PIPING PIPELINE Design Basis

JOB NO. DOCUMENT NO.
REV. 0
E14005 TSB-40-BD-101-A4
DATE OCTOBER 2020 SHEET 1 OF - 24
PIPING DESIGN BASIS
PEMBANGUNAN TBBM SUKABUMI BARU
PT. PERTAMINA (PERSERO)
2020
0 OCT 2020 ISSUED FOR BID IMN FI AS

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED CLIENT
Pembangunan TBBM Sukabumi Baru
REVISION HISTORICAL SHEET
Rev No. Date Page Description
Doc. No. TSB-40-BD-101-A4 Page 2 of 24 Rev-0

TABLE OF CONTENTS
1.0 GENERAL............................................................................................................ 5
1.1 PURPOSE ...................................................................................................... 5
1.2 REFERENCES ............................................................................................... 5
1.3 DEFINITIONS ................................................................................................. 6
2.0 PIPING DESIGN PROCESS ................................................................................ 6
2.1 PIPING DESIGN CODES ............................................................................... 6
2.2 PROCESS DESIGN CONDITIONS ................................................................ 7
2.3 NORMAL OPERATING CONDITIONS .......................................................... 7
2.4 TEMPORARY OPERATING CONDITIONS ................................................... 7
2.5 DESIGN PRESSURE ..................................................................................... 7
2.6 DESIGN TEMPERATURE ............................................................................. 8
2.7 CORROSION ALLOWANCE ......................................................................... 8
2.8 MECHANICAL ALLOWANCE ....................................................................... 8
2.9 MANUFACTURER'S TOLERANCE............................................................... 8
2.10 DESIGN PIPE WALL THICKNESS.............................................................. 8
2.11 PIPING SIZING ............................................................................................ 9
3.0 PIPING DESIGN – GENERAL ............................................................................. 9
3.1 GENERAL ...................................................................................................... 9
3.2 ACCESSIBILITY AND SPACING ................................................................ 10
3.3 PIPING FLEXIBILITY ................................................................................... 11
3.4 SUPPORT OF PIPING ................................................................................. 12
3.5 PIPE ROUTING ............................................................................................ 13
3.6 LINE VENT AND DRAIN CRITERIA ............................................................ 13
4.0 EQUIPMENT PIPING DESIGN .......................................................................... 14
4.1 PIG TRAP .................................................................................................... 14
4.2 PUMP PIPING .............................................................................................. 15
4.3 FILTER PIPING ............................................................................................ 15
5.0 PIPING SYSTEM DESIGN................................................................................. 15
5.1 PRESSURE RELIEF .................................................................................... 15
5.2 INSTRUMENT AIR ....................................................................................... 16
5.3 DRAIN SYSTEMS ........................................................................................ 16
5.4 FIREWATER SYSTEM ................................................................................ 17
5.5 UTILITY STATIONS ..................................................................................... 17
5.6 SAMPLE CONNECTIONS ........................................................................... 18

5.7 INLINE INSTRUMENTS ............................................................................... 18

5.8 OPERATING VENTS AND DRAINS ............................................................ 20
5.9 POTABLE WATER ...................................................................................... 20
6.0 PIPING UNDERGROUND DESIGN ................................................................... 21
6.1 FABRICATION ............................................................................................. 21
6.2 INSTALLATION ........................................................................................... 21
7.0 INSPECTION AND TEST .................................................................................. 23

1.0 GENERAL
1.1 Purpose
This document covers minimum requirements for the design, layout, materials
requirements, fabrication, inspection, construction and testing of piping for Pipanisasi
Padalarang – Sukabumi Baru dan Pembangunan TBBM Sukabumi Baru project of PT
Pertamina (Persero).
1.2 References
The following applicable sections of the latest edition of the code and standards,
including addenda and referenced documents, project's specification shall from an
integral part of this document.
Where the requirement of the subject is defined by two or more references, the more
stringent reference shall govern.
Code and Standards
ASME B31.3 Process Piping

ASME B16.5 Pipe Flanges and Flanged Fittings NPS ½ Through NPS
24 Metric / Inch Standard
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B16.20 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-
Wound, and Jacketed
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Buttwelding Ends
ASME B16.34 Valves - Flanged, Threaded, and Welding End
ASME B16.48 Line Blanks
ASME B18.2.1 Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 Square and Hex Nuts (Inch Series)
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19M Stainless Steel Pipe
ASME Section II Material Specification

ASME Section VIII Pressure Vessels
ISO 10434 Bolted Bonnet Steel Gate Valves for Petroleum and
Natural Gas Industries (same as API STD 600)
ISO 14313 Petroleum and Natural Gas Industries - Pipeline
Transportation Systems - Pipeline Valves (same as API
SPEC 6D)
API RP 521 Guide for Pressure Relieving and Depressurizing
Systems
API SPEC 5L Specification for Line Pipe
API SPEC 6FA Specification for Fire Test for Valves
API STD 594 Check Valves: Wafer, Wafer-Lug and double Flanged
Type
API STD 598 Valve Inspection and Testing
API STD 600 Bolted Bonnet Steel Gate Valves for Petroleum and
Natural Gas Industries (same as ISO 10434)
API STD 602 Steel Gate, Globe and Check Valves for Sizes DN 100
and Smaller for the Petroleum and Natural Gas Industries

API STD 607 Fire Test for Soft-Seated Quarter-Turn Valves

API STD 608 Metal Ball Valves - Flanged, Threaded, and Welding End
API STD 609 Butterfly Valves: Double flanged, Lug and Wafer-Type
Project Specification
TSB-60-SP-001-A4 General Specification For Instrumentation
TSB-70-SP-002-A4 Design Philosophy & Specification of Fire Protection
System
TSB-70-SP-003-A4 Design Philosophy & Specification of Fire and Gas
System
TSB-50-SP-001-A4 General Specification for Civil, Concrete and Steel
Structure
TSB-40-SP-002-A4 General Specification for Painting and protective costing.
TSB-40-SP-003-A4 Specification for Piping Flexibility Analysis
TSB-40-SP-101-A4 Piping Material Specification
1.3 Definitions
Definitions used in this document will not violate other definitions used in other
documents which is :
Company PT. Pertamina (Persero), the owner of the Project

Pembangunan TBBM SUKABUMI BARU.
Contractor All Contractors to be appointed by Company.
Third Party Inspector A third party inspector to be appointed by Company to
inspect the works of Contractor.
Vendor/Subcontractor The party which supply materials, equipment, technical
document/ drawing, and service to perform the duties by
the Contractor
Site The right-of-way and places provided by Company
where the works are to be executed and any other
places as may be specifically designated in the Contract
as forming part of the Site.
Issuer The person/party who develop and release the
document and correspondence.
Project Documents All documents which are prepared, revised, and issued
for accelerating the project execution, such as
correspondence, drawings, specifications, requisitions,
purchase orders, vendor prints, etc.
2.0 PIPING DESIGN PROCESS
2.1 Piping Design Codes
All individual piping specifications (piping classes) in this general piping specification are
based on one of the U.S. piping codes described below, plus any local regulations as may
be applicable.
(1) Design Piping

Generally, all piping within the plant battery limits shall be designed and fabricated in
accordance with the code for pressure piping ASME B31.3, " Process Piping" latest
edition unless otherwise noted on the piping and instrument diagram.
(2) Local Codes and Regulations
Where local codes regulations, ordinances or statutes take precedence over the various
codes and standards listed, such codes, regulations, ordinances and not statutes shall
govern.
2.2 Process Design Conditions
The process engineering function is responsible for specifying process design

conditions. The responsibility of process engineering for accurate specification of
normal operating, design and upset conditions such as flow pressure, temperature,
viscosity, specific gravity, corrosive conditions, cyclic effects, etc., is emphasized as
piping specifications cannot be properly applied without complete and accurate design
information. The necessary basic information is specified below. This information must
be shown on process design data portion of the Piping Line List.
2.3 Normal Operating Conditions
Normal operating conditions of internal or external pressure and temperature will be the
most severe conditions expected to coexist under usual long-time operating conditions.
These usual operations include all manipulation and control functions such as throttling,
blocking and bypassing likely to be used for operation and control.
2.4 Temporary Operating Conditions
Usual operating conditions do not include more severe temporary operating conditions,
such as those incidentals to start-up, shutdown, steam out or abnormal operation.
Temporary operating conditions govern as design conditions only when there is clear
evidence, they definitely exceed time and severity limits of the ASME B31.3 Code.
2.5 Design Pressure
(1) The code defines the design pressure/temperature range as the most severe
condition, which results in the greatest required component thickness and the
highest component rating.
(2) The design pressure for piping systems protected by pressure relief devices shall
be the relief valve set pressure plus the hydrostatic head below the relief valve.
(3) The design pressure for unrelieved piping systems or systems that can be
blocked in from a pressure-relieving device shall be the maximum pressure that
can be developed under these conditions. For unrelieved pump discharge piping
the design pressure shall be the pump differential pressure at stalling condition
plus the suction pressure including hydrostatic head.
(4) Design pressure for piping systems operating under external pressure or which
will be object to vacuum under temporary conditions shall be full vacuum;
exception may be taken where suitable protection against vacuum failure is
provided.

(5) Changes in design pressure of piping systems (piping material class breaks) shall
be made only at control, relief, check or block valves or at equipment. The valves,
which divide the systems, shall have the rating of the higher-pressure system. In
principle, flanged joint will be provided at the class break in order to allow
installation of test plate.
(6) In no case the design pressure shall be below 90% of the maximum upset
pressure when the line has to be pneumatically pressure tested.
2.6 Design Temperature
(1) Design temperature shall be the fluid temperature representing the most severe
condition of coincident pressure and temperature as defined by the applicable
ASME Code.
(2) The design temperature of internally insulated lines may be the metal temperature
based on heat transfer calculations or test.
(3) The design temperature for un-insulated lines with fluid temperature above 35°C
may be determined by test or heat transfer calculations. However, the design
temperature shall not be less than specified by ASME B31.3.
(4) For design calculations, an ambient temperature range of 27°C to 43 °C shall be

used with 27°C as the installation ambient temperature.
(5) Solar effect on metal temperature (70°C) shall be evaluated in the design of
piping for movement and flexibility.
(6) The most severe temperature conditions imposed during start-up, shutdown,
steam out, regeneration or normal operation shall be used for flexibility analysis.
These conditions shall be indicated in the Piping Critical Line List.
2.7 Corrosion Allowance
An allowance for corrosion or erosion determined with consideration for the intended
fluid, service conditions did service life of the piping system shall be added as required
to metal surfaces exposed to the flowing medium. Corrosion allowances shown in the
piping material classes are minimum for the respective services.
2.8 Mechanical Allowance
Where applicable, a mechanical allowance for thread or groove depth shall be added to
the calculated minimum required wall thickness of piping components.
2.9 Manufacturer's Tolerance
Where nominal wall thickness is specified for pipe and piping components, it is subject
to the manufacturers minus tolerance, which shall be deducted from the nominal
thickness to determine the minimum specified wall thickness. This tolerance is stated in
the appropriate product specification.
2.10 Design Pipe Wall Thickness
The internal pressure design wall thickness of pipe and piping components shall not be
less than that calculated using Equations ASME B31.3.

The wall thickness of pipe and piping components specified in the piping material
classes are based on these equations.
2.11 Piping Sizing
(1) Piping shall be sized for design flow conditions as shown on Flow Diagrams,
Stream Summary Sheets and Utility Balances. Piping must also be adequate for
maximum flow rates as specified on equipment data sheets for pumps,
compressors, other process equipment, and pressure safety valves. Provision for
future increased capacity shall be made only when specifically required.
(2) Pipe smaller than 3/4 inch shall not be used except in instrument and steam
tracing service and in auxiliary services such as pump seal and cooling.
(3) Pipe sizes 1-1/4, 2-1/2. 3-1/2, 4-1/2, 5, 7, 9, 14, 18 and 22 inches shall not be
used except where unavoidable at equipment connections. In such cases,
transitions to standard commercial pipe sizes shall be made as close as possible
to the equipment connection.
(4) Pipe sizes shall be considered future flow rate, such as plant expansion and
upgrading, etc. only when specifically required."
3.0 PIPING DESIGN – GENERAL
3.1 General
Material piping, flange, fitting and accecories shall be detail at document TSB-40-SP-
201 Piping Material Specification.
All piping design data and deliverables shall be produced by electronic systems as
shown below:
(1) Excel and/or Word of Microsoft office or equivalent electronic data system shall
be applied for the following document:
 Piping Project Specification
 Piping Material Requisition
 Piping Material Contractor Document
 Piping Correspondence documents
 Piping Engineering Reports, etc
(2) Computer Aided Design (CAD) shall be applied for following deliverable
document:
Deliverable Items Applicable CAD system
• All Underground Piping Arrangement Drawings CAD - 2D

• All Above Ground Piping Arrangement Drawings CAD - 2D
• Drawing index for Piping Arrangement CAD - 2D
• Piping Isometric Drawing CAD - 2D
• Standard Piping Arrangement Drawing CAD - 2D
• Standard Pipe Support Drawing CAD - 2D
• Contractor Drawing CAD - 2D

3.2 Accessibility and Spacing
(1) Piping shall be designed and arranged to provide adequate personnel access to
all operating equipment and instruments.
(2) All field mounted instruments of any type including primary temperature elements,
control valves, regulators, etc. shall be mounted in a position that will make them
readily accessible from grade or an operating platform. In general, ready
accessibility shall be defined as the device being mounted between 0.8 m and 1.7
m above grade or the platform and a person being able to reach all surfaces. A
device may be considered to be accessible from grade if it is mounted no more
than 4.6 m above grade and can be conveniently reached from a 3.7 m
stepladder. A primary temperature element or similar device may be considered
accessible if it can be easily reached from a ladder or stairway, which is a
permanent part of the steel structure. In no case shall it be necessary to use a
portable ladder on an operating platform. In the case of devices mounted in the
piping, the piping shall be so designed as to make the device accessible as
defined above. The permission to mount above grade, if accessible from
stepladder does not apply to control valves.
(3) Instrument Access
Operator access requirements for instruments are per the following table:
Access for Access from grade and/or

Type of Instrument Operation Portable
Fix Ladder Fix Platform
Required Ladder
Thermocouples
No***
Test thermowells
Yes Yes ** **
Dial thermometers
No*
Pressure gage
No* No Yes **
Level gages
Yes No Yes **
Temperature transmitter and
switches(indicating) No***
Temperature transmitter and
switches (blind/ non-indicating) No
Other transmitters and Switches
(indicating) and recorders and No***
Control valves and other final control
elements Yes No No Yes
Level T/M (Displacer Type)
Yes No No Yes
Level T/M (Differential Pressure
Type) No***
* But must be able to read from platform or fixed ladder, unless otherwise
remote reading is available with capillary.
** To be used if available.

*** But must be able to read from platform or fixed ladder, Instrument can be
located on grade or platform a part from take-off nozzle.
Yes = Required minimum.
Note : Maintenance access is required to all instruments but may be by
portable ladder from grade or by platform.
(4) Horizontal Clearances
Piping shall be designed and arranged to provide adequate personnel access to

all operating equipment, instruments and controls. Straight through access
corridors are preferable and shall be a minimum width of 0.9 m short, dead end
corridors may be used where necessary and shall have a minimum width of 0.9 m
for additional requirements on horizontal clearances.
(5) Overhead Clearances
Piping shall be designed and arranged to provide personnel access to all

operating equipment, instruments and controls. The clear headroom over
operating aisle, platform, walkway and stairway to bottom of pipe, insulation and
pipe support shall not be less than 2.1 m for additional requirements on overhead
clearance.
(6) Valve Access
Type of Access Requirement

Type of Valve Fix Rolling Portable
Fix Grade Fix Ladder
Platform Platform Ladder
Normal Operating Valve for 3" and
Yes Yes No No No
larger and emergency valve
Normal Operating Valve for 2-1/2"
Yes Yes Yes Yes Yes
and smaller
Normal Non Operating Valve No No Yes No No
(7) Chain Operators
Operating valves with bottom of hand wheel over 1.8 m above actual grade or
platform may be chain operated. Chain must not hang in a walkway or access
area and shall be terminated approximately 0.9 m above grade or platform. Chain
operators shall not be used for screwed valves or any valve 1-1/2 inch and
smaller.
(8) Branch line's block valves may be located in the horizontal run near the edge of
the pipe rack for access from a portable ladder and to allow complete drainage on
each side of the closed valve.
3.3 Piping Flexibility

Piping shall be designed for flexibility to conform to ASME B31.3.
3.4 Support of Piping
(1) All piping shall be adequately supported and shall be provided with suitable
anchors, sway braces, or vibration dampeners to prevent excessive expansion
forces on equipment and excessive vibration. Guidelines on acceptable vibration
frequency vs. amplitude and factors affecting vibration are given in the Hydraulic
Institute Standards. Piping at valves and mechanical equipment, such as pumps
requiring periodic maintenance, shall be supported so that the valves and
equipment can be removed with a minimum effort. An intermittently cold for non
insulated pipes shall not be rest directly on carbon steel support. An appropriate
friction layer shall be considered.
(2) Piping supports shall be designed for wind and earthquake loading according to
the requirements of drawing No. TSB-40-DG-005-A3, Standard Pipe Support.
Designs shall assume that wind and earthquake loads act independently of each
other.
(3) Supports shall be designed and arranged to prevent excessive stresses, strains,
deflections, or variations of supporting force, and to compensate for possible
resonance of imposed vibration such as may be caused by reciprocating
equipment. Support shall be designed so that they will not be disengaged by
movement of the supported pipe or structure and they withstand the added load
resulting from testing from testing and erection.
(4) Anchor, clamps, and guides shall be installed where required. Shoes and other
attachments may not be welded to stress relieved piping after stress relieving is
completed without PTM approval.
(5) Spacing for overhead pipe support should be based on the piping size mix to
secure maximum economy where support spacing exceed allowable spans for
small line (2" and smaller), the line should be grouped to simplify supporting
system.
Pipe Size May Deflection

2” & smaller 10 mm
3” & larger 15 mm
(6) The deflection calculation shall be made considering that the line is full of water
and that all valves, risers, insulation and other loads are imposed.
(7) Pipe guides shall be used to restrict lateral movement of straight runs of pipe
without impairing the flexure of pipe bends or loops.
(8) Spring supports or hangers will be used where required to relieve the dead-load
weight on equipment when rigid support would be ineffective because of vertical
expansion. Springs shall be sized for operating conditions and factory preset the
installed loading. Hydrostatic test stops shall be provided where required.
(9) Piping sections requiring frequent dismantling for maintenance shall be provided
with permanent supports for the dismantled conditions to maintain proper
alignment, and will be fitted with either spectacle or blinds and spacers. Bleed
valves should be strategically located for drain and steam out of lines to be

dismantled. Supports at control valves shall provide for removal of the valves for
maintenance purposes.
(10) Standard adjustable, nonadjustable and rigid pedestal type supports shall be
used for lines near grade not supported on concrete sleepers. Adjustable
supports are to be used where a field adjustment is required for piping alignment
at equipment nozzles. Rigid pipe supports are to be used where lines are to be
anchored or guided at grade. Rigid pipe supports shall withstand load that are
subject to water hammer and pressure surge.
3.5 Pipe Routing
(1) Piping shall be arranged in an orderly manner and routed above ground as
directly as practical, preferably in established banks or pipe ways.
(2) Consistent elevations for all north-south and east-west pipe ways shall be
maintained at least 0.5 m apart. Change in elevations will be provided when
changes in pipe direction occur. Piping outside of main pipe ways shall parallel
main pipe ways and at the established elevations wherever possible.
(3) Flat turns, dead ends and unnecessary pockets shall be avoided, except for flare
lines when they have their own dedicated level in a pipe rack. The design of the
piping shall minimize high point pockets in liquid lines and low point pockets in
vapour/condensate lines.
(4) The minimum pipe spacing in pipe ways shall be:
 Flange to pipe plus 25 mm or;
 Flange to insulation plus 25 mm or;
 Flange insulation to pipe insulation plus 25 mm
(5) Where expansion or contraction movements tire expected the clearance between
adjacent lines shall be increased to provide the minimum clearances stated above
in the condition of maximum movement.
(6) Additional clearance shall be provided, for lines having orifice fittings or other in-
line instruments located in pipe ways for installation of instrument piping and for
maintenance access.
(7) Major pipe ways shall be sized and designed to provide 20 per cent excess for
future lines. Sample space shall be provided for instrument and electrical conduit
along with process and utility piping. The area directly over the pipe support
column shall be left open for extending the column for future decks.
(8) Low temperature lines shall rest on rigid inserts of height the same as the
insulation thickness.
(9) All steel lines from underground systems, connecting to above ground systems,
shall be furnished with insulating flange assemblies. The flanges shall be located
approximately 0.6 m above grade.
3.6 Line Vent and Drain Criteria

(1) All high points except for 2 inch and smaller lines and all low points of all lines
shall be provided with 3/4 inch vent and drain connections. Such line vents and
drains shall not be shown on P&ID.
(2) All vents and drains required for start-up/shutdown or during operations (all low
point drains and high point vents on 3 inch and larger for liquid service) shall be
equipped with a valve and a plug. Other vents shall be plugged.
(3) Drains which are used during normal operation, such as from level gages and
controllers in chemical service, shall be piped to the closed or open drain system.
All such drains will be indicated on the P&ID.
4.0 EQUIPMENT PIPING DESIGN
4.1 PIG Trap
4.1.1 General
The following description is intended to indicate the general and minimum

requirement of pig launching and receiving traps and does not relieve the
Contractor of its full responsibility for design, fabrication performance and safety
of the equipment.
Trap assembles shall be suitable for launching or receiving pigs for the purpose
of gagging, cleaning and removing liquids from a pipeline which may contain
water and/or liquid hydrocarbons and impurities such as sand and scale.
Electronic and inspection pigs, batching corrosion inhibition service and special
pigs may require different trap assemblies that should be checked with
Contractors before purchase or rental.
Provision of a trolley with a push rod and pulling line should be considered to
assist loading or removal of pigs from the trap. The use of these facilities,
including the possible use of internal trays, shall be agreed with the company.
Detail specification refer to Document: TSB-20-SP-001-A4.
4.1.2 Storage Tank Piping
Piping connected to storage tanks shall have sufficient flexibility to compensate

without damage for possible tank settlement.
Piping at grade in storage tank area shall be at least 300 mm clear above grade
level to allow for inspection, painting, etc.
Piping through earth dikes shall be coated and wrapped through the dike and
150 mm beyond on each side.
Piping through concrete firewalls shall be installed through sleeves of a size to

pass flanges. The pipe within the sleeve shall be coated and wrapped and the
annular space shall be filled with removable packing.
Fill lines to storage tanks containing flammable liquids shall not be connected
overhead.

Piping connected to the tank except nozzles for temperature indicators,

propeller mixers and overflow and other connections on the roof shall be valved
as close as to the tank as possible. Flanged valves shall be directly connected
to the tank nozzles.
4.2 Pump Piping
General
This project selcted pump type of centrifugal pumps which is intended to function in
Company site related to project mentioned in this document. The pumps are of which
that run on centrifugal forces principle to achieve pressure differential between
discharge port and suction port.
For all pump covering by this documents, in case of petroleum fluid service the API 610
conformed pump is mandatory to be applied. Furthermore, for fluid other than
petroleum fluid may apply as well as ANSI / ISO standard.
The pumps including the auxiliary parts covered by this specification shall be designed
and constructed for a minimum service life of 20 years (normal wear parts are
acceptable) and at least 3 years of uninterrupted operation (shutting down the
equipment to perform manufacturer’s specified maintenance is not consider to be
interruption). Manufacturer via vendor and or Contractor shall provide recommended
maintenance manual wherein specify maintenance that is not considered as
interruption in their documentation.
For Fire fighting selected Jocky pump refer to NFPA 20.
4.3 Filter Piping
(1) All filters shall either be spared, or provided with block or bypass valves.
(2) Where bypass valves are provided, the piping shall be designed to prohibit
sludge, fines, or other debris from accumulating in dead piping upstream of the
bypass valve.
(3) Filters serving individual equipment items which can be taken out of service due
to equipment sparing need not have block and bypass valves.
(4) Differential pressure gage connections shall be provided upstream and

downstream of the filter.
5.0 PIPING SYSTEM DESIGN
5.1 Pressure Relief
(1) All process-relief valves and relief regulators shall be piped to disposal system as
indicated on the P&ID.
(2) Pressure relieving systems shall be designed in accordance with API RP-520
(Parts'I and II) and API RP-521.
(3) The relief device may be placed either on top of a vessel, or on main line
connecting piping if that piping is adequate as relief valve inlet piping per API RP-
520, Part II.

(4) Relief device and discharge piping shall be higher than the flare header and shall
discharge down into the header. Discharge piping shall be designed so that no
liquid traps exist. However, sub-headers located lower than a main header is
allowed for oil services either with a drain pot or steam tracing up to the highest
point of the sub-header.
(5) Discharge piping shall not be smaller than the safety or pressure relief valves
outlet and shall be supported independently from the safety valves.
(6) Reducers on relief valve inlet and discharge piping shall be located in the
minimum distance from a relief valve. However, block valves with the same size
as the relief valve connections, will be located between reducers and the relief
valve, if pressure drop considerations permit. Bleeder valves shall be provided
between the inlet block valve and the relief valve where the inlet piping is 2 inch
and larger, and between the relief valve and the outlet block valve where the
discharge piping is 4 inch and larger.
5.2 Instrument Air
(1) Instrument air piping shall be designed and routed to minimize low pockets and
dead ends. A drain valve shall be provided at unavoidable low points in the
header.
(2) Branch connections shall be located on top of the header.
(3) A block valve shall be located in the horizontal run at the high point of each
branch line and in the lead to each individual instrument.
5.3 Drain Systems
5.3.1 Open Drain
Each open drain shall have a liquid seal
Only equipment drains specifically designated on the P&ID shall dump into the
open drain system.
5.3.2 Closed Drain
Closed drain headers with a minimum size of 4 inch shall be piped to the closed
drain sump with a minimum slope of 1:500.
Closed drains shall service all items of equipment from which solvent or
hydrocarbons may be drained. This will include vessels, tanks, pump cases.
Only drains specifically designated on the P&ID shall dump into the closed drain
system.
Closed drains shall serve instruments such as level gages, level controllers and
level switches, which require draining for normal operation and maintenance.
5.3.3 Storm sewers

The entire plant area shall be under laid by a system of storm sewers and
concrete culverts. All surface areas of the plant not drained by area drains shall
be graded and sloped to drain to the storm sewers.
Design, layout, sloping, and installation of the storm sewer system shall be an
integral part of the site development and grading plan.
5.3.4 Area Drains
All building gutters and down-spots shall drain directly to storm sewers by
passing the area drain systems.
Compressor and pump building floor drains shall connect to the area drain
system.
5.4 Firewater System
5.4.1 General
All firewater piping shall conform to specification No. TSB-70-SP-002-A4,

Design Philosophy & Specification of Fire Protection System.
All firewater piping will be buried to the extent possible. See specifications No.
TSB-40-SP-002-A4, General Specification for Painting and specifications No.
TSB-01-50-SP-001-A4 General Specification For Civil, Concrete And Steel
Structure.
5.4.2 Block Valves
Block valves are required as shown in the specification No. TSB-70-SP-003-A4,

Design Philosophy & Specification Of Fire and Gas System and on the fire
protection system P&ID.
Block valves in underground firewater lines shall be designed and installed as

follows:
a. The valves shall be installed in reinforced concrete boxes of sufficient size

to permit access for servicing.
b. The boxes shall have suitable covers. The valve stems shall be provided
with enclosed extensions to permit them to be operated from above grade.
A valve position indicator shall be installed above grade to indicate full open
and full closed positions.
c. Above ground portions of the box, valve handwheel, and stem extension
shall be painted with red paint. Valves shall be properly identified by metal
tag or a sign to indicate the area served
5.5 Utility Stations
(1) Utility hose stations consisting of water, air, steam, and nitrogen where required,
shall be located to provide coverage for the operating area of each process unit within
a 30 m radius from each station at grade and within a compressor shelter. In addition,

air hose connection shall be provided at elevated structures where air driven tools will
be provided. The detailed assembly of utility station shall be submitted for PTM
approval.
(2) All utility hose connections for servicing equipment shall be as indicated on the P&ID.
(3) Utility stations shall be installed from separated headers so that they remain in
operation during a unit shutdown.
5.6 Sample Connections
(1) Valved sample connections shall be installed at points required for plant operation to
facilitate plant test as indicated on the P&ID.
(2) Sample connections for liquid services shall be taken off from the side of vertical runs
or from the top of horizontal runs. Sample connections for vapor and gas services
shall be taken off from the top of horizontal runs. Sample connections shall not be
taken from piping dead ends.
(3) Samples that require cooling shall be noted on the P&ID and a cooler provided.
Details of sample coolers and piping must be submitted for PTM approval.
5.7 Inline Instruments
5.7.1 General
Instrument requirements in this section apply to piping design and layout only.
For detailed requirement affecting instruments, see specification No. TSB-60-
SP-001-A4 General Specification For Instrumentation”.
5.7.2 Control Valves
Control valves shall have block and bypass manifold with the following criteria:
Note (1): Bypass shall be provided, where the plant should be shut down
without control of the relevant flow.
Note (2): Block and bypass valves shall be provided for severe fouling or
corrosive services, or for critical services.
Note (3): When a part of the system including the control valve cannot be
blocked in, and drained, vented and purged for maintenance of the control valve
without total shutdown and purging of the system, a block valve(s) should be
provided at upstream, at downstream or at both. In this case, a bypass shall not
be provided.
The size of block and bypass valves shall be as follows:

Control Type of Valve Line Sized

Valve Size to be Sized 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16
Block 3/4 1 1 1/2 2 2 2 - - - - - -
3/4
Bypass 3/4 1 1 1 1 1 - - - - - -
Block - 1 1 1/2 2 2 2 - - - - - -
1
Bypass - 1 1 1/2 1 1/2 1 1/2 1 1/2 - - - - - -
Block - - 1 1/2 2 2 2 - - - - - -
1 1/2
Bypass - - 1 1/2 2 2 2 - - - - - -
Block - - - 2 3 3 3 - - - - -
2
Bypass - - - 2 3 3 3 - - - - -
Block - - - - 3 4 4 4 - - - -
3
Bypass - - - - 3 4 4 4 - - - -
Block - - - - - 4 6 6 6 - - -
4
Bypass - - - - - 4 6 6 6 - - -
Block - - - - - - 6 8 8 8 - -
6
Bypass - - - - - - 6 8 8 8 - -
8 Block - - - - - - - 8 10 10 10 10
10 Block - - - - - - - - 10 12 12 12
12 Block - - - - - - - - 12 14 14
Control valves shall be mounted upright and shall be accessible from grade or
operating platform. Where vaporization will occur downstream of the valve, it
shall be located at the downstream end of the line.
Valved 3/4 inch drains shall be located upstream of control valves.
A minimum clearance of 300 mm above and 400 mm below the control valve
extremities or vendor recommendation shall be provided for removal of the
superstructure and plug without removing the valve body.
When a control valve is smaller than line size, the reduction shall be made
adjacent to the valve.
Where a piping material class break occurs at a control valve manifold the
bypass valve and downstream block valve shall be of the higher piping material
class.
Where high-pressure drop conditions exist across control valve, sonic

harmonics along with extreme noise level can be expected.
Upstream/downstream piping arrangements subjected to these conditions must
be carefully analysed and designed to ensure that its size and configuration will
aid to dampen excessive vibration and noise.
5.7.3 Flow Instruments
Where possible, orifice fittings shall be located in horizontal pipe runs; however,
with engineering approval, they may be installed in vertical runs for up flow of
liquids, down flow of wet vapours and for dry gas flow in either direction. In
general, horizontal meter run taps shall be located on top in gas service and on
side in liquid and steam service. Sufficient clearance shall be provided around
orifice fittings for instrument piping.
Straight run lengths upstream and downstream of the orifice fitting shall be in
accordance with ISO 5167. Orifice flanges shall be weld neck type with

minimum rating of Class 300.
Orifice flanges shall not be installed in lines smaller than 1-1/2 inch nominal
size. Smaller lines must be increased to 1-1/2 inch minimum through the full
length of the meter run.
Orifice flange taps shall be 1/2 inch NPT for Classes 300 through 600, and 3/4
inch NPT for Classes 900 and higher.
Sight glasses, rota meters, flow indicators shall face the view from the normal
operating aisle.
5.7.4 Temperature Instruments
Thermo well connections shall be 1 inch NPT or 1-1/2 inch flanged in

accordance with the temperature assembly detail for the applicable piping
material class.
Thermo wells require 4 inch straight run pipe size minimum, smaller pipe sizes
shall be increased to 4 inch at the thermo well.
5.7.5 Pressure Instruments
Pressure instrument connections and, the first block valve shall be 3/4 inch.
Instrument piping beyond the first block valves shall be in accordance with the
instrument specification.
5.8 Operating Vents and Drains
(1) Operating vents and drains are required for start-up, operation and shutdown of
the plant and shall be as shown and sized on the P&ID. Additional vents and
drains required only for pressure testing of piping shall not be shown P&ID, but
shall be added to piping drawings as pressure test circuits are determined.
(2) In general, operating vents and drains are required so that entire piping circuits
and associated equipment may be vented and completely drained. They should
be located at high and low points of vessels, exchangers, pump casings, and of
piping where required. Vents and drains for vessels, exchangers, etc., may be
located on the connected piping, thereby serving dual purpose, provided there
are no valves or blinds between them and the equipment. Vents shall be sized so
as to prevent formation of a vacuum during the draining of any equipment and/or
piping. All operating vents and drains shall be equipped with valves and shall be
in accessible locations by permanent or temporary platform and stairs.
(3) Valved vents and/or drains shall be provided for items, which can be isolated
during operation, for example: control valves, gage glasses, level controllers, etc.
(4) Operating drains, vents or bleeders that are located so that direct discharge could
contact hot lines, equipment or personnel shall be piped to a safe direction.
5.9 Potable Water

The potable water system shall be isolated from all other systems. Potable water shall
serve only drinking fountains, safety shower-eyewash, lavatory, toilet and change room
facilities.

6.0 PIPING UNDERGROUND DESIGN
6.1 Fabrication
(1) Subcontractor may prefabricate component for buried piping system as required
after CONTRACTOR’s approval on Subcontractor’s prefabrication show drawing.
(2) All fabrication requirements for piping not cover by the specification shall be in
accordance with Supplier’s rrecommendation as approved by CONTRACTOR
and PTM.
(3) Bending of non-metallic piping is prohibited, only prefabricated bends, standard

Supplier’s stock shall be used.
6.2 Installation
6.2.1 Performing Excavation
Execution of works shall be started after pegging out and confirmation for the
position of trench to be excavated, referencing the appropriate bench marks
and ensuring the route is sufficiently clear for safe working.
Before commencing the excavation work, it shall be confirmed that there is no

other buried objects around the place of excavation, and that the location
proposed for the excavated soil shall have no bearing load on the excavated
trench.
Depth of buried pipes shall be it accordance with the piping drawing.

Excavation work shall be performed considering the safely aspects of the work,
especially if the depth of excavation is over 1.5 m in an un-battered trench. The
piping work in the excavated trench shall be carried out only after proper
protective measures have been taken to prevent the collapse of the excavated
trench.
6.2.2 Pipe Laying
The Contractor to be notified PTM well in advance for checking of pipe bedding
before lying of pipes commences.
Before laying pipe is carried out, protective measures to prevent accidents such
as trench collapse or landslide, flooding, danger to workers in the area, etc.
shall be taken into full consideration.
During laying of piping, full care shall be taken to prevent soil, water, sand, etc.
from lowing into the pipes. Pipes shall be anchored sufficiently to prevent
floating due to ground-water or rainwater.
Bedding shall be installed to prevent subsidence or movement of pipes.

Position and method of piping support shall be as indicated in the drawings.
Underground pipes equipped with mechanical joints or sockets shall be

sufficiently supported to prevent the pipes from moving out of the position
indicated in the drawings.

All precaution shall be taken to prevent material damage when lowering in. Any
accidental damage shall be repaired of replaced immediately before lowering in
is continue.
No lowering in shall be undertaken in the absence of the PTM, who shall be

entitled to demand that any piping for inspection.
All lowering in and backfilling operation shall be carried out to ensure minimum
damage of coating material, as follow:
a. The pipe handling straps shall be of the plain type (no protrusions) and in
sufficient quantity to avoid damaging of the coating.
b. Before laying the pipe, the bottom of the excavated trenches shall be
checked for possible hard objects, such as stone which may cause scratch
or damage the coating.
Alignment of piping in the trench shall permit fit up without bending of springing
the pipe under any circumstance. Alignment shall be checked and approved by
PTM.
6.2.3 Backfilling
Initial back-filling shall be carried out with small -grain sand, for the part in direct
contact with the pipes, as shown below.
6.2.4 Special Precautions on Road Crossing
Where road crossings or the similar are specified in the drawings, particular
precautions shall be taken to ensure installation, testing, back-fill and
compaction are correctly carried out.

Pipeline welds and mechanical joints shall not be placed at road crossing or the
similar. If such condition cannot be avoided, the joint shall be examined prior to
back filling by suitable examination.
6.2.5 Special Precautions on Testing
If leak test for whole piping system at one time cannot be performed, the
system may be divided into any blocks as block testing. However the joint
between block shall be examined by suitable examination method instead of
leak test.
7.0 INSPECTION AND TEST
7.2.1 Holiday Testing
Holiday testing shall be performed to detect eventual irregularities of external

coating and wrapping on pipe.
Holiday testing shall be executed before lowering the pipe in the trench for
fabricated spool outside trench. After installation, the rest of coating and
wrapping shall be tested at lifting point.
Subcontractor shall repair all irregularities found during testing.
7.2.1 Hydrostatic Test
Where sewer lines are below the ground water level, the system shall be tested
for infiltration by sealing of all but the discharge end of the line being tested,
and measuring the rate of discharge of infiltrated water. Hydrostatic Test shall
be refer ASME B31.3 (1.5 x DP).
Marker at required interval may be put with pipe nomenclature to identify

routing.

Attachment 1, Calculation Spread sheet Class A1A
ASME B31.3
PD t  c  a
t  tm 
2 SE  PY  and m
1
100
Where,
tm = Minimum required thickness, including mechanical threaded, corrosion and erosion allowances.
t = Pressure design thickness.
c = Corrosion allowance = 1.5 mm (0.059 inch)
a = Threaded allowance (Not applicable for this class)
m = Manufacturing tolerance (12.5%)
P = Internal design gage pressure = 18 Barg (261 Psig)
D = Outside diameter of pipe.
S = Stress value for material = 20000 Psi (material API 5L Gr.B / ASTM A106 Gr.B)
E = Quality factor (1 for seamless pipe ; 0.85 for ERW Pipe)
Y = Coefficient for material = 0.4
P T D S t c m tm tm Nearest Schedule Ratio

Nom. E* Y Validation
(Psi G) ( o C) (Inch) (Psi) (Inch) (Inch) (Inch) (Inch) (mm) schedule W/T (mm) (D/t>6)
Size
0,5 261 60 0,840 20000 1 0,4 0,005 0,059 0,125 0,074 1,871 80 3,73 154,06 OK
0,75 261 60 1,050 20000 1 0,4 0,007 0,059 0,125 0,075 1,911 80 3,91 154,06 OK
1 261 60 1,315 20000 1 0,4 0,009 0,059 0,125 0,077 1,960 80 4,55 154,06 OK
1,5 261 60 1,900 20000 1 0,4 0,012 0,059 0,125 0,082 2,071 80 5,08 154,06 OK
2 261 60 2,375 20000 1 0,4 0,015 0,059 0,125 0,085 2,160 80 5,54 154,06 OK
3 261 60 3,500 20000 0,85 0,4 0,027 0,059 0,125 0,098 2,488 40/STD 5,49 131,07 OK
4 261 60 4,500 20000 0,85 0,4 0,034 0,059 0,125 0,107 2,709 40/STD 6,02 131,07 OK
6 261 60 6,625 20000 0,85 0,4 0,051 0,059 0,125 0,125 3,180 40/STD 7,11 131,07 OK
8 261 60 8,625 20000 0,85 0,4 0,066 0,059 0,125 0,143 3,623 40/STD 8,18 131,07 OK
10 261 60 10,750 20000 0,85 0,4 0,082 0,059 0,125 0,161 4,094 40/STD 9,27 131,07 OK
12 261 60 12,750 20000 0,85 0,4 0,097 0,059 0,125 0,179 4,537 40 10,31 131,07 OK
14 261 60 14,000 20000 0,85 0,4 0,107 0,059 0,125 0,190 4,813 30/STD 9,53 131,07 OK
16 261 60 16,000 20000 0,85 0,4 0,122 0,059 0,125 0,207 5,256 30/STD 9,53 131,07 OK
20 261 60 20,000 20000 0,85 0,4 0,153 0,059 0,125 0,242 6,142 20/STD 9,53 131,07 OK
24 261 60 24,000 20000 0,85 0,4 0,183 0,059 0,125 0,277 7,028 20/STD 9,53 131,07 OK
28 261 60 28,000 20000 0,85 0,4 0,214 0,059 0,125 0,312 7,914 20/XS 12,70 131,07 OK
Note: * Pipe 2" and below using Seamless Pipe and 3" and above using ERW Pipe
Attachment 3, Calculation Spread sheet Class C1A
ASME B31.3
PD t  c  a
t  tm 
2 SE  PY  and m
1
100
Where,
tm = Minimum required thickness, including mechanical threaded, corrosion and erosion allowances.
t = Pressure design thickness.
c = Corrosion allowance = 1.5 mm (0.059 inch)
a = Threaded allowance (1/2" - 3/4" is 0,0571 inch, 1" - 2" is 0.0696 inch), if any
m = Manufacturing tolerance (12.5%)
P = Internal design gage pressure = 18 Barg (261 Psig)
D = Outside diameter of pipe.
S = Stress value for material = 20000 Psi (GALVANIZED PIPE)
E = Quality factor (1 for seamless pipe ; 0.85 for ERW Pipe)
Y = Coefficient for material = 0.4
P T D S t c a tm tm Nearest Schedule Ratio

Nom. E* Y Validation
(Psi G) ( oC ) (Inch) (Psi) (Inch) (Inch) (Inch) (Inch) (mm) schedule W/T (mm) (D/t>6)
Size
0,5 261 60 0,840 20000 1 0,4 0,005 0,059 0,0571 0,139 3,528 80 3,73 154,06 OK
0,75 261 60 1,050 20000 1 0,4 0,007 0,059 0,0571 0,140 3,568 80 3,91 154,06 OK
1 261 60 1,315 20000 1 0,4 0,009 0,059 0,0696 0,157 3,981 80 4,55 154,06 OK
1,5 261 60 1,900 20000 1 0,4 0,012 0,059 0,0696 0,161 4,091 80 5,08 154,06 OK
2 261 60 2,375 20000 1 0,4 0,015 0,059 0,0696 0,165 4,181 80 5,54 154,06 OK
3 261 60 3,500 20000 0,85 0,4 0,027 0,059 0 0,098 2,488 40/STD 5,49 131,07 OK
4 261 60 4,500 20000 0,85 0,4 0,034 0,059 0 0,107 2,709 40/STD 6,02 131,07 OK
6 261 60 6,625 20000 0,85 0,4 0,051 0,059 0 0,125 3,180 40/STD 7,11 131,07 OK
8 261 60 8,625 20000 0,85 0,4 0,066 0,059 0 0,143 3,623 40/STD 8,18 131,07 OK
10 261 60 10,750 20000 0,85 0,4 0,082 0,059 0 0,161 4,094 40/STD 9,27 131,07 OK
12 261 60 12,750 20000 0,85 0,4 0,097 0,059 0 0,179 4,537 40 10,31 131,07 OK
14 261 60 14,000 20000 0,85 0,4 0,107 0,059 0 0,190 4,813 30/STD 9,53 131,07 OK
16 261 60 16,000 20000 0,85 0,4 0,122 0,059 0 0,207 5,256 30/STD 9,53 131,07 OK
20 261 60 20,000 20000 0,85 0,4 0,153 0,059 0 0,242 6,142 20/STD 9,53 131,07 OK
24 261 60 24,000 20000 0,85 0,4 0,183 0,059 0 0,277 7,028 20/STD 9,53 131,07 OK
28 261 60 28,000 20000 0,85 0,4 0,214 0,059 0 0,312 7,914 20/XS 12,70 131,07 OK
Note: * Pipe 2" and below using Seamless Pipe and 3" and above using ERW Pipe

PIPING PIPELINE Design Basis

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JOB NO. DOCUMENT NO.

PIPING DESIGN BASIS

PEMBANGUNAN TBBM SUKABUMI BARU

PT. PERTAMINA (PERSERO)

0 OCT 2020 ISSUED FOR BID IMN FI AS

REVISION HISTORICAL SHEET

Rev No. Date Page Description

Doc. No. TSB-40-BD-101-A4 Page 2 of 24 Rev-0

Doc. No. TSB-40-BD-101-A4 Page 3 of 24 Rev-0

5.7 INLINE INSTRUMENTS ............................................................................... 18

Doc. No. TSB-40-BD-101-A4 Page 4 of 24 Rev-0

Code and Standards

ASME B31.3 Process Piping

ASME Section II Material Specification

Doc. No. TSB-40-BD-101-A4 Page 5 of 24 Rev-0

API STD 607 Fire Test for Soft-Seated Quarter-Turn Valves

Company PT. Pertamina (Persero), the owner of the Project

2.0 PIPING DESIGN PROCESS

2.1 Piping Design Codes

(1) Design Piping

Doc. No. TSB-40-BD-101-A4 Page 6 of 24 Rev-0

(2) Local Codes and Regulations

2.2 Process Design Conditions

The process engineering function is responsible for specifying process design

2.3 Normal Operating Conditions

2.4 Temporary Operating Conditions

2.5 Design Pressure

Doc. No. TSB-40-BD-101-A4 Page 7 of 24 Rev-0

2.6 Design Temperature

(4) For design calculations, an ambient temperature range of 27°C to 43 °C shall be

2.7 Corrosion Allowance

2.8 Mechanical Allowance

2.9 Manufacturer's Tolerance

2.10 Design Pipe Wall Thickness

Doc. No. TSB-40-BD-101-A4 Page 8 of 24 Rev-0

2.11 Piping Sizing

3.0 PIPING DESIGN – GENERAL

Deliverable Items Applicable CAD system

• All Underground Piping Arrangement Drawings CAD - 2D

Doc. No. TSB-40-BD-101-A4 Page 9 of 24 Rev-0

3.2 Accessibility and Spacing

(3) Instrument Access

Access for Access from grade and/or

Doc. No. TSB-40-BD-101-A4 Page 10 of 24 Rev-0

(4) Horizontal Clearances

Piping shall be designed and arranged to provide adequate personnel access to

(5) Overhead Clearances

Piping shall be designed and arranged to provide personnel access to all

(6) Valve Access

Type of Access Requirement

(7) Chain Operators

3.3 Piping Flexibility

Doc. No. TSB-40-BD-101-A4 Page 11 of 24 Rev-0

Piping shall be designed for flexibility to conform to ASME B31.3.

3.4 Support of Piping

Pipe Size May Deflection

Doc. No. TSB-40-BD-101-A4 Page 12 of 24 Rev-0

3.5 Pipe Routing

3.6 Line Vent and Drain Criteria

Doc. No. TSB-40-BD-101-A4 Page 13 of 24 Rev-0

4.0 EQUIPMENT PIPING DESIGN

4.1 PIG Trap

The following description is intended to indicate the general and minimum

Detail specification refer to Document: TSB-20-SP-001-A4.