Professional Documents
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2 0 2 1 SU P P LY C H A I N R I S K R E P O RT
Introduction come from. In the case of the semiconductor shortage, carmakers’ inability to get a $5 chip from
a tier three supplier derailed the entire automotive industry. In a similar misstep, many supply
chain managers failed to adequately monitor polymer suppliers because those materials go into
low-cost items like adhesives and resins. While they’re widely used across many products, their
Supply chain is having a moment. If this was high low cost meant they were not top of mind at many companies. That said, the plastics made from
these chemicals are used in every kind of product imaginable — from food packaging, appliances,
school and we were giving out 2021 superlatives, smartphones, and car parts to exercise equipment and roller skates.
Most Popular or Most Likely to Change the World
To build a more resilient supply chain, it’s vital to look at even the most inexpensive parts and
would be applicable. materials when they are critical to products and revenues and not just expensive, sophisticated, or
specialty items. This has led many companies to start paying attention to the suppliers supplying
their low-cost items.
From the subject of countless memes and social media fodder, to being blamed for bare shelves
(and even breakups!), the supply chain was trending in 2021. Sorry, the Global Supply Chain Ate My
Best-in-class companies take time to identify the suppliers’ suppliers that are critical to the
Homework headline in The Wall Street Journal was one of our favorites this past year. The article
continuing production of their top revenue generators and proactively map, monitor, and
takes a humorous look at how the supply chain has become a “catchall excuse as supply chain
protect those entire supply lines. Companies should also have experts across different
disruptions, freight bottlenecks and container shipping backlogs have become part of the shared
commodity categories using the systems to pick up early warnings and prepare early
experience during the pandemic.”
on for potential constraints.
This past year also put supply chain practitioners under the mainstream microscope; perhaps
We established Resilinc as the gold standard for supply chain risk and today we are harnessing
even more so than 2020, because everyone - from Wall Street to main street to Sesame Street to
advanced AI technologies to bring predictive solutions to market, to help you achieve your
our President and members of Congress - was talking about supply chain problems. (For those of
resiliency objectives. In 2021, we were pleased to launch the following key product innovations:
us who work in supply chain, if our families didn’t know what we did before, they sure do now!).
• CommodityWatchAI
As supply chain failures affected lives and livelihoods, our work became our mission. In
• WeatherWatchAI
service of our customers, suppliers, partners, community, and stakeholders, the Resilinc team
led with purpose. Together, we rallied to strengthen the supply chains that power our lives. With
Looking forward, it could take deep into 2022 or even 2023 before global supply chains regain
our solutions, expertise, services, and technology, we have created a place where suppliers can
some semblance of normalcy. If demand for products stays strong, disruptions will continue: we
collaborate securely with their customers, with transparency and trust as the foundation, to deliver
anticipate shortages, constraints, and higher pricing through 2023 unless spending snaps sharply
more resilient, sustainable and fair and secure supply chains.
back to services or inflation leads people to stop buying so much. The outlook is murky.
We worked side by side with our customers helping them navigate the worst disruptions, by
Accordingly, we’ve named the 2021 Annual Report Translucence in reference to this semi-
being their eyes and ears: our early warning system alerting them, helping them anticipate and
transparent, murky state we find the global supply chain in.
predict the next problem; our platform enabling them to collaborate closely with their suppliers;
our insights giving some options on what actions to take. We provided historical data-backed
predictions on upcoming trends and supply-shortage scenarios for the raw materials and
commodities markets. " We can see the filtered light through the trees;
We also rose to the occasion on a broader scale: in 2021 our thought leadership was prominently
the fog is slowly lifting. But there is still a ways to
featured. From key industry publications to news and supply chain events, Resilinc’s leadership go before we hit a clearing.
provided insights on supply chain trends and best practices. Several forward-looking pieces were
published in the Harvard Business Review, ranging from an early analysis of the semiconductor
shortage, the upcoming plastics shortage, and in particular, our industry leading article The Case Companies that invest in robust supply chain
for a Pan American Manufacturing Ecosystem.
monitoring, mapping, and risk management
Much of our market analysis and insight was focused on raw material and commodity shortages. capabilities will hit the clearing first."
In 2021 supply shortages - which our data shows were up 452% year-over-year - went beyond
From where I stand, there has never been a more exciting time to be in supply chain management.
toilet paper. Practically every industry and every person saw the first-hand impacts of a snarled
Thank you for reading Resilinc’s 2021 Annual Report.
supply chain: from cars to coffee; roller skates to refrigerators; bikes to bottles of champagne -
supply couldn’t keep up with the demand.
Our EventWatchAI platform also saw an 88% increase in overall supply chain disruptions reported;
the inability to secure small, inexpensive parts, raw materials, or commodities played a big role. A Bindiya Vakil, CEO
wide range of materials go into a single product, and it’s important to know where those materials
1 2021 EventWatchAI Data
8 Resilinc Insights: EventWatchAI Data
2 Commodities
16 Materials and commodities markets face another year of
turmoil: Q&A with Shahzaib Khan, Senior Director at Resilinc
and CommodityWatchAI lead
18 Silicon and aluminum shortages causing price volatility
20 Semiconductor shortage hits supply chains
3 Resilinc Viewpoints
24 ESG risk monitoring must go beyond tier-one
26 Reshoring and nearshoring (still) in the spotlight
28 Supply chain hacks are the next big cause for concern
4 Customer Stories
32 How GSK leverages supply chain intel for strategic goals
34 What’s next for the healthcare supply chain? It’s a mixed
(doctor’s) bag say experts
2021 EventWatchAI Data
The only thing NOT in short supply in 2021 was supply
shortages. That, and mentions of “supply chain” on
Twitter (2.2 million in Q4 alone!). Supply chain humor
aside, disruptions due to supply shortages increased
452% year-over-year, the largest increase across all
the event types Resilinc monitors for.
452%
supply chain disruption. Factory Fires, Mergers &
Acquisitions, Business Sales, Factory Disruptions, and
Leadership Transitions ranked as the top 5 supply
chain disruptions in 2021 as revealed by Resilinc’s
increase
EventWatchAI monitoring platform.
in supply shortages chain disruptions, let’s take a closer look at the 2021
EventWatchAI data and what it tells us about the
year-over-year
events that have caused the most disruptions to
supply chains - and had the greatest negative impacts
on companies’ revenue and profitability.
Source: eR silinc v
E entWatch AI
Insights
Resilinc insights:
EventWatchAI Data
Resilinc’s Supply Chain Intelligence Network is the creation was up 105% year-over-year due
mostly to pandemic, labor, and supply shortage
largest, most detailed and comprehensive database on disruptions pushing supply chain teams to
EventWatchAI: 24/7 monitoring of risks 2021 saw the most factory fires ever recorded
EventWatch is Resilinc’s global event monitoring, alert, and analysis system. It contextualizes and
AI in a single year. Resilinc sent out 1,946 Factory
analyzes more than 1.7 billion news feeds about potential and existing supply chain disruptions Fire alerts, an increase of 129% year-over-year.
from approximately 4.7 million sources in 108 languages, including daily news, government The uptick was due mostly to gaps in regulatory
regulatory reports, and social media. A combination of artificial and human intelligence is applied and process execution as well as a shortage of
to filter the information and provide customers only with alerts that are relevant to their supply skilled labor in warehouses. Consider this: if no
chains. one is checking to ensure the smoke detectors
or fire sprinklers work, or if there are flammable
Resilinc’s business grew significantly in 2021, accordingly, so did the number of suppliers and materials - like cardboard - left on the floor, this
supplier sites that EventWatchAI monitored. We also increased the number of news sources by can spell trouble.
20% and added monitoring across more languages and verticals. In October 2021 we launched
WeatherWatchAI to monitor and send alerts about local weather phenomena. So, it’s important Factory fires contributed to record-breaking
to point out that the year-to-year changes in the EventWatchAI data analyzed here resulted from supply shortages in 2021: if a warehouse goes
growth in the datasets and enhancements to EventWatchAI as well as from trends in actual supply down for a month due to a factory fire, the
chain events. trickle-down effect is disastrous. For example,
after a March 2021 fire shut down a Renesas
In total in 2021, Resilinc sent out 11,642 alerts about potential supply chain disruptions to its Electronics semiconductor fab in northeast
customers - which include today’s largest multinational organizations: that’s an 88% increase Japan, it took four months to renovate the lab
over 2020. Of these potential disruptions 7,025, or 60%, were impactful enough to trigger the sufficiently to resume pre-shipment levels.
creation of a WarRoom—virtual platforms in the Resilinc dashboard where customers and their The fire worsened the already tight global auto
suppliers communicate and collaborate to assess and resolve disruptions. In 2021, WarRoom chip supply.
Factory Disruptions increased by more than 50% year-over-year in both 2020 and 2021. And of the 767 EventWatchAI potential disruptions in 2021; up 88% year over year.
Factory Disruption alerts sent in 2021, 213 were serious enough for Resilinc customers to trigger WarRooms.
Driving many Factory Disruptions in 2021 were shortages of components, parts, and materials that led to production
cuts and even shutting down of production lines or entire factories. The semiconductor shortage in particular led to
“clear-to-build” problems that factories simply had no solution for other than to delay or stop production.
Of course, COVID-19 related lockdowns, quarantines, and social distancing measures impacted many factories. And
even when government policies allowed full plant floors, many workers stayed away either because they were sick
or feared contracting COVID-19. In the U.S. and other developed countries, shortages of factory labor held back
production and kept many factories from meeting orders from existing customers let alone expand to meet new
demand arising from the shift in consumer habits occasioned by the pandemic.
While Human Health disruptions - which include COVID-19 related lockdowns and restrictions - fell 68% year-over-year,
Resilinc has continued to designate the event as “severe.” It’s the first time in the company’s history ranking an event at
that level of impact.
The truck driver shortage in the U.S. is particularly vexing. According to the American Trucking Association (ATA),
the industry is already short more than 80,000 drivers, and ATA estimates the industry will have to recruit 1 million
new drivers to replace retirees and drivers leaving the trade for other reasons. The driver shortages have put new
impetus behind the trend toward automation. In July, a milestone was achieved by TuSimple: delivering a load of WarRooms (By Type)
watermelons Oklahoma from Arizona in a partially autonomous truck 10 hours faster than a human driver could have. WarRooms are virtual platforms in the Resilinc dashboard where customers and their suppliers
But autonomous trucking is still in experimental stages, and for many years—perhaps decades—most truck driving will communicate and collaborate to assess and resolve disruptions.
depend on human skill.
10 RESILINC · 2021 ANNUAL YEAR REPORT RESILINC · 2021 ANNUAL YEAR REPORT 11
Port automation is also picking up speed. In the world’s largest port, Yangshan, near Shanghai,
a fully automated two-square freight terminal began operating in December 2018. In 2020, it
handled about 5 million TEUs (20-foot equivalent unit) and Shanghai port authorities expect
automated operations to handle 30 million TEUs by 2026.
Rail capacity is increasing to take some pressure off ocean shipping: once unusual, long-haul train
freight shipments between China and Europe have become much more common as companies
that need to move goods between the huge economies look for alternatives to snarled and
expensive air and sea routes.
Often called The New Silk Road, a freight rail network between France and China is growing
dramatically. A new Xian-Paris freight line was initiated in 2021 with more expansions of China-
Europe rail linkages anticipated for 2022 and beyond. A spokesperson for France’s national rail
operator SCNF reported that five years ago, eight freight trains from China arrived at the Valenton
hub daily; that number has increased to 18 to 20 today.
In 2021, two of the largest and fastest growing risk categories were Financial Risk and Information
Security Risk; both grew by more than 140%. Financial Risk includes bankruptcies, profit warnings,
business sales, and other types of events. Given the economic stress of the last few years, the
reasons for growth in this category are obvious: the demand destruction and supply chain chaos
stemming from the pandemic pushed
many companies out of business.
If the last two years have taught
Information Security risk is measured us anything, it’s that there is no
such thing as a risk-free supply
by cyberattacks. The shift to remote
work opened new vulnerabilities
for corporate IT systems and chain and that often the inability to
cyberattacks increased in frequency,
scope, and costs. Additionally,
secure the most inexpensive (and
many companies relied more insignificant) parts and materials
heavily on automation software in can wreak havoc (a $5 chip; a $0.26
the face of skilled labor shortages,
providing additional surface area for
cardboard box; plastic packaging
cybercriminals to attack. or paper labels). We saw this in
the healthcare and automotive
Shipping and logistics providers were
also targeted by hackers, notably an industries in 2020 and continued to
attack on South Africa’s rail and port see the impact in 2021 across other
system. Attacks on fuel suppliers,
essential suppliers for transportation
sectors, like the food supply chain.
and logistics, included the Colonial
Pipeline hack in May which disrupted Knowing 1) when disruptions
happen, 2) which suppliers they will
fuel supplies on the East Coast for
several days. Less well known was the
summer hack of an important bunker impact, and 3) how to react quickly
fuel terminal on the Canary Islands
operated by Prologos Canarias. ·
to those disruptions is crucial to a
Source: Resilinc EventWatch AI
Insights
resilient supply chain.
rise in costs of
29 commodities that are critical to a wide
range of industries.
polysilicon from
historical data to identify relevant trends. The tool
empowers Resilinc customers with market intel to
make strategic purchasing decisions, negotiate
atchesilnComdyW:RSur AI
Insight
That was followed by indicators that prices would go over plastic waste. And like many industries, the paper
down due to the pandemic-induced destruction of industry has been hit by Shipping/Cargo Disruptions
demand for many products. And prices did indeed retreat and Higher Operational Costs, especially for electricity
at that point. Then in the second and third quarters and natural gas. Many paper companies have filed
of 2020, CommodityWatchAI forecast price increases bankruptcies.
Resilinc: What were some of the key trends affecting the AI engine makes predictions about market trends, Geopolitical tension between Australia and China, the
the pricing and supply of commodities in 2021? including how quickly these trends will materialize and world’s largest aluminum producer, led to reduced
how long they will last, from one to 90 days. Chinese imports of Australian bauxite and alumina.
Khan: After the pandemic was declared March 11, 2020, Meanwhile, Higher Consumption continued. Then came
consumer demand plummeted for a vast range of It’s important to add that CommodityWatchAI also tracks what I call the “monster event” for aluminum: energy
products. Within months, however, demand rebounded positive moving factors such as Lower Consumption and shortages and rationing in China, and rising natural gas
in patterns that defied historical demand forecasting added Sourcing Options that signal opportunities for prices worldwide. By October 2021, aluminum smelters
models. This unprecedented demand spike led to supply buyers to procure commodities at lower prices or more in Europe had cut back production in response to energy
constraints for commodities ranging from aluminum to favorable terms. As you might imagine, the disruptive costs, as well as the rising costs of carbon allowances,
paper, and that’s why Higher Consumption was by far the moving factors that forecast tighter supplies and rising which had reached €60 per metric ton.
top moving factor for CommodityWatchAI in 2021. prices predominated in 2021.
Looking ahead, the Russia-Ukraine War will dictate
The second most common moving factor was Market This intelligence gives users proactive insights to make many of the trends for aluminum. The war along the
Uncertainty/Fear which represents buyers’ concerns over more informed data-driven choices in price and contract border, which supplies about 40% of Europe’s gas, has
things like omicron outbreaks, changes in central bank negotiations and renegotiations as well as choosing when already driven up gas prices. We’re also already seeing
interest rates, inflation, and geopolitical conflict. Gold for to buy and when to sell, estimating future costs and other severe impacts on energy-intensive industries in Europe,
example is highly sensitive to uncertainty. When investors important decisions. including aluminum smelting.
perceive heightened risks for returns on traditional
securities like stocks, they shift their portfolios toward Resilinc: You and your team conducted a Resilinc: How about paper, another commodity you
gold. There was a lot of that in 2021, so we saw gold retrospective analysis on cobalt, a critical mineral and your team have examined in depth?
prices increase significantly through most of the year. for batteries and other products, to test and validate
Of course, all these factors work together to influence CommodityWatchAI’s performance. How did that go? Khan: As you know, by spring 2021, there was a surge
commodity price and supply trends, and that’s why we in home improvement and renovations in the U.S. which
monitor more than 35 moving factors. Khan: Cobalt was one of the first commodities we drove up lumber prices dramatically. These higher raw
started monitoring at the beginning of 2020, so by material prices—which CommodityWatchAI tracks as Raw
Resilinc: How does this data translate into the end of the year, we had 12 months of performance Material Disruption—seriously impacted paper companies
opportunities for commodities buyers? history to evaluate. We looked back to compare the throughout the year. A lesser-known impact was the
indicators of trends for cobalt that CommodityWatchAI decline in supplies of recycled paper. Recycling programs
Khan: Before launching CommodityWatchAI, we provided to customers with the actual market prices run by schools and businesses were curtailed with the
trained our AI engine to recognize and understand the that later manifested. The analysis showed that when shift to home-based work and education. Source: Resilinc CommodityWatch
AI
Insights
variables—which we call moving factors—that have CommodityWatchAI forecast price increases early in the
historically influenced each commodity’s supply, demand, year because of the pandemic lockdowns in China, policy Also contributing to the Higher Consumption was
and pricing. Each moving factor has a unique way of changes in the top cobalt-mining country, the Republic of another moving factor: new demand from manufacturers
impacting each material. Based on what’s happening in Congo, and other factors, prices indeed increased. of paper bags, paper straws and other paper products
real time with each commodity and each moving factor, that are being substituted for plastic because of concerns
Resilinc Viewpoints
24 ESG risk monitoring must go beyond tier-one
26 Reshoring and nearshoring (still) in the spotlight
28 Supply chain hacks are the next big cause for concern
Labor Violations at suppliers around the world. In 2021, we By going this route you’ll:
saw a 10x increase in Labor Violations alerts compared to • Immediately increase the number of suppliers
2020. assessed: an established SCRM provider will already
have the majority of your suppliers and sites logged
Many of these caused mild to severe supply chain into its network. It may also already have supplier risk
disruptions in the form of production halts, investigations, scores and reporting available.
RESILINC VIEWPOINT lawsuits, and regulatory action. • Save hundreds of hours or staff time: by using a
go beyond tier-one
used forced labor in the production of disposable gloves,
U.S. Customs and Border Patrol instituted a ban on Top Gain access to verified risk surveys: No need to start
Glove products and seized shipments of the company’s your sustainability survey from scratch! When working
products in July. This resulted in Top Glove having to with a provider, you’ll be able to leverage an assessment,
delay its planned June IPO in Hong Kong. based on industry standards. The surveys should also be
translatable to accommodate global supply chains.
Another example is Nestle: in Spring of 2021 an article
By Bindiya Vakil, Resilinc CEO in the Guardian article reported that the company drew According to Gartner, supply chain professionals
Originally published in SupplyChainBrain about 58 million gallons of water in a single year, far “increasingly see a financial benefit in sustainability,
more than the permitted 2.3 million gallons in the state and a majority plan to invest in waste reduction, ethical
of California (which is experiencing record droughts). sourcing, water-efficiency improvements and carbon
From labor and safety issues to unethical sourcing and ESG program. To be effective however, the assessing, The company was eventually sent a cease-and-desist. emission reduction over the next 18 months.” What’s
pollution violations, inadequate monitoring of CSR, ESG, screening and monitoring must go beyond high- And this was not Nestle’s only water violation. Similar more, EY research shows that sustainable supply chains’
and sustainability risks within the supply chain can lead volume, tier-one suppliers. Considering 80% of supply accusations follow Nestle in Oregon, Pennsylvania, investments can add 12% to 23% to value chain revenue.
to brand and legal troubles for companies. What’s more, chain issues originate with sub-tier suppliers, supply Maine, and Michigan. All of the accusations getting But to achieve monetary, reputational, and competitive
a violation or compliance issue at a supplier can lead to chain sustainability, CSR, and ESG risk is a visibility and picked up in news alerts by supply chain monitoring advantages, supply chain and procurement practitioners
serious supply disruptions including factory shutdowns or knowledge problem. companies like Resilinc. must go beyond touting organic cotton and shoes made
materials being held up at customs points. from recycled plastic. We must prioritize visibility and
So, how do you solve this knowledge and visibility gap? When it comes to screening for supply chain risks transparency into our full supply chains. ·
While supply chains overall are a force for good - they The journey to supply chain visibility and deep related to sustainability, CSR, and ESG, some
create employment opportunities and lift millions of knowledge, begins with multi-tier supply chain mapping common principles and best practices should
people out of poverty - they also have a dark side. They
are often exploitative and unsustainable, particularly
(ideally down to third-tier suppliers). This type of multi-tier
visibility provides a complete picture of the entire supply
be applied:
" To achieve monetary,
to the poor or desperate. Take the fashion industry for
example: well-known brands will claim to be sustainable,
chain, including what countries and factories you source
commodities, parts, and materials from.
Monitor: Be sure you are monitoring your suppliers
across key risk areas. Some examples include health
reputational,
when in fact, the working conditions in factories are
unethical. Luckily the prevalence of cell phone footage, Let’s take shea butter as an example: long before it gets
and safety issues; unpaid wages; under-age labor; illegal
overtime; pollution violations; bans; warnings; and
and competitive
social media whistleblowers, and NGOs, has brought
this hidden side to the forefront. Accordingly, the days of
to a retail shelf, the raw material used to make it (shea
nuts) is harvested in Ghana by individual or co-operative
investigations.
advantages, supply
plausible deniability of the past are over. collectors. From this first touch point, there are likely
three to four additional touch points (processing plant,
Quantify: Once monitoring is underway, highlight or note
which suppliers have more robust CSR, sustainability,
chain and procurement
As supply chain and procurement experts, we need to
make sure our supply chains are clean and clear; that
packaging facility, distributor, etc) prior to the product
hitting the store shelf and ultimately consumer hands.
and ESG policies and practices. This way you can single
out those suppliers that may be more vulnerable and
practitioners must go
there are no violations that could negatively impact the
brand or result in business licenses or export or import
Knowing about how all these suppliers are connected,
across tiers, and what is happening at each of these
potentially cause legal, brand, or supply issues.
Mitigate: work with the at-risk suppliers to develop joint
beyond touting organic
licenses getting revoked. Supply chain compliance for
ESG in particular is gaining steam and more regulation
touch points, is important from a sustainable sourcing
and risk management perspective.
plans to close gaps and ensure limited exposure to any
trouble. If the risk is too great, it may make sense to
cotton and shoes made
and requirements around it are anticipated for
organizations (example: companies will be required to The visibility supply chain mapping provides is the
terminate the relationship and find a new supplier.
Track: be sure to maintain active tracking of and
from recycled plastic.
conduct due diligence at their own factories as well as foundation to mitigating sustainability, CSR, and ESG report on whatever mitigation plans you have in
those of their suppliers). risks. However, knowledge about what is happening, place to close gaps. We must prioritize
and where, across your supplier network allows a
This is why the ability to assess, monitor and accurately deeper understanding of potential issues and the Launching an ongoing supplier risk assessment (survey)
program specific to CSR, sustainability, and ESG
visibility and
report on supply chain sustainability and ethicality has ability to offset any brand, legal, or logistical trouble.
become a sought-after capability, and why screening and Resilinc’s EventWatchAI supply chain monitoring system, practices, is another recommended best practice. This
is where working with an SCRM solution provider, that
transparency into our
tracking suppliers for sustainable and ethical business for example, issues alerts almost every day about
practices should be part of a company’s CSR and/or Environmental Hazards, FDA/EMA/OSHA Actions, and has the assessments built and years of supplier risk
intelligence data available, can really help.
full supply chains."
24 RESILINC · 2021 ANNUAL REPORT RESILINC · 2021 ANNUAL REPORT 25
RESILINC VIEWPOINT
As supply chain managers lead times to develop new fabs. The semiconductor value
chain—which includes many specialties from chip design
“Companies are not entirely abandoning existing supply
chain policies, but they are revamping them to build
For firms that have yet to take these steps, Resilinc
hopes that the disruptions caused by COVID-19 have
consider strategies for and equipment manufacturing to fabrication, testing additional resilience,” wrote the Financial Times in provided the necessary motivation. Thanks to the rapid
Insights
countries and 22 industries, Allianz Global’s reports ensure that direct
Resilinc’s IT and cybersecurity such as contract manufacturing, assembly, and testing.
And for many materials and components, the lower the that cybersecurity is the top risk worrying corporate suppliers insist
Ashish Gupta, VP of Specialty Pharma Supply Chain and Strategy, discusses An early pilot test of proactive supply chain risk management (SCRM) using Resilinc’s platform
the biopharma company’s journey in supply chain risk management helped validate the broader value proposition. “We were launching new specialty medicines, so
we were bringing on high-risk suppliers and creating complex supply chains,” said Gupta. “We
did a proof of concept with one supply chain, and we had a quick success, and then we started
replicating [that approach] elsewhere.”
Pharmaceutical company GSK has a complex global
supply chain that must function smoothly - lives Another big insight arose as the company mapped its supply chain down through the tiers. This
revealed that in some cases, one small company several tiers down from direct suppliers could be
depend on it. a vital supplier to many direct suppliers.
“Patients are at the end of our supply chains,” said This deeper supply chain intel has enabled the company to collaborate with suppliers to improve
their resilience, and it has informed “make-or-buy” decisions on whether to invest in new
Ashish Gupta, VP of Specialty Pharma Supply Chain manufacturing capacity or increase procurement when manufacturing new products, according
and Strategy. “Every vial we produce and distribute to Gupta.
Like other pharma companies, GSK must ensure that suppliers meet the company’s quality “Single-use systems for biologics are the microchip issue for pharma right now,” said Gupta.
standards as well as the requirements of healthcare regulators such as the FDA. Building resiliency “There are just very few providers,” and regulatory requirements make switching providers difficult
in this context often means “having backup sites properly approved by regulators … from multiple and time consuming. “You have to do validation trials and make sure the regulators [approve a
countries that have different requirements for transparency and data sharing,” said Gupta. new provider]. It takes multiple months or more than a year to get that approval.”
From reactive issue management to proactive strategy Gupta considers the pandemic an “enabler” for supply chain resilience. The global disruption
has encouraged many large companies to “go from reactive to proactive, from issue-based
GSK’s approach to supply chain risk management has evolved substantially over the last several management to data-driven methodologies, from bouncing between suppliers to collaborating
years, inspired and enabled by Resilinc. When Gupta and his team first spoke with Resilinc’s with suppliers.”
leaders about four years ago, they initially sought capabilities to better manage “day-to-day risks in
our global supply chain and have some capabilities to gain early mover advantages,” in response Gupta says his group at GSK is in year two or three of its journey to robust supply chain resilience.
to disruptive events. “There’s a lot more to do,” he said, adding that he views Resilinc as a critical partner in this journey.
“We really like the benefits we’re getting from EventWatchAI but obviously we want to go beyond
“Since then, our thinking has evolved … and we’re now using our [supply chain] risk management that and start using the full offering.” ·
as a lever in our strategy,” said Gupta.
The healthcare supply chain was totally unprepared to this, around 70% of U.S. patients received delayed service. raw materials needed to produce those items, and a reshoring. Both agree that without incentives, a reshoring
address the challenges presented by the pandemic. A costly disruption. virtually inexhaustible supply of cheap labor. What’s more, strategy will be nearly impossible due to the expense and
Between an overnight increase in demand for key items there has always been pressure from the C-suite to keep a the time.
like PPE (70% of which came from the country where Still, only a minority of healthcare organizations used lean supply chain; many healthcare supply chain leaders
the pandemic originated) and just-in-time inventory Maria as a wake up call for the need to prioritize supply would agree that building up inventory would have been But that doesn’t mean health systems should rely on the
management strategies aimed at reducing stock and chain visibility. When COVID-19 hit it (re)opened the eyes heavily criticized. government for supplies. Historically there has been a
cost, the supply chain wasn’t able to keep up. Those of healthcare systems and GPOs to the fact that they separation between government and the management of
in charge of healthcare supply chains were put under need to know where the items they source are produced. When discussing the prospects of onshoring supply chains. However, the pandemic has shown us that
a microscope and asked by their C-suites to perform This includes the raw materials and tiny parts that go (manufacturing items in the U.S.) or nearshoring there are fragilities not solved by the market, so, there is
miracles. Now, as the dust settles, the healthcare industry into equipment. Becton-Dickinson (BD) for example (manufacturing in Canada, Mexico, Central America, a role that government and public policy can play, mainly
has an opportunity to learn from the disruption and make has implemented a regional sourcing model to spread South America), healthcare supply chain leaders warn to make supply chains more resilient, sustainable, and fair.
strategic supply chain decisions to prepare for the next the production and mitigate the risk that comes with that - what sounds like a good idea - is actually extremely According to John Strong of Access Strategy Partners,
one. But will it? If history has taught us anything, it’s that overdependence on one supplier in one country. For The complicated. According to Ed Hisscock of Trinity Health, this includes taking a look at existing distribution systems
once things normalize, even pandemic-size supply chain American Red Cross’ supply chain team, led by Sadia onshoring or nearshoring is a mixed bag; in some cases and working with them; a much better solution than
disruptions are often forgotten, particularly in healthcare. Lorentz, virtually everything has become about it will make sense but there are a lot of cases where it’s trying to create something from scratch.
managing risk, a far cry from five years ago when it was incredibly labor and time intensive. For example: for
This was a recent topic of discussion between a group barely top of mind. healthcare product companies, FDA approval for a new Our prediction: Government has to become involved
of key healthcare industry supply chain leaders from top supplier can take up to two years. and remain involved with the private sector, but not
healthcare networks, group purchasing organizations Our prediction: Healthcare companies will continue reinvent the supply chain wheel.
(GPOs), and humanitarian organizations. The following is to invest in supply chain risk management (SCRM) Cost and labor availability are also factors. BD for example
what they had to say about healthcare’s post-pandemic programs, including supply chain mapping and - at this time - doesn’t have the resources to bring
landscape and what is likely to happen when it comes to monitoring. manufacturing home. The company’s CPO, Kevin Nelson, The Future:
risk and inventory management; reshoring; what the role also cited the lack of skilled talent in the U.S. being a When discussing the healthcare supply chain of the
of government should be; and what the future holds. major concern. future, predictions are both optimistic and pessimistic.
Reshoring, Sourcing, Our prediction: No single strategy will successfully
Some supply chain practitioners fear that when the dust
clears, supply chain’s status will “rubber band” back to the
Risk Management: and Inventory Management address sourcing and inventory management. pre-COVID days, when it was a transactional necessity
COVID-19 wasn’t the first time the U.S. healthcare supply Strategies: as opposed to a strategic element of the enterprise.
chain was given a crash course in risk management. Others, such as Curtis Lancaster of Westchester Medical
In 2017 Hurricane Maria struck Puerto Rico which was At the onset of the pandemic, the U. S. healthcare Government’s Role: Center Health, predict that the supply chain will be in
supply chain was heavily-criticized for two things: (1)
(and still is) an epicenter of manufacturing sites for Throughout the course of the pandemic, no entity the forefront of change including Artificial Intelligence,
sourcing most of the PPE items from foreign countries,
healthcare products, including mission-critical items like faced more continuous criticism than the federal Robotics, participation in a new milieu of care and the
especially China and (2) for maintaining minimal on-hand
IV mini-bags, which are used to administer intravenous government. But what should the government’s emergence of new competitors.
quantities of key items. Two conclusions immediately
medications in a finely controlled manner. The alternative role be in strengthening and protecting our supply
surfaced: manufacturing should return to the U.S. and
is a nurse with a needle and syringe to deliver the goods: chains? Some experts, including Charlie Miceli of the Our prediction: The pandemic may have been a
organizations should maintain a minimum of 90 days’
a costly and time-consuming option. University of Vermont Health Network and John Wright wake up call but it’s uncertain if the lessons learned
supply of key items. Both conclusions were naïve and of Intermountain Health, say it comes down to the will stick. The only certainty is that there WILL be
simplistic. They also lacked context: starting in the late
When the hurricane hit, many companies discovered that government aligning with the healthcare industry on another supply chain upheaval, so it’s best healthcare
90s manufacturing of items like masks and gowns had
just one site produced all the mini-bags manufactured for reshoring manufacturing; this includes setting standards systems be prepared. ·
transitioned to Asia because of the ample supply of the
the American market, and the site was down. Because of and creating incentives for the costs incurred by