chainage Remarks Techniques for Inspection
Pipeline Segment
. Number
10 inch (C.6 to CV.32) GVI, , UT(TMLs & Corrosion mapping),
01 BH # 01 MP-165.40+748m GALIJAGEER TO Buried pipeline
MPI
FATEHJUNG
09 BH # 09 MP171.13+634m 10 inch (C.6 to CV.32) Buried pipeline GVI, TOFD of welding joint , UT(TMLs
GALIJAGEER TO & Corrosion mapping), MPI
FATEHJUNG
1.1 Objective
The objective of this inspection is to assess the integrity of on-stream SNGPL ‘Buried
10 inch Dia Pipeline of Section C.6 TO CV-32 GALI JAGEER TO FATEHJUNG.
1.2 Scope
The scope of inspection consists of General Visual Inspection (GVI) & Non
Destructive Testing (NDT) inspection. This Inspection Plan covered the followings:
External General Visual Inspection (GVI)
Time of Flight Diffraction (TOFD)
Ultrasonic Thickness Gauging (UTG)
Corrosion Mapping/Scanning (UTC)
Magnetic Particle Inspection (MPI)
Long Range Ultrasonic Testing (LRUT)
1.3 References
API 570 Inspection, Repair, Alteration, and Re-rating of In-service Process Piping
API RP 571 Damage Mechanisms Affecting Fixed Equipment in the Refining
Industry
API RP 580 Risk Based Inspection second edition-2009
API 579-1 / ASME FFS-1, June 2016
API RP 581 Risk Based Inspection Technology second edition-2008
ASME B31.8 Gas Transmission and Distribution Piping Systems
ASME B31.8S Managing System Integrity of Gas Pipelines
ASME B31G Manual for Determining the Remaining Strength of Corroded
Pipelines
RP-0502 Pipeline External Corrosion Direct Assessment Methodology
SP-0210 Pipeline External Corrosion Confirmatory Direct Assessment
RP-0204 Stress Corrosion Cracking Direct Assessment
Velosi Section Division Drawing
Velosi Inspection Drawing
2.
3. INSPECTION SUMMARY
In this report inspection findings after performing non‐destructive testing including
Ultrasonic Thickness Gauging (UTG), Corrosion Mapping, Magnetic Particle
Inspection (MPI), Time-of-Flight Diffraction (TOFD)(if applicable) and in‐situ
Metallography(if applicable) on high pressure transmission pipelines of segments
10” inch Dia Pipeline of Section C-8 TO CV-32 of SNGPL WAH region. The report
consists of inspection findings / observations and recommendations (Checklists and
Photographs) and also refer to appendix A (NDT Reports) and appendix B (Sketch of
line with CML markings) for more details.
In bell hole #7 the welded spilt full encirclement sleeve was found hence the pipe
surface after sand blasting also observed general pitted and maximum depth of pit
was observed 1.52 mm. Therefore it is highly recommended to perform DCVG
survey of pipeline adjustment to the bell hole # 7 location (MP 169.03+784) and
verify the integrity of coating and CP, also de-coat the damaged coating and perform
GVI bare pipe after de-coating.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
Figure 1: GENERAL VIEW OF BELL HOLE # 1 Figure 2: Roots observed at pipe coating
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
- - - - - -
ACTUAL/SITE LOCATION
PROPOSED LOCATION (KP): REMARKS:
VARIATION (±) B/W PROPOSED & (±KP):
ACTUAL BELL HOLE LOCATION :
MP-165.97+14
Figure 1: General view of Bell Hole # 2 Figure 2: General view of pipe coating
Figure 3: Pipe surface after De coating and before sand Figure 4: After Sand Blasting pipe surface observed in
blasting satisfactory condition.
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
DIVISION DRAWING) :
- - - - - -
Figure 1 : General view of Pipe with coating Figure 2 : Damaged coating at 4 O clock
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
DIVISION DRAWING) :
- - - - - -
Figure 1 : General view of Bell Hole # 4 Figure 2 : General view of Bell Hole # 4
Figure 3 : General view of Bell Hole # 4 after Figure 4 : General view of Bell Hole # 4 after
sandblasting sandblasting
Recommendations
Just coating was found unsatisfactory, Hence Moisture was also observed under the coating
surface at 4 O clock. Hence coated was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
coating
Check coating is completely adhesive to the √
2.4
pipeline surface & between coating layers
Check either coating is disbonded or √
2.5
degraded
Coating is completely missing or pipe √
2.6
surface is bare
2.7 Presence of any liquid under the coating √
Figure 1 : General view of Bell Hole # 5 Figure 2 : general view of pipe with coating at 6 o clock
Figure 3 : General view Bell Hole # 5 Figure 4 : General view of pipe after sand blasting
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
- - - - - -
Figure 3 : General view of pipe after sand blasting Figure 4 : localized scaling corrosion at 6 o clock
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
DIVISION DRAWING) :
- - - - - -
Check for any void / air entrap in the √ Air trap observed hence water
2.3
coating trapping also found
Check coating is completely adhesive to the √
2.4
pipeline surface & between coating layers
Check either coating is disbonded or √ Some part of coating observed
2.5
degraded disbonded
Coating is completely missing or pipe √
2.6
surface is bare
√ Water observed b/w coating and
2.7 Presence of any liquid under the coating
pipe
2.8 Check for any wrinkle on the coating √
Figure 1 : General View of Bell Hole 7 Figure 2 : Cut at 3 O’ Clock in Bell Hole # 7
Recommendations
Coating was found unsatisfactory, Hence Moisture was also observed under the coating surface at
5 O clock. Hence coating was recoated after inspection as per SNGPL standards.
General pitting was observed on entire surface of exposed pipe in pit area hence the pitting may
be continued under the buried/unexposed area, maximum depth of pit found 0.60 mm near weld
seam/HAZ area. Therefore it is highly recommended to perform DCVG survey of pipeline near
BELLHOLE # 7 and exposed the pipeline for visual inspection of coating and bare pipe for serve
pitting and recoat the pipe line as per SNGPL standards.
It is also advised to repair/buildup the pit near weld joint /HAZ area as per applicable
standard
According to clause 9.9.3 API 570 (2016 edition), Welded repairs and full encirclement
sleeve repairs shall be made in accordance with 8.1 & 8.2.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
- - - - - -
Figure 1 : General view Bell Hole 08 Figure 2 : General view of pipe line with coating
Figure 3 : General view of pipe after sand blasting Figure 4 : General view of pipe after sand blasting
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
PIPELINE SEGMENT: Gali Jageer to Fateh Jung PROCESS PIPELINE: NATURAL GAS
DIVISION DRAWING) :
- - - - - -
Figure 1 : Coating found degraded in Bell Hole # 09 Figure 2 : Moisture observed b/w coating and pipe
Figure 3 : General View of after sand blasting Bell Hole Figure 4 : General View of after sand blasting Bell Hole
#9 #9
Recommendations
Just coating was found unsatisfactory, Hence Moisture was also observed under the coating
surface at 01 o clock. Hence coating was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
DIVISION DRAWING) :
- - - - - -
Figure 1 : General view Bell Hole 10 Figure 2 : Coating observed damaged at 3 o clock S
Figure 3 : General View of after sand blasting Bell Hole Figure 4 : General View of after sand blasting Bell Hole
#9 #9
Recommendations
Just coating was found unsatisfactory, Hence Moisture was also observed under the coating
surface at 01 o clock. Hence damage coating was recoated after inspection as per SNGPL
standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
DIVISION DRAWING) :
- - - - - -
Figure 1 : General view Bell Hole 11 Figure 2 : General view Bell Hole 11
Figure 3 : General View of before sand blasting Bell Figure 4 : General View of before sand blasting Bell
Hole #11 Hole # 11
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
DIVISION DRAWING) :
- - - - - -
Figure 1 : General view Bell Hole 12 Figure 2 : Coating observed damaged at 3 o clock
Recommendations
Just coating found unsatisfactory, which was recoated after inspection as per SNGPL standards.
Condition of Bell Hole found satisfactory till next integrity inspection, general recommendations
are provided at the end.
6. GENERAL RECOMMENDATIONS
6.1 CP system should be checked according to NACE SP 0169 section 10.
6.2 Pipe to soil potential survey should be conducted at the interval of three years (API
570 Section 9.8.2) for verification of continuous corrosion control of buried pipeline
segment (API 570 9.3.2 Pipe-to-soil Potential Survey). Although for above ground
visual survey SNGPL should, at approximately six month intervals survey the surface
conditions on and adjacent to buried piping path as per API 570 Section 9.2 (API 570
Section 9.8.1)
6.3 Strict adherence to SNGPL quality assurance/quality control procedures should be
ensured while carrying out any construction or maintenance activity on the pipeline.
6.4 In bell hole #7 the welded spilt full encirclement sleeve was found hence the pipe
surface after sand blasting also observed general pitted and maximum depth of pit was
observed 1.52 mm. Therefore it is highly recommended to perform repair work as per
API 570 section 8 or as per SNGPL standards and also conduct DCVG survey of
pipeline adjustment to the bell hole # 7 location (MP 169.03+784) and verify the
integrity of coating and CP, also de-coat the damaged coating and perform GVI bare
pipe after de-coating.
6.5 As per the observation on site it is highly recommended to conduct DCVG survey at
up and down stream adjacent to bell hole # 7(minimum 500 meters) to ensure the
coating condition of pipeline
6.6 According to clause 9.9.3 API 570 (2016 edition), Welded repairs and full
encirclement sleeve repairs shall be made in accordance with 8.1 & 8.2.
6.7 According to clause 9.9.1 API 570 (2016 edition), any coating removed for inspection
shall be renewed and inspected appropriately. In addition, coating repairs may be
tested using a high voltage holiday detector. The detector voltage shall be adjusted to
the appropriate value for the coating material and thickness. Any holidays found shall
be repaired and retested according to clause 9.9.1 API 570 (2016 edition), any coating
removed for inspection.
7.
8. ATTACHMENTS
Following are the attachments to this inspection report:
Appendix A
(NDT Reports)
Appendix B
(Sketch of line with CML Markings)