JOB NO. DOCUMENT NO.

REV. 0
TSB-40-SP-207-A4
DATE OCTOBER 2020 PAGE 1 OF 8

SPECIFICATION FOR CASING FOR ROAD AND RAIL CROSSING

FEED PIPANISASI PADALARANG – SUKABUMI BARU

DAN PEMBANGUNAN TBBM SUKABUMI BARU

PT. PERTAMINA (PERSERO)

2015

0 OCT 2020 ISSUED FOR BID IMN FI AS

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED CLIENT
 FEED Pipanisasi Padalarang - Sukabumi Baru Dan Pembangunan TBBM Sukabumi Baru

REVISION HISTORICAL SHEET

Rev No Date Page Description

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 FEED Pipanisasi Padalarang - Sukabumi Baru Dan Pembangunan TBBM Sukabumi Baru

TABLE OF CONTENTS

1.0 GENERAL .................................................................................................................................4

2.0 DEFINITIONS ............................................................................................................................4
3.0 REFERENCE ............................................................................................................................4
3.1 Local Regulation and Government Regulation ..................................................................4
3.2 International Codes and Standards ...................................................................................4
3.3 Project Document .............................................................................................................5
4.0 TECHNICAL REQUIREMENTS ................................................................................................5
5.0 PIPELINE INSULATOR ............................................................................................................5
5.1 Casing Spacer ..................................................................................................................5
5.2 Casing and End Seal ........................................................................................................5
6.0 INSPECTION AND TESTING ....................................................................................................6
7.0 MARKING AND IDENTIFICATION ...........................................................................................6
8.0 DOCUMENTATION ...................................................................................................................6
9.0 WRAPPING ...............................................................................................................................6
10.0 RUST AND END PROTECTION ...............................................................................................7
11.0 HANDLING AND TRANSPORTATION .....................................................................................7
12.0 WARRANTY..............................................................................................................................8

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 FEED Pipanisasi Padalarang - Sukabumi Baru Dan Pembangunan TBBM Sukabumi Baru

1.0 GENERAL

This document covers the minimum general requirements for casing pipe to be supplied for
Pipanisasi Padalarang – Sukabumi Baru dan Pembangunan TBBM Sukabumi Baru project of PT
PERTAMINA (Persero).

2.0 DEFINITIONS

Definitions used in this document will not violate other definitions used in other documents which
is:

Company : PT. Pertamina (Persero), the owner of the Project FEED Pipanisasi
Padalarang – Sukabumi Baru dan Pembangunan TBBM Sukabumi
Baru.

Contractor : All Contractors to be appointed by COMPANY.

Third Party Inspector : A third party inspector to be appointed by COMPANY to inspect the
works of Contractor.

Site : The right-of-way and places provided by COMPANY where the

construction works are to be executed and any other places as may
be specifically designated in the Contract as forming part of the Site.

Issuer : The person / party who develop and release the document and
correspondence.

Project Documents : All documents which are prepared, revised, and issued for
accelerating the project execution, such as correspondence,
drawings, specifications, requisitions, purchase orders, Vendor
Prints, etc.

3.0 REFERENCE

3.1 Local Regulation and Government Regulation

Kep. Men. No. : Keselamatan Kerja Pipa Penyalur Minyak Dan Gas Bumi
300.K/38/M.PE/1997
SNI 3473:2011 : Sistem Transportasi Pipa Penyalur Untuk Cairan Hidrokarbon
dan Cairan Lainnya.

3.2 International Codes and Standards

ASME B31.4 : Pipeline Transportation Systems for Liquid Hydrocarbons and Other
Liquids
API RP 1102 : Steel Pipelines Crossing Railroads and Highways
API Spec 5L : Specification for Line Pipe
API RP 5LW : Recommended Practice for Railroad Transportation of Line Pipe on
Barges and Marine Vessels
API RP 5L1 : Recommended Practice for Railroad Transportation of Line Pipe

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3.3 Project Document

TSB-40-BD-201-A4 : Pipeline Design Basis Padalarang - Sukabumi Baru

4.0 TECHNICAL REQUIREMENTS

1) Steel casing pipes shall be used for cased crossing of 12 inch Oil Distribution Pipeline by
means of boring, for major road and railway crossing.

2) Casing pipes shall be designed in accordance with API RP 1102 latest edition.

3) All steel casing pipe shall be carbon steel pipe conforming to ASTM or API 5L.

4) Diameter of steel casing pipe shall be minimum two nominal pipe sizes larger than the line
pipe.

5) Steel casing will be separated from the pipeline using spacer or centralizer. Spacers will be
non-metallic type that can stand the load of the service pipe during the installation,
hydrostatic testing and operation period.

6) Spiral welded pipes might be used for casing pipes.

7) Raw material records and certificates and casing pipe manufacturing records and
certificates shall be available.

8) Both ends of installed casing pipes will be covered by end seals with pull-on S-type. The
installation of end seals will allow minimum overlap with both ends of pipe casing.

5.0 PIPELINE INSULATOR

5.1 Casing Spacer

Casing Spacer will be used to support the carrier pipe inside the casing pipe and
electrically isolate the carrier pipe from the casing pipe at the cased crossings. The
Casing Spacer will have the following properties:
- Resist cold flow and will not soften at design temperature.

- Resist corrosion.
- Resist mechanical damage while being pulled into the casing.
- Have high electrical insulating value and low water absorption, thus preventing
leakage and maintain electrical isolation between carrier and casing pipes.
- Have high compressive strength in order to ensure a permanent support to the
carrier pipe.

Manufacture will obtain prior approval from COMPANY on drawing/design of casing

insulators.

5.2 Casing and End Seal

Casing end seals are intended to be used for sealing the annular space between casing
pipe and carrier pipe at casing ends so as to prevent ingress of moisture and water.

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Manufacturer will obtain approval from COMPANY on design/drawing of end seals

Casing end seals are intended to be used for sealing the annular space between casing
pipe and carrier pipe at casing ends so as to prevent ingress of moisture and water.

Manufacturer will obtain approval from COMPANY on design/drawing of end seal.

6.0 INSPECTION AND TESTING

1) All inspection, examination and tests of casing pipe material shall comply with applicable
material standards except otherwise specified.

2) Repair by welding (filling) is not permitted.

7.0 MARKING AND IDENTIFICATION

1) All steel casing shall be marked with the following information as a minimum on the
external surface of either end with low stress stamping showing in accordance with MSS
SP-25 requirements (as applicable):
a. Standard monogram (if applicable),
b. manufacturer’s logo,
c. size and wall thickness,
d. grade identification,
e. serial number,
f. the CONTRACTOR’s identification number, and
g. country of origin.

2) The marking system details shall be subject to the COMPANY’s review.

8.0 DOCUMENTATION

The following documents shall be submitted for COMPANY review:

1) Material Inspection Report as required by the applicable material standard

2) Raw Material Certificate

9.0 WRAPPING

1) Casing pipe shall be protected from corrosion by Polyethylene Tape Wrapping. Casing pipe
will be wrapped at field pre-fabrication area by machine and/or manual application with
polyethylene tape.

2) Surface preparation shall be made as per following:

 The casing pipe shall be cleaned from loose mill scale, rust dirt, grease, moisture and
other foreign materials by follows: SSPC-SP2.
 Remove the excessive weld sputter, slag sharp edges, burrs, knurls by grinding, wire
brushing, or other suitable methods.

3) Primer shall be applied to clean casing pipe surface in accordance with the following
requirements:
 The primer shall be applied to the pipe surface in a uniform, thin, rapid-dry film at a
coverage of approximately 13 m2 of pipe surfaces per a liter. This is accomplished by
suitable hand brushing.
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 The casing pipe surface is entirely painted with primer, and tape wrapping and tape
wrapping will be applied when the primer is dry to the "Tacky to Tacky" condition.

4) Wrapping tape application is consist of inner primary coating tape and outer wrapping tape.

5) Wrapping tape for each laying shall be applied a spiral wrapping with a minimum 50%
overlap.

6) Wrapping tape width applied for casing pipe are basically as follows:

Irregular surface
For Straight Pipe (Fitting, Flange,
Pipe Size Valve, etc)
Manual Machine Manual
Application Application Application
3/4" – 3" 2 in - 2 in
4" – 6" 4 in 6 in 2 in
8" – 12” 4 in 9 in 4 in
14" – 84" 6 in 12 in 4 in

7) Wrapping materials shall be as following:

Primer Polyken 927 Or equal

Manual Application:
Inner Tape Polyken 930 - 35 Or equal
Outer Tape Polyken 955 - 15 Or equal

Machine Application:
Inner Tape Polyken 955 - 15 Or equal
Outer Tape Polyken 955 - 15 Or equal

10.0 RUST AND END PROTECTION

1) All casing pipes shall be properly covered by suitable protective means to avoid any
damage during transportation.

2) Stored casing pipes shall be adequately supported at all times to prevent deformation of
pipe, to give protection to coating and beveled ends and to prevent the induction of water or
debris in to the pipe bore.

3) Ends of casing pipes shall be capped or properly protected (bevel protector). Plain ends of
pipe shall be protected by end cap plastic cover.

4) Fusion Bonded Epoxy (FBE) or 3LPE shall be used for external protection for casing pipe
to protect again corrosion.

5) Rust protection for inside of casing pipes shall be performed according to the
manufacturer's standard.

11.0 HANDLING AND TRANSPORTATION

1) Casing pipe shall be handled in a manner that prevents damage to the coatings, pipe walls
and beveled ends during transportation. Adequate strapping and padding shall be provided
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when loading.

2) Foreign substances, dirt, steel shot and other debris shall be removed from inside the
casing pipe before stockpiling or shipping.

3) Casing pipe transportation by rail and in land transportation shall be in accordance with
API-RP 5L1.

4) Casing pipe transportation by sea shall be in accordance with API RP 5LW.

12.0 WARRANTY

The CONTRACTOR shall replace all parts that wear or fail during Defect Notification Period.

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