Professional Documents
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SECTION 15105:
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KINGDOM
OFSAUDIARABIA ~~~1 ~f!J1 d.61ooJl
Royal Commissionlor Jubail & Yanbu ~~ ~ 464]1~1
SECTION 15105
PIPES AND TUBES
TABLE OF CONTENTS
PART 1 GENERAL............................................................................................................ 1
1.04 REFERENCES..................................................................................................... 2
1.05 SUBMITTALS....................................................................................................... 9
3.03 INSTALLATION.................................................................................................. 45
PART 1 GENERAL
A. The Contractor shall provide all tools labor, equipment and material to perform the
work in this Section, consisting of furnishing and installing of pipes and tubes for all
fire protection, plumbing and HVAC systems.
1.04 REFERENCES
A. The referred codes and standards are intended to provide an acceptable level of
quality for materials, products and workmanship. In case of conflict between these
standards and the text of this Specification, the Specification text shall govern.
B. The latest revision of the referred codes and standards shall be used wherever
applicable. In case of conflict, the Contractor shall propose equipment, materials and
processes conforming to one group of codes and standards.
11. ANSI/ASME B16.26 Cast Copper Alloy Fittings for Flanged Copper Tubes
12. ANSI/ASME B16.29 Wrought Copper and Wrought Copper Alloy Solder
Joint Drainage Fittings
19. ASME B36.10M Standard for Welded and Seamless Wrought Steel
Pipe
22. ASTM B664 Standard Specification for 80% Silver - 20% Graphite
Sliding Contact Material
23. ASTM B813 Standard Specification for Liquid and Paste Fluxes
for Soldering Applications of Copper and Copper
Alloy Tube
27. ASTM C12 Standard Practice for Installing Vitrified Clay Pipe
Lines
31. ASTM C564 Standard Specification for Rubber Gaskets for Cast
Iron Soil Pipe and Fittings
32. ASTM C700 Standard Specification for Vitrified Clay Pipe, Extra
Strength, Standard Strength, and Perforated
42. ASTM D2564 Standard Specification for Solvent Cements for Poly
(Vinyl Chloride) PVC Plastic Pipe and Fittings
54. ASTM D3034 SDR35 Standard Specification for Type PSM Poly(Vinyl
Chloride) (PVC) Sewer Pipe and Fittings
59. ASTM D3311 Standard Specification for Drain, Waste and Vent
(DWV) Plastic Fittings Patterns
73. ASTM F845 Standard Specification for Plastic Insert Fittings for
Polybutylene (PB) Tubing
1.05 SUBMITTALS
A. The Contractor shall submit to the Royal Commission, under the provisions of
SECTION 01330, the following items for review and approval before commencing
Work:
2. Installation instructions.
4. Product Data
5. Shop Drawings
6. Design Data
a) Submit design data indicating pipe sizing. Indicate load carrying capacity
of trapeze, multiple pipe and riser support hangers.
7. Test Reports
A. The Contractor shall be responsible for the quality of work and shall develop and
propose programs and methods of construction and testing to achieve the specified
quality to the approval of the Royal Commission in accordance with
SECTION 01450.
4. Pipes, fittings and prefabricated sections for the piping shall be subjected to a
hydrostatic test at the test pressure specified for use.
D. Welding procedures per ANSI/ASME Section 9, AWS D10.9 and D1.1M and the
National Certified Pipe Welding Bureau.
E. Brazing procedures per ANSI B31.5 and the ASME Boiler and Pressure Vessel Code
SFA-5.8, Section II.
H. All pressure testing shall be carried out in the presence of the Royal Commission.
accordance with the respective health and safety requirements established by the
following:
3. Contractor
B. In the absence of any of the above, best accepted industry practice shall be
employed throughout.
A. Design Requirements
1. The Contractor shall comply with all design criteria given by the Royal
Commission Design Criteria, Chapter 2: Environmental, Chapter 6: Mechanical
and Chapter 12: Corrosion Control.
2. Site Conditions
a) The internal design pressure shall be not less than the maximum
sustained operating pressure (MSOP) within the piping system including
the effects of static head.
6. Design Temperature
c) For steam, feedwater and hot water piping leading from fired equipment
(such as boiler, reheater, superheater, economizer, etc.), the design
temperature shall be based on the expected continuous operating
condition plus the equipment manufacturers’ guaranteed maximum
temperature tolerance.
7. Ambient Influences
c) Dynamic Effects
1) Impact
(a) Impact forces caused by all external and internal conditions
shall be considered in the piping design. One form of
internal impact force is due to the propagation of pressure
waves produced by sudden changes in fluid momentum.
This phenomenon is often called water or steam “hammer.”
It may be caused by the rapid opening or closing of a valve
in the system.
2) Wind
(a) Exposed piping shall be designed to withstand wind
loadings, using meteorological data to determine wind
forces. Where state or municipal ordinances covering the
design of building structures are in effect and specify wind
d) Weight Effects
1) The following weight effects combined with loads and forces from
other causes shall be taken into account in the design of piping.
Piping shall be carried on adjustable hangers or properly leveled
rigid hangers or supports and suitable springs; sway bracing,
vibration dampeners, etc., shall be provided where necessary.
(a) Live Load
(i) The live load consists of the weight of the fluid
transported.
(b) Dead Load
(i) The dead load consists of the weight of the piping
components, insulation, protective lining and coating;
and other superimposed permanent loads.
(c) Test or Cleaning Fluid Load
(i) The test or cleaning fluid load consists of the weight
of the test or cleaning fluid.
B. Corrosion Prevention
1. Refer to the Royal Commission Design Criteria Chapter 12: Corrosion Control
and Royal Commission Corrosion Engineering Manual.
A. The Contractor shall deliver, handle and store equipment and material units in
accordance with SECTIONS 01650 and 01660, as well as the following
requirements:
2. All items shall be protected from the weather and physical damage during
shipment and on-site transportation.
3. All material shall be properly packed in the factory by using steel or wooden
frames, platforms to prevent any damage, breaking denting and scoring.
5. All items shall be unloaded and handled with extreme care, using slings,
cradles or other appropriate means.
6. Contract of stainless steel and copper with carbon steel shall be prevented
while handling and during storage.
11. Cover the ends of pipes and tubes stored outdoors with plastic to prevent
contamination by dirt, debris and moisture.
12. All products shall be inspected at time of delivery for damage and for
compliance with specifications.
13. Any product that are damaged or found not to be in accordance with the
specifications shall be immediately repaired or replaced.
PART 2 PRODUCTS
2.01 GENERAL
A. All goods and products covered by these Specifications shall be procured, when
available, from an in-Kingdom manufacturer. Procurement of all goods and products
manufactured out-of-Kingdom must be approved by the Royal Commission.
2.02 MATERIALS
A. Pipes
a) Stainless steel pipes shall comply with the requirements of ASTM A312
and A409 where not otherwise stated. The grade of steel shall be
AISI 316 L but with molybdenum content of not less than 2.70%.
b) Fittings shall comply with AWWA C110, ductile or gray iron, standard
thickness.
2. PE Pipe
3. PVC Pipe
4. Fiberglass Pipe
5. Copper Pipe
6. Copper Pipe
7. PB Tubing
8. Copper Tube
1. Steel Pipe
2. CPVC Pipe
c) Joints shall conform to ASTM D2846M, solvent weld with ASTM F493
solvent cement.
3. PVC Pipe
c) Joints shall conform to ASTM D2846M, solvent weld with ASTM F493
solvent cement.
4. PB Pipe
5. Copper Tube
2. ABS Pipe
3. ABS Pipe
4. PVC Pipe
5. PVC Pipe
6. Concrete Pipe
7. Fiberglass Pipe
8. Fiberglass Pipe
9. Copper Tube
b) Fittings shall comply with ASME B16.23, cast bronze or ASME B16.29,
wrought copper.
b) Fittings shall comply with ASME B16.23, cast bronze, ASME B16.29,
wrought copper.
1. Brass Pipe
b) Fittings shall comply with ASME B16.23, cast bronze, chrome plated.
2. Steel Pipe
b) Malleable Iron fittings shall comply with ASME B16.3, screwed type.
3. ABS Pipe
4. ABS Pipe
5. PVC Pipe
6. PVC Pipe
7. PVC Pipe
8. Fiberglass Pipe
9. Fiberglass Pipe
b) Fittings shall comply with ASME B16.23, cast bronze or ASME B16.29,
wrought copper.
2. Concrete Pipe
3. ABS Pipe
4. PVC Pipe
5. PVC Pipe
6. Copper Tube
2. ABS Pipe
3. PVC Pipe
4. Tube
1. Steel Pipe
a) Steel pipe shall conform to ASTM A53M, Schedule 40, black, with
AWWA C105/A21.5 polyethylene jacket or double layer, half-lapped
polyethylene tape.
b) Fittings shall conform to ASTM A234M, wrought steel welding type with
double layer, half-lapped polyethylene tape.
b) Fittings shall conform to ASTM A234M, wrought steel welding type with
double layer, half-lapped polyethylene tape.
3. Copper Tube
c) Joints shall be soldered, lead free. Do not use ASTM B32 Alloy Sn50.
1. Steel Pipe
3. Copper Tube
c) Joints shall be soldered, lead free, 95-5 tin-antimony or tin and silver. Do
not use ASTM B32 Alloy Sn50.
1. Steel Pipe
a) Steel pipe shall conform to ASTM A53M, Schedule 40, black with
AWWA C105/A21.5 polyethylene jacket or double layer, half-lapped
polyethylene tape.
b) Fittings shall conform to ASTM A234M, wrought steel welding type with
double layer, half-lapped polyethylene tape.
b) Fittings shall conform to ASTM A234M, wrought steel welding type with
double layer, half-lapped polyethylene tape.
3. Copper Tube
c) Joints shall be soldered, lead free, ASTM B32, HB alloy (95-5 tin-
antimony) or tin and silver.
b) Fittings shall comply with AWWA C110, Ductile Iron, standard thickness.
7. RTR Pipe
1. Steel Pipe
b) Fittings shall comply with ASME B16.3, malleable iron or ASTM A234M,
wrought steel welding type.
3. Copper Tube
a) Copper tube shall conform to ASTM B88M, Type K (A), hard drawn.
b) Fittings shall comply with ASME B16.18, cast brass or ASME B16.22,
solder wrought copper.
d) Joints shall be soldered, lead free, ASTM B32, HB alloy (95-5 tin-
antimony) or tin and silver.
4. PVC Pipe
6. RTR Pipe
1. Steel Pipe
3. Copper Tube
4. Copper Tube
a) Copper tube shall conform to ASTM B280, H58 hard drawn or O60 soft
annealed.
1. Steel Pipe
a) Steel pipe shall conform to ASTM A53M, Schedule 40, black with
AWWA C105/A21.5 polyethylene jacket or double layer, half-lapped
polyethylene tape.
b) Fittings shall conform to ASTM A234M, wrought steel welding type with
double layer, half-lapped polyethylene tape.
c) Joints shall be threaded for pipe 50 mm (2 in.) and under; AWS D1.1M,
welded for pipe over 50 mm (2 in.).
b) Fittings shall conform to ASTM A234M, wrought steel welding type with
double layer, half-lapped polyethylene tape.
3. Copper Tube
c) Joints shall be soldered, lead free, 95-5 tin-antimony or tin and silver.
b) Fittings shall comply with AWWA C110, ductile iron, standard thickness.
5. PVC Pipe
7. RTR Pipe
1. Steel Pipe
3. Copper Tube
b) Fittings shall comply with ASME B16.18, cast brass or ASME B16.22,
solder wrought copper.
d) Joints shall be soldered, lead free, ASTM B32, HB alloy (95-5 tin-
antimony) or tin and silver.
4. PVC Pipe
6. RTR Pipe
1. Copper Tube
c) Joints shall be soldered, lead free, ASTM B32, HB alloy (95-5 tin-
antimony) or tin and silver.
2. Polybutylene Pipe
a) Polybutylene pipe shall conform to ASTM D3309, 690 kPa (100 psi) at
82°C (180°F) and 1380 kPa (200 psi) at 23°C (73°F), grey color.
3. Polyethylene Pipe
4. Hose
1. Steel Pipe
2. Copper Tube
b) Fittings shall comply with ASME B16.18, cast brass or ASME B16.22
solder wrought copper.
c) Joints shall be soldered, lead free, ASTM B32, HB alloy (95-5 tin-
antimony) or tin and silver.
3. PVC Pipe
5. ABS Pipe
Q. Engine Exhaust
1. Steel Pipe
b) Fittings shall comply with ASME B16.3, malleable iron or ASTM A234M,
wrought steel welding type.
c) Joints shall be threaded for pipe 50 mm (2 in.) and under; AWS D1.1M
welded for pipe over 50 mm (2 in.).
1. Copper Tube
2. Steel Pipe
3. RTR Pipe
a) RTR pipe shall conform to ASTM D2310 and D2996, UL listed filament
wound fiberglass reinforced epoxy pipe with integral epoxy liner and
exterior coating.
1. Copper Tube
2. Copper Tube
3. Steel Pipe
b) Fittings shall comply with ASME B16.3, malleable iron or ASTM A234M,
wrought carbon steel or alloy steel welding type.
c) Joints shall comply with NFPA 30, threaded or welded to ASME B31.1.
4. RTR Pipe
a) RTR pipe shall conform to ASTM D2310 and D2996, UL listed filament
wound fiberglass reinforced epoxy pipe with integral epoxy liner and
exterior coating.
1. Steel Pipe
a) Steel pipe shall conform to NFPA 13, ASTM A53M, A135 or A795,
galvanized or black steel.
b) Fittings shall comply with NFPA 13, ASME B16.3 malleable iron,
ASME B16.9 buttwelding fittings, ASME B16.11 forged steel, socket
welding, ASTM A234M wrought carbon steel, screw type or
ASME B16.11 forged steel, socket welding or threaded.
c) Joints shall comply with NFPA 30, threaded or welded to ASME B31.1.
2. Copper Tube
a) Copper tube shall conform to NFPA 13, ASTM B88M Type M, hard
temper.
b) Fittings shall comply with NFPA 13, ASME B16.18, and B16.22.
1. Steel Pipe
b) Fittings shall comply with ASME B16.3, malleable iron or ASTM A234M,
wrought carbon steel or alloy steel welding type.
c) Joints shall comply with NFPA 30, threaded or welded to ASME B31.1.
2. Copper Tube
d) Fittings shall comply with ASME B16.22, cleaned for oxygen service.
f) Keep plugs, caps, bags or other seals in place until final assembly.
g) Joints shall be brazed using an AWS A5.8 BCuP Series filler metal.
1. Steel Pipe
b) Fittings shall comply with ASME B16.3, malleable iron or ASTM A234M,
wrought carbon steel or alloy steel welding type.
c) Joints shall comply with NFPA 30, threaded or welded to ASME B31.1.
2. Copper Tube
concealed locations.
W. Welding
C. For larger diameters not covered by the ANSI B36.19 Standard, the following
minimum wall thickness shall apply:
1. For outside diameter 812.8 mm, the wall thickness shall be 7 mm.
2. For outside diameter 1016 mm, the wall thickness shall be 8 mm.
3. ASTM A530 shall be applicable for tolerances on pipe wall thickness and
diameters.
A. Domestic water piping (hot water, cold water, hot water return) shall be Type L
copper conforming to ASTM B88M. Fittings shall be wrought copper conforming to
ASME B16.22.
1. Grooved Copper piping with ductile iron or bronze couplings and EPDM
(Ethylene Propylene Diene Monomer) gasket may be used as an option.
1. Schedule 40 PVC with solvent joints per ASTM D2665, D2564, D2665.
2. Cast Iron hub and spigot per ASTM A74 and C564.
1. Schedule 40 PVC with solvent joints per ASTM D2665, D2564, D2665.
1. Steel Pipe
c) Joints shall comply with NFPA 30, threaded or welded to ASME B31.1.
G. Underground Waste and Vent Piping from Kitchen Equipment (above 140°C)
H. Compressed air piping shall be galvanized steel, Schedule 40, per ASTM A53M.
Fittings shall be threaded, Class 150 per ASTM A733 and ASME B1.20.1.
A. Heating, Chilled, Cooling Tower Condenser and Heat Pump Condenser Water
Supply and Return Piping
a) Piping shall be standard weight black Steel for 63 mm (2½ in.) and
smaller per ASTM A53M or A120. Fittings shall be Class 125 cast iron
threaded per ANSI B16.4.
b) Piping shall be standard weight black steel for 75 mm (3 in.) and larger
per ASTM A53M or A120. Fittings shall be butt welded.
2. Copper Piping
3. Grooved Piping
a) Grooved piping with ductile iron or bronze couplings and EPDM gaskets.
e) Mechanical Couplings
1) ASTM A536, ductile iron or ASTM A47M, malleable iron coupling
housing fabricated to manufacturer's specifications.
1. Piping shall be Schedule 40 PVC with solvent joints per ASTM D2665, D2564,
and D2665.
2. In air plenums and through fire walls, piping shall be Type L copper as per
ASTM B88M. Fittings shall be wrought copper per ANSI B16.22.
a) Piping shall be Schedule 40 PVC with solvent joints per ASTM D2665,
D2564, and D2665.
b) In air plenums and through fire walls, piping shall be Type L copper per
ASTM B88M. Fittings shall be wrought copper per ANSI B16.22
1. Suitable for the chemical and thermal conditions of the piping system contents
and exterior environment.
1. Suitable for the chemical and thermal conditions of the piping system contents
and exterior environment.
a) Design gasket such that the entire coupling housing is isolated from the
system contents to prevent galvanic action and inhibit galvanic
corrosion.
b) Alloy Sb5
1) Tin (Sn) 95% and Antimony (Sb) 5%, having 0.20% maximum
Lead (Pb) content.
c) Alloy E
1) Tin (Sn) approximately 95% and Copper (Cu) approximately 5%,
having 0.10% maximum Lead (Pb) content.
d) Alloy HA
1) Tin-Antimony-Silver-Copper-Zinc (Sn-Sb-Ag-Cu-Zn), having
0.10% maximum Lead (Pb) content.
e) Alloy HB
1) Tin-Antimony-Silver-Copper-Nickel (Sn-Sb-Ag-Cu-Ni), having
0.10% maximum Lead (Pb) content.
f) Alloy HN
1) Tin-Silver-Copper (Sn-Ag-Cu), having 0.10% maximum Lead (Pb)
content.
g) Alloy AC
1) Tin-Silver-Copper-Bismuth (Sn-Ag-Cu-Bi), having 0.10%
maximum Lead (Pb) content.
h) Alloy OA
1) Tin-Silver-Copper-Bismuth (Sn-Ag-Cu-Bi), having 0.10%
maximum Lead (Pb) content.
i) Alloy TC
1) Tin-Copper-Nickel-Silver-Selenium (Sn-Cu-Ni-Ag-Se), having
0.20% maximum Lead (Pb) content.
j) Alloy AM
1) Tin-Antimony-Silver-Copper (Sn-Sb-Ag-Cu), having 0.10%
k) Alloy WS
1) Tin-Antimony-Silver-Copper (Sn-Sb-Ag-Cu), having 0.10%
maximum Lead (Pb) content.
l) Alloy Sn50
1) Tin (Sn) 50% and Lead (Pb) 50%.
a) BCuP Series
1) Copper-Phosphorus alloys. Use the following brazing filler metals,
as required by the individual piping systems specification in the
schedule:
(a) BCuP - 2
(i) Copper (Cu) and Phosphorus (P) 7 to 7.5%.
(b) BCuP - 3
(i) Copper (Cu), Phosphorus (P) 5.8 to 6.2% and Silver
(Ag) 4.8 to 5.2%.
(c) BCuP - 4
(i) Copper (Cu), Phosphorus (P) 7 to 7.5% and Silver
(Ag) 5.8 to 6.2%.
(d) BCuP - 5
(i) Copper (Cu), Phosphorus (P) 4.8 to 5.2% and Silver
(Ag) 14.5 to 15.5%.
(e) BCuP - 6
(i) Copper (Cu), Phosphorus (P) 6.8 to 7.2% and Silver
(Ag) 1.8 to 2.2%.
(f) BCuP - 7
(i) Copper (Cu), Phosphorus (P) 4.8 to 5.2 % and Silver
(Ag) 6.5 to 7%.
b) BAg Series
1) Silver alloys. Use the following brazing filler metals, as required by
the individual piping systems specification in the schedule.
Cadmium-oxide present in brazing fumes is poisonous and
cadmium-free filler metals should be utilized wherever possible.
(a) BAg - 1
(i) Silver (Ag) 44 to 46%, Copper (Cu) 14 to 16%, Zinc
(Zn) 14 to 18%, Cadmium (Cd) 23 to 25%.
(b) BAg - 1a
1. Soldering and brazing fluxes having greater than 0.20% Lead (Pb) content are
prohibited from use in potable water systems and may not be used.
a) Soldering Fluxes
1) Conform to ASTM B813, liquid or paste type.
b) Brazing Fluxes
1) Comply with AWS A5.31, Type FB3-A or FB3-C.
A. Pipe
1. Black Steel
1. Threaded Fittings
2. Welded Fittings
A. Pipe
A. Pipe
3. Solder Joints
4. Brazed Joints
A. Pipe
1. Fittings
1. Ferrous Piping
2. Copper Piping
a) Bronze unions.
1. Ferrous Piping
2. Copper Piping
a) Bronze flanges.
PART 3 EXECUTION
A. Examine areas and conditions under which piping system materials and products are
to be installed. Do not proceed with work until unsatisfactory conditions have been
corrected.
B. Examine all interior parts of pipe for cleanliness, freedom from foreign matters and
proper alignment.
D. Check that all pipe sleeves and penetrations have been done.
A. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
Remove scale, slag, dirt and debris for both inside and outside of piping and fittings
before assembly.
3.03 INSTALLATION
A. General
6. Conceal all pipe installations in walls, pipe chases, utility spaces, above
ceilings, below grade or floors, unless otherwise indicated.
7. Install piping free of sags or bends and with ample space between piping to
permit proper insulation applications.
8. Install fittings for changes in direction and branch connections in hard drawn
copper tube. Where approved changes in direction may also be made by
bending of Types K and L tube. Do not bend Type M tube. Branch connections
may also be made using an approved mechanically formed tee/outlet.
a) Mechanically formed outlets shall have a collar with a height not less
than 3 times the thickness of the branch tube wall.
b) Notch the branch to conform to the inner curve of the run and dimple or
otherwise impede from penetrating the run pipe/tube to a depth that
would obstruct the flow of fluid through the run pipe/tube.
c) Dimple or otherwise mark the branch tube to indicate the location of the
notches with respect to the run. Mark at a sufficient distance from the
face of the joint to allow for a visual point of inspection after the joint is
brazed.
d) Braze all joints constructed using this method. Brazing filler metals must
conform to the requirements of the Article "Joining Materials" in this
Section.
c) Fitting cup depths that are less than those required in ASME B16.22 for
soldered joints may be used provided that the cup has a minimum depth
equal to 3 times the thickness of the tube and the joint is brazed.
11. Install exposed piping at right angles or parallel to building wall. Diagonal runs
are not permitted, unless expressly indicated on the drawing.
12. Install piping tight to slabs, beams, joists, columns, walls and other permanent
elements of the building. Provide space to permit insulation applications, with
25 mm (1 in.) clearance outside the insulation. Allow sufficient space above
removable ceiling panels to allow for panel removal.
13. Locate groups of pipes parallel to each other, spaced to permit applying full
insulation and servicing of valves.
14. Install drains at lowest point in mains, risers and branch lines consisting of a
tee fitting, 19 mm (¾ in.) ball valve and short 19 mm (¾ in.) threaded nipple
and cap.
a) Where pipes pass through fire rated walls, partitions, ceilings or floors,
the fire rated integrity shall be maintained.
17. Terminate vent piping through roof, a minimum of 300 mm (12 in.) above the
roof.
18. Location of vent on the roof shall be a minimum of 3048 mm (10 ft.) from any
rooftop or wall louver outside air intake or rooftop HVAC equipment outside air
intake.
19. Install piping to allow for expansion and contraction without exceeding
maximum allowable stresses for pipe and equipment flanges.
20. Provide clearance for proper installation of insulation and for access to valves,
air vents, drains and unions.
21. Provide all offsets necessary to install piping systems within the physical
limitations of the building.
22. Install refrigeration piping and condenser water piping to new or relocated
condensing units serving existing or new cooler and freezer.
1. Use fittings for all changes in direction and all branch connections.
3. Install strainers on the supply side of each control valve, pressure reducing or
regulating valve, solenoid valve and elsewhere as indicated.
4. Install union adjacent to each valve and at the final connection to each piece of
equipment and plumbing fixture having 50 mm (2 in.) and smaller connection
and elsewhere as indicated.
5. Install flanges in piping 62.5 mm (2½ in.) and larger, where indicated, adjacent
to each valve and at the final connection to each piece of equipment.
b) Install ASME B16.24 cast copper alloy pipe flanges adjacent to each
flanged valve and flanged equipment connection in a copper tube
system.
c) Ream ends of pipe and tube and remove burrs to restore full inside
diameter.
d) Remove scale, slag, dirt and debris from inside and outside of pipe, tube
and fittings before assembly.
B. Threaded Connections
1. Ream threaded pipe ends to remove burrs and restore full inside diameter.
Join pipe fittings and valves as follows:
a) Note the internal length of threads in fittings or valve ends and proximity
of internal seat or wall, to determine how far pipe should be threaded
into joint.
e) Damaged Threads
1) The Contractor shall not use pipe or pipe fittings having threads
that are corroded or damaged.
f) Assemble joint wrench tight. Wrench on valve shall be on the valve end
into which the pipe is being threaded.
C. Flanged Connections
2. Select appropriate gasket material, size, type and thickness for service
application. Install gasket concentrically positioned.
4. Use suitable lubricants on bolt threads. Tighten bolts gradually and uniformly
using a torque wrench.
5. For dead end service, butterfly valve requires flanges both upstream and
downstream for proper shutoff and retention.
1. Soldered Joints
2. Brazed Joints
a) For copper tube and fitting joint, braze joints in accordance with
ASME B31.1 and B31.9.
4. Thoroughly clean tube surface and inside surface of the cup of the fittings,
using very fine Emory cloth and prior to making soldered or brazed joints.
Wipe tube and fittings clean and apply flux. Flux shall not be used as the sole
means for cleaning tube and fitting surfaces.
E. Welded Joints
1. Weld pipe joint in accordance with ASME B31.9 for Pressure Piping.
a) Bevel pipe end and clean to remove slag, metal particles and dirt.
b) Use pipe clamps or tack-weld joint with 25 mm long welds; 4 welds for
pipe sizes to 250 mm, 8 welds for pipe sizes 300 to 500 mm.
F. Mechanical Joint
1. Mechanical coupling, flange adapter dismantling joint shall be used for pipe
jointing where dismantling of the system is required at equipment and valves
location.
2. Assemble grooved copper tube and grooved-tube fitting joints with coupling,
gasket, lubricant and bolts according to coupling and fitting manufacturer's
standard written procedure.
3. Roll-form grooved ends on copper and copper alloy tube using the appropriate
roll-groove tool to construct a groove meeting the coupling and fitting
manufacturer's written specifications.
4. Do not use cut grooving methods on copper and copper alloy tube.
1. Make flared copper tube joints by the appropriate use of cast copper alloy
fittings conforming to ASME B16.26.
2. Make flared ends of copper tube of the 45° flare type and make only with a
flaring tool designed specifically for that purpose.
3. Ream copper alloy tube to remove burrs and restore full inside diameter prior
to forming the flared end.
H. Lead Joint
a) Tightly pack joint with joint packing material. Do not permit packing to
enter bore of finished joint.
2. Clean joint after packing. Fill remaining joint space with one pouring of lead to
indicated minimum depth measured from face of bell. After lead has cooled,
caulk joint tightly by use of hammer.
I. Hubless Cast-Iron
3. Solvent-Cemented Joints
1. Provide allowance for thermal expansion and contraction for copper and
copper alloy tube passing through a wall, floor, ceiling or partition by wrapping
with an approved tape or pipe insulation or by installing through an
appropriately sized sleeve to allow for thermal movement.
2. Provide protection against abrasion where copper and copper alloy tube
comes in contact with other building members by wrapping with an approved
tape, pipe insulation or otherwise suitable method of isolation.
3. Do not use ashes, cinders, refuse, stones, boulders or other materials that can
damage or break the piping or promote corrosive action in backfilling any
trench or excavation in which piping is installed.
F. Slope hydronic and domestic water system piping at 0.2% and drain at low points.
G. On closed loop water systems, equip low points with 20 mm drain valves and hose
nipples. At high points, provide collecting chambers and high capacity float operated
automatic air vents.
H. Make reductions in water piping with eccentric reducing fittings to provide complete
drainage and venting.
C. Ream piping and tubing. Clean off scale and dirt inside and outside before assembly.
Remove welding slag or other foreign material from piping.
TABLE 3A: HANGER SPACING AND ROD SIZES FOR HORIZONTAL PIPING
B. Support vertical copper tube, copper pipe or brass pipe at each floor.
C. In areas where excessive moisture is anticipated, wrap either the piping or the
support with an approved tape or otherwise isolate to prevent contact between
dissimilar metals and inhibit galvanic corrosion of the supporting member.
A. Seamless Pipe material shall be used for fuel gas piping when steel piping is
specified.
B. Fasten copper fuel gas piping running parallel to floor joists to the center of the
vertical face of the joist with clips not more than 1.83 m (6 ft.) apart.
C. Copper fuel gas piping running at right angles or diagonal to floor joists or other
framing members may be installed through holes drilled through the center of the
member. Make holes at least 1½ times the O.D. of the tube. If the holes are less
than 45 mm (1¾ in.) from the exposed edge of the member, install steel striker plates
of at least 1.3 mm (0.0508 in.) thickness to protect the tube.
D. Protect copper fuel gas piping running through holes or sleeves in framing members
from abrasion in the area of the hole or sleeve by wrapping the tube with an
approved tape or other approved means of protection.
E. Protect copper fuel gas piping running vertically through partition walls by installing
steel striker plates of at least 1.3 mm (0.05 in.) thickness at the upper and lower wall
plates. Extend striker plates a minimum of 100 mm (4 in.) above and below such wall
plates.
F. Install branches in horizontal fuel gas piping on the side or top of the run pipe at a
position at or above the horizontal centerline of the run pipe. Branches for appliance
drops may be installed below the horizontal centerline of the run pipe provided an
approved drip leg or dirt trap is installed in the drop.
1. Clean fittings, tube, valves and piping system components for oxygen service
in accordance with CGA Pamphlet G-4.1. Perform cleaning by the
manufacturer or a facility equipped to clean, rinse and purge the material in
accordance with CGA Pamphlet G-4.1.
2. Immediately before final assembly, visually examine fittings, tube, valves and
piping system components internally for contamination. Do not install material
that has become contaminated.
3. Limit on-site cleaning of the interior surfaces of fittings, tube, valves and piping
system components to recleaning surfaces in the immediate vicinity of the
joints that have become contaminated prior to brazing. Clean these surfaces
by washing in a clean, hot water/alkaline solution such as sodium carbonate or
trisodium phosphate, using 0.5 kg in 12 L (1 lb. in 3 gal) of potable water.
Thoroughly scrub and rinse interior surfaces with clean, hot, potable water.
B. Installation Requirements
2. Do not use brazing flux in joints between copper tube and ASME B16.22
fittings.
3. Apply brazing flux sparingly to the exterior surface of the tube in applications
where copper tube must be joined to brass or bronze system components. Do
not apply brazing flux to the interior surfaces of the fitting.
5. While being brazed, purge joints continuously with a positive flow of oil-free dry
nitrogen to prevent the formation of copper oxide on the interior surface of the
joint. Maintain the flow of purge gas until the joint is cool to the touch.
6. During and after installation, keep openings in the piping system capped,
plugged or sealed to avoid unnecessary loss of purge gas while brazing and to
prevent contamination of the system. During brazing, provide a discharge
opening on the opposite side of the joint from where the purge gas is being
introduced. After brazing, cap, plug or seal this discharge opening to prevent
contamination of the system.
7. Allow brazed joints to cool to the touch naturally; do not shock cool. After
cooling, clean all joints with water and a stainless steel wire brush to remove
any residue and permit clear visual inspection of the joint. Where flux has been
permitted, use hot water.
8. Do not use field fabricated, mechanically formed tees, outlets and couplings.
A. If vacuum system piping is installed concurrently with medical gas piping, label or
otherwise identify vacuum piping prior to installation in order to preclude inadvertent
inclusion into a medical gas system or use ASTM B819 tube.
B. Clean the outside of all joints by washing with hot water after assembly and cooling.
C. After installation of the piping, but before attachment of the vacuum line to the
vacuum pumps and receivers and before installation of the vacuum alarm switches,
station inlets and gages, blow line clear by means of oil-free, dry nitrogen or air.
1. Use saddle type connections where main are at least 1 size larger than
branch.
2. Use direct connection where branch is at least 3 sizes smaller than main.
1. Use saddle type connections where main are at least 2 sizes larger than
branch.
C. Sleeve copper piping buried under building so that pipe can move freely; joints are
not allowed in piping buried under building.
B. Use 1.5 mm thick preformed synthetic rubber asbestos gaskets for flanged
connections for all services except gas.
C. Gas Service
A. Use isolating gas cocks on primary gas line installed with isolating union at outlet.
B. Band interior gas piping to electrical system ground conductor to maintain gas piping
at electrical system ground.
C. For buried piping, use piping with factory or site applied 250 micrometer thick
polyethylene jacketing.
E. Install gas piping in open or ventilated spaces. Pitch lines and provide drip legs for
condensation and dirt at appliance connection. Where gas piping is run in a
concealed space, provide ventilation grilles.
Threaded Screwed
ASTM A53M, Schedule Welding Welded
40, 50 mm or less
Mechanical
Clamped
grooved
Hydronic Heating Welding Welded
and Cooling up to ASTM A53M, Schedule
40, greater than 50 mm Mechanical
120°C, 1035 kPa Clamped
grooved
Soldered, 95-5
Copper Water Tube Wrought Copper
Tin-Antimony
ASTM B88M Type L,
Drawn Temper Soldered, 95-5
Cast Copper
Tin-Antimony
Threaded or
Galvanized Steel
ASME B16.3 grooved
Schedule 40,
malleable iron mechanical
ASTM A53M
Equipment Drains couplings
and Overflows Solder, lead
Copper Water Tube Cast brass or
free, HB alloy
ASTM B88M Type K (A), solder wrought
(95-5 tin-
Drawn Temper copper
antimony),
Wrought Copper Brazed
Refrigerant Freon ASTM B280 ACR Copper
Cast Copper Flared
END OF SECTION